TECHNICAL MANUAL. *PC 14 SEER R-410A Package Air Conditioners with R-410A

Transcription

1 TEHNIAL MANUAL AL *P 14 SEER R-410A Package Air onditioners with R-410A Refer to Service Manual RS (Horizontal) for installation, operation, and troubleshooting information. All safety information must be followed as provided in the Service Manual. Refer to the appropriate Parts atalog for part number information. Models listed on page 3. This manual is to be used by qualified, professionally trained HVA technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. RT r10 October 2013 opyright Goodman Manufacturing ompany, L.P.

2 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. G P H 4 1 A A BRAND: G: Goodman Brand A: Amana Brand PRODUT TYPE: Package Unit PRODUT FAMILY: : ooling PRODUT SERIES: SEER Rating ONFIGURATION: H: Horizontal REFRIGERANT: 4: R-410A VOLTAGE: 1: 208-v 1ph/60Hz MINOR REVISION: A: Initial Release MAJOR REVISION: A: Initial Release NOMINAL APAITY 24: 24,000 BTUH 30: 30,000 BTUH 36: 36,000 BTUH 42: 42,000 BTUH 48: 48,000 BTUH 60: 60,000 BTUH WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. WARNING Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment. WARNING Installation and repair of this unit should be performed ONLY by individuals meeting (at a minimum) the requirements of an "entry level technician" as specified by the Air-onditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death. 2

3 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. GP1424H41AA GP1430H41AA GP1436H41AA GP1442H41AA GP1448H41AA GP1460H41AA 5mm model specific 5 mm information begins on page 29. WARNING The United States Environmental Protection Agency ( EPA ) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. WARNING Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. 3

4 PRODUT DESIGN *P14 Package ooling Units are designed for outdoor installations only in either residential or light commercial applications. The connecting ductwork (Supply and Return) can be connected for either horizontal or vertical airflow. In the vertical application a matching Roof urb is recommended. A return air filter must be installed behind the return air grille(s) or provision must be made for a filter in an accessible location within the return air duct. The minimum filter area should not be less than those sizes listed in the Specification Section. Under no circumstances should the unit be operated without return air filters. A 3/4 PV pipe is provided for removal of condensate water from the indoor coil In order to provide proper condensate flow, a drain trap is supplied and shipped loose inside the unit for field installation. (Do not reduce the drain line size.) Refrigerant flow control is achieved by use of restrictor orifices. *P14 units use the FasTest Access Fitting System with a saddle that is either soldered to the suction and liquid lines or is fastened with a locking nut to the access fitting box (core) and then screwed into the saddle. Do not remove the core from the saddle until the refrigerant charge has been removed. Failure to do so could result in property damage or personal injury. The single phase units use permanent split capacitor (PS) design compressors. Starting components are therefore not required for these units. A low microfarad run capacitor assists the compressor to start and remains in the circuit during operation. All *P14 units have EEM indoor blower motors that are energized by a 24V signal from the thermostat and are constant torque motors with very low power consumption. The EEM features an integral control module. Air for condensing (cooling cycle) is drawn through the outdoor coil by a propeller fan, and is discharged vertically out the top of the unit. The outdoor coil is designed for.0 static. No additional restriction (ductwork) shall be applied. onditioned air is drawn through the filter(s), field installed, across the coil and back into the conditioned space by the indoor blower. *P H41* use opeland Reciprocating ompressors. *P H41* use opeland Scroll ompressors. There are a number of design characteristics which are different from the traditional reciprocating compressor. - Due to their design Scroll ompressors are inherently more tolerant of liquid refrigerant. NOTE: Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant, continued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure. - Scroll ompressors use white oil which is compatible with 3GS oil which may be used if additional oil is required. - Operating pressures and amp draws may differ from standard reciprocating compressors. This information may be found in the "ooling Performance Data" section. Location and learances NOTE: To ensure proper condensate drainage, unit must be installed in a level position. 36" 36" UNIT WALL Outside Slab Installation - Horizontal (H) Minimum clearances are required to avoid air recirculation and keep the unit operating at peak efficiency. 10" 36" 4

5 PRODUT DESIGN 36" UNIT In installations where the unit is installed above ground level and not serviceable from the ground (Example: Roof Top installations), the installer must provide service platform for service person with rails or guards in accordance with local codes or ordinances or in their absence with the latest edition of the Uniform Mechanical ode Section 305. NOTE: Unit can also use roof curb. PLENUM 24" WARNING PLATFORM URB 36" TO PREVENT POSSIBLE PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT POSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FAILITATE LIFTING AND MOVING IF A RANE IS USED, PLAE THE UNIT IN AN ADEQUATE ABLE SLING. Rooftop Installation - Horizontal (H) Refer to Roof urb Installation Instructions for proper curb installation. urbing must be installed in compliance with the National Roofing ontractors Association Manual. 5

