Robotic Deflection Mount

Transcription

1 rdm-2000 Robotic Deflection Mount English Français Español installation and Operation guide SMAW GTAW Version No: AA.01 Issue Date: July 1, 2006 Manual No: SM-RDM-2000

2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new Tweco Robotics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency, please contact a representative at the address and phone number in your area listed on the inside back cover of this manual, or visit us on the web at This Operating Manual has been designed to instruct you on the correct use and operation of your Tweco Robotics product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore, please take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when working with this product. YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators Worldwide. Tweco Robotics is a Global Brand of Arc Welding Products for Thermadyne Industries Inc. We manufacture and supply to major welding industry sectors worldwide including; Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist. We distinguish ourselves from our competition through market-leading, dependable products that have stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer service and technical support, together with excellence in sales and marketing expertise. Above all, we are committed to develop technologically advanced products to achieve a safer working environment within the welding industry. SMAW GTAW

3 ! WARNING Read and understand this entire Manual and your employer s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer s best judgment, the Manufacturer assumes no liability for its use. Robotic Deflection Mount Installation and Operation Guide Instruction Manual Number SM-RDM-2000 Published by: Tweco Products Inc Airport Road Denton, TX (940) Copyright 2006 by Thermadyne Industries Inc. All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause. Publication Date: July 1, 2006 Record the following information for Warranty purposes: Where Purchased: Purchase Date: Equipment Serial #: i

4 Table of Contents SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS Welding Hazards Principal Safety Standards Safety and Health SECTION 2: INTRODUCTION AND DESCRIPTION How to Use this Manual Receipt of Equipment Introduction SECTION 3: INSTALLATION AND OPERATION Installation Air Assist Feature Wiring Diagram Maintenance SECTION 4: Replacement Parts Statement of Warranty Warranty SCHEDULE GLOBAL CUSTOMER SERVICE CONTACT INFORMATION ii SM-RDM-2000

5 SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS Robotic Deflection Mount! WARNING SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used and maintained. Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor and helper must read and understand the following safety warnings and instructions before installing or using any welding or cutting equipment. The welding and cutting process is used in many potentially dangerous environments such as elevated heights, areas of limited ventilation, close quarters, around water, in hostile environments, etc., and it is important that the operator(s) are aware of the dangers associated with working in these types of conditions. Be certain that the operator(s) are trained in safe practices for environments in which they are expected to work and under competent supervision. It is essential that the operator, supervisor and all other personnel in the work area are aware of the dangers of the welding or cutting process. Training and proper supervision are important for a safe work place. Keep these instructions for future use. Additional recommended safety and operating information is referenced in each section Welding Hazards WARNING ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH. Install and maintain equipment in accordance with the National Electrical Code (NFPA 70) and local codes. Do not service or repair equipment with power on. Do not operate equipment with protective insulators or covers removed. Service or repair to equipment must be done by a qualified repair technician, or trained personnel only. 1. Do not touch live electrical parts. 2. Do not touch an electrode with bare skin and electrical ground at the same time. 3. Always keep welding gloves dry and in good condition. NOTE Aluminized protective clothing can become part of the electrical path. 4. Keep oxygen cylinders, chains, wire ropes, cranes, hoists, and elevators away from any part of the electrical path. 5. All ground connections must be checked periodically to determine that they are mechanically strong and electrically adequate for the required current. 6. When engaged in alternating current, welding, or cutting under wet conditions or warm surroundings where perspiration is a factor, the use of reliable automatic controls for reducing the no-load voltage is recommended to reduce shock hazard. 7. When the welding or cutting process requires values of open circuit voltages in alternating current machines higher than 80 volts, and direct current machines higher than 100 volts, means must be provided to prevent the operator from making accidental contact with the high voltage by adequate insulation or other means. 8. When welding is to be suspended for any substantial length of time, such as during lunch or overnight, all electrodes should be removed from the electrode holder and the electrode holder carefully located so that accidental contact cannot occur. 9. The holder must be disconnected from the power source when not in use. 10. Never immerse Mig-Guns, electrode holders, tig torches, plasma torches, or electrodes in water. WARNING SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH. SM-RDM SAFETY INSTRUCTIONS AND WARNINGS

