REGO-FIX is a registered trademark. Icons used in this catalog

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1 The products described in this catalog are specified to the best of our knowledge. The data given herein are dependent on the conditions under which they are measured and are derived from tests carried out under defined lab conditions at REGO-FIX AG. The performance of these tools depends on the conditions under which they are used and may vary from case to case. The information given in this catalog is believed to be correct. REGO-FIX however assumes no responsibility or liability for any errors, inaccuracies or omissions that may appear in this catalog. Information in this catalog is subject to change without notice and should not be construed as a commitment by REGO-FIX or its subsidiaries. This is especially valid for adaptions to new or changed international standards or improvements to the products performance or production processes. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of REGO-FIX. REGO-FIX is a registered trademark. Icons used in this catalog = Standard = With Friction Bearing = Balanced = For Coolant Through Tools = Collet Locking System = Mini Nut = Nut with External Thread = Counter Nut

2 TABLE OF CONTENTS REGO-FIX Company Presentation 1 Collets / Reduction Sleeves Tapping Collets 3 Clamping Nuts and Sealing Disks 4 ISO-Shank Toolholders 5 TC-Shank Toolholders 6 BT-Shank Toolholders 7 HSK-Shank Toolholders 8 Cylindrical Shank Toolholders 9 Other Toolholders 10 Floating Chucks 11 Accessories 1 Technical Information 13

3 PRODUCT INDEX -SYSTEM

4 PRODUCT INDEX TOOLHOLDS

5 REGO-FIX - Our Headquarters in Tenniken The REGO-FIX company history has been strongly influenced by it s founder, Fritz Weber. His innovative spirit and presistance was instrumental in making his invention, the collet system, a worldwide industry standard. The DIN standardization of the collet system was the final confirmation that Fritz Weber was on the right track with his invention. Not only is REGO-FIX AG one of the leading manufacturer of tool holding systems in the world, it also has a reputation of being one of the best. Company Founder: Fritz Weber

6 Fritz Weber takes over the attik of this house in Reigoldswil and uses it as workshop (pictures around 1900) History Scenes of a working day Fritz Weber Feinmechanik und Werkzeugbau in the ies and 60ies. 19 «Fritz Weber Feinmechanik und Werkzeugbau», established by Fritz Weber, precision toolmaker Moved from attic in Weber residence to new building in Reigoldswil (15 employees). 196 First major production expansion (5 employees) Second production expansion (30 employees) Collet sysstem is developed and patented by REGO- FIX AG REGO-FIX name and logo are officially adopted. 198 REGO-FIX AG expands into second facility across the road in Reigoldswil (60 employees) «REGO-FIX TOOL Corporation» is established as a sales company in Indianapolis, Indiana, USA REGO-FIX AG acquires Ramseyer SA, Le Landeron, Switzerland Renovation is completed to building in Reigoldswil while the turning and milling division is established at a modern production facility in Liestal, Switzerland (85 employees) REGO-FIX Collet system becomes DIN Standard «REGO-FIX GmbH» is established as a sales company in Lörrach, Germany Certification to ISO REGO-FIX AG consolidated into one facility in Tenniken, Switzerland. (100 employees) 1999 REGO-FIX AG makes major capital investment in new machine tools. «REGO-FIX TOOL Corporation» relocates to new, larger facility in Indianapolis. 000 REGO-FIX celebrates years as worldwide leader in the manufacturing of Swiss Precision tool holders and accessories.

