Rydell. Stock Range. RAPPLON High Performance Flat belts. Rydell Industrial (Belting) Co. Belt specifications.

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1 Rydell RAPPLON High Performance Flat belts Stock Range Belt specifications Rydell in partnership with Ammeraal Beltech, a world leader in flat belt technology, offers the widest selection of RAPPLON Quick Splice and Classical flat belts to satisfy all industry requirements. Rycon An investment in Quality

65 0.85 1.65 2.0 9.0 Prod. Width (mm) Adhesive Type 118N 118N Rydell Stock Code RAPPLON FABRIC/FABRIC Rapplon TT02 Rapplon TT9 AS RAPPLON RUBBER/FABRIC Rapplon TG S04.

2 Product Information RAPPLON Belt Type RAPPLON FABRIC/FABRIC Rapplon TT S02. C Rapplon TT S09.16 C Article Code FBTT054 FBTT0542 Min. Pulley Dia. (mm) Tensile Belt Factor at Strength Thickness Weight Tension 1% Elongation Drive Surface Cover Surface (N/mm) (mm) (kg/m 2) Member in N/mm Surface Colour Finish Coating Colour Finish Prod. Width (mm) Adhesive Type 118N 118N Rydell Stock Code RAPPLON FABRIC/FABRIC Rapplon TT02 Rapplon TT9 AS RAPPLON RUBBER/FABRIC Rapplon TG S04.12 RC Rapplon GT S06 RC Rapplon TG S06.30 RC Rapplon TG S09. RC Rapplon TG P03.12 FC Rapplon TG P04.20 RC Rapplon TG P07.30RC Rapplon TG E18.18 P5C Rapplon TG E12.65 NC FBTG FBGT FBTG FBTG FBTG FBTG FBTG FBTG FBTG Transparent Natural Rubber Impressioned Ground Finish 0 118N 0 0 RAPPLON RUBBER/FABRIC Rapplon TG04.12R Rapplon GT06 Rapplon TG30 Rapplon TG Rapplon PTG12 Rapplon PTG20 Rapplon PTG30 Rapplon ETG P5 Rapplon ETG NR RAPPLON RUBBER/RUBBER Rapplon GG S11 LRC Rapplon GG S22 LRC Rapplon GG S04.13 RRC Rapplon GG S06.18 RRC Rapplon GG S09.23 RRC Rapplon GG S.31 RRC Rapplon GG S18.32 RFC Rapplon GG S06.30 RRC Rapplon GG S06. RRC Rapplon GG S06. RRC FBGG FBGG FBGG FBGG FBGG FBGG FBGG0542 FBGG FBGG FBGG Long Lines Long Lines 590 RAPPLON RUBBER/RUBBER Rapplon GR11 Rapplon GR22 Rapplon GG04 RE Rapplon GG06/R Rapplon GG09/R Rapplon GG.30RR Rapplon GG18 RF Rapplon GG06/R Rapplon GG06/R Rapplon GG06/R25 RAPPLON LEATHER Rapplon LL S06 C Rapplon LL S12 C Rapplon LL S18 C Rapplon LT S06 C Rapplon LT S12 C FBLL0538 FBLL05 FBLL0542 FBLT0545 FBLT N & 3L 118N & 3L 118N & 3L 118N & 3L 118N & 3L RAPPLON LEATHER Rapplon LL06 Rapplon LL12 Rapplon LL18 Rapplon LT06 Rapplon Lt12 RAPPLON QUICK SPLICE Rapplon TT P02.12 Q Rapplon TG E04.12 RQ Rapplon GG N08 RRQ Rapplon GG N22 RFQ Rapplon GG E05.14 FFQ Rapplon PG E05.12 SFQ Rapplon UU N08 RSQ FG Rapplon GGE.30 RRQ Rapplon GGE. RRQ Rapplon GGE.55 RRQ FBTT0541 FBTG FBGG FBGG FBGG0547 FBPG0546 FBUU FBGG FBGG FBGG Knife Polyurethane (at 6%) 2.2(at 6%) (at 6%) 0.8(at 6%) Polyurethane