Welding Clips. Model Due to continuing improvements, actual product may differ slightly from the product described herein.
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1 Welding Clips Model Assembly And Operation Instructions Due to continuing improvements, actual product may differ slightly from the product described herein Mission Oaks Blvd., Camarillo, CA Visit our website at: To prevent serious injury, read and understand all warnings and instructions before use. Copyright 2006 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call
2 Handle Grip and Clip Holder Construction: High carbon steel Holding Clips: 8 - Chrome plated #2 Clips 4 - Black oxide coated #3 Clips 3 - Cadmium coated #4 Clips Clip Dimensions (All three types): 3/4 X 5/8 X 5/8 Overall Dimensions: 6-1/2 L X 7/8 Diameter X 1 W Specifications Handle Grip Dimensions: 4-5/8 L X 11/16 Diameter Clip Holder Dimensions: 1-3/4 X 1 X 3/8 Clip openings: Chrome plated: W Black oxide plated: W Cadmium plated: W NOTE: This Welding Clip system securely holds two pieces of metal together for welding so there is no need to make tack welds. This system helps you make the best weld possible by making sure your weld lines are straight. This Welding Clip system is small enough to allow the closing of hoods, trunks or doors for alignment. Save This Manual You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Write the product s serial number in the back of the manual near the assembly diagram, or write month and year of purchase if product has no number. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not use this Welding system in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Welding flame may ignite the dust or fumes. Page 2
3 Keep bystanders, children, and visitors away while using this Welding Clip system. Distractions can cause you to lose control. Protect others in the work area. Provide barriers or shields as needed. Personal Safety Stay alert. Watch what you are doing, and use common sense when operating this Welding Clip system. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating may result in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from welding flame. Loose clothes, jewelry, or long hair can catch fire or get tangled in welding gas hoses. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. Use safety equipment. Always wear ANSI-approved safety goggles under a welding helmet with appropriately shaded lenses when welding. Use dust mask, nonskid safety shoes, hard hat, or hearing protection for appropriate conditions. Always wear ANSI-approved safety goggles and a dust mask/respirator when performing maintenance on this tool. Tool Use And Care 5. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. Do not force the tool and do not use the tool for a purpose for which it is not intended. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. Maintain tools with care. Tag damaged tools Do not use until repaired. Check for broken parts. Many accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. Service Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Inspection, Maintenance, And Cleaning section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create an accident and/or personal injury. Page 3
4 SPECIFIC SAFETY RULES NOTE: Always read and adhere to all safety warnings and instructions provided by the manufacturer of the welding equipment being used. Maintain labels and nameplates on the tool. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Maintain a safe working environment. Make sure there is adequate surrounding workspace. Do not use this product in a damp or wet location. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code , et seq.) When using a handheld tool, always maintain a firm grip. Be sure to securely attach the Welding Clips to the material you will be using and to the Welding Clip Holder for safety during the welding process. Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Assembly Instructions Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Slide Clip Holder (2) onto the Handle Grip (1) and push together until tight. Tighten Set Screw (5) to keep Clip Holder (2) in place. Operation Instructions Wearing work gloves to protect your hands and fingers from sharp metal edges, slide the Clip of your choice onto the Clip Holder (2) with slot of Clip facing up. You will feel the Clip snap into place as the Steel Ball (3) located in the Clip Holder (2) is pushed into the dimple on the bottom of each clip. Line up the two pieces of metal you want to weld together and push them into the slot in the Clip. After the metal is firmly held in place by the Clip, remove the Clip Holder (2) from the Clip. Repeat procedures 1 thru 3 at every seam in the project you are welding. NOTE: The Clips fit snuggly onto the metal edges. Moving the Handle Grip (1) back and forth in a gentle rocking motion helps. NOTE: Always wear full welding gear during operation. Page 4
5 INSPECTION, MAINTENANCE, AND CLEANING BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws, cracked or broken parts, and any other condition that may affect its safe operation. Do not use damaged equipment. Maintenance Type Inspect Welding Clips and Handle for damage (see #1, above) Wipe off with clean, moist cloth Maintenance Chart Before Use X After Use X Weekly Monthly Every 6 Months Yearly Troubleshooting Problem Possible Causes Probable Solutions Clip will not stay on Clip Holder (2) Steel Ball (3) is worn, or missing. Set Screw (5) on Clip Holder (2) is loose. Clip slot may be worn down. warranty Remove Set Screw (5) and Spring (4). Check Steel Ball (3) and replace if necessary. Check, make sure Set Screw (5) is tight. Check Clip slot, make sure it has no signs of wear. If necessary, replace the Clip. Limited 90 day/1 Year warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch, liner, wire feed mechanism (if applicable), welding clamps, electrode holders, cables and accessories packed with the welder are free of defects in materials and workmanship. This Limited 90 Day/1 Year Warranty shall not apply to consumable parts such as tips, welding wire, and gas nozzles. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that the transformer and rectifier are free from defects in materials and workmanship. This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) Page 5
6 PARTS LIST Part Description Q ty 1 Handle Grip 1 2 Clip Holder 1 3 Steel Ball 2 4 Spring 2 Part Description Q ty 5 Set Screw 2 6 #2 Chrome Plated Clip 8 7 #3 Black Oxide Coated Clip 4 8 #4 Cadmium Coated Clip 3 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Page 6
7 ASSEMBLY DIAGRAM Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 7
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