7 REGO-FIX-Switzerland Images: NASA / Kurt Müller, Archiv Kurverein Zermatt

8 The Jura region in Northwestern Switzerland has long been famous for its watch making industry and its production of precision mechanical products. It s here, in the village of Tenniken, where REGO-FIX products are manufactured and distributed worldwide. Company sales organizations in the US and Germany along with a world wide network of manufacturer representatives complete the REGO-FIX global distribution system. The town nestled in the hilly landscape ot the «Baselbieter Jura». and worldwide The new building of «REGO-FIX TOOL Corporation» in Indianapolis, USA

9 REGO-FIX - the

10 Behind every product stand experienced people. An innovative spirit within REGO-FIX encourages continuous improvement of existing products and the development of new ones. Motivated, welltrained employees with year s of experience, represent «Swiss Quality». Their ideas, experience and skills are put to use in the new and modern REGO-FIX manufacturing facility. Production and Engineering Production REGO-FIX employs over 10 people around the world

11 Using collets for manufacturing of high powered engines: REGO-FIX high precision tools are used in many High-Tech applications. REGO-FIX - the In 0.8 seconds from 0 to 100 km/h behind this extreme acceleration stands an extra class engine. Burning methanol, this engine produces,800hp. What does this all have to do with REGO-FIX? Behind most High-Tech products stands an equally High-Tech manufacturing process. For highest precision and longest tool life REGO-FIX toolholding systems are the preferred choice.

12 Application Picture by Remco Scheelings 3 p.m.: On the stands along the track,000 spectators wait for the showdown. After a short burn-out, two funny cars inch forward to the starting line. The lights turn green and off they go, thundering down the track. After a short 6 seconds they reach the finish line at a speed of close to 0 km/h. Picture by Fat Attack Drag Racing, Grellingen, Schweiz

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14 Collets and Hydraulic Reduction Sleeves Contents Features and Benefits of Style Collets Information on Standard Collets and Ultra-Precision -UP Collets Concentricity of Collets Mounting Instructions for Collets 8 Standard Collets and Ultra-Precision Collets 11 Standard Collets and Ultra-Precision Collets Standard Collets and Ultra-Precision Collets 0 Standard Collets and Ultra-Precision Collets 5 Standard Collets and Ultra-Precision Collets 3 Standard Collets and Ultra-Precision Collets Standard Collets and Ultra-Precision Collets Standard Collets and Ultra-Precision Collets Information on Microbore Collets -MB 8-MB Microbore Collets 11-MB Microbore Collets Features and Benefits of Reduction Sleeves HS Information on Reduction Sleeves HS Reduction Sleeves HS 1, HS 0, HS 5 and HS

15 COLLETS -UP FEATURES AND BENEFITS REGO-FIX Competitors Marking: Type and size markings easy to read Reduced collet selection errors Product Traceability: Lot number marked on collets Quality control and accountability Origin: REGO-FIX invented the collet system Many years of experience, proven system and reliability : Only original REGO-FIX products have this special symbol Guarantees highest quality Quality: Swiss made to ISO 9001; DIN 6499 Product consistency and worldwide acceptance Material: Special spring steel Durability and increased collet life Wide Clamping Range: Due to slot design Less collet inventory necessary Wide Product Range: Types 8 to. Clamping ø mm Versatility for a variety of applications Clamping Length: 0% greater shank contact on small diameters than other brands Higher clamping power and improved T.I.R. Matched Tooling System for Best Fit: collet, toolholder, clamping nut and spanner all from REGO-FIX Compatibility of the whole system results in the maximum precision, balance and tool life -1 Precision: High T.I.R. accuracy over the entire clamping range Increased tool life and part quality

