Committee on NFPA 1192

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1 Committee on NFPA 1192 M E M O R A N D U M TO: FROM: NFPA Technical Committee on Recreational Vehicles Jeanne Moreau-Correia DATE: July 27, 2009 SUBJECT: NFPA 1192 ROP Letter Ballot The ROP letter ballot for NFPA 1192 is attached. The ballot is for formally voting on whether or not you concur with the committee s actions on the proposals. Reasons must accompany all negative and abstention ballots. Please do not vote negatively because of editorial errors. However, please bring such errors to my attention for action. Please complete and return your ballot as soon as possible but no later than Monday, August 10, As noted on the ballot form, please return the ballot to Jeanne Moreau- Correia either via to jmoreaucorreia@nfpa.org or via fax to The return of ballots is required by the Regulations Governing Committee Projects. Attachment: Ballot Proposals

2 Log #123 Jeff Wisniewski, MTI Industries, Inc. UL 2034, Standard for Single and Multiple Station Carbon Monoxide Detectors, UL 2034 was re-published in February Keeps NFPA 1192 current with latest UL revision. The Committee agrees with the submitter but wishes to change the reference to Editorial Log #5 Revise to read as follows: This standard shall apply to new recreational vehicles manufactured on or after September 1, The document contains an omission that was overlooked during the regular revision process. Without correction the standard would become retroactive. Revise proposal as follows: This standard shall apply to new recreational vehicles manufactured on or after September 1, Editorial correction. 1

3 Log #100 Bob Eugene, Underwriters Laboratories Inc UL Publications Underwriters Laboratories Inc., 333 Pfingsten Road, Northbrook, IL ANSI/UL 21, Standard for LP-Gas Hose, ANSI/UL 94, Standard for Safety Test for Flammability of Plastic Materials for Parts in Devices and Appliances, , revised ANSI/UL 125, Standard for Valves for Anhydrous Ammonia and LP-Gas (Other than Safety Relief), ANSI/UL 144, Standard for LP-Gas Regulators, , revised ANSI/UL 181, Standard for Safety Factory-Made Air Ducts and Air Connectors, 2005, revised ANSI/UL 217, Standard for Single and Multiple Station Smoke Alarms, , revised UL 330, Standard for Hose and Hose Assemblies for Dispensing Flammable Liquids, ANSI/UL 484, Standard for Room Air Conditioners, , revised ANSI/UL 569, Standard for Pigtails and Flexible Hose Connectors for LP-Gas, ANSI/UL 842, Standard for Valves for Flammable Liquids, ANSI/UL 1484, Standard for Residential Gas Detectors, , revised ANSI/UL 2034, Standard for Single and Multiple Station Carbon Monoxide Detectors, , revised ANSI/UL 2061, Standard for Adapters and Cylinder Connection Devices for Portable LP-Gas Cylinder Assemblies, Update standards titles to indicate ANSI approvals and revision dates. The Committee agrees with the intent to have the most up to date ANSI edition of the Standards, but only one ANSI date should be referenced to eliminate any confusion. The submitter is encouraged to submit a public comment with only the most current ANSI edition date referenced for each Standard. The Committee also requests more information regarding the need for revision dates. The Committee is confused regarding the retroactive dates, such as UL Log #121 Jeff Wisniewski, MTI Industries, Inc. UL 217, Standard for Single and Multiple Station Smoke Alarms, UL 217 was re-published in October Keeps NFPA 1192 current with latest UL revision Log #122 Jeff Wisniewski, MTI Industries, Inc. UL 1484, Standard for Single and Multiple Station Smoke Alarms, UL 1484 was re-published in October Keeps NFPA 1192 current with latest UL revision. Revise proposal as follows: UL 1484, Standard for Single and Multiple Station Smoke Alarms Residential Gas Detectors, Editorial correction. 2

4 Log #9 Add new definitions as follows: Combustible- Any material having a flame spread index of higher than 25 when tested in accordance with NFPA 255. Noncombustible- Any material having a flame spread index of 25 or lower when tested according to NFPA 255. These two terms are used in the following sections of the standard: , , , table, 5.7.5, These terms need to be defined in the standard. The Committee agrees with the submitter's intent to delineate between combustible and noncombustible materials but does not agree with the use of a flame spread index where fire protection is needed. Further NFPA 255 has been withdrawn and other references should be cited Log #10 Add the following new definition: Fixed Maximum Liquid Level Gauge- A fixed liquid level gauge that indicates the liquid level at which the container is filled to its maximum permitted filling limit. This definition from NFPA 58 should be in the 1192 standard, since it is referenced in Extract from NFPA 58, 2008 edition, Section Log #11 Add New Definition: Hose. A flexible tube for conveying a liquid or gas. The term hose is used within NFPA 1192 and therefore requires a respective definition. This definition came from Websters Dictionary. 3

