HDE SERIES CONNECTOR TABLE OF CONTENTS
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2 HDE SERIES COECTOR TLE OF COTETS Product pplications Code Logic 5 Code Logic Continued / Examples 6 HDE Features Product Options 8 Component ensions 9 Receptacle ensions 0 Grommets - Insert rrangements MPHEOL EEC, IC.
3 HDE SERIES COECTOR PPLICTIOS FOR HZRDOUS LOCTIOS HDE Connectors are intermateable with the Pyle ational F/GD connectors and are designed for the following applications: Chemical Manufacturing Facilities Ship to Shore Communications (L..G. and Oil Tankers) Petroleum Refineries Oil Rigs Monitoring Gasoline Storage Facilities Gas Processing Synthetic Fuels Handling Plastics and Synthetic Rubber Processing Logging Equipment Motor Operated Valves Pipeline Pumping MPHEOL EEC, IC.
4 HDE CODE LOGIC HDES P-0-R-LXX HDE SERIES IDETIFICTIO MTERIL S Stainless Steel 6 Omit for luminum SHELL STYLE 0 Plug, In-Line 5 Receptacle, In-Line Receptacle, for ox or Panel-Mount 9 Receptacle, PT Mount (Table ) CLE RETETIO STYLE * Enclosure, (Junction ox) ** Mechanical Clamp (With Grommet) ** PT Thread for EEx d Gland ** asket Weave Grip (With Grommet) ** 5 Compression ut (With Grommet) *** PT Internal Mount * For only ** For 0 and 5 only *** For 9 only 6 SHELL SIZE 6, C6, 0, C0,, C, 8, and C8 ISERT COFIGURTIO See Insert Section, Pages - 8 COTCT GEDER P Pin (Male) S Socket (Female) 9 COTCT TERMITIO STYLE Crimp Contact R Pressure Omit for solder 0 OPTIOL LTERTE ISERT KEY POSITIO Omit for normal COLOR CODIG See Table 5 GLD SIZE / GROMMET / JUCTIO OX Style, Conduit Hub Threads, See Table & a Style,, & 5, Grommet Code, See Table Style, See Gland Section for EEx d Gland For Style and Threads, See Table PIGTIL LEGTH LXX XX Pigtail length in inches for Style and 9 L6 6" Standard for Style L8 8" Standard for Style 9 MPHEOL EEC, IC.
5 TLE STDRD HU SIZE D LOCTIO FOR JUCTIO OX, STYLE Shell Size Code Hub Location PT 6 FH* Top & ottom -/" PT 0 FH* Top & ottom -/" PT K* ottom Only -/" PT 8 L* ottom Only " PT * Standard box for size Omit for Panel-mount (no junction box) TLE POSSILE HU SIZE D LOCTIO OPTIOS FOR JUCTIO OXES Shell Size FF - - FH FG - - FH* FH* FJ K K* K L* TLE GROMMET CODE FOR CLE SIZE F C F G H J K L S Top and bottom hubs with flat cover ottom hub only with domed cover ottom hub only with flat cover, optional -/ PT -/ -/ PT -/ -/ PT -/ PT -/ 8 PT 8 PT Include electrical interlock switch Shell Cable Ø Code 6.50 > > > > > > > >.50 0 Shell Cable Ø Code > > > > > > > >.000 Shell Cable Ø Code > > > > > > > >.85 6 TLE STDRD CLE DPTER & THRED SIZE Shell Size also includes 'C' length, ie shell size includes C Shell Style Metric Style PT Style 9 PT 6 M0x.5 -/ -/ 0 M50x.5 -/ M6x.5 -/ 8 M5x.5 -/ TLE COLOR CODIG K lack L lue R Red G Green W White OR Orange Y Yellow R rown P Purple GY Gray EXMPLES PRT UMER WITH LOGIC DECODED HDE P-0-K Plug, asketweave, Shell 6, Insert 6 Pin, Rotated to Key 0, lack HDE-5--C0-0P In-line Receptacle, PT dapter, Shell C0, 0P Insert HDE---FH-6-S Receptacle Junction ox 5 MPHEOL EEC, IC.