16 COLLETS -UP STANDARD COLLETS P DIN STD 6499 FORM B The REGO-FIX Standard collet is the most widely used clamping system in the world. Originally created and patented in 1973 by REGO- FIX, it is ideal for a variety of machining applications including boring, milling, reaming, tapping and grinding. Compared to the Form A nominal diameter collets, Form B collets have a wide clamping range. With a short design profile and greater elasticity, the Form B collet offers tighter precision than competitors collets when used with the REGO-FIX system. The REGO-FIX Standard collet (to DIN 6499) is available in a variety of sizes including 8, 11,, 0, 5, 3,,. This wide selection of collets can accurately clamp tool shanks ranging from 0.5 mm ( ) up to 34.0 mm ( ). Look for the on the top of your collet to be assured that you have a quality, Swiss Precision REGO-FIX product.! -UP COLLETS ULTRA-PRECISION P DIN STD 6499 FORM B The REGO-FIX Ultra-Precision (UP) collet is similar to the Standard collet except that it combines the advantages of the DIN 6499 Form A + B into one collet. Like the Standard collet, it is ideal for a variety of machining applications including boring, milling, reaming, tapping and grinding. With a multiple clamping range and high concentricity (to DIN 6499 Form A), the REGO-FIX -UP collets are primarily used on high-speed spindles or in other high-speed machining applications where low T.I.R. (Total Indicated Runout) is required. Low T.I.R. improves tool life and results in greater machining precision (see chart on page -3). REGO-FIX -UP collets are available in a variety of sizes including 8, 11,, 0, 5, 3,,. Clamping capacity is the same as for standard precision collets which ranges from 0.5 mm ( ) up to 34.0 mm ( ). -

17 COLLETS CONCENTRICITY CONCENTRICITY (T.I.R.) OF COLLETS (DIN 6499 FORM B), TYPE (STANDARD) AND -UP (ULTRA-PRECISION) Clamping Range T.I.R. From d To d L DIN (Standard) -UP (Ultra-Precision) INFLUENCE OF TOOL RUNOUT (T.I.R.) ON TOOL LIFE REGO-FIX Ultra Precision Collet REGO-FIX Standard Collet Tool Life (%) Competitors Runout (µm) -3 Precision is a function of the whole system of toolholder, collet and nut. For best results we recommend that you use REGO-FIX toolholders, REGO-FIX collets and REGO-FIX nuts.

18 COLLETS MOUNTING INSTRUCTIONS MOUNTING INSTRUCTIONS FOR -COLLETS P DIN STD 6499-B Assembling Collet: Insert groove of the collet into eccentric ring of the clamping nut at the mark on the bottom of the nut. Push collet in the direction of the arrow until it clicks in. Insert tool. Screw nut with collet onto tool holder. Collet groove Eccentric ring Mark on bottom Removing Collet: After the nut is unscrewed from the toolholder, press on the face of the collet while simultaneously pushing sideways on the back of the collet until it disengages from the clamping nut. Improper assembly can permanently destroy the concentricity of the collet and may result in a damaged clamping nut. NOTE: - Only mount nuts with correctly inserted collets! Never place the collet into the holder without first assembling it into the nut. - Never clamp oversize tool shanks!! e.g. never use a Ø 1-11mm collet to clamp a Ø 1. mm shank. Rather use the next bigger collet (here Ø mm or Ø 13-1mm collet). - Insert tool the full length of the collet for best results if possible. However never insert tool less than /3 of the collet bore length. Improper tool insertion can permanently deform the collet and will result in poor runout. -4

19 COLLETS 8 8-UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/M E 8 M MS E 8 MS COLLET SET 8 (STANDARD) 8-UP (ULTRA-PRECISION) Set 8 Set 8-UP Clamping Capacity Wooden Tray ZWT/ Supplied with: 9 Collets 1 Wooden Tray -5

20 COLLETS 8 8-UP COLLETS 8 8-UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [inch] 8 8-UP Part Nr /3" /" /3" /8" /3" /" Wooden Tray ZWT/ Additional technical information on page

21 COLLETS UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/C Hi-Q/MC Hi-Q/ GS GS Hi-Q/M E 11 M E 11 M MS E 11 MS Hi-Q/AX E 11 AX COLLET SET 11 (STANDARD) 11-UP (ULTRA-PRECISION) Set 11 Set 11-UP Clamping Capacity Wooden Tray ZWT/ Supplied with: 13 Collets 1 Wooden Tray -7

22 COLLETS UP COLLETS UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [inch] UP /3 " / " /3 " /8" /3 " / " /3 " /4" Wooden Tray ZWT/ Additional technical information on page