5 Log #CP6 Technical Committee on Recreational Vehicles, Change existing language definition of to read : Compartment. Within a recreational vehicle, an enclosed volumetric space designed to provide for a separate area. The definition needs to be more encompassing for industry recognized areas that may involve areas not confined on all six sides. NFPA Glossary of terms defines an enclosed compartment as, An area designed to protect stored items from environmental damage (weather resistant) that is confined on six sides and equipped with an access opening(s) that can be closed and latched. The new language will further clarify the intent of the word compartment to involve all areas of the coach. This proposal is being rejected, and is intended to serve as a place holder so public comments can be submitted Log #120 Glossary of Terms Technical Advisory Committee, Readily Accessible. For recreational vehicles, able to be located, reached, serviced, or removed without removing other components or parts of the apparatus and without the need to use special tools to open enclosures. It is important to have consistent definitions of terms within NFPA. The term readily accessible at present has several definitions. The preferred one is in NFPA 70 and it reads as follows: Readily Accessible. Capable of being reached quickly for operation, renewal, or inspections, without requiring those to whom ready access is required to climb over or remove obstacles or to resort to portable ladders. The one in NFPA 1192 is different from it but suitable for the document. It is recommended that it be retained. I am the chairman of the NFPA Advisory Committee on the Glossary on Terminology. The committee was created by NFPA Standards Council to provide consistency in terminology throughout the NFPA documents. 4

6 Log #12 Delete the current definition of Recreational Vehicle (RV) as shown below and replace with the following: * Recreational Vehicle (RV). A vehicular-type unit primarily designed to provide temporary living quarters for recreational,camping, travel, or seasonal use that either has its own motive power or is mounted on or towed by another vehicle. A Recreational Vehicle or RV is a vehicular type unit that : (i) is primarily designed as temporary living quarters for recreational and/or camping use; (ii) has its own motive power or is mounted on or towed by another vehicle; (iii) is regulated by the National Highway Traffic Safety Administration as a vehicle or vehicle equipment; (iv) does not require a special highway use permit for operation on the highways; and (v) an individual can easily transport and set-up on a daily basis. The basic product types are: Motorhome and Non-Motorized RV. The proposed, revised definition of recreational vehicles adds criteria to better delineate recreational vehicles (RV) from other types of manufactured structures and helps by establishing criteria to ensure that RVs are vehicles as defined by the National Highway Traffic Safety Administration (NHTSA). The language that is generic and applicable to all RVs had been moved to this proposed base definition of RV, so the individual entity definitions that will appear in the appendix can be streamlined for additional clarity. Note: Supporting material is available for review at NFPA Headquarters Log #62 Ryan A. Lehman, Newmar Corp. Revise text as follows: For recreational vehicles, a grade or fall of a line of pipe in reference to a horizontal plane and expressed in units vertical per units horizontal. Identification of slope as a ratio provides clarification on how slope is quantified. See and References: International Residential Code (IRC), 2009; International Building Code (IBC), 2009; 24 CFR Part (HUD) Standard. The Committee does not believe that the proposed language provides any benefit to the 5

7 Log #13 A fitting or valve device designed and constructed to provide a liquid or mechanical seal that will prevent the back passage of air without materially affecting the flow of liquid waste through it. As is currently written the standard does not allow for new technology. There now is a listed plumbing component that can be used as an alternative to a water seal trap. The standard should be written broad enough to allow either a water seal trap or a different type of device that may not use a water seal. Defining and differentiating between a trap that uses a water seal and a trap that does not would resolve the issue within the standard Log #14. That portion of a fixture drain between a water seal trap and its vent. This proposal is related to proposals on and This clarifies this requirement applies to water seal traps only not other types of devices that qualify as traps but do not depend on a water seal, such as a waterless waste valve. As is currently written the standard does not allow for new technology. There now is a listed plumbing component that can be used as an alternative to a water seal trap. The standard should be written broad enough to allow either a water seal trap or a different type of device that may not use a water seal. Defining and differentiating between a trap that uses a water seal and a trap that does not would resolve the issue within the standard Log #15. The vertical depth of liquid that a water seal trap will retain. This proposal is related to proposals on and This clarifies this requirement applies to water seal traps only not other types of devices that qualify as traps but do not depend on a water seal, such as a waterless waste valve. As is currently written the standard does not allow for new technology. There now is a listed plumbing component that can be used as an alternative to a water seal trap. The standard should be written broad enough to allow either a water seal trap or a different type of device that may not use a water seal. Defining and differentiating between a trap that uses a water seal and a trap that does not would resolve the issue within the standard. 6

8 Log #16 Add text to read as follows:. A fitting or device designed and constructed to provide a liquid seal that will prevent the back passage of air without materially affecting the flow of liquid waste through it. This proposal is related to proposals on and This clarifies this requirement applies to water seal traps only not other types of devices that qualify as traps but do not depend on a water seal, such as a waterless waste valve. There now is a listed plumbing component that can be used as an alternative to a water seal trap. The standard should be written broad enough to allow either a water seal trap or a different type of device that may not use a water seal. Defining and differentiating between a trap that uses a water seal and a trap that does not would resolve the issue within the standard Log #17 Change the language as follows: Propane piping and hose located less than 4 ½ in. (114 mm) from the exhaust system, the transmission, or a heat-producing component of an internal combustion engine or hydronic heating appliance shall be shielded by a vehicle frame member or by a noncombustible baffle with an air space on both sides of the frame member or baffle. This language makes the requirement consistent with the similar requirement in Revise Section and the proposed language in as follows: Propane containers located less than 18 in. (457 mm) from the exhaust system, the transmission, or a heat-producing component of a combustion engine or hydronic heating appliance exhaust shall be shielded by a vehicle frame member or by a noncombustible baffle with an air space on both sides of the frame member or baffle Propane piping and hose located less than 4 ½ in. (114 mm) from the exhaust system, the transmission, or a heat-producing component of an internal combustion engine or hydronic heating appliance exhaust shall be shielded by a vehicle frame member or by a noncombustible baffle with an air space on both sides of the frame member or baffle. Clarifies the intent of the proposal. The change in maintains consistency between the two requirements Log #65 Ryan A. Lehman, Newmar Corp. Revise text as follows: The compartment shall be ventilated with at least two vents, each having an aggregate free area equal to at least 0.5 in 2 for each 7 lb (3.23 cm 2 per 500 g 102 mm 2 / kg) of the total propane fuel capacity of the maximum number of the largest cylinders the compartment can hold. The equivalency ratio currently presented in is incorrect and given in centimeters m 2 X (25.4 mm) 2 X 1.00 lb = 102 mm lb (1.00 m 2 ) kg kg 7