6 11. Keep smoke, fumes, and gases from the breathing area. 12. Fumes from the welding or cutting process are of various types and strengths, depending on the kind of base metal being worked on. To ensure your safety, do not breathe these fumes. 13. Ventilation must be adequate to remove smoke, fumes, and gases during the operation to protect operators and other personnel in the area. 14. Vapors of chlorinated solvents can form the toxic gas Phosgene when exposed to ultraviolet radiation from an electric arc. All solvents, degreasers, and potential sources of these vapors must be removed from the work area. 15. Fumes produced by welding or cutting, particularly in confined places, can cause discomfort and physical harm if inhaled over an extended period of time. 16. Provide adequate ventilation in the welding or cutting area. Use air-supplied respirators if ventilation is not adequate to remove all fumes and gases. Never ventilate with oxygen. Oxygen supports and vigorously accelerates fire. WARNING ARC RAYS, HOT SLAG AND SPARKS CAN INJURE EYES AND BURN SKIN. 17. The welding and cutting processes produces extreme localized heat and strong ultraviolet rays. 18. Never attempt to weld or cut without a welding helmet with the proper lens. Ensure that the lens complies with federal guidelines. A number 12 to 14 shade filter lens provides the best protection against arc radiation. When in a confined area, prevent the reflected arc rays from entering around the helmet. 19. Ensure all personnel in the work area are protected from arc rays and sparks. Approved shielding curtains and appropriate goggles should be used to provide protection to staff in the surrounding area and operators of nearby equipment. 20. Unprotected skin should also be covered from arc rays, heat and molten metal. Always wear protective gloves and clothing that does not allow skin to become exposed. All pockets should be closed and cuffs sewn shut. Leather aprons, sleeves, leggings, etc., should be worn for out-ofposition welding and cutting or for heavy operations using large electrodes. High top work shoes provide adequate protection from foot burns. For added protection use leather spats. 21. Flammable hair preparations should not be used when welding or cutting. Wear ear plugs to protect ears from sparks. 22. Where the work area permits, the operator should be enclosed in an individual booth painted with a finish of low reflectivity such as zinc oxide. This is an important factor for absorbing ultraviolet radiations, and lamp black. The operator should be enclosed with non-combustible screens similarly painted. WARNING WELDING SPARKS CAN CAUSE FIRES AND EXPLOSIONS. 23. Causes of fire and explosion are: combustibles reached by the arc, flame, flying sparks, hot slag, or heated material. Remove combustibles from the work area and/or provide a fire watch. 24. Avoid oily or greasy clothing as sparks may ignite them. Have a fire extinguisher nearby, and know how to use it. 25. Be alert to the danger of conduction or radiation. For example, if welding or cutting is to be done on a metal wall, partition, ceiling, or roof, precautions must be taken to prevent ignition of combustibles on the other side. 26. Do not weld or cut containers that have held combustibles. All hollow spaces, cavities and containers should be vented prior to welding or cutting to permit the escape of air or gases. Purging with inert gas is recommended. 27. Never use oxygen in a welding torch. Use only inert gases or inert gas mixes as required by the process. Use of combustible compressed gases can cause explosions resulting in personal injury or death. Arcing against any compressed gas cylinder can cause cylinder damage or explosion. WARNING NOISE CAN DAMAGE HEARING. 28. Noise from the air carbon-arc process can damage your hearing. Wear protective hearing devices to ensure protection when noise levels exceed OSHA standards. Adequate hearing protection devices must be worn by operators and surrounding personnel to ensure personal protection against noise. SAFETY INSTRUCTIONS AND WARNINGS 1-2 SM-RDM-2000