6 HDE SERIES FETURES Reverse provides flexibility not offered with other connectors. Male or female configurations are possible with the same hardware. full range of inserts are available for both power and control service. ox or in-line mounting options are available Zero dwell snap action virtually eliminates the possibility of dwell (spark) by quickly engaging, or disengaging contacts via a spring loaded design. Internal labyrinth flame path distributes and dissipates any dangerous ignition within the connector, further protecting the operator in hazardous locations. Manufactured in aircraft quality aluminum or 6 grade stainless steel. The HDE series is designed and tested to meet the most demanding circumstances, including Class Div / Zone hazardous locations. Explosion-proof and submersible: upon being fully mated, the HDE series is able to withstand 00 PSI of external pressure, as well as 00 PSI of internal pressure. Corrosion Resistance Designed for corrosive environments, junction boxes are sand cast, copper-free aluminum, protected by our robust powder coated finishing system. Plug and receptacle shells are machined from 606T6 aluminum and finished by hard anodizing to exceed corrosion resistance requirements. Electrical Interlock Switch Receptacles with junction boxes are available with this variation, often used as a motor disconnect. The normally open switch is operated automatically by insertion/withdrawal of the mating plug. Factory Sealing Junction box, PT and panelmounted receptacles are pre-wired and factory sealed. o external seals are required. Color Coding Plugs and receptacles are available with color coding variations for specific application identification. This coding could include the plug coupling nut and cover with matching colors on various receptacle components. Flexible Conduit ttachment plugs and receptacles are available with backshell hardware for use with explosionproof, flexible conduit in Division areas and Sealtite in Division. lternate Keyed Inserts For added safety, inserts can be keyed in alternate positions to prevent mating of differing voltages, frequencies or services. ttachment Receptacles Sometimes called inline or cable-mounted, they are available with backshell variations and watertight threaded covers. With this design, assemblies can be built in extension cord fashion. 6 MPHEOL EEC, IC.
7 II G EEx d IIC T6 DEMKO 0TEX56 II G EEx d IIC T6 DEMKO 0TEX56 HDE PRODUCT GUIDE Sealing all Junction ox, PT and Panel-Mounted Receptacles Covers, Environmental & Threaded Pre-wired and factory sealed eliminating need for external seals vailable with all connectors Receptacle, Junction ox For Division installations Pigtails ormally 6, can be any length to suit applications Gender Connectors Keying Inserts Color Coding Connectors Purged Systems Factory Sealing Supplied with reverse service inserts when lineside power is carried in the plug to a receptacle Keyed for phase & voltage separation Coded for use identification Our receptacles are ideal for use with this technology Plug ttachments Custom ssemblies vailable to user s specifications PT Thread Only Receptacle, PT Designed to thread into explosion-proof enclosures Metric Thread Only Receptacle, Panel Mount Mechanical Clamp Receptacle, ttachment asket-weave Grip MPHEOL EEC, IC.
8 COMPOET DIMESIOS CLE MOUTED PLUG SSEMLY Shell Size C 6 9." 0." ".0".58 0."." ".9".8 ØC CLE MOUTED RECEPTCLE SSEMLY Shell Size C -/ 6 0.0".06" ".56"..".9".9 8.".69". Ø ØC PEL MOUT RECEPTCLE SSEMLY Shell Size Thread G (6U) 6.9".06" 0.9".06" -/.9".06" -/8 8.".06" -5/8 Ø G (Thread Size) Specified Length PT MOUTED RECEPTCLE SSEMLY Shell Size C 6.6" 5".9" 0.6" 5.0".".6" 5.0".9" 8.6" 5."." Shell Size Hex D Hex E E Hex cross Corners D Hex cross Flats ØC 6.5".85" 0 ".".5".0" 8 ".65" Specified 0.5" Length 8 MPHEOL EEC, IC.
9 II G EEx d IIC T6 DEMKO 0TEX56 DEMKO 0TEX56 II G EEx d IIC T6 HDE PRODUCT GUIDE RECEPTCLE DIMESIOS CRIMP COTCTS Conduit Hub Size Shell Size ension ension ension C ension D -/" 6 8-5/8" 5-5/6" -/8" " -/" 0 8-5/8" 5-5/6" 8-/6" -/8" " 8-5/8" 6" 0-5/6" " " 8 8-5/8" 6-5/6" -/8" 5-5/6" SOLDER COTCTS Conduit Hub Size Shell Size ension ension ension C ension D -/" 6 8-5/8" 5-5/6" -/8" " -/" 0 8-5/8" 5-5/6" 8-/6" -/8" " 8-5/8" 6" 0-5/6" " " 8 8-5/8" 6-5/6" -/8" 5-5/6" Shell Sizes 6 & 0 Shell Sizes & 8 C C 5/8 D 5/8 D " 9 MPHEOL EEC, IC.