9 Log #101 Bob Eugene, Underwriters Laboratories Inc First-stage regulators shall have an outlet gauge pressure setting up to 10.0 psi (69 kpa) in accordance with ANSI/UL 144. Update standards titles to indicate ANSI approvals Log #102 Bob Eugene, Underwriters Laboratories Inc A two-stage regulator system or an integral two-stage regulator shall be listed to the requirements of ANSI/UL 144. Update standards titles to indicate ANSI approvals Log #103 Bob Eugene, Underwriters Laboratories Inc Tanks shall require a manual shutoff valve equipped with a listed internal excess flow valve listed to the requirements of ANSI/UL 125 and designed to close automatically at the rated closed flow of vapor or liquid specified by the manufacturer. Update standards titles to indicate ANSI approvals Log #104 Bob Eugene, Underwriters Laboratories Inc The mating connection shall be listed to the requirements of ANSI/UL 2061 and installed with the regulator and vehicle as follows: (1) The mating connection to the cylinder valve shall be furnished with a thermal element that activates at a temperature range of 240 F to 300 F (116 C to 149 C) and positively shuts off the flow of propane from the cylinder valve. (2) The mating connection to the cylinder valve shall also incorporate a listed excess flow valve that closes at a flow not greater than 200 ft3/hr at a gauge pressure of 100 psi (5.66 m3/hr at 689 kpa) and has a bypass area that does not allow a flow greater than 10 ft3/hr at a gauge pressure of 100 psi (0.28 m3/hr at 689 kpa). (3) The mating connection to the cylinder valve shall be provided with a CGA 791 female connection that does not attach to a CGA 510 female POL connector. Update standards titles to indicate ANSI approvals. 8

10 Log #105 Bob Eugene, Underwriters Laboratories Inc A separate first stage of a two-stage regulator system shall incorporate an integral pressure relief valve having a start-to-discharge setting within the limits specified in ANSI/UL 144. Update standards titles to indicate ANSI approvals Log #106 Bob Eugene, Underwriters Laboratories Inc The second stage of a two-stage regulator system shall be equipped with one or both of the following: (1) An integral pressure relief valve on the outlet pressure side having a start-to-discharge pressure setting with the limits specified in ANSI/UL 144 and shall limit the outlet gauge pressure of the second stage of a two-stage regulator system to 2.0 psi (14 kpa) when the regulator seat disc is removed and the inlet gauge pressure to the regulator is 10.0 psi (69 kpa) or less as specified in ANSI/UL 144. (2) An integral overpressure shutoff device that shuts off the flow of propane vapor when the outlet pressure of the regulator reaches the overpressure limits specified in ANSI/UL 144 and shall not open to permit flow of propane until it has been manually reset. Update standards titles to indicate ANSI approvals Log #CP5 Technical Committee on Recreational Vehicles, Revise (2) to read as follows: The high-pressure propane system shall be located entirely on the exterior of the vehicle or in a compartment that is vaportight vapor resistant to the vehicle's interior. The Technical Committee revised (2) to maintain consistency in terminology throughout the Standard. 9

11 Log #18 Change language as shown: Tubing or hose shall not be run inside walls, floors, partitions, or ceilings. Where tubing or hose passes through walls, floors, partitions, roofs, or similar installations, such tubing or hose shall be protected by the use of weather-resistant grommets that fit snugly both the tubing or hose and the hole through which the tubing or hose passes. Tubing and hose shall be routed to be protected from physical damage, sharp edges, and moving parts. Unprotected tubing or hose shall not be located in storage areas. These requirements for protection of tubing are expanded to include hose. Listed flexible assemblies are often a part of the propane system in RVs, and should be subject to the same protection requirements as tubing. Revise proposal as follows: Tubing or hose shall not be run inside walls, floors, partitions, or ceilings. Where tubing or hose passes through walls, floors, partitions, roofs, or similar installations, such tubing or hose shall be protected by the use of weather-resistant grommets that fit snugly both the tubing or hose and the hole through which the tubing or hose passes. Tubing and hose shall be routed to be protected from physical damage, sharp edges, and moving parts. Unprotected tubing or hose shall not be located in storage areas. Where nonmetallic tubing or hose is used within the propane piping system, it shall be permitted to pass directly through any floor, wall, partition, or ceiling, provided the entire length of hose is readily available for visual inspection, provision is made to protect against chafing, and no part of the flexible nonmetallic tubing or hose is concealed in the hollow space of a floor, wall, partition, or ceiling. Flexible Nonmetallic Tubing and Hose Connections Where nonmetallic tubing or hose is used within the propane piping system, it shall be permitted to pass directly through any floor, wall, partition, or ceiling, provided the entire length of hose is readily available for visual inspection, provision is made to protect against chafing, and no part of the flexible nonmetallic tubing or hose is concealed in the hollow space of a floor, wall, partition, or ceiling Flexible nonmetallic tubing or hose shall not be permitted to enter the burner box of the range or cooktop as the final connection. The revised proposal recognizes the use of hose and moved routing and protection requirement from to for clarification Log #107 Bob Eugene, Underwriters Laboratories Inc Propane supply connectors used in propane systems shall be listed as an assembly using ANSI/UL 569 or ANSI/UL 21 hose. Update standards titles to indicate ANSI approvals. 10

