INSTRUCTION MANUAL 940HS & HS POWERIG HYDRAULIC UNIT Form HK943

Transcription

1 INSTRUCTION MANUAL 940HS & 940-0HS POWERIG HYDRAULIC UNIT Form HK943

2

3 SAFETY This instruction manual must be read with particular attention to the following safety guide lines, by any person servicing or operating this tool.. Safety Glossary! Product complies with requirements set forth by the relevant European directives. Read manual prior to using equipment. Eye protection required while using this equipment. Hearing protection required while using this equipment. WARNINGS - Must be understood to avoid severe personal injury. CAUTIONS - show conditions that will damage equipment and or structure. Notes - are reminders of required procedures. Bold, Italic type and underlining - emphasizes a specific instruction.. Huck equipment must be maintained in a safe working condition at all times and inspected on a regular basis for damage or wear. Any repair should be done by a qualified repairman trained on Huck procedures. 3. Repairman and Operator must read manual prior to using equipment and understand any Warning and Caution stickers/labels supplied with equipment before connecting equipment to any primary power supply. As applicable, each of the sections in this manual have specific safety and other information. 4. See MSDS Specifications before servicing the tool. MSDS Specifications are available from you Huck representative or on-line at Click on Installation Systems Division. 5. When repairing or operating Huck installation equipment, always wear approved eye protection. Where applicable, refer to ANSI Z Disconnect primary power source before doing maintenance on Huck equipment. 7. If any equipment shows signs of damage, wear, or leakage, do not connect it to the primary power supply. 8. Make sure proper power source is used at all times. 9. Never remove any safety guards or pintail deflector. 0. Never install a fastener in free air. Personal injury from fastener ejecting may occur.. When using an offset nose always clear spent pintail out of nose assembly before installing the next fastener.. If there is a pinch point between trigger and work piece use remote trigger. (Remote triggers are available for all tooling). 3. Do not abuse tool by dropping or using it as a hammer. Never use hydraulic or air lines as a handle. Reasonable care of installation tools by operators is an important factor in maintaining tool efficiency, eliminating downtime, and in preventing an accident which may cause severe personal injury. 4. Never place hands between nose assembly and work piece. 5. Tools with ejector rods should never be cycled with out nose assembly installed. 6. When two piece lock bolts are being used always make sure the collar orientation is correct. See fastener data sheet of correct positioning.

4

5

6 SPECIFICATIONS Width 6. inches 409 mm Length 5.0 inches 38 mm Height. inches 538 mm Weight (w/o hyd. fluid) 84.0 pounds 38 kg Electrical system 940HS 5 volts, 50/60 hertz, single phase, AC 940-0HS 0 volts, 50/60 hertz, single phase, AC Control System PLC operated, 4 volts Motor 940HS,000 RPM, -/8 HP, 0 amps. nominal 940-0HS,000 RPM, -/8 HP, 0 amps. nominal Pump -stage, gear-piston type, 70cu. psi output pressure Output pressure adjustable to 0,000 psi Pressure setting as shipped: Snub,50 -,350 psi 7,580-8,960 kpa Swage 4,00-4,300 psi 8,300-9,600 kpa Return,00 -,400 psi 5,00-6,500 kpa Pull 4,500-4,700 psi 3,000-3,400 kpa Reservoir Capacity.6 gallons 9.8 liters Minimum Operating Temperature (ambient) 0ºF -8ºC Maximum Hydraulic Fluid Temperature 50ºF 65ºC Hydraulic Fluid is not supplied by Huck. Use automatic transmission fluid, DEXRON III, or equivalent. Fire-resistant hydraulic fluid must be used to comply with OSHA regulation paragraph (d): the fluid used in hydraulic power tools shall be fire-resistant fluid approved under Schedule 30 of the US Bureau of Mines, Department of Interior, and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed. Fluid viscosity ºF and 50 0ºF is recommended for ambient temperatures 0 to 30ºF.