White Smooth Polyuerethane White Smooth RAPPLON QUICK SPLICE TTP2Q TGE4RQ GG2ERRQ GG4ERFQ GGE5FFQ PGE5SFQ UU8ERSQ WHITE FDA GGE.30RRQ GGE.RRQ GGE.55RRQ FEEDER BELTS GCLX64--30ULTRA GCLX GCLX GCLX--25 GCLX--30ULTRA GCLX GCLX GCLX Carmi-tech CS20 Carmi-tech Cs20 Cream Cream FEEDER BELTS GCLX64--30ULTRA GCLX GCLX GCLX--25 GCLX--30ULTRA GCLX GCLX GCLX-25- RAPPLON Belt Nomenclature Rapplon GG E08.20 RRQ G G E R R Q Rapplon TG E04.12 RQ T G E R Q Rapplon TG S04.12 C T G S C Rapplon GG S22 LRC G G E L R C Rapplon LL S18 C L L S 18 C Rapplon GG E.30 RRQ G G E.30 R R Q Cover material pulley side / running side Cover material back / transport side Material tensile member Tensile strength in N/mm at 1% elongation (or in 1/ N/mm at 6% for non tensile belts) Total thickness of belt in 1/mm Surface finish running / pulley side(not mentioned for fabrics) Surface finish back / transport side(not mentioned for fabrics) Splicing / Joining Additional remarks Power Transmission Bottom Side = Pulley Side Definition of bottom and top side of a flat belt Top Side = Back Side The above information applies at approx 20 degrees Celcius and 65% relative humidity. We endeavor to keep all the information as accurate as possible, but all data is subject to change without notice. Process / Transport Belt Running Side Transport Side Nomenclature Legend: 1. Type of cover materials on running / pulley side P= T= Textile/Fabric (mainly Polyester or Polyamide but also mixed fabrics) G= Synthetic rubber (NBR or XNBR quality) L= Leather U= Polyurethane 2. Type of cover materials on back / transport side P= T= Textile/Fabric (mainly Polyester or Polyamide but also mixed fabrics) G= Synthetic rubber (NBR or XNBR quality) L= Leather U= Polyurethane V= Vlies/Fleece 3. Tensile member material The types of tensile member material for RAPPLON High Performance Belts stands in front of the tension value: S= Stretched P= E= N= No Specific Tensile Member 4. Tensile strength at elongation (k1% or k6% value) The force/elongation value mentioned is the dynamic force needed for 1% elongation in N/mm after running in according to EN-1723 (6% in 1/ N/mm for N tensile member) 5. Total Thickness The total thickness of a belt indicated in 1/mm. 6. Surface finish of back / transport side ( not mentioned for fabric/textile materials) R= Rough / F= S= Smooth L= Longitudinal Grooves P5= Structured Finish 7. Surface finish of running / pulley side ( not mentioned for fabric/textile materials) R= Rough / F= S= Smooth L= Longitudinal Grooves P5= Structured Finish 8. Type of Joint C= Classic Splice Q= Quick Splice 9. Additional data FG= Food grade Approved AS= Antistatic