12 Log #19 Change language as shown: All piping shall be anchored within 6 in. (152 mm) of tubing or hose connections, at the end of piping runs All piping shall be anchored within 12 in. (305 mm) of tubing or hose connections within piping runs. This requirement should also cover the anchoring of hose connections to either tubing or pipe within the propane system. Flexible hose assemblies are used for galley slideout room applications within RVs Log #20 Change language of (a) as follows: (a) The source of the air pressure to the piping system shall be shut off. The entire system shall be pressurized to not less than 3 psi (20.7 kpa), and the system then shall be isolated from all sources of pressure. This language is consistent with (1)(a) and better states the correct procedure Log #21 Change language as shown: (3) As an alternative test, the appliance and regulator connections not tested in shall be tested for leakage with either soapy water or a bubble solution. Editorial. Revise proposal as follows: (3) As an alternative to the pressure drop test, the appliance and regulator connections not tested in shall be tested for leakage in accordance with with using either soapy water or a bubble solution. Clarifies the intent of the requirement to ensure that the final connections are leak tested. 11

13 Log #CP3 Technical Committee on Recreational Vehicles, Revise Section and add a new as follows: The regulated high pressure piping systems, except those constructed only of listed hose assemblies and not including regulators, shall be proven by test to be leak free by maintaining an air pressure of at least 45psi (310.5 kpa) for a period of at least 10 minutes. Before the test is begun, the temperature of the air and of the piping shall be approximately the same, and a uniform temperature shall be maintained throughout the test period. Leaks, if observed, shall be located and corrected. Defective material shall be replaced. Products that contain ammonia or chlorine shall not be used for testing. Tests shall be conducted by the following method: (a) The source of the air pressure to the piping system shall be shut off. (b) The pressure in the system shall be measured over a period of 10 minutes with a device, calibrated so as to be read in increments of not greater than 2 psi (14 kpa). (c) During the 10-minute period a drop in pressure shall not occur. After the piping system regulators, related fittings and connections are installed in the RV the entire regulated high-pressure piping system shall be proven by test to be leak-free by maintaining an air pressure of not less than 15 nor more than 30 psi. Before the test is begun, the temperature of both air and piping shall be approximately the same, and a uniform temperature shall be maintained throughout the test period. Leaks if observed shall be located and corrected. Products containing ammonia or chlorine shall not be used for locating leaks. Defective material shall be replaced. The test shall be conducted as follows: The pressure in the system shall be measured over a period of 3 minutes with a manometer or with a pressure-sensing device designed and calibrated to read, record, or indicate a pressure loss due to leakage during the pressure test period. (d) During the 3-minute period, a drop in pressure shall not occur. The system should be pressure tested for robustness at a pressure of at least 1.5 times the working pressure, as outlined in NFPA 54. Listed hose assemblies are excluded as they are individually tested during their manufacturer and listing process, as are regulators. Once the system is pressure tested, the regulators, typically on each end of the system can be assembled and leak tested by visual inspection. The bubble leak test was deleted as the devise cannot function correctly in this part of the system with regulators installed. This testing is comparable to the low pressure propane system tests currently outlined in and of this standard. 12

14 Log #67 Bruce A. Hopkins, RVIA Revise by deleting the last sentence which is redundant with so it reads as follows: The regulated high-pressure piping system shall be proven by test to be leak-free. by maintaining a test pressure of at least 30 psi (207 kpa) for a period of at least 10 minutes. This statement is redundant with the last sentence of (1) and therefore can be deleted. This is addressed in (Log #CP3). See Committee Action on (Log #CP3) Log #72 Add new (3) as shown: Tests shall be conducted by any of the following methods: (1) The piping system shall be pressurized to a minimum of 30 psi (207 kpa), and the system isolated from all sources of pressure. The pressure in the system shall be measured with a pressure sensing device, calibrated to read in increments of not greater than 2 psi (14 kpa). During the 10-minute period a drop in pressure shall not occur. (2) A bubble-type leak detector shall be installed between the source of pressure and this piping system. The bubble detector shall not indicate any airflow for a period of 1 minute. (3) The piping system shall be pressurized to a minimum of 30 psi (207 kpa), and all connections tested with either soapy water or a bubble solution. This test method is permitted in , and will provide a viable alternative for testing this high pressure piping system. At the higher pressure, this test method is even more likely to locate leaks than at lower pressure. This is addressed in (Log #CP3). See Committee Action on (Log #CP3) Log #22 Add new language as shown: (3) The piping system shall be pressurized to a minimum of 30 psi (207 kpa), and then the system isolated from all sources of pressure. All connections shall be tested for leakage with either soapy water or bubble solution. This provides another alternative method of testing that could be used to test regulator connections that could not be tested under either of the other methods. This is addressed in (Log #CP3). See Committee Action on (Log #CP3). 13