7

8 0 V, Hz, SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940HS POWERIG L L G R MC MC L T T L MOT CR MC L3 MC T3 PS3 CR 8 5 SNUB SOL PS PS LS 5 LS HS TRIGGER PLC CCW 6 7 CW.A A 0V 6 8 4V VA TRIGGER CR REV B Fig. A

9 0 V, Hz, SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940-0HS POWERIG R L L G MC MC L T T L MOT CR MC L3 MC T3 PS3 CR 8 5 SNUB SOL PS PS LS 5 LS HS TRIGGER PLC CCW 6 7 CW.05A A J 0V 6 8 VA 4V TRIGGER CR REV C Fig. B

10

11

12

13

14

15

16

17

18

19

20 4, 5, 0, 7, 8 Note 4 37, 35 Note 4 (CW) CAUTION PULL PRESSURE CAUTION RETURN PRESSURE , 6 Note PSI SHOP AIR SUPPLY (CCW) PUSH IN FOR SNUB ONLY CAUTION See Detail "A",, 8 Note 7 (.380) (.045) Detail "A" 3 33 PLC Ground Wire 9 Note 4 9 Notes 5 & 8 3 Detail B 3 Note 6 Power Cord Ground Wire DISCONNECT POWER BEFORE OPENING. CLOSE COVER PRIOR TO RESTORING POWER V AC 0. 6, 5 AMPS WARNING HUCK P/N REV B VOLTS CYCLES PHASE H.P. R POWERIG HYDRAULIC UNIT MODEL NUMBER SERIAL NUMBER HUCK INTERNATIONAL INC. INSTALLATION SYSTEMS DIVISION CORPORATE DRIVE KINGSTON N.Y. 40 See Detail "B" Note 4 Red Mark on Top 8, 30 5, 7 Power Cord Note NOTES:.) Use Terminal on power cord wires L & L..) Test and inspect to Huck Specification ) Product assembled and tested according to applicable drawings. Bill of material and Huck Specification meets National Electrical Code, ) Complete wiring according to wiring diagram ) Install Item 8 between motor and brush cover as shown. 6.) Attach ground wires as shown. 7.) Fastener is prevailing torque type. Do not re-use fastener. Torque to 90 inch pounds. 8.) Fastener is prevailing torque type. Do not re-use fastener. Torque to 06 inch pounds. ITEM PART NO. DESCRIPTION QTY 4465 Pump, Motor & Valve Assembly 4467 Electrical Enclosure Assembly Dipstick 4 35 Pilot Valve Strain Relief Manifold Assembly Control Panel Assembly Base Panel Wiring Assembly Socket Hd Cap Scr 0-4X3/ Notice Tag Huck Decal Pull Pressure Sticker Return Pressure Sticker Caution Sticker O-ring Locknut / Bullet Plug 504 Socket Hd Scr 0-4X3/8 (Note 7) Pressure Settings Tag Wiring Diagram (Note 4) Socket Hd Cap Scr /4-0X 3/ Truss Screw 6-3X/ Ring Terminal (Note ) Motor Gasket Socket Hd Scr 0-4X3/8 (Note 8) Socket Hd Cap Screw /4-0X Machine Screw 0-4X5/ Lock Washer, ext. teeth, # Hex Nut Air Supply Sticker HuckSpin Sticker Nylon Cable Tie Also included in this assembly, but not shown, are: Carton 5907, Carton Insert 5909, and Instruction Manuals HK959 and HK943 (this instruction manual). 940HS Fig. 3A