Technical Information Correct length, tension and pulley crowning.

The tensioning device must be set to the minimum so that maximum tensioning distance shall be available.

Pulley crowning: For positive tracking of your RAPPLON flat belt, pulleys should be crowned with a gentle symmetrical

These crown shapes should definitely be avoided as they considerably shorten the working life of your Rapplon flat belt.

side of the RAPPLON flat belt, be crowned to ISO specifications. See figures 1 & 2 below. Fig. 1 Fig. 2 Fig.

Tensioning RAPPLON : For optimal operation and life of your RAPPLON High Performance Flat Belts, correct tension at

Expensive tensioning devices are not needed.

belts. Uniform loads: 1.5-2%. Intermittent loads: 2-2.5%. Severe intermittent loads: 2.5-3%. Fig.

and then re-check the distance between the gauge marks to obtain an accurate elongation measure before running. Fig.

3 Technical Information Correct length, tension and pulley crowning......the keys to RAPPLON performance Measuring Rapplon: The correct belt length should be measured using a steel tape. The tensioning device must be set to the minimum so that maximum tensioning distance shall be available. Also ascertain the maximum running length. Pulley crowning: For positive tracking of your RAPPLON flat belt, pulleys should be crowned with a gentle symmetrical curve in line to DIN 111 and/or ISO0 specifications. These crown shapes should definitely be avoided as they considerably shorten the working life of your Rapplon flat belt. Multiple pulleys: For applications involving multiple rollers, we recommend the pulleys which have contact on the same side of the RAPPLON flat belt, be crowned to ISO specifications. See figures 1 & 2 below. Fig. 1 Fig. 2 Fig. 1: Pulleys A,D,E & H should be crowned. Fig. 2: Pulleys A,B & D should be crowned. Tensioning RAPPLON : For optimal operation and life of your RAPPLON High Performance Flat Belts, correct tension at fitting is critical (see fig. 3 & 4). Note that our simple method is the most effective. Expensive tensioning devices are not needed. Refer to your Rydell sales technician for advice or the following nominal values can be used for classical RAPPLON flat belts. Uniform loads: 1.5-2%. Intermittent loads: 2-2.5%. Severe intermittent loads: 2.5-3%. Fig. 3 Important: The drive must be rotated several times, especially on multiple pulley drives, to spread the tension evenly and then re-check the distance between the gauge marks to obtain an accurate elongation measure before running. Fig. 4 Fig. 3: Make two parallel marks on the upper side of the slack belt at 00mm. With shorter belts you can pro-rata the gauge marks down to 0mm or 2mm to suit. Application Examples: Fig.4: Once the belt is fitted on the pulleys elongate the belt until the distance between the gauge marks r the proper value/desired elongation. E.g. At 2.3% elongation the gauge marks will become 23mm apart. (Pro-rata for shorter gauge marks). RAPPLON Vacuum belts RAPPLON Tubewinder RAPPLON Paper transfer RAPPLON Sheeter RAPPLON Flat Drive

Technical Information Troubleshooting RAPPLON High Performance Flat Belts Problem Cure Belt stretches excessively 1. Incorrect cleaning...1. Polyamide belts are hygroscopic, minimise use of water. 2.

Frozen rollers...4. Remove icing on the rollers to increase friction, lag & groove the drive roller face. Belt slips and squeals 1. Belt too loose...1. Ensure belt is tensioned correctly to suit the load.

Belt creeps to one side or excessive edge wear 1. Pulleys or rollers misaligned...1. Recheck and square with a T-square against the conveyor edge. 2.