7 1.02 Principal Safety Standards SAFETY AND OPERATING REFERENCES 1. Code of Federal Regulations. (OSHA) Section 29 Part , 132, 133, 134, 139, 251, 252, 253, 254 and U.S. Government Printing Office, Washington, DC ANSl Z49.1 Safety In Welding and Cutting. 3. ANSI Z87.1 Practice for Occupational and Educational Eye and Face Protection. 4. ANSl Z88.2 Standard Practice for Respiratory Protection. American National Standards Institute, 1430 Broadway, New York, NY AWS F4.1 Recommended Safe Practices for Welding and Cutting Containers. 6. AWS C5.3 Recommended Practices for Air Carbon-Arc Gouging and Cutting. The American Welding Society, 550 NW Lejeune RD., P.O.Box , Miami FL NFPA 51B Fire Prevention in Cutting and Welding Processes. 8. NFPA-7 National Electrical Code. National Fire Protection Association, Battery Park, Quincy, MA CSA W117.2, Safety in Welding, Cutting and Allied Processes. Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R Safety and Health NOTE Be sure to read and fully comprehend the safety instuctions and warnings contained within section 1 of this manual before performing any welding or cutting operations. WARNING WARNING Do not attempt to open the robot mount. The powerful compressed spring contained within can cause injury if disassembled improperly. It is recommended that the RDM mounts be returned to the Factory for repairs. Serious injury or death may result if welding and cutting equipment is not properly installed, used and maintained. Misuse of this equipment, or other unsafe practices, can be hazardous. Electric shock can cause injury or death. Smoke, fumes, and gases can be dangerous to your health. Arc rays, hot slag, and sparks can injure or burn unprotected eyes and skin. Welding sparks can cause fires and explosions. Excessive noise can damage your hearing. SM-RDM SAFETY INSTRUCTIONS AND WARNINGS

8 2.01 How to Use this Manual To ensure safe operation, read the entire manual, including the chapters on safety instructions and warnings. Throughout this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings. These special annotations are easily recognized as follows:! WARNING A WARNING gives information regarding possible personal injury. SECTION 2: INTRODUCTION AND DESCRIPTION 2.03 Introduction The Tweco Robotics Robotic Deflection Mount RDM series is a safety device designed to act as a switch between the conductor tube and the robot arm. The internal switch mechanism is activated when a collision is detected in any direction. How the Deflection Mount Works When there is a collision between the conductor tube and fixture/part, the conductor tube will move in the direction with the deflection mount shaft. When this happens, one or more of the three switches located inside of the mount assembly will be activated. This activates the E-Stop circuit, which is normally in the closed position, thus stopping the travel of the robot arm. The deflection mount detects motion in any direction, whether it is in the Z-axis (head on), a side load, or a torsional load. CAUTION A CAUTION refers to possible equipment damage. NOTE A NOTE offers helpful information concerning certain operating procedures Receipt of Equipment When you receive the equipment, check it against the invoice to make sure it is complete and inspect the equipment for possible damage due to shipping. If there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or shipping errors to the location in your area listed in the inside back cover of this manual. Include a full description of the parts in error. If you want additional or replacement copies of this CD, please contact Tweco Robotics at the address and phone number in your area listed on the inside back cover of this manual. Include the Manual number (from page i) and CD part number: F z M y M x M z The RDM-2000 series deflection mounts are offered in three models, allowing you to choose the best spring rate depending upon the specific application requirements. In addition to the three spring rates, the mounts come standard with an air assist feature. This allows the robot technician to increase the break - away pressure for any of the forces. Refer to Tables 1 through 3 for more detail, located on in Section 3, page 3-8. Part No. Stock No. Description RDM-2000-S Light Duty RDM-2000-M Medium Duty RDM-2000-H Heavy Duty Part No. Fz Mx/My Mz RDM-2000-S 267 N 18 Nm (160 Ca. 15Nm (60#) In-lbs) (130 In-lbs) RDM-2000-M RDM-2000-H 444 N (100#) 662 N (140#) 27 Nm (245 In-lbs) 28 Nm (250 In-lbs) Ca. 25 Nm (220 In-lbs) Ca. 26 Nm (230 In-lbs) introduction and description 2-4 SM-RDM-2000

9 The RDM-2000 series deflection mounts come standard with the items shown in Figure 1. Before starting the installation, please read and understand the installation procedure outlined in this manual. NOTE RDM adapter plate used to adapt the RDM mount to the robot arm are sold separately. Refer to Section 4, pages 10-14, to ensure the RDM adapter plate is correct for your specific robot Figure 1: Packaged RDM-2000 Mount Item No. Description Qty. 1 RDM-2000 Deflection Mount Assembly 1 2 E-Stop Cable Assembly 1 3 Rear Adapter Plate (Aluminum) 1 4 M6 x 1 x 16mm Flat Head Socket Cap Screw 5 5 4mm Hex Wrench mm Hex Wrench 1 7 3/16 x 3/16 x ½ Long Keystock 1 8 Air Fitting (Accepts 5/32 tubing) 1 9 M4 x 60mm Socket Head Cap Screws 6 SM-RDM introduction and description