15 Log # Fuel-burning appliances installed or intended to be used only outside the recreational vehicle shall be listed for recreational vehicle use but shall not be required to be of the direct vent, sealed combustion type. This change clarifies and reduces any confusion that Exterior fuel-burning appliances must also be listed for installation on RV s Log #108 Bob Eugene, Underwriters Laboratories Inc Air supply ducts shall be made of galvanized steel, tin-plated steel, aluminized steel, or aluminum or made of Class 0 or Class 1 listed air ducts or air connectors as tested in accordance with ANSI/UL 181. Update standards titles to indicate ANSI approvals Log #109 Bob Eugene, Underwriters Laboratories Inc Registers, grilles, and fittings shall be made of a material classified 94 V-0 or 94 V-2 when tested as described in ANSI/UL 94, or shall be made of metal or material that complies with the requirements for Class 0 or Class 1 air ducts under ANSI/UL 181. Update standards titles to indicate ANSI approvals Log #110 Bob Eugene, Underwriters Laboratories Inc Air Conditioners with Heat Strips or Heat Pumps. Section 5.7 shall not apply to ducted rooftop air-conditioning systems with heat strips or heat pumps where the system does not exceed 175 F (80 C) when tested in accordance with ANSI/UL 484. Update standards titles to indicate ANSI approvals. 14

16 Log #68 Dale Jordal, Winnebago Ind. Inc Each recreational vehicle with a gasoline fuel fill having exterior combustion air inlet(s) at a level below the roof shall have a permanent exterior danger label in accordance with Section 4.3. The label shall contain the word "Danger" with minimum 1/4 (6 mm) high letters and body text with minimum 1/8" (3 mm) high letters on a contrasting background. The label shall be affixed in a visible location near the gasoline fuel filler spout and the propane container and shall read as follows: ***Insert artwork 1192_L68_R here*** ALL PILOT LIGHTS, APPLIANCES, AND THEIR INGNITORS (SEE OPERATING INSTRUCTIONS) SHALL BE TURNED OFF BEFORE REFUELING OF FUEL TANKS AND/OR PROPANE CONTAINERS. FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY. The intent of is to prevent gasoline fumes from becoming ignited by on board appliances during refueling. Since fueling stations may have both gasoline and diesel pumps next to or in the same fueling island a very real possibility exist that a 40-foot diesel RV may have its water heater or refrigerator vents next to another vehicle filling with gasoline. To meet the intent of this standard, it would make sense to expand this labeling to all fuel fills and not just limit it to the gasoline fills. This Danger Labeling applies to all RV with fuel fills as none are immune from the situation illustrated above Log #74 Revise the first sentence to read as follows: Each recreational vehicle with a gasoline fill and a propane appliance having exterior combustion air inlet(s) at a level below the roof shall have a permanent exterior danger label in accordance with Section 4.3. Adding the phrase propane appliance clarifies that exterior combustion air inlet(s) are not part of the gasoline fill. Merge this language into the Committee Action on (Log #68). The final language will replace the term gasoline with fuel per (Log #68). 15

17 3. Proposal (include proposed new or revised wording, or identification of wording to be deleted): [Note: Proposed text should be in legislative format; Le., use underscore to denote wording to be inserted (inserted wording) and strike-through to denote wording to be deleted (dolotedwordifl ).] r I! Each recreational vehicle with a gasoline fuel fill having extenor combustion air inlet(s) at a level below the roofshall have a permanent exterior danger label in accordance with Section 4.3. The label shall contain the word "Danger" with minimum W' (6 mm) high letters and body text with minimum 1/8" (3 mm) high letters on a contrasting background. The label shall be affixed in a visible location near the gasoline fuel filler spout and the propane container and shall read as follows: i 'i Ii DANGER I I! I /-...,j ') ""-..,..,/.)-; ALL PILOT LIGHTS, APPLIANCES, AND THEIR INGNITORS (SEE OPERATING INSTRUCTIONS) SHALL BE TURNED OFF BEFORE REFUELING OF FUEL TANKS ANDIOR PROPANE CONTAINERS. FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INmRY. 4: Statement of Problem and Substantiation for Proposal: (Note: State the problem that would be r~solved ~Y your recommendation; give the specific reason for your Proposal, including copies of tests, research papers, fire expenonce, etc. If more than 200 words, it may be abstracted for publication.) The intent of is to prevent gasoline fumes from becoming ignited by on board appliances during refueling. Since fueling stations may have both gasoline and diesel pumps next to or in the same fueling island a very real possibility exist that a 40-foot diesel RV may have its water heater or refrigerator vents next to another vehicle filling with gasoline. To meet the intent ofthis standard, it would make sense to expand this labeling to all fuel fills and not just limit it to the gasoline fills. This Danger Labeling applies to all RV with fuel fills as none are immune from the situation illustrated above.