21 4, 5, 0, 7, 8 Note 4 37, 35 Note 4 (CW) CAUTION PULL PRESSURE CAUTION RETURN PRESSURE , 6 Note PSI SHOP AIR SUPPLY (CCW) CAUTION SWAGE SNUB ONLY See Detail "A",, 8 Note 7 (.380) (.045) Detail "A" 3 33 PLC Ground Wire 9 Note 4 9 Notes 5 & 8 3 Detail B 3 Note 6 Power Cord Ground Wire DISCONNECT POWER BEFORE OPENING. CLOSE COVER PRIOR TO RESTORING POWER V AC 0. 6, 5 AMPS WARNING HUCK P/N REV B VOLTS CYCLES PHASE H.P. R POWERIG HYDRAULIC UNIT MODEL NUMBER SERIAL NUMBER HUCK INTERNATIONAL INC. INSTALLATION SYSTEMS DIVISION CORPORATE DRIVE KINGSTON N.Y. 40 See Detail "B" Note 4 Red Mark on Top 8, 30 5, 7 Power Cord Note NOTES:.) Use Terminal on power cord wires L & L..) Test and inspect to Huck Specification ) Product assembled and tested according to applicable drawings. Bill of material and Huck Specification meets National Electrical Code, ) Complete wiring according to wiring diagram 9. 5.) Install Item 8 between motor and brush cover as shown. 6.) Attach ground wires as shown. 7.) Fastener is prevailing torque type. Do not re-use fastener. Torque to 90 inch pounds. 8.) Fastener is prevailing torque type. Do not re-use fastener. Torque to 06 inch pounds. ITEM PART NO. DESCRIPTION QTY 447 Pump, Motor & Valve Assembly 9 Electrical Enclosure Assembly Dipstick 4 9 Pilot Valve Strain Relief Manifold Assembly 7 93 Control Panel Assembly Base Panel Wiring Assembly Socket Hd Cap Scr 0-4X3/ Notice Tag Huck Decal Pull Pressure Sticker Return Pressure Sticker Caution Sticker O-ring Locknut / Bullet Plug 504 Socket Hd Scr 0-4X3/8 (Note 7) Pressure Settings Tag 4 9 Wiring Diagram (Note 4) Socket Hd Cap Scr /4-0X 3/ Truss Screw 6-3X/ Ring Terminal (Note ) Motor Gasket Socket Hd Scr 0-4X3/8 (Note 8) Socket Hd Cap Screw /4-0X Machine Screw 0-4X5/ Lock Washer, ext. teeth, # Hex Nut Air Supply Sticker HuckSpin Sticker Nylon Cable Tie Also included in this assembly, but not shown, are: Carton 5907, Carton Insert 5909, and Instruction Manuals HK959 and HK943 (this instruction manual) HS Fig. 3B

22 , 7, 9 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY Directional Valve 4483 Gland Assembly Check Valve Relief Valve Accumulator Return Line Pump Motor Coupling External Relief Valve Adapter Union 0 89 Reservoir 346 Motor -/8 HP 5V 347 Pump Assembly Filter Assembly Cover Plate Gasket Cover Plate Motor Base Pilot Line Assembly Pump Line Assembly Relief Line Assembly 435 Power Cord & Plug Assembly 0737 Filler/Breather Cap Socket Hd Cap Scr 0-4X-/ Back-up Ring Connector Elbow Nipple O-ring Machine Screw 0-4X Socket Hd Cap Scr /4-0X3/ Pilot Valve Adapter Plate , 4, NOTES:.) This assembly is purchased complete. The bill of materials listed is for reference and replacement part purposes only Pump, Motor, Valve Assy 940HS Fig. 4A

23 , 7, 9 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY Directional Valve Manifold Check Valve Relief Valve Accumulator Return Line Pump Motor Coupling External Relief Valve Adapter Union 0 89 Reservoir 7 Motor -/8 HP 0V 347 Pump Assembly Pressure Switch Assembly Cover Plate Gasket Cover Plate Motor Base Pilot Line Assembly Pump Line Assembly Relief Line Assembly 630 Power Cord for 0VAC 940 Rig 37 Strain Relief Socket Hd Cap Scr 0-4X-/ Back-up Ring Connector Elbow Nipple O-ring Machine Screw 0-4X Socket Hd Cap Scr /4-0X3/ Pilot Valve Adapter Plate Cap-Filler Breather , 4, NOTES:.) This assembly is purchased complete. The bill of materials listed is for reference and replacement part purposes only Pump, Motor, Valve Assy Fig. 4B

