INSTRUCTION MANUAL AX12

Transcription

1 5 bis Avenue du Thil Vayres, France T: +33 (0) E: W: axpan.fr INSTRUCTION MANUAL AX12 Page 1 sur 23

2 Contents : Introduction and Warnings Page 3 CE Marking Certificate Page 4 Description Page 5 Technical Specifications Page 6 Security and User Awareness Page 8 Utilisation Page 14 Maintenance Page 19 Problems and Solutions Page 22 Warranty and End of Machine Life Page 23 Page 2 sur 23

3 INTRODUCTION AND WARNINGS This manual is an essential part of the equipment It must always accompany the machine for easy reference. All annexes mentioned in the manual are an integral part of the manual. Purpose of the manual This manual contains all the necessary information for the proper and safe use of the machine. The user must carefully read this manual before using the machine. User responsibility The user is responsible for all accidents and damages caused by the incorrect use of the machine. Assistance in the use of the instruction manual Explanation: contact the seller. Request new copies of the manual: if the manual gets lost, damaged or if the manual is needed in a different language, the user must contact the seller or manufacturer. Watch out for warning signs <Danger>: when you see this sign: hazardous situation, possibility of death or serious injury. <Warning>: when you see this sign: hazardous situation, possibility of death or serious injury. Less severe than the other. <Caution>: when you see this sign: potentially hazardous situation, possibility of medium or small lesions. <Important>: when you see this sign: the instructions must be followed precisely to avoid damage to the machine or the environment. Page 3 sur 23

4 CE Marking Certificate By this declaration of conformity, AXPAN confirms the conformity of the excavator to the directives and standards in effect at the time of delivery. The CE marking of conformity is stamped on the identification plate; this confirms compliance with the standards and other applicable regulations. Any unauthorized modification by the construction or any attachment at a later date may have an unlawful influence on the stability of the excavator and consequently the CE declaration of conformity will no longer be valid. When the assembled excavator is delivered, the CE declaration of conformity is attached to the purchase invoice. This CE declaration of conformity must be carefully retained and submitted, upon request, to the competent authorities. CE MARKING CERTIFICATE Nous SAS AXPAN, 5 bis Avenue du Thil, Vayres, France déclarons par la présente que: Le produit: Micro Pelle Hydraulique Model: AXPOT 12 Numéro de Série: Année de Construction: 2017 Masse en ordre de marche (kgs): 550 Satisfait toutes les exigences essentielles des directives suivantes: 2006/42/CE Directive CE Machines 2001/95/CE Directive Sécurite Générale des Produits Normes harmonisées utilisées: EN ISO Personne authorisée à constituer le dossier technique: Monsieur Bruno Delblancu conformément à l annexe VII A de la directive 2006/42/CE. Pour le fabricant, fait à Paris le: Signature Page 4 sur 23

5 1- DESCRIPTION Description of the Machine The AX12 of French design, is a shovel fitted to a tracked skid steer base. It is small, powerful and versatile. The frame consists of a welded structure. The boom rotation is approximately 60 to the right and 60 to the left and is equipped with: - A gasoline Köhler 9.5 hp engine with an electric starter - A battery 35 A/h - Progressive control valves - Suitable and resistant cylinders - A double pump 3.2cc + 3.2cc - An articulated bucket bracket The digger allows all types of work: - Dig, trench - Restore, load, grade - Pull, grab, - etc. With ease, efficiency and maneuverability. The AX12 is supplied as standard with an additional hydraulic line and a bucket of your choice, and a loading bucket. For safety standards, it is equipped as standard with a roll bar. We offer as options: - Bucket 20 cm wide - Bucket 30 cm wide - 60cm wide grading bucket - Ripper tooth - Quick hitch bucket system - A hard top instead of the roll bar Page 5 sur 23

6 2- AX12 TECHNICAL SPECIFICATIONS Weight Kg 500 Bucket width and capacity 200mm 0.007m³ 300mm 0.011m³ 600mm 0.021m³ Engine Model Köhler CH395 Number of cylinders 1 Cubic capacity cm³ 277 KW 7.1 Horsepower 9.5 Weight (in Kg) 27.9 Overall length mm 2513 Overall height mm 1943 Overall width mm 730 / 760 Track width mm 180/200 Wheelbase mm 850 Dozer size mm 730 Hydraulic pump P1, P2 Gear type Flow in 1,700rpm Operating pressure in bar 130 Maximum digging force Bucket dan 800 Cab Rotation Degrees 360 Offset angle (right / left) Degrees 60/60 Hydraulic tank capacity l 16 Travel speed km/h 2 Ground clearance mm 60 Page 6 sur 23