18 Log # Fuel Tank Construction Fuel tanks shall comply with the information requirements of and The tank shall be permanently and legibly marked in minimum 1\16in. high letters by the tank manufacturer, with the following minimum information: (1) Name (logo) and address of manufacturer (2) The month and year of manufacture (3) Maximum level of fuel in U.S. gallons and liters (4) Model identifier (5) Statement of fuel suitability (6) Statement of conformity to NFPA The tank shall be identified by its manufacturer as being compliant with applicable sections of and Currently section requires the tank to be permanently marked to indicate compliance with NFPA This new requirement ( ) assures that tank s are identified for specific, applicable compliance with sections and Delete item (6). #CP1). There is no need for item (6). This action is reflected in Committee Action on (Log 16

19 Log #CP1 Technical Committee on Recreational Vehicles, Delete Sections 5.10 and 5.11 and replace with the following: The requirement of this section shall apply to the installation of gasoline or diesel fuel systems for nonprimary mover engine applications in recreational vehicles. Fuel tanks shall comply with the information requirements of and The tank shall be permanently and legibly marked in minimum 1\16 in. high letters by the tank manufacturer, with the following minimum information: (1) Name (logo) and address of manufacturer (2) The month and year of manufacture (3) Maximum level fuel in U.S. gallons and liters (4) Model identifier (5) Statement of fuel suitability The tank shall be identified by its manufacturer as being compliant with applicable sections of Fuel tanks shall be constructed in accordance with and Joints of a metal fuel tank body shall be closed by arc-, gas-, seam-, or spot-welding, by brazing, by silver soldering, or by techniques that provide heat resistance and mechanical securement at least equal to those specifically named. Joints shall not be closed solely by crimping or by soldering with a lead-based or other soft solder. The fuel tank body shall have flanges or spuds suitable for the installation of all fittings. Fittings for withdrawing fuel from the fuel tank shall be located above the normal level of the fuel in the tank when the tank is full. Drains and bottom fittings shall not be permitted.. The threads of all fittings shall be Dryseal American Standard Taper Pipe Thread, specified in Society of Automotive Engineers StandardJ476 -latest edition SAE Handbook, except that straight (non-tapered) threads are permitted to be used on fittings that have integral flanges and use gaskets for sealing. At least four full threads shall be in engagement in each fitting.. A metallic liquid fuel tank shall have a venting system that, in the event the tank is subjected to fire, prevents internal tank pressure from rupturing the tank's body or seams. Rollover vent valves identified as complying with 49 CFR , (c) (10), shall be used, as applicable, for gasoline or diesel systems.. The body and fittings of a metallic liquid fuel tank including the external fill assembly, shall be capable of withstanding an internal hydrostatic pressure equal to or greater than 10 psig.. A liquid fuel tank shall be designed and constructed as follows: (1) The tank shall not be filled with a quantity of fuel that exceeds 90 percent of the tank's liquid capacity. (2) When the tank is filled, expansion of the fuel shall not cause fuel spillage. The fill cap end shall be completely above the top of the fuel tank. Gasoline fill openings shall be located in accordance with Fuel fill openings into fuel tanks located below the normal level of fuel in the tank shall be equipped with an anti-expulsion valve or check valve installed at the fuel fill opening into the fuel tank. Liquid fuel tanks shall be capable of passing the following leakage test: (1) Procedure. Fill the tank to capacity with fuel having a temperature between 50 F (10 C) and 80 F (27 C). With the fill-pipe cap installed, turn the tank through an angle of 150 degrees in any direction about any axis from its normal position. (2) Required Performance. Neither the tank nor any fitting shall leak in any position the tank assumes during the test. Liquid fuel tanks shall be capable of passing the following drop test: (1) Procedure. Fill the tank with a quantity of water having a weight equal to the weight of the maximum fuel load of the tank and drop the tank 30 ft (9.14 m) onto an unyielding surface so that it lands squarely on one corner. (2) Required Performance. Neither the tank nor any fitting shall leak more than a total of 1 oz by weight of water per 17