10 3.01 Installation 1. Remove the RDM mount and the other accessories from the carton. Check to ensure all the items shown in Figure 1 are located and identified. If any of the component parts are missing, please notify the Welding Distributor or Tweco Products customer service department ( ). 2. Identify and set the HOME position on the robot. 3. Located on the outer diameter of the RDM adapter plate is a machined line indicating HOME position. Position this line to the HOME position on the robot arm. Using a 5mm allen wrench, insert and tighten the socket head cap screws furnished with the RDM adapter plate. Refer to Figure 2. SECTION 3: INSTALLATION AND OPERATION ALIGN WITH HOME POSITION ON ROBOT ARM 7. Locate the engraved arrows on the side of the mount. Align the arrows with the HOME line on the rear adapter plate and place the mount against the plate. The brass locating pin protruding out from the rear mounting plate should help locate and position the RDM mount into the correct position. Refer to Figure 4. Home position Figure 4: Arrows On RDM Mount 8. Using the 3mm Allen wrench, supplied from the factory, tighten the M4 x 60mm socket head cap screw to the rear adapter plate. Refer to Figure 5. RDM ADAPTER PLATE SOCKET HEAD CAP SCREWS Figure 2: RDM Adapter To Robot Arm 4. Position and secure the aluminum rear adapter plate to the RDM adapter plate using the M6 x 1 x 16mm flat head cap screws. This plate also has a machined line indicating HOME position. Align this to the RDM adapter plate machined line. Refer to Figure 3. SEE DETAIL B ALIGN RDM ADAPTER PLATE REAR ADAPTER PLATE RDM-2000 DEFLECTION MOUNT M4 X 60MM SOCKET HEAD CAP SCREWS Figure 5: Mounting of RDM Mount 9. Slide the black protective cover back over the mount shaft and place the 3/16 key stock into the machined slot on the mount shaft. Refer to Figure If the air assist feature will be used, remove the 1/8 NPT plug from the side of the mount. Refer to Figure 7. RDM ADAPTER PLATE REAR MOUNTING PLATE FLAT HEAD CAP SCREWS LOCATING PIN DETAIL B Figure 3: Rear Mounting Plate 5. Remove the 7/16-20 socket head cap screw and flat washer from the mount shaft on the RDM mount and set aside. 6. Slide the black protective cover away from the RDM mount. Insert the M4 x 60mm socket head cap screws into the holes on the front cover plate. key rdm deflection mount Figure 6: Key Stock Location installation and operation 3-6 SM-RDM-2000

11 RDM MOUNTING ARM AIR ASSIST PORT (1/8 NPT) 5/16-18 SOCKET HEAD CAP SCREW & WASHER wedge pin Figure 7: Air Assist Port 11. Thread the air fitting supplied from the factory, into the RDM mount and tighten. The fitting will accept 5/32 tubing, (not supplied), from a compressed air regulator. Refer to Figure 8. Air fitting Figure 8: Installation of Air Fitting 12. To provide the air assist, a 5/32 (3,97mm) tubing coming out of the air fitting should be extended back to the feeder or robot base where it is attached to an adjustable air line regulator. Refer to Section 3.02 page 10 for more detail on the air assist option. 7/16 FLAT WASHER 7/16-20 SOCKET HEAD CAP SCREW Figure 10: Exploded View of RDM Mounting Arm & Mounting Screws 15. Align the machined key slot on the mounting arm with the 3/16 key stock on the RDM mount shaft. Slide the mounting arm over the mount shaft. 16. Tighten the 5/16-18 socket head cap screw until the wedge pin is drawn into contact against the shaft on the RDM mount. This connection must be wrench tight. 17. Install the 7/16-20 socket head cap screw and 7/16 flat washer removed in Step 5 onto the RDM mount and secure. Refer to Figure 10. Note The centerline of the RDM mount arm should be inline with the engraved arrows on the RDM mount when in the HOME position. 5/32 TUBING air fitting SM-RDM Figure 9: Air Tubing To Air Line Regulator Note It s recommended that the air assist feature be installed in a manner that a continuous air pressure is supplied to the mount during operation. 13. The RDM mount is now ready for the RDM mounting arm to be secured into position. 14. Loosen the 5/16-18 socket head cap screw that is threaded into the wedge pin of the mounting hardware of the RDM arm. Refer to Figure /16-18 SOCKET HEAD CAP SCREW & WASHER 7/16-20 SOCKET HEAD CAP SCREW Figure 11: Mounting Arm Screws Used to Secure Arm to Mount 18. Attach the E-Stop cable assembly, supplied from the factory, to the RDM mount. Refer to Figure 11. E-STOP CABLE MOUNT ARM RDM DEFLECTION MOUNT Figure 12: E-stop Cable Connection installation and operation