6 PRODUT DIMENSIONS *P14[24-60]H41** A BAK VIEW (DUT OPENINGS) B hassis Model A B Small Medium Large *P *P *P *P *P ¾ *P ¾ Dimensions in inches 6

7 PRODUT DESIGN *P14[24-60]H41** HKR ELETRIAL DATA Model and Heat Kit Usage Minimum ircuit Ampacity at 208 / 240V ircuit #1 ircuit #2 Maximum Overcurrent Protection (amps) at 208 / 240V IMPORTANT NOTE: A separate power supply is required for the HKR heater kit. Minimum ircuit Ampacity at 208 / 240V Maximum Overcurrent Protection (amps) at 208 / 240V Actual kw & BTU at 240V *P1424H41* HKR05*,* 24 / / / 16,200 HKR08*,* 33 / / / 23,800 HKR10*,* 45 / / / 32,400 *P1430H41* HKR05*,* 24 / / / 16,200 HKR08*,* 34 / / / 23,800 HKR10*,* 45 / / / 32,400 HKR/P15*,* 45 / / / / / 48,600 *P1436H41* HKR05*,* 24 / / / 16,200 HKR08*,* 34 / / / 23,800 HKR10*,* 45 / / / 32,400 HKR/P15*,* 45 / / / / / 48,600 *P1442H41* HKR05*,* 25 / / / 16,200 HKR08*,* 34 / / / 23,800 HKR10*,* 46 / / / 32,400 HKR/P15*,* 46 / / / / / 48,600 HKR/P20*,* 46 / / / / / 66,500 *P1448H41* HKR05*,* 25 / / / 16,200 HKR08*,* 34 / / / 23,800 HKR10*,* 46 / / / 32,400 HKR/P15*,* 46 / / / / / 48,600 HKR/P20*,* 46 / / / / / 66,500 *P1460H41* HKR05*,* 26 / / / 16,200 HKR08*,* 36 / / / 23,800 HKR10*,* 48 / / / 32,400 HKR/P15*,* 48 / / / / / 48,600 HKR/P20*,* 48 / / / / / 66,500 WARNING All wires and overcurrent protection devices are sized for use with electric heaters only and without refrigeration. If heaters are not installed with above wire size, overheating and fire could occur. See PAKAGE OOLING SPEIFIATIONS section for minimum circuit ampacity and maximum overcurrent protection during refrigeration cycle. 7

8 AESSORIES *P14[24-60]H41** AESSORIES - *P/*PH****H UNITS Part Number OT18-60A OT/EHR18-60 HKR PP PP PP R8 PE PEH PMD PMDM GPHMD SQRPH101 SQRPH SQRP101 SQRP PFR PEF DK36 DK36515 DK36530 DK36535 DK4872 DK DK DK SPK30-60 Description Outdoor Thermostat Kit w/lockout Stat Emergency Heat Relay Kit Electric Heat Kit Roof urb Downflow Plenum Kit Downflow Plenum Kit w/ R-8 Insulation Downflow Economizer for GP-(H) A/ - To Be Used With PP Downflow Economizer for GPH-(H) Heat Pump - To Be Used With PP Manual Damper - To Be Used With PP Motorized Damper - To Be Used With PP Manual Damper for Horizontal Applications Square to Round Adapters 16"&14" Square to Round Adapters 18"&14" Square to Round Adapter - For Use With PP urb 16" Rounds Square to Round Adapter For Use With PP urb 18" Rounds External Horizontal Filter Rack Elbow & Flashing w/ R-8 Liner Flush Mount oncentric Duct Kit Flush Mount oncentric Duct Kit w/ Filter Step Down oncentric Duct Kit Step Down oncentric Duct Kit w/ Filter Flush Mount oncentric Duct Kit Flush Mount oncentric Duct Kit w/ Filter Step Down oncentric Duct Kit Step Down oncentric Duct Kit w/ Filter Single Point Wiring Kit 8

9 BLOWER PERFORMANE DATA Dry oil Data GP14[24-60]H41A*/B* E.S.P (In. of H 2O) Model Speed Volts GP1448H41A*/B* GP1442H41A*/ B* GP1436H41A*/ B* GP1430H41A*/B* GP1424H41A*/B* T WATTS T2,T WA TTS T4, T WA TTS T WA TTS T2,T WA TTS T4, T WA TTS T WA TTS T2,T WA TTS T4, T WA TTS T WA TTS T2,T WA TTS T4, T WA TTS T WA TTS T2,T WA TTS T4, T WA TTS GP1460H41A*/B* T1, T2, T3 T4, T WA TTS WA TTS NOTES: 1. Data shown is dry coil. Wet coil pressure drop is approx " H 2 O, fo r 2 ro w in do or co il; 0.2 H 2 O, for 3 ro w indo or co il; an d 0.3 H 2 O, for 4 ro w indo or co il. 3. Dat a sh ow n do es n ot includ e filter p re ssure drop, a pp ro x H 2O. 4. Red uce a irflo w b y 2 % fo r 20 8V op eratio n. 9