24

25 8 5V AC HUCK 3, V, Hz, SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940HS POWERIG 3 P/N REV B 9 5 PS PS SNUB 4 LS 8 9, 8, , 0 LS HS TRIGGER PLC , 6, 7, 3 PIN 8 L L G T L MOT WARNING DISCONNECT POWER BEFORE OPENING. CLOSE COVER PRIOR TO RESTORING POWER 8 PS3 SOL CR 5 AMPS VOLTS CYCLES PHASE H.P. POWERIG HYDRAULIC UNIT MODEL NUMBER SERIAL NUMBER 4V 0V TRIGGER 6 7 VA CCW HUCK INTERNATIONAL INC. INSTALLATION SYSTEMS DIVISION CORPORATE DRIVE KINGSTON N. Y. 40 4, 5, 5, 9, 0, 6 7 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY Contactor Warning Sticker (Disconnect Pwr) Window Relay Socket Relay Circuit Breaker. AMP Electrical Enclosure Transformer Enclosure Panel Winsow Gasket Enclosure Gasket PIN Bulkhead Connector Terminal Block PLCS Machine Screw 0-56 X Pan Hd Screw 8-3 X Machine Screw 0-3 X Cable Clamp Socket Hd Cap Screw 0-3X Hold Down Spring, Relay Pan Hd Screw 8-3 X PLC, Programmed Socket Hd Cap Scr 6-3 X Plug, 8-PIN Std Numbering Nameplate Sticker, 5 VAC Machine Screw 6-3 X Sticker, Electrical Schematic Sticker, Class Circuit 30V Hex Nut Wire Harness Machine Screw 6-3 X Wiring Diagram / Schematic 0. L L REV B MC CR MC T3.A 3 A T R 7 MC CW 3 CR MC R NOTES:.)Punch Gasket Dia. in way of PEM Fastener..) Wire according to Wiring Diagram Electrical Enclosure Assy 940HS Fig. 6A

26 8 3, 4 8 9, 8, 5 5 HUCK P/N: 754 PROGRAM REVISION-* PIN 8 9 3, 0 0 V, Hz, SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940-0HS POWERIG L L G T L MOT WARNING DISCONNECT POWER BEFORE OPENING. CLOSE COVER PRIOR TO RESTORING POWER 8 PS PS PS3 SOL CR 5 SNUB 4 AMPS VOLTS CYCLES LS HS TRIGGER.05A PLC LS 03 VA 04 0V 4V TRIGGER CCW PHASE H.P. POWERIG HYDRAULIC UNIT MODEL NUMBER SERIAL NUMBER HUCK INTERNATIONAL INC. INSTALLATION SYSTEMS DIVISION CORPORATE DRIVE KINGSTON N. Y REV C 4, 5, 5, 9, 0, 6 7 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY Contactor Warning Sticker (Disconnect Pwr) Window Relay Socket Relay Circuit Breaker.05 AMP Electrical Enclosure Transformer Enclosure Panel Winsow Gasket Enclosure Gasket PIN Bulkhead Connector Terminal Block PLCS Machine Screw 0-56 X Pan Hd Screw 8-3 X Machine Screw 0-3 X Cable Clamp Socket Hd Cap Screw 0-3X Hold Down Spring, Relay Pan Hd Screw 8-3 X PLC, Programmed Socket Hd Cap Scr 6-3 X Plug, 8-PIN Std Numbering Nameplate Sticker, 0 VAC Machine Screw 6-3 X Sticker, Electrical Schematic Sticker, Class Circuit 30V Hex Nut Wire Harness Machine Screw 6-3 X Wiring Diagram / Schematic 5 L L3 MC CR MC T3 3 A J T 7 MC R 5 CW 3 CR MC , 6, 7, 3 7 0V AC R HUCK P/N REV B NOTES:.) Punch Gasket Dia. in way of PEM Fastener..) Wire according to Wiring Diagram 9. 9 Electrical Enclosure Assembly 940-0HS Fig. 6B

27

28

29

30

31

32

33 HOSE AND CONTROL CORD KITS Length, feet TABLE 3 Hose and Control Cord Kits Huck Part Number HUCK-SPIN Tools Other Tools , 955* , 76* *Use in servere conditions and in welding environment.