20 minute. Each liquid fuel tank manufactured shall pass the following static pressure test: (1) Procedure. Fill the tank with air or inert gas to a pressure of 3 psi (21 kpa). (2) Required Performance. After the test the tank shall pass the test under Metallic liquid fuel tanks shall be capable of passing the following safety venting system test: (1) Test Procedure. Fill the tank three fourths full with fuel, seal the fuel feed outlet, and invert the tank 2 ft (2/3m) above the top edge of a pan large enough to extend beyond the tank on all sides in plan view and deep enough to hold the entire fuel contents of the tank. When the fuel temperature is between 50 F (10 C) and 80 F (27 C), apply an enveloping flame to the tank so that the temperature of the fuel rises at a rate of not less than 6 F (3.3 C) per minute for the duration of the test. The enveloping flame can be removed when the fuel system becomes self-heating (fuel venting from tank is ignited and acts as fuel for the fire) provided the temperature of the fuel continues to rise at a rate of not less than 6 F (3.3 C) per minute. Continue the test until the fuel tank is empty or until no further pressure rise is possible in the tank. (2) Required Performance. The safety venting system required by shall prevent the internal pressure in the tank from exceeding 30 PSI (207 kpa) gauge, and the body or seams of the tank shall not rupture during the test. Side-mounted liquid fuel tank shall be capable of passing the following fill-pipe test: (1) Procedure. Fill the tank with a quantity of water having a weight equal to the weight of the maximum fuel load of the tank, and drop the tank 10 ft (3.05 m) onto an unyielding surface so that it lands squarely on its fill-pipe. (2) Required Performance. Neither the tank nor any fitting shall leak more than a total of 1 oz by weight of water per minute. The fuel tank shall be located under the floor, in a compartment, on a trailer A-frame, or forward of the front bulkhead below the overhang of a fifth wheel trailer. The fuel tank and any of its attachments and fittings shall be located above rear and front clearance lines and shall be protected from road impact damage. All measurements shall be determined from the bottom of the fuel tank, or from the lowest fitting, support, or attachment on the fuel tank or fuel tank housing, whichever is lower, while the vehicle is level and loaded to its maximum gross vehicle weight rating (GVWR). The installation shall comply with through The fuel tank shall be permitted to be located on a trailer A-frame if no part extends below the bottom of the A-frame members. Where the fuel tank is located between the chassis main rails, the rear point shall be permitted to be taken at the bottom of the main rail. Skid bars shall not be used to lower this point. The fuel tank shall be permitted to be located in a compartment under the following conditions: (1) A compartment containing a fuel tank with filler opening, vent, or any combination thereof, within the compartment, shall have no floor. (2) A compartment containing a fuel tank that is filled and vented to the exterior shall be permitted to have a floor, provided that the compartment sidewalls and floor are resistant and nonabsorbent to fuel, that the floor has a minimum 1/2 in. (13 mm) diameter drainage hole to the exterior at each low point, and that the joints between compartment sidewalls and floor are sealed to prevent fuel entry. (3) The fuel tank compartment shall be vapor resistant to the vehicle interior and sealed so that vapors cannot travel into the interior of the recreational vehicle. Sealing compounds used to seal the compartment shall be fuel resistant. (4) The fuel tank compartment shall not contain flame- or spark-producing equipment. The fuel tank shall be secured by fastenings that hold it in place when a force equal to eight times the fuel tank's filled weight is applied through the filled fuel tank's center of gravity in any direction. Metallic fuel tanks shall be electrically bonded to the vehicle chassis. Fuel tanks shall be securely installed in such locations as to be removable for service, repair, or replacement without the necessity of removing permanent structural members. Side fill fuel tanks installed between the vehicle's main rails shall be permitted to have the fuel tank fill openings located below the normal level of fuel in the tank and shall comply with (1) The fill pipe and vent of a fuel tank shall permit filling the tank with fuel at a rate of at least 12 gpm (45.4 L/m/in.) without fuel spillage. (2) Each fill pipe shall be fitted with a cap that can be fastened securely over the opening in the fill pipe. Screw threads and a bayonet-type joint are methods of conforming to the requirements of this subparagraph. Sealing compounds used around the fill pipe and in the area described in shall be fuel resistant. A marking indicating the type of fuel to be used shall be provided on or adjacent to the filler cap. 18

21 The area surrounding fuel fill pipes and vents shall be sealed so that vapors cannot travel between the exterior and interior surfaces of the recreational vehicle. The sidewall surface below the filler cap and extending at least 12 in. (305 mm) to each side of the cap's vertical centerline shall be constructed of fuel-resistant nonabsorbent materials. Each fuel system shall be located on the vehicle so that the following apply: (1) No part of the system shall extend beyond the widest part of the vehicle. (2) Fuel spilled vertically from a fuel tank while it is being filled shall not contact any part of the exhaust or electrical systems of the vehicle, except the fuel level indicator assembly. (3) A fuel line shall not extend between a towed vehicle and the vehicle that is towing it while the combination of vehicles is in motion. (4) A fuel system shall not supply fuel by gravity or siphon feed directly to the carburetor or injector. The entire fuel system shall be liquid tight and vapor resistant to the interior of the vehicle. Valves, filters, strainers, and similar components shall be accessible for maintenance. Equipment located above the clearance lines specified in shall be considered protected. Tubing shall be constructed of prime aluminized steel or material approved for use with fuel. Hose shall conform to minimum SAE J30 R7 or equivalent. Hose-to-tube joints shall remain leak free when subjected to a 20 lb (9.0 kg) axial pull test applied for 1 minute. The fuel distribution system shall be secured and supported in place to minimize chafing. Rigid fuel distribution system piping or hose shall be secured and supported at intervals of not more than 4 ft (1.2 m). The fuel distribution system shall maintain at least a 4 1/2 in. (114 mm) clearance from any unshielded exhaust system components. The fuel system shall not be in contact with electrical wiring except as required for component operation. The fuel system shall be designed so that leakage from fuel tanks or joints does not contact electrical or exhaust system components. Drain troughs shall be permitted to be used as required. Fittings in the fuel distribution system shall not be located inside any floor, wall, partition, or other concealed construction space. Clamps shall be in accordance with the following: (1) Clamps shall have a non perforated band and meet the specifications of SAE J1508. (2) Clamps shall be identified for the type and size of the fuel lines used. Systems for dispensing fuel to other vehicles or containers shall be permitted when constructed in accordance with and other state and federal laws or regulations as applicable. All fuel-dispensing systems shall have an emergency manual shutoff valve or remotely controlled electronic shutoff valve control readily accessible during fuel dispensing and located within the hose storage compartment or on the vehicle's exterior within the length of the fully extended hose nozzle and not more than 18 in. (457 mm) from the vehicle's outside wall. A label with a minimum 1/4 in. (6 mm) high red block letters on a contrasting background, made of material that does not deteriorate when in contact with petroleum-based products, shall be placed adjacent to the shutoff valve or valve control and read as follows: FUEL DISPENSING SYSTEM EMERGENCY SHUTOFF SWITCH All fuel-dispensing equipment, including but not limited to tanks, pumps, hoses, and valves, shall be protected from road impact damage. Equipment located above the clearance lines specified in shall be considered protected. All fuel dispensing equipment shall only be accessible from the exterior of the vehicle. Compartments and enclosures that house dispensing systems shall be made of nonporous and noncombustible material, sealed from the interior atmosphere of the recreational vehicle and vented. These compartments shall be ventilated with openings having a minimum area of 1.7 in. 2 (1100 mm 2 ) within 2 in. (51 mm) of both the top and bottom. These compartments shall have a minimum ½ in. (13 mm) diameter drainage hole to the exterior at each low point. These compartments shall not contain flame- or spark-producing equipment. 19