12 19. The installation of the RDM mount arm is now complete and is ready to accept the torch and cable assembly. Follow the outlined procedure found in the Installation Guide provided with the Torch and Cable Assembly Air Assist Feature The addition of air pressure to the RDM mount during operation will increase the force that would be required to activate the switches within the mount causing the robot arm to stop.refer to Figure 12 and Tables 1 through 3 for further detail on air pressure versus force (Mx, My, and Mz lb-in) and (Fz lb). M y M z F z M x Figure 12: RDM Mount Motion with Air Assist Table 1: Light Deflection Mount Table 2: Medium Deflection Mount Mx,My & Mz (in-lbs) Fz Fz (lbs) Mx,My & Mz (in-lbs) Fz Fz (lbs) Air Pressure (PSI) Air Pressure (PSI) 0 Table 1: Heavy Deflection Mount Mx,My & Mz (in-lbs) Fz (lbs) Air Pressure (PSI) 0 installation and operation 3-8 SM-RDM-2000

13 3.03 Wiring Diagram The RDM-2000 Series deflection mount uses a single normally closed, switch to determine the deflection breakaway. Since the circuit is normally closed, the emergency stop relay will be on during operation. If the power is lost, a wire breaks, or if there is a collision, the circuit will break telling the robot to stop. (If a normally open circuit is desired, use the white wire instead of the brown.) Refer to the diagram below. Robotic Deflection Mount ROBOT CONTROL SHOCK SENSOR CIRCUIT common OPTIONAL NORMALLY OPEN CIRCUIT brown green white RDM 2000 SERIES DEFLECTION MOUNT NORMAL OPERATION Normally Closed normally open common 3.04 Maintenance The RDM-2000 Series deflection mount is designed to operate in the most rugged industrial environments with a minimum of maintenance. We recommend that the user does not attempt to disassemble the mount other than those steps required to attach the unit to the robot arm.! WARNING Do not attempt to open the RDM Deflection Mount. The powerful compressed spring contained within can cause injury if disassembled improperly. It is recommended that the RDM deflection Mounts be returned to the Factory for repairs. Figure 13: Exploded View of Internal Components SM-RDM installation and operation

14 SECTION 4: Replacement Parts Replacement Parts for RDM-2000 Adapter Plates for RDM-2000 Item No. Part No. Stock No. Description 1 RDM-2000-B RDM-2000 Deflection Mount Assembly 2 RDM-2000-JC E-Stop Cable Assembly - 18 (457.2mm)*** RDM-2000-EC E-Stop Cable Assembly 20 (6,10m) 3 RDM-2000-AP Rear Adapter Plate (Aluminum) 4 AF532-18NPT-S Air Fitting (Accepts 5/32 tubing) *** Standard on all RDM Deflection Mounts C B C B Ø D RDM-AP-X RDM-AP-X Ø D TYPE A Ø A TYPE B Ø A Tweco Robotics offers many different adapter plates to use with the RDM-2000 Series deflection mount. The adapter plate acts as an additional insulator to protect the robot arm as well as a mechanical breakaway in the event the switching does not stop the robot or peripheral motion. The following table will aid in determining the proper adapter plate required too install the deflection mount to your robot arm. Replacement Parts 4-10 SM-RDM-2000

15 Robot Type Robot Model No. AdapterPart No. AdapterStock No. Type Ø A B C Ø D ABB IRB-6 RDM-AP A IRB 1500 RDM-AP A IRB 2000 RDM-AP A IRB 1400 RDM-AP A IRB 2400 RDM-AP A IRB 240L RDM-AP A ASEA ALL MODELS RDM-AP A ESAB 1500 RDM-AP A RDM-AP A FANUC ARC MATE 100/S6 ARC MATE 120 RDM-AP A RDM-AP A SM-RDM Replacement Parts