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8 3- SECURITY AND USER AWARENESS In this section the safety symbols on the machine are reproduced and explained. Read Carefully and make sure you understand the user manual before starting or using the machine.. Be sure to observe a safe distance from the machine, especially from the elements whose main functions are extraction or retraction. No naked flame. Risk of crushing. Reversing and rotation of the machine. Make sure to observe a safe distance from the machine. Fasten your seatbelt. Risk of rollover. Page 8 sur 23

9 Precautions Before Use - Read, understand and respect the signs and safety labels and the user's manual before using the machine (replace a label if it is damaged, missing or illegible or ask for a new user manual if it is damaged or lost). - The machine must be used by an experience adult. - Do not exceed the limit of utilisation set up by the manufacturer - Do not work on the machine if you are under the influence of alcohol, medicines or other substances. Fatigue is also a factor of danger. - Define the work area and analyze its environment: identify areas of danger, areas of passage and circulation... - Only operate during daylight hours. - Prohibit anyone from accessing the work area when using the machine. - Wear suitable work clothing: avoid loose or loose clothing. Wear adjusted clothing Always wear Personal Protective Equipment: protective helmets, protective goggles, reflective clothing, safety shoes, hearing protection... a pair of work gloves must be provided if necessary. - No passenger should climb on any part of the machine during operation. - Check the general condition of the machine by walking around it. Check the correct fitting and wear of the parts. Regularly check that the bolts and nuts are tight and / or in place. Replace worn or damaged parts immediately. - Control the different levels: Refuel and open the fuel supply, Oil level of engine and hydraulic tank Grease the machine. Page 9 sur 23

10 - Check that the stabilizing blade is at the front. If the turret frame has been rotated by 180, ie the blade is "behind" from the point of view of the driver, the machine will move in the opposite direction to the movement of the levers. - Keep the machine in a clean state to avoid accidents, fouling and / or fire. - Do not modify the machine to avoid a safety problem. Precautions During Use - Access the workstation without risk and do not hold any joystick to access it. - Only use the machine from the driver's seat with the belt attached. - Do not use the machine in enclosed or poorly ventilated areas. Carbon monoxide is colorless, odorless and lethal. - Stability: Keep away from steep slopes If you move parallel to the slope where you are, the machine may slide and tip over. To avoid this, always climb and / or lower the slope perpendicularly and never maneuver on the slope. When moving the machine on a slope, keep the bucket close to the ground. Lower the bucket to the ground and stop moving if the machine becomes unstable. When using the machine arm, keep the stabilizer blade in contact with the ground. Do not dig deep in the vicinity of the machine to avoid a tipping due to a collapse of the ground. - Never swing the machine arm over people, and pay attention to people you do not see, especially those working in a trench or pit. - Never leave the suspended arm in the air when the machine is not in use or when you leave the machine. - Never swing the bucket over the cab of a truck. - Always observe the bucket and load in motion. If you need to look away, release the controls. - When adding fuel while operating the machine: stop the engine wait until the latter cools down sufficiently Fill the tank, taking care not to spill it on the engine or on a part of the machine Page 10 sur 23

11 Precautions After Use Before leaving the machine: Park the machine on flat and hard ground Place the bucket and stabilizer blade on the ground Stop the engine, close the fuel supply and remove the key Safety on Loading and Transporting the Machine - Comply with all regulations concerning the transport of mini-excavators on public roads. - Always load and unload the machine on level ground. - Use a ramp adapted to the weight and dimensions of the machine you are loading. - Do not rotate the machine or swing the arm when loading and unloading the machine. - During transport, the machine must be attached with straps adapted to the weight of the machine. Stops must be placed at the front and rear of the tracks. - Never brake suddenly when transporting the machine, accidents could result. Maintenance - Always carry out maintenance on flat and stable ground. - Before any operation (as for the use of the machine), it is necessary to be equipped with suitable work clothing and personal protective equipment. - Before carrying out any work, make sure that the accessories and / or buckets and the stabilizing blade are lowered on the ground. Turn off engine and release hydraulic pressure. - When working on a hydraulic part, make sure that the oil has cooled sufficiently to avoid burns. When working on the motor, make sure it has cooled sufficiently. - Stop the engine to refuel. It is forbidden to smoke nearby during this operation. - Keep a first-aid kit and a fire extinguisher at all times. Page 11 sur 23