34

35

36

37 LIMITED WARRANTIES Tooling Warranty: Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as "other items") manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase. Warranty on "non standard or custom manufactured products": With regard to non-standard products or custom manufactured products to customer's specifications, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer's specifications, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufactured using buyer-supplied molds, material, tooling and fixtures that are not in good condition or repair and suitable for their intended purpose. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WARRANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS FOR ANY PARTICULAR PURPOSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Huck's sole liability and Buyer's exclusive remedy for any breach of warranty shall be limited, at Huck's option, to replacement or repair, at FOB Huck's plant, of Huck manufactured tooling, other items, nonstandard or custom products found to be defective in specifications, workmanship and materials not otherwise the direct or indirect cause of Buyer supplied molds, material, tooling or fixtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made. Tooling, Part(s) and Other Items not manufactured by Huck. HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary. Huck shall not be liable for any loss or damage resulting from delays or nonfulfillment of orders owing to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers. Huck Installation Equipment Huck International, Inc. reserves the right to make changes in specifications and design and to discontinue models without notice. Huck Installation Equipment should be serviced by trained service technicians only. Always give the Serial Number of the equipment when corresponding or ordering service parts. Complete repair facilities are maintained by Huck International, Inc. Please contact one of the offices listed below. Eastern One Corporate Drive Kingston, New York Telephone (845) FAX (845) Canada 650 Kennedy Road Unit 0, Mississauga, Ontario, L5TJ4, Canada. Telephone (905) FAX (905) Outside USA and Canada Contact your nearest Huck International Office, see back cover. In addition to the above repair facilities, there are Authorized Tool Service Centers (ATSC's) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please contact your Huck Representative or the nearest Huck office listed on the back cover for the ATSC in your area.

38 For the Long Haul A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world s industrial and Aerspace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance. Alcoa Fastening Systems world-wide locations: Americas Far East Europe Alcoa Fastening Systems Aerospace Products Tucson Operations 374 East Columbia Tucson, AZ FAX: Alcoa Fastening Systems Aerospace Products Carson Operations PO Box Watson Center Rd. Carson, CA FAX: Alcoa Fastening Systems Commercial Products Kingston Operations Corporate Drive Kingston, NY FAX: Alcoa Fastening Systems Commercial Products Canada Operations 650 Kennedy Road, Unit 0 Mississagua, Ontario L5TJ4 Canada FAX: Alcoa Fastening Systems Commercial Products Australia Operations 4 Viewtech Place Rowville, Victoria Australia Toll Free: FAX: Alcoa Fastening Systems Commercial Products United Kingdom Operations Unit C, Stafford Park 7 Telford, Shropshire England TF3 3BQ FAX: Alcoa Fastening Systems Aerospace Products France Operations Clos D Asseville BP Us Par Vigny France FAX: Alcoa Fastening Systems Commercial Products Waco Operations PO Box Imperial Drive Waco, TX FAX: Alcoa Fastening Systems Commercial Products Latin America Operations Avenida Parque Lira Tacubaya Mexico, D.F. C.P. 850 FAX: TELEX: LUKSME For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of Productivity are service marks of Huck International. Huck provides technical assistance regarding the use and application of Huck fasteners and tooling. NOTICE: The information contained in this publication is only for general guidance with regard to properties of the products shown and/or the means for selecting such products, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in Huck s written quotations, acknowledgements, and/or purchase orders. It is recommended that the user secure specific, up-to-date data and information regarding each application and/or use of such products. HWB M One Great Connection SM 003 Alcoa Fastening Systems Corporate Drive, Kingston, NY 40 Tel: Fax: hkitoolinfo@alcoa.com