16 Robot Type FANUC Robot Model No. ARC MATE 120/S/12 ARC MATE 100/I ARC MATE JR SR.S-10 ARC MATE JR S/5 LR MATE AdapterPart No. AdapterStock No. Type Ø A B C Ø D RDM-AP A RDM-AP A RDM-AP A RDM-AP A RDM-AP A ,50MM 50 il RDM-AP B ,50mm Arc Mate 100iB, M-6iB, 100ib/6S RDM-AP A ,01 HITACHI 5430 RDM-AP A MR 6060 RDM-AP B MR 6100 RDM-AP B KAWASAKI FS010 RDM-AP B ,99mm FS010L RDM-AP B ,99mm JS6 RDM-AP B SJ10 RDM-AP B KUKA KR6 RDM-AP B KR150 RDM-AP B KR3015 RDM-AP B MILLER MRV-6 RDM-AP A MRV-2000 RDM-AP A MRV-2300 RDM-AP A ,97mm ,08mm ,08mm ,99mm ,08mm ,92mm ,92mm ,92mm ,92mm ,39mm ,39mm ,39mm Replacement Parts 4-12 SM-RDM-2000

17 Robot Type Robot Model No. AdapterPart No. AdapterStock No. Type Ø A B C Ø D MILLER MR-5 RDM-AP A ,13mm MR-1000 RDM-AP A ,13mm MRH RDM-AP A ,13mm MRK5 RDM-AP A ,13mm MOTOMAN SV-3 RDM-AP B ,50mm K5 RDM-AP A K6 RDM-AP A K10 RDM-AP A SK SERIES RDM-AP A SUPER K RDM-AP A UP6, UP20, UP20-6 & UP20M RDM-AP A L SERIES RDM-AP B ,99mm NACHI SC15 RDM-AP A ,01mm OTC DIAHEN 7603 RDM-AP A ,99mm SC06 RDM-AP B ,01mm DR 4000 RDM-AP A ,97mm ,11mm ,11mm ,11mm ,11mm ,99mm ,85mm ,10mm ,10mm ,25mm SM-RDM Replacement Parts

18 Robot Type OTC DIAHEN Robot Model No. AdapterPart No. AdapterStock No. Type Ø A B C Ø D DR 500 RDM-AP A DR 4200 RDM-AP A DR 3000 RDM-AP A ,13mm PANASONIC AW5A RDM-AP B AW6A RDM-AP B AW10A RDM-AP B AW5C RDM-AP B AW6AL RDM-AP B VR 005 RDM-AP B VR 006 RDM-AP B VR 006L RDM-AP B VR 008 RDM-AP B VR 16 RDM-AP B REIS RV6 RDM-AP B RV6L RDM-AP B RV-16 RDM-AP B ,99mm RH30-16 RDM-AP B ,99mm STAUBLI RX90 RDM-AP A ,11mm ,39mm ,39mm ,96mm ,96mm Replacement Parts 4-14 SM-RDM-2000

19 Statement of Warranty Robotic Deflection Mount LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products as stated below, THERMADYNE shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with THERMADYNE s specifications, instructions, recommendations and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at THERMADYNE s sole option, of any components or parts of the product determined by THERMADYNE to be defective. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF LIABILITY: THERMADYNE shall not under any circumstances be liable for special or consequential damages, such as, but not limited to, damage or loss of purchased or replacement goods, or claims of customers of distributor (hereinafter the Purchaser ) for service interruption. The remedies of the Purchaser set forth herein are exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by THERMADYNE whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY THERMADYNE PRODUCT. THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS. This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the Purchaser. Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty. Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the Purchaser. All returned goods shall be at the Purchaser s risk and expense. This warranty supersedes all previous THERMADYNE warranties. SM-RDM

