1999 Volvo V70 AWD ENGINE PERFORMANCE Removal & Installation - Except S40 & V40

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1 Removal (S70, V70 AWD & V70 XC) 1. Drain fuel tank. See DRAINING FUEL TANK (C70, S70 & V70). Drain fuel system. 2. Remove front and rear cargo compartment floor. Unplug ABS sensor and fuel gauge connectors. Remove connector holder and front cover. Feed lines through hole. See Fig. 66. Fig. 66: Disconnecting ABS Sensor & Fuel Gauge & Removing Front Cover (S70, V70 AWD & V70 XC) 3. Remove circlip from rubber bellows around fuel filler pipe. See Fig. 38. Press bellows with filler pipe into wheel housing. 4. Raise and support vehicle. Remove right rear wheel. Remove wheel well liner and mudflap. 5. Remove protective covers from both fuel tank and EVAP lines. Disconnect EVAP lines from fuel tank. Disconnect all plastic pipes from plastic clips on fuel tank. Remove rear exhaust pipe and silencers. See Fig. 67. Sunday, August 31, :42:01 6:42:07 PM Page Mitchell Repair Information Company, LLC.

2 Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

3 Fig. 67: Removing Fuel & EVAP Lines & Exhaust Components (S70, V70 AWD & V70 XC) 6. Disconnect longitudinal stay bar mountings from body. Position an engine lift gently against mounting. Remove 4 bolts for jack attachment and longitudinal stay mounting in body on both sides. Remove 3-way branch on left-side jack attachment. Disconnect front brake line from 4 clips under vehicle. Remove hand brake cable from jack attachment by drilling out pop rivet (marked B). Tie jack attachment to longitudinal stay brackets (marked A). See Fig. 68. Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

4 Fig. 68: Using Engine Lift To Support Longitudinal Stay Mounting (S70, V70 AWD & V70 XC) Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

5 CAUTION: Bolts are used for driveshaft balancing. During installation NEW bolts of the same length and color marking MUST be installed in same location or driveshaft will be out of balance. CAUTION: Before removing the driveshaft from the flange, carefully mark the driveshaft location in relationship to the flange. Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

6 Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

7 Fig. 69: Connecting & Disconnecting Driveshaft (S70, V70 AWD & V70 XC) 7. Mark driveshaft and flange. Note bolt length and location on universal joint. Hold driveshaft flange using Counterstay ( ) or equivalent to remove driveshaft bolts. Move driveshaft aside. See Fig Position engine lift against torque tube. Remove bolt and lower torque tube. See Fig. 70. Fig. 70: Using Engine Lift To Support Torque Tube (S70, V70 AWD & V70 XC) 9. Place lift table with fixture under fuel tank and suspension arms. Secure lift to front of differential. Remove rear suspension assembly. See Fig. 71. Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

8 Fig. 71: Securing Rear Suspension To Fixture Table (S70, V70 AWD & V70 XC) 10. Remove tank strap bolts. Remove bolts holding rear axle member to body. See Fig. 71. Lower rear Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

9 suspension with fuel tank about 12" (30 cm). Ensure filler pipe is clear of wheel well liner. Ensure fuel line between level sensor and ejector pump does not scratch vehicle body during removal. Ensure brake lines are clear. 11. Remove fuel lines from tank using. Note position of each line. Unclip lines from mounts on tank. Plug each open fuel line immediately to prevent fuel spills and fuel line contamination. See Fig. 72. NOTE: DO NOT remove fuel line between fuel pump and ejector pump. Fig. 72: Disconnecting Lines From Fuel Tank (S70, V70 AWD & V70 XC) 12. Remove fuel lines from fuel pump and ejector pump using Fuel Line Wrench ( ), or equivalent. Remove line attachments between fuel pump and fuel filter. Remove lines from clips on tank. See Fig. 73. Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

10 Fig. 73: Disconnecting Lines From Fuel Pump (S70, V70 AWD & V70 XC) 13. If replacing fuel pump or fuel level sensor, remove left side first. Use Key ( ), or equivalent. See Fig. 74. Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

11 Fig. 74: Using Key ( ) To Remove Fuel Pump Units (S70, V70 AWD & V70 XC) Sunday, August 31, :42:01 PM Page Mitchell Repair Information Company, LLC.

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