4 Technical Information Troubleshooting RAPPLON High Performance Flat Belts Problem Cure Belt stretches excessively 1. Incorrect cleaning...1. Polyamide belts are hygroscopic, minimise use of water. 2. Conveyor or drive is underbelted...2. Recalculate drive and replace with a heavier construction belt. 3. Material build up on rollers...3. Clean pulleys and rollers of contamination. 4. Frozen rollers...4. Remove icing on the rollers to increase friction, lag & groove the drive roller face. Belt slips and squeals 1. Belt too loose...1. Ensure belt is tensioned correctly to suit the load. 2. Conveyor or drive is underbelted...2. Recalculate drive and replace with a heavier construction belt. Belt creeps partly to one side 1. Belt splice crooked or out of square...1. Re-splice the belt. Belt creeps to one side or excessive edge wear 1. Pulleys or rollers misaligned...1. Recheck and square with a T-square against the conveyor edge. 2. Frozen or jammed rollers...2. Lubricate rollers, improve maintenance, square rollers if necessary. 3. Frame or structure crooked or not level...3. Check alignment by stretching a string along frame edge, make correction, level frame 4. Material build up on pulleys/rollers...4. Clean, improve maintenance by mounting scrapers or other devices. Belt creeps to one side on head pulley 1. Head pulley or rollers out of line...1. Realign the pulley/rollers perpendicular to the centre line, or move (in direction of belt run) that pulley/roller end to which the belt has shifted. 2. Head pulley or rollers incorrectly crowned...2. Ensure pulleys are crowned in line with DIN111 and/or ISO0 specifications. Belt splice failure 1. Wrong running direction...1. Ensure the splice is trailing on the top cover 2. Pulleys too small...2. Increase the pulley diameter or review belt type selected. 3. Bending of splice in lateral direction or...3. Remove the cause of the bending or review belt selection. excessive back flexing. Belt wanders irregularly 1. Belt is too stiff to properly run over pulley dia..1. Replace with proper belt or use larger pulley diameter. 2. Lateral beat on multiple belt application...2. Installation of rake near the take up end may eliminate problem. 3. Lateral beat on multiple belt application...3. Eliminate shaft deflection by decreasing tension to the point the belts will run and track without slipping. Belt ply separation 1. Edge of belt worn or broken due to excessive rubbing...1. Check alignment of frame, pulleys and rollers (also see tracking). 2. Pulley dia too small for the belt...2. Increase pulley diameter, reduce tension. 3. Damage by abrasives, acid, heat, chemicals or oil...3. Select a belt resistant to these items. 4. Excessive pulley crowning...4. Check crowning recommendations. Excessive cover wear 1. Belt slipping on drive pulley...1 Increase tension slightly or install snub roller for better wrap on the pulley. 2. Belt cover wears too fast...2.review the cover type to suit application e.g. Rubber, leather or fabric. 3. Frozen or dirty rollers...3. Lubricate rollers, improve maintenance. Belt cover softening or cracking 1. Damage by abrasives, acid, heat., chemicals or oil...1. Select a belt resistant to these items.. 2. Pulley diameter too small for belt thickness...2.uce pulley diameter or review belt type selected. 3. Excessive belt tension...3. uce tension. RAPPLON Web Folding RAPPLON Folding Belts RAPPLON Feeder Belts

Classical Information RAPPLON Feeder belts provide uniform consistant feed for all types of products.

Ammeraal Beltech are at the forefront of this industry, offering precise and accurate feed belts, constructed from proven materials.

Classical Perforated Feeder Belts for additional grip of light unit articles.

machine Feed belts with a splice in the top cover can lead to jam-ups and double feeds, as the belt wears, leaving the glue line raised above the surface of the belt.

5 Classical Information RAPPLON Feeder belts provide uniform consistant feed for all types of products. RAPPLON Classical Feeder Belts: Feeder belts are used extensively to present products for folding, inserting or accumulating in the paper, cardboard and packaging industries. Ammeraal Beltech are at the forefront of this industry, offering precise and accurate feed belts, constructed from proven materials. Supplied joined to length or in truly endless constructions, our feed belts are proof ground to exacting tolerances, to give uniform feed over the life of the belt. Classical Perforated Feeder Belts for additional grip of light unit articles. Main Features: High abrasion resistance Smooth proof ground finish Common sizes ex stock for prompt delivery Proven performer with many OEM s Classical Feeder Belts inserting blanks into a folding machine Feed belts with a splice in the top cover can lead to jam-ups and double feeds, as the belt wears, leaving the glue line raised above the surface of the belt......our truly endless belts eliminate this problem RAPPLON High Performance Ultrafeed Belts Ultrafeed 0 Information ULTRAFEED 0 feeder belts offer the best compounds for longer belt life with unparalleled feeding properties. ULTRAFEED 0: For the ultimate performance, we offer Ultrafeed 0 belts, proven to give a significant increase in life expectancy, and a 200-0% increase in carton blank throughput between changeovers, these belts represent the ultimate in performance and reliability. Our innovative Carni-Tech CS20 engineered cover compound outperforms standard products in a wide variety of applications. Performance Features: Significant belt life improvement Superior product grip for better control Improved consistency and accuracy Common sizes ex stock Customer Benefits: Buy belts less often Cut maintenance time and expense Improve productivity and yield uce carton waste and scrap >> Minimise downtime - Maximise uptime <<

QuickSplice Information RAPPLON QuickSplice joining system, a concept for a convenient and effortless splicing

and ease of fitting the RAPPLON range of QS belts.