20 Warranty SCHEDULE The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the purchaser. THERMADYNE reserves the right to request documented evidence of date of purchase. Engine Driven Welders Scout, Raider, Explorer Original Main Power Stators and Inductors Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors Engines and Associated Components are NOT Warranted by Thermal Arc, Although Most are Warranted by the Engine Manufacturer. SEE THE ENGINE MANUFACTURERS WARRANTY FOR DETAILS. GMAW/FCAW (MIG) Welding Equipment Fabricator 131, 181, 190, 210, 251, 281; Fabstar 4030; PowerMaster 350, 350P, 500, 500P; Excel-Arc 6045; Wire Feeders: Ultrafeed, Porta-feed Original Main Power Transformer and Inductor Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors GTAW (TIG) & Multi-process Inverter Welding Equipment 160TS, 300TS, 400TS, 185AC/DC, 200AC/DC, 300AC/DC, 400GTSW, 400MST, 300MST, 400MSTP Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors Plasma Welding Equipment Ultima 150 Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors Welding Console, Weld Controller, Weld Timer All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors, Coolant Recirculators SMAW (Stick) Welding Equipment Dragster 85 Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 160S, 300S, 400S Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors General Arc Equipment Water Recirculators Plasma Welding Torches Gas Regulators (Supplied with Power Sources) MIG and TIG Torches (Supplied with Power Sources) Replacement Repair Parts MIG, TIG and Plasma Welding Torch Consumable Items Gas Welding and Cutting Equipment Victor Professional Oxygen Conservers Aluminum Cylinders Cutting Machine Motors HP&I Brass Regulators/Manifolds HP&I Stainless Regulators/Manifolds HP&I Corrosive Gas Regulators/Manifolds TurboTorch CutSkill Steel Cylinders Victor Medical Victor VSP Firepower MIG Welders Transformers Parts Used in Rental Applications MIG Torches and Arc Accessories Arcair N6000 Eliminator Spool and Pull Guns Robotic Deflection Mounts QRM-100 Anti-Spatter Applicator TC and TCV Water Coolers TSC-96 Smoke Collector ESG-1, EPG-CR1, EPG-CR2 Control Boxes for Eliminator Spool & Pull Guns QRC-2000 Nozzle Cleaning Stations All other products 30 days from date purchaser purchases from seller. Plasma Cutting Systems Automated Plasma CutMaster PakMaster XL PLUS Drag-Gun Drag-Gun Plus Torches Consoles, Control Equipment, Heat Exchangers and Accessory Equipment Parts / Labor 3 years / 3 years 3 years / 3 years See the Engine Manufacturers Warranty for Details Parts / Labor 5 years / 3 years 3 years / 3 years Parts / Labor 5 years / 3 years 3 years / 3 years Parts / Labor 5 years / 3 years 3 years / 3 years 3 years / 3 years Parts / Labor 5 years / 3 years 3 years / 3 years Parts / Labor 180 days / 180 days 180 days / NA 90 days / NA 90 days / NA NA / NA Parts / Labor 5 years / NA 2 years / NA Lifetime / NA 1 year / NA 2 years / NA 1 year / NA 90 days / NA 3 years / NA 2 years / NA 1 year / NA 6 years / NA 2 years / NA years / NA 5 years / NA 1 year from date sold by seller to authorized distributor Parts / Labor 90 days / NA 90 days / NA 90 days / NA 90 days / NA 1 year / NA 1 year / NA 1 year / NA 30 days / NA Parts / Labor 2 years / 1 year 3 years / 3 years 3 years / 1 year 2 years / 1 year

21 GLOBAL CUSTOMER SERVICE CONTACT INFORMATION Thermadyne USA 2800 Airport Road Denton, TX USA Telephone: (1) Fax: (1) Thermadyne Canada 2070 Wyecroft Road Oakville, Ontario Canada, L6L5V6 Telephone: (1) Fax: (1) Thermadyne Europe Europe Building Chorley North Industrial Park Chorley, Lancashire England, PR6 7Bx Telephone: (44) Fax: (44) Thermadyne China RM 102A 685 Ding Xi Rd Chang Ning District Shanghai, PR, Telephone: Fax: Thermadyne Asia Sdn Bhd Lot 151, Jalan Industri 3/5A Rawang Integrated Industrial Park - Jln Batu Arang Rawang Selangor Darul Ehsan West Malaysia Telephone: Fax : Cigweld Australia 71 Gower Street Preston, Victoria Australia, 3072 Telephone: Fax: Thermadyne Italy OCIM, S.r.L. Via Benaco, S. Giuliano Milan, Italy Tel: (39) Fax: (39) Thermadyne International 2070 Wyecroft Road Oakville, Ontario Canada, L6L5V6 Telephone: (1) Fax: (1)

22 World Headquarters Thermadyne Holdings Corporation Suite 300, Swingley Ridge Road St. Louis, MO Telephone: (636) Fascimile: (636)