10 BLOWER PERFORMANE DATA Dry oil Data GP14[24-60]H41A Model GP1460H41A GP1448H41A GP1442H41A GP1436H41A GP1430H41A GP1424H41A Speed Volts E.S.P (In. of H 2 O) T1 T2,T3 T4, T5 T1 T2,T3 T4, T5 T1 T2,T3 T4, T5 T1 T2,T3 T4, T5 T1 T2,T3 T4, T5 T1 T2,T3 T4,T WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS

11 BLOWER PERFORMANE DATA *P14[24-60]H41D* E.S.P. (In. of H2 O) Model Speed Volts T1 Watts *P1424HD* *P1460H41D* *P1448H41D* *P1442H41D* *P1436H41D* *P1430HD* T2 / T3 T4 / T5 T1 T2 / T3 T4 / T5 T1 T2 / T3 T4 / T5 T1 T2 / T3 T4 / T5 T1 T2 / T3 T4 / T5 T1 T2 / T3 T4 / T Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts Watts

12 BLOWER PERFORMANE DATA BTU OUTPUT vs TEMPERATURE RISE HART FORMULAS BTU OUTPUT = x 1.08 x RISE RISE = BTU OUTPUT OUTPUT BTU/HR x TEMPERATURE RISE

13 PAKAGE OOLING SPEIFIATIONS GP14[24-36]H41AA GP1424H41AA GP1430H41AA GP1436H41AA OOLING OOLING APAITY, BTUH 24,600 28,400 35,600 APAITY SEER / EER 14.5 / / / 12.0 UNIT VOLTAGE (NAMEPLATE) 208-/1/ /1/ /1/60 ELETRIAL AMPS (TOTAL) SPEIFIATION MINIMUM IRUIT AMPAITY MAXIMUM OVERURRENT PROTETION (1) OMPRESSOR TYPE REIP REIP SROLL RATED LOAD AMPS LOKED ROTOR AMPS ONDENSER HORSEPOWER 1/6 1/4 1/4 FAN MOTOR RPM FULL LOAD AMPS LOKED ROTOR AMPS ONDENSER FAN BLADE DIAMETER (INHES) / # OF BLADES 22 / 3 22 / 3 22 / 3 ONDENSER FAE AREA - SQ. FT OIL NUMBER OF ROWS FINS PER INH EVAPORATOR HORSEPOWER - NO. OF SPEEDS 1/2-5 1/2-5 1/2-5 BLOWER FULL LOAD AMPS MOTOR LOKED ROTOR AMPS NA NA NA MOTOR SPEED TAP - OOLING T2 T2 T2 RPM EVAPORATOR DIAMETER X WIDTH (INHES) 10 X 8 10 X 8 10 X 8 BLOWER HI EFFIIENY OOLING 850 1,050 1,200 5 TON NOMINAL OOLING NA NA NA FAN ONLY OOLING ,100 MAX EXTERNAL STATI PRESS ("w.c.) EVAPORATOR FAE AREA - SQ. FT OIL NUMBER OF ROWS FINS PER INH GENERAL FILTER SIZE - SQ. FT. * 20 x 20 x 1 20 x 25 x 1 25 x 25 x 1 INFORMATION DRAIN SIZE (INHES) 3/4" 3/4" 3/4" EXPANSION DEVIE ORIFIE (0.057) ORIFIE (0.060) ORIFIE (0.065) REFRIGERANT HARGE R-410A (Oz.) POWER SUPPLY ONDUIT KNOKOUT SIZE (IN. 3/4, 1, 1-1/4 3/4, 1, 1-1/4 3/4, 1, 1-1/4 LOW VOLTAGE ONDUIT KNOKOUT SIZE (IN.) 1/2 1/2 1/2 SHIPPING WEIGHT LBS OPERATING WEIGHT LBS (1) Maximum Overcurrent Protection Device: MUST use Time Delay Fuse or HAR type ircuit Breaker of the same size as noted. * alculated external filter size based on air velocity of 300 ft/min. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. Unit specifications are subject to change without notice. ALWAYS refer to the units serial plate for the most up-to-date general and electrical information. IMPORTANT: While this data is presented as a guide, it is important to electrically connect the unit and properly size wires and fuses/circuit breakers in accordance with the National Electrical ode and/or all local codes. Data shown is w/o electric heaters. 13