22 Fuel tanks with dispensing capabilities shall be provided with a method of venting while fuel is being dispensed. Nozzles shall be used for the dispensing of fuel and shall be listed to ANSI/UL 842, designed for use with unleaded fuel, of a trigger and handle type, and made with a nonferrous body. A fuel-dispensing system shall have provisions to prevent unauthorized use. The fuel-dispensing system shall be designed and installed to prevent fuel from siphoning due to hose failure. The fuel-dispensing hose between the nozzle and its first connection on the vehicle shall be a hose assembly listed to UL 330. Fuel-dispensing hoses shall be limited in length to a maximum of 5 ft (1.5 m) from the side of the recreational vehicle. Tanks and changeover valves used in fuel dispensing systems shall be identified for use with flammable liquids. Pumps used in fuel dispensing systems shall be identified for use with the fuel being dispensed. Non-submersible fuel pumps shall be securely attached to the vehicle. All pressurized fuel-dispensing components shall be rated to at least the output pressure of the pump. All 120/ V electrical equipment located on the exterior of the vehicle and within reach of the outlet of the nozzle valve with the distribution hose fully extended shall meet the requirements of Articles 500 and 501 of NFPA 70 for Class I, Group D, Division 2 locations. Fuel-burning appliance intake and exhaust vents shall be located at least 3 ft (0.9 m) from any point the fuel dispensing hose nozzle valve outlet can reach. Manufacturers shall be permitted to make provisions for future installations of fuel-dispensing systems only when instructions for doing so are provided in the owner's manual of the recreational vehicle. Fuel-dispensing systems must provide electrical continuity between the fill nozzle and the vehicle chassis. All recreational vehicles equipped with fuel dispensing systems shall have a label with the word "Danger" in minimum 5/8 in. (16 mm) high red block letters, and body text in minimum 3/8 in. (10 mm) high red block letters, on a contrasting background visible to the operator during dispensing of fuel from the recreational vehicle. The fuel-dispensing system label shall be made of material that does not deteriorate when in contact with petroleum-based products and shall read as follows: DANGER NO SMOKING. BEFORE DISPENSING FUEL, TURN OFF ALL ENGINES, FUEL-BURNING APPLIANCES, AND THEIR IGNITORS. CONNECT THE BONDING JUMPER WIRE TO THE VEHICLE RECEIVING FUEL. DO NOT DISPENSE FUEL WITHIN 20 FEET OF AN IGNITION SOURCE. FAILURE TO COMPLY COULD RESULT IN FIRE, DEATH, OR SERIOUS INJURY Clamps shall be in accordance with the following: (1) Clamps shall have a non perforated band and at a minimum, meet the specifications of SAE J1508. (2) Clamps shall be identified for the type and size of the fuel lines used. In-line fuel filters shall be permitted provided they are located in readily accessible locations for service and mounted in such a way that removal does not allow fuel to drip onto electrical or exhaust system components. The fuel system shall be proven by test to be leak free by maintaining a minimum air pressure of 1psi (6.9 kpa) for at least 10 minutes. The fuel filler hose or pipe's connection to the tank shall not be required to meet the pressure test of Before the test is begun, the temperature of the air and of the piping shall be approximately the same, and a uniform temperature shall be maintained throughout the test period. Leaks if observed shall be located and corrected. Defective material shall be replaced. Products that contain ammonia or chlorine shall not be used for locating leaks. 20

23 The test shall be conducted by either of the following methods: (1) Air pressure as follows: (a) The fuel system shall be pressurized per (b) The source of air pressure to the fuel distribution system shall be shut off. (c) The pressure in the system shall be measured over a period of 10 minutes with a manometer or other pressure sensing device designed and calibrated to measure in increments of not greater than 1/10 psi. (d) During the 10-minute test period a drop in pressure shall not occur. (2) Bubble type leak detector as follows: (a) A bubble-type leak detector shall be installed between the source of pressure and the fuel distribution system. (b) The bubble detector shall not indicate any air flow for a period of one minute.. When a fuel system is installed for an electric generator but the electric generator is not installed at the recreational vehicle factory, all fuel lines between the fuel tank and the generator compartment shall be routed and plugged at the open end(s) This proposal rearranges text into a better order of material presentation and addresses public proposals related to Sections 5.10 and Log # Fuel tanks shall be installed in accordance with through Section does address the installation of fuel tanks but it also covers other requirements and therefore the term installed in is incomplete and unnecessary. Revise proposal as follows: Fuel tanks shall be constructed installed in accordance with through Adding the word "constructed" clarifies the submitter's intent. This action is reflected in (Log #CP1). 21

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