10 GROMMETS Shell Size 6 0 or C0 or C 8 or C8 Cable Diameter ension Cable Diameter Grommets Gland Washers asket Weave Grips Inches mm Code o. Rub Grom St. Steel St. Steel Min Max Min Max Cat o. Cat o. Cat o. Inches mm HDS HDS HDS HDS HDS HDS-66-0 HDS HDS HDS-66- HDS HDS-66- HDS / 9 HDS HDS-66-6 HDS / HDS-66-8 HDS HDS HDS-66-0 HDS HDS-66- HDS / HDS HDS-66- HDS / HDS-60-0 HDS HDS HDS-60- HDS / HDS-60- HDS / 9 HDS HDS-60-6 HDS HDS-60-8 HDS HDS HDS-60-0 HDS HDS HDS HDS HDS HDS HDS-60-6 HDS-800- HDS HDS HDS HDS-800- HDS / HDS-6-6 HDS-80-6 HDS / HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS HDS-68- HDS-80-0 HDS HDS-80- HDS-50-9 HDS-80-8 HDS HDS-80- HDS HDS-80-6 HDS HDS-80-9 HDS HDS HDS HDS-808- HDS HDS HDS HDS HDS / 5 HDS HDS-68-6 HDS HDS MPHEOL EEC, IC.
11 ISERT RRGEMETS Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Size WG Metric /0 /0 50 MCM 500 MCM Pre-assembled insert should be ordered mounted in barrel. SERVICE VOLTGE RTIG = 0V, D = 600V Contacts Type Size Type umber umber WG Rating Mod I Pressure 6 Pin M EXZ-06-M D Socket F EXZ-06-F 5 o 5 o0o G o 0 o Contacts Style Terminal Shell Insert Dash Catalog Qty. Size Current Type Size Type umber umber WG Rating Mod I Pressure 0 Pin 0M EXZ-00-0M /0 D Socket 0F EXZ-00-0F G 5 o o Contacts Type Size Type umber umber WG Rating Mod I Pressure Pin 9M EXZ-0-9M /0 D Socket 9F EXZ-0-9F G 0 5 o 0 65 o MPHEOL EEC, IC.
12 ISERT RRGEMETS 6 Contacts Type Size Type umber umber WG Rating Mod I Pressure 8 Pin M EXZ-98-M Socket F EXZ-98-F / 0 D 0 D G o o 9 Contacts Type Size Type umber umber WG Rating Mod III Crimp 6 Pin 6P ZP-6-6P 9 Socket 6S ZP-6-6S o o Contacts Type Size Type umber umber WG Rating Mod III Crimp 6 Pin 655P ZP-6-655P 9 6 Socket 655S ZP-6-655S o 6 o o 88 o o 6 08 o o o 80 o 9 Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin 66P ZP-0-66P 9 D Socket 66S ZP-0-66S MPHEOL EEC, IC.
13 ISERT RRGEMETS 9 Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin 688P ZP-0-688P 9 D Socket 688S ZP-0-688S Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin 6P ZP-0-6P 0 Center Socket 6S ZP-0-6S Outer o 0' Contacts Type Size Type umber umber WG Rating Mod III Crimp 6 Pin 6P ZP-6-6P 6 Socket 6S ZP-6-6S 9 o 0' 60 o 08 o 0' º o 0' o 0' 65 o 0 9 o 0' 0 o Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin 686P ZP-0-686P Socket 686S ZP-0-686S MPHEOL EEC, IC.
14 ISERT RRGEMETS Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin 650P ZP-0-650P Socket 650S ZP-0-650S o 55 Contacts Type Size Type umber umber WG Rating Mod III Crimp 6 Pin 60P ZP-6-60P 55 8 Inst. Socket 60S ZP-6-60S 85 o 55 o o 5 o o o 50 o 60 o 0 90 o o 6 Contacts Type Size Type umber umber WG Rating Mod III Crimp 6 Pin 6P ZP-6-6P 6 8 Inst. Socket 6S ZP-6-6S o 0' o 5 o 0 05 o 68 Contacts Type Size Type umber umber WG Rating Mod III Crimp 0 Pin P ZP-0-6P 68 6 Socket S ZP-0-6S 9 o 0' 8 o o 0' 5 o FOR MORE IFORMTIO MPHEOL EEC, IC.
15 00 Contacts Type Size Type umber umber WG Rating Mod III Crimp Pin 6P ZP--6P 00 6 Socket 6S ZP--6S MPHEOL EEC, IC. 050 Rockwell St Chicago IL 6068 United States Phone.6.8 Fax MPHEOL EEC, IC.
16 06 MPHEOL EEC, IC. HDE-
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