12 - If the machine is lifted using a jack, place support shims under the track and make sure it is securely supported. - When servicing the electrical system or performing welding work, remove the wire connected to the negative terminal (-) of the battery. The battery may generate flammable gases and the latter may catch fire and explode. In addition, dilute sulfuric acid is used as the battery liquid. Handle with extreme care. - For any mechanical interventions, it is preferable to contact a competent professional on these machines. Observe all laws and regulations regarding the disposal of used oils, solvents, hydraulic fluids, sulfuric acid and batteries. Responsibility and Warranty The extent, duration and form of the warranty are set out in the manufacturer's general sales and delivery conditions. In the case of warranty issues which may arise from improper documentation, the ultimate notice in force is the date of delivery. Beyond the conditions of sale and delivery the following clauses are applicable: a right to the guarantee is excluded for the damages caused to persons and materials, caused by one for several of the following: - Use of excavator not in compliance with regulations and intended use - Incorrect starting, driving and maintenance of the excavator - Use of the excavator with faulty safety devices or with safety and protection devices not correctly fitted or not in use - Misconduct or failure to comply with the instructions in these operating instructions - Use by not sufficiently qualified personnel - Incorrect execution of repairs - Modification of the construction of the excavator carried out without authorization - Insufficient monitoring of machine parts subject to wear, to assume its own responsibilities, the owner must: Ensure that the safety instructions are observed Take the necessary measures to exclude a start-up or use of the machine without authorization Guarantee the use of the machine in accordance with the conditions of contractual use of the excavator. Page 12 sur 23

13 Noise and Vibrations The values given in this operating manual were recorded during a test cycle carried out on an identical machine. They are valid for a machine equipped with standard equipment. The values recorded are given in the technical data. Noise emissions have been established according to the ISO4871 standard for the determination of the sound pressure level on the basis of Directive 200/14 / EC, Annex VI. However, the values given for noise emissions are not applicable for the determination of noise emissions at the workplace. Noises whose sound level exceeds 85 db (A) can cause hearing damage. Over a sound level of 80 db (A), the use of an ear protection is recommended. From a sound level of 85 db (A), the operator must imperatively wear an ear protection. The vibrations of the machine were found on an identical machine. The exposure of the operator to vibrations during a prolonged period must be evaluated by the operator at the workplace in accordance with Directive 2002/44 / EC, so that individual factors are taken into account. Hydraulic Danger If oil is spilled into the eyes, rinse immediately with pure water, then consult a doctor immediately. Skin and clothing should not come into contact with hydraulic oil. The parts of the skin that come in contact with the hydraulic oil should be - if possible - immediately washed thoroughly and several times with soap and water, otherwise the oil could irritate the skin and cause dermatosis. In case of spillage or spillage of hydraulic oil on clothing, change immediately. If someone has inhaled hydraulic oil vapors (fog), take them to the doctor immediately. If the hydraulic system leaks, do not start the excavator or stop it immediately. Do not look for oil leaks with bare hands, but always use a piece of wood or cardboard. For leak detection, wear protective clothing (goggles and gloves). Page 13 sur 23

14 4- UTILISATION Start Up Before first commissioning, subject the excavator to a visual inspection to ascertain whether it has suffered external damage during transport. Also check all the equipment supplied with the machine. - Control the tension of the tracks - Check the level of liquids (oil and fuel) See the maintenance chapter to carry out the checks correctly. During the first 50 hours of operation, the following precautions must be observed: Heat the excavator at medium engine speed and with low loads; do not warm up the engine at idle speed Do not subject the shovel to undue stress. Drain the engine oil after the first 5 hours of operation and replace with the appropriate oil Check the hydraulic oil to make sure there is no visual impurity. To start the machine: - Check that the fuel supply is open - Put the choke in the open position - Turn the starter key to the ON position, wait a few seconds and then remove the choke. To turn the engine off, turn the key to the OFF position. - Position the throttle in the desired position. Operation For all operating commands, follow the pictogram on the machine: Page 14 sur 23

15 To move the tracks, place the accelerator in the maximum position. For all other excavator operations, reduce the motor speed to prevent abrupt movement. Left hand side control valves : Joystick Lever Lever in total 4 elements 1 -Joystick 2 - Lever 3 - Lever A Lift the dipper arm B Lower the dipper arm C Rotation to the left D Rotation to the right A Auxiliary line B Auxiliary line A Left hand track: Forward B Left hand track: Reverse Page 15 sur 23

16 Right hand side control valves : Lever - Joystick Joystick in total 5 elements 1 Lever 2 Joystick 3 - Joystick A Right hand track: Forward B Right hand track: Reverse A Lower the dozer blade B Lift the dozer blade C Boom rotation left D Boom rotation right A Lower the boom B Lift the boom C Curl the bucket closed D Curl the bucket open Hazardous area Definition: The hazardous area concept identifies locations where people may be at risk. In the case of the AX12, the danger could arise from the swinging movement of the arm, the projection of substances should be taken into account, as well as the space it would require when it is straight. Also, the height of the straight arm is a potential hazard. Machine height 2 metres Machine width Total arm lenght Machine length with arm fully exgtended 0,73 metre 2,26 metres 3,47 metres Page 16 sur 23

17 Digging depth 1 metre The security zone to respect is therefore : 4 metres around the axel of the machine, 3,80 metres above from the base of the machine. Page 17 sur 23