. QSP plus Quick Splice pliers with individual set temperatures.

mm wide belts QSP1 plus Quick Splice pliers with individual set temperatures.

QSP kits are available in a variety of configurations to suit your needs >> Minimise downtime - Maximise uptime <<

.. using reliable equipment to achieve a strong flexible connection RAPPLON Classical equipment: The proven strength

6 QuickSplice Information RAPPLON QuickSplice joining system, a concept for a convenient and effortless splicing system RAPPLON QuickSplice equipment: The entire range of Ammeraal Beltech QuickSplice tools are designed for speed and ease of fitting the RAPPLON range of QS belts. From mm up to 1 mm wide, this state-of-the-art equipment allows for quick splicing of belts with minimum downtime.. QSP plus Quick Splice pliers with individual set temperatures. QSP5 plus individual set temperature controlled press with plates plus innovative adjustable guide rails joining -5 mm wide belts QSP1 plus Quick Splice pliers with individual set temperatures. Main Features: Quickest System available Joining within 6 minutes Adjustable temperature Integrated pressure setting QSP kits are available in a variety of configurations to suit your needs >> Minimise downtime - Maximise uptime << RAPPLON High Performance Flat Belts Classical Splice Information RAPPLON Classical joining system... using reliable equipment to achieve a strong flexible connection RAPPLON Classical equipment: The proven strength of a RAPPLON polyamide core belt, for shock loads or heavy applications, requires lightweight reliable vulcanisers up to 470 mm wide in standard and water cooled constructions. Skivers are also available on request.. P0 Vulcaniser with removable thermostat PK0 Vulcaniser with integral water cooling

Rydell HEAD OFFICE AND ADMINISTRATION 148-0 Cochranes Road Moorabbin VIC 3189

au VICTORIA 148-0 Cochranes Road Moorabbin VIC 3189 Ph: (03) 9555-7922 Fax:

au VICTORIA SOUTH AUSTRALIA 17-19 Churchill Road North Dry Creek SA 94 Ph: (08)

au SOUTH AUSTRALIA NEW SOUTH WALES 22 Binney Road Kings Park NSW 2148 Ph: (02)

au NEW SOUTH WALES WESTERN AUSTRALIA Unit 3 / 75 Crocker Drive Malaga WA 90 Ph:

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7 Rydell HEAD OFFICE AND ADMINISTRATION Cochranes Road Moorabbin VIC 3189 Ph: (03) Fax: (03) VICTORIA Cochranes Road Moorabbin VIC 3189 Ph: (03) Fax: (03) VICTORIA SOUTH AUSTRALIA Churchill Road North Dry Creek SA 94 Ph: (08) Fax: (08) SOUTH AUSTRALIA NEW SOUTH WALES 22 Binney Road Kings Park NSW 2148 Ph: (02) Fax: (02) NEW SOUTH WALES WESTERN AUSTRALIA Unit 3 / 75 Crocker Drive Malaga WA 90 Ph: (08) Fax: (08) saleswa@rydell.com.au WESTERN AUSTRALIA QUEENSLAND 12 Machinery Street Darra QLD 76 Ph: (07) Fax: (07) salesqld@rydell.com.au QUEENSLAND HASTINGS (VIC) 16 / 24 Kanowna Street Hastings VIC 39 Ph: (03) Fax: (03) david.bence@rydell.com.au HASTINGS (VIC) Or visit our website for additional information:

Rydell. Product Range. Polyurethane timing belts. Rydell Industrial (Belting) Co.

Rydell. Product Range. Polyurethane timing belts. Rydell Industrial (Belting) Co. Polyurethane timing belts Product Range Rydell offers the most comprehensive range of polyurethane timing belts available to satisfy all industry requirements. www.rydell.com.au Endless Belts R Gates Synchro-Power