14 PAKAGE OOLING SPEIFIATIONS GP14[42-60]H41AA GP1442H41AA GP1448H41AA GP1460H41AA OOLING OOLING APAITY, BTUH 40,000 46,500 57,500 APAITY SEER / EER 14.2/ / / 12.0 UNIT VOLTAGE (NAMEPLATE) 208-/1/ /1/ /1/60 ELETRIAL AMPS (TOTAL) SPEIFIATION MINIMUM IRUIT AMPAITY MAXIMUM OVERURRENT PROTETION (1) OMPRESSOR TYPE SROLL SROLL SROLL RATED LOAD AMPS LOKED ROTOR AMPS ONDENSER HORSEPOWER 1/4 1/4 1/4 FAN MOTOR RPM FULL LOAD AMPS LOKED ROTOR AMPS ONDENSER FAN BLADE DIAMETER (INHES) / # OF BLADES 22 / 4 22 / 4 22 / 4 ONDENSER FAE AREA - SQ. FT OIL NUMBER OF ROWS FINS PER INH EVAPORATOR HORSEPOWER - NO. OF SPEEDS 1/2-5 3/4-5 3/4-5 BLOWER FULL LOAD AMPS MOTOR LOKED ROTOR AMPS NA NA NA MOTOR SPEED TAP - OOLING T2 T2 T2 RPM EVAPORATOR DIAMETER X WIDTH (INHES) 10 x 8 10 x 8 11 x 8 BLOWER HI EFFIIENY OOLING 1,300 1,600 1,600 5 TON NOMINAL OOLING NA NA 1,800 FAN ONLY OOLING 1,200 1,400 1,600 MAX EXTERNAL STATI PRESS ("w.c.) EVAPORATOR FAE AREA - SQ. FT OIL NUMBER OF ROWS FINS PER INH GENERAL FILTER SIZE - SQ. FT. * (2) 20 x 20 x 1 (2) 20 x 20 x 1 (2) 20 x 25 x 1 INFORMATION DRAIN SIZE (INHES) 3/4" 3/4" 3/4" EXPANSION DEVIE ORIFIE (0.072) ORIFIE (0.076) ORIFIE (0.088) REFRIGERANT HARGE R-410A (Oz.) POWER SUPPLY ONDUIT KNOKOUT SIZE (IN. 3/4, 1, 1-1/4 3/4, 1, 1-1/4 3/4, 1, 1-1/4 LOW VOLTAGE ONDUIT KNOKOUT SIZE (IN.) 1/2 1/2 1/2 SHIPPING WEIGHT LBS OPERATING WEIGHT LBS IMPORTANT: While this data is presented as a guide, it is important to electrically connect the unit and properly size wires and fuses/circuit breakers in accordance with the National Electrical ode and/or all local codes. Data shown is w/o electric heaters. 14 (1) Maximum Overcurrent Protection Device: MUST use Time Delay Fuse or HAR type ircuit Breaker of the same size as noted. * alculated external filter size based on air velocity of 300 ft/min. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. Unit specifications are subject to change without notice. ALWAYS refer to the units serial plate for the most up-to-date general and electrical information.

15 GP1424H41AA MODEL: GP1424H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * IDB: Entering Indoor Dry Bulb Temperature NOTE: Shaded area is AA (TVA) conditions High and low pressures are measured at the liquid and suction access fittings. 15

16 GP1424H41AA MODEL: GP1424H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR NOTE: Shaded area reflects AHRI rating conditions MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * NOTE: Shaded area is AHRI Rating onditions IDB: Entering Indoor Dry Bulb Temperature KW = Total system pow er High and low pressures are measured at the liquid and suction access fittings. AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 16

17 GP1430H41AA MODEL: GP1430H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * IDB: Entering Indoor Dry Bulb Temperature NOTE: Shaded area is AA (TVA) conditions High and low pressures are measured at the liquid and suction access fittings. 17

18 GP1430H41AA MODEL: GP1430H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR NOTE: Shaded area reflects AHRI rating conditions MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * NOTE: Shaded area is AHRI Rating onditions IDB: Entering Indoor Dry Bulb Temperature KW = Total system pow er High and low pressures are measured at the liquid and suction access fittings. AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 18

19 GP1436H41AA MODEL: GP1436H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * IDB: Entering Indoor Dry Bulb Temperature NOTE: Shaded area is AA (TVA) conditions High and low pressures are measured at the liquid and suction access fittings. 19

20 GP1436H41AA MODEL: GP1436H41A* EXPANDED PERFORMANE DATA OOLING OPERATION Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB* Airflow MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR NOTE: Shaded area reflects AHRI rating conditions MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR * NOTE: Shaded areas is AHRI Rating onditions IDB: Entering Indoor Dry Bulb Temperature KW = Total system pow er High and low pressures are measured at the liquid and suction access fittings. AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 20