18 Pictogram of Operation Horn Retracting the dipper arm Anchor and lifting point of the machine. Curl the bucket closed Lights. Curl the bucket open Lift the boom Move the boom to the left Lower the boom Move the boom to the right Extend the dipper arm Petrol / Gas Page 18 sur 23

19 5- MAINTENANCE On the table "A" are shown the maintenance, with associated intervals, to be performed on the machine. Failure to comply with the scheduled maintenance will affect the correct operation of the machine and void the warranty. WARNING STICKERS JOYSTICKS AND CONTROL LEVERS HOSES FIRST COMISSIONING AND START UP TABLE «A» MAINTENANCE PROGRAM EVERYDAYS EVERY 150 HOURS OR EVERY MONTH EVERY 1,200 HOURS OR EVERY YEAR Check integrity Check integrity Check integrity Check integrity Check automatic return to centre point Check the tightness and condition Check automatic return to centre point Check the tightness and condition Check automatic return to centre point Check the tightness and condition Check automatic return to centre point Check the tightness and condition HYDRAULIC OIL Check the level Check the level Check the level Check the level OIL FILTER Check the tightness Change ENGINE OIL Refer to the Kohler engine manual Refer to the Kohler engine manual Refer to the Kohler engine manual Refer to the Kohler engine manual AXLES Check the securing bolt Check the securing bolt Check the securing bolt Check the securing bolt NUTS AND BOLTS Check the tightness Check the tightness Check the tightness Check the tightness LUBRICATION Grease Grease Grease Grease Page 19 sur 23

20 Oil Level, Oil Change and Filter Replacement Only use HV32 hydraulic oil to top up or replace the oil. The tank capacity is 16L. The level control or drainage operations must be carried out as indicated on maintenance sheet A. 1/ To check the oil level in the tank, proceed as follows: A / place the machine on a flat surface and check the level using the optic if present. Otherwise, unscrew the cap and measure the level about 5cm from the top of the reservoir. B / If the level is low, unscrew the cap and fill with the oil indicated above. Only use new oil. Important: do not exceed the indicated level to prevent overflow through the oil cap breather C / Once the level has been reached, screw the cap back on. 2 / To drain and replace the oil filter, proceed as follows: A / Place a suitable container under the tank. Close the supply valve B / Unscrew the hydraulic cartridge filter and dispose in accordance with local regulations. C / Open the supply valve to collect the oil and dispose according to local regulations. D / Replace the filter cartridge with a new unit according to the instructions and tighten by hand only. E / Fill the reservoir up to the level (see paragraph 1) Page 20 sur 23

21 Important: Do not start the machine without hydraulic oil and in no case with the supply valve in the closed position. To prevent this, place the valve on the ON position and remove the valve handle. Lubrication All lubrication points have HYDRAULIC TYPE "A" UNI 7663 lubricators. For lubrication use only NLGI 2 TYPE LITHIUM MULTIFUNCTIONAL GREASE. After use, clean the machine to remove all clumps of debris, soil and dust. Store the machine in a dry place. Disconnect the battery. Page 21 sur 23

22 6- PROBLEMS AND SOLUTIONS Poor functionment Causes Solutions Control levers not functioning - Hoses not connected or damaged - Broken hydraulic pump - Lack of oil - Defective control valves - Connect or replace the hoses. - Replace the pump. - Add oil to the tank. - Replace the control valves Cylinders move jerkily - Air in the hydraulic system - Check the oil level in the tank. - Tighten the suction hose connections. - Action each cylinder for a few minutes to release the air. Too much play in cylinders course - Seals on the cyinders perished - Replace the seals - Check the control valves Oil over heating Oil leak Inefficient excavation of the bucket - Oil filter dirty or damaged - Oil level too low. - Cooling system or radiator defective - Connectors not tighten - Cylinder seals perished - Worn pump - Oil level too low - Oil filter dirty - Cylinder seals worn - Replace oil filter. Check and if necessary replace the hoses - Top up the oil level - Check and if necessary replace the cooling system - Tighten the connectors - Replace the seals - Replace the pump - Top up the oil level - Replace the filter - Replace the seals Page 22 sur 23

23 7- END OF MACHINE LIFE AND WARRANTY At the end of the operational life of the machine, it must be destroyed; This operation is carried out only by duly authorized specialists. Follow local rules. Contact the appropriate authorities for the procedure to be followed. The main components of the machine are: iron, rubber, paint, etc. The machine is covered by a manufacturer's warranty for a period of 12 months, from the date of delivery; The guarantee is automatically void if: - If maintenance has not been carried out correctly - If the use does not correspond to that defined by the manufacturer - If the machine has been transformed or modified without the prior written consent of the manufacturer A 3-year warranty is granted on KOHLER engines, by KOHLER and on site, from the date of delivery Page 23 sur 23