23 COLLETS -UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ GS Hi-Q/C GS Hi-Q/B GS Hi-Q/BC GS Hi-Q/M E M Hi-Q/MC E M MS E MS Hi-Q/AX E AX Hi-Q/AXC E AX CM/ E COLLET SET (STANDARD) -UP (ULTRA-PRECISION) Set Set -UP -9 Clamping Capacity Wooden Tray ZWT/ Supplied with: 10 Collets 1 Wooden Tray

24 COLLETS -UP COLLETS -UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [inch] -UP /3 " / " /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" Wooden Tray ZWT/ Additional technical information on page

25 COLLETS UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ GS Hi-Q/C GS Hi-Q/B GS Hi-Q/BC GS Hi-Q/M E 0 M Hi-Q/MC E 0 M MS E 0 MS Hi-Q/AX E 0 AX Hi-Q/AXC E 0 AX CM/ E COLLET SET 0 (STANDARD) 0-UP (ULTRA-PRECISION) Set 0 Set 0-UP -11 Clamping Capacity Wooden Tray ZWT/ Supplied with: 1 Collets 1 Wooden Tray

26 4 COLLETS 0 0-UP COLLETS 0 0-UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [inch] 0 0-UP /3 " / " /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " /" Wooden Tray ZWT/ Additional technical information on page

27 COLLETS 5 5-UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ E Hi-Q/C E Hi-Q/B E Hi-Q/BC E Hi-Q/M E 5 M Hi-Q/MC E 5 M Hi-Q/AX E 5 AX Hi-Q/AXC E 5 AX CM/ E COLLET SET 5 (STANDARD) 5-UP (ULTRA-PRECISION) Set 5 Set 5-UP -13 Clamping Capacity Wooden Tray ZWT/ Supplied with: 15 Collets 1 Wooden Tray

28 COLLETS 5 5-UP COLLETS 5 (STANDARD) 5-UP (ULTRA-PRECISION) Clamping Capacity [inch] ø [Zoll] 5 5-UP /3 " / " /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " Clamping Capacity [inch] /" /3 " / " /3 " /8" Wooden Tray ZWT/5 ø [Zoll] Additional technical information on page UP

29 COLLETS 3 3-UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ E Hi-Q/C E Hi-Q/B E Hi-Q/BC E Hi-Q/AX E 3 AX HiQ/AXC E 3 AX CM/ E COLLET SET 3 (STANDARD) 3-UP (ULTRA-PRECISION) Clamping Capacity Wooden Tray ZWT/3 3 3-UP Supplied with: 18 Collets 1 Wooden Tray

30 COLLETS 3 3-UP COLLETS 3 3-UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [Zoll] 3 3-UP / " /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " /" /3 " / " /3 " Clamping Capacity [inch] /8" /3 " / " /3 " /4" /3 " Wooden Tray ZWT/3 ø [inch] Additional technical information on page UP

31 COLLETS -UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ E Hi-Q/C E Hi-Q/B E Hi-Q/BC E Hi-Q/AX E AX Hi-Q/AXC E AX CM/ E COLLET SET (STANDARD) -UP (ULTRA-PRECISION) Set Set -UP -17 Clamping Capacity Wooden Tray ZWT/ Supplied with: 3 Collets 1 Wooden Tray

32 COLLETS -UP COLLETS -UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [Zoll] -UP /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " /" /3 " / " /3 " /8" Clamping Capacity [inch] /3" /" /3" /4" /3" /" /3" /8" /3" /" /3" " /" /3" / 8" /3" Wooden Tray ZWT/ ø [inch] Additional technical information on page 13- -UP

33 COLLETS -UP MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/ E Hi-Q/B E COLLET SET (STANDARD) -UP (ULTRA-PRECISION) Set Set -UP Clamping Capacity Wooden Tray ZWT/ Supplied with: 1 Collets 1 WoodenTray -19

34 COLLETS -UP COLLETS -UP (STANDARD) (ULTRA-PRECISION) Clamping Capacity [inch] ø [inch] -UP / " /4" /8" / " /" /8" / " /4" / " /8" /3 " " /" / 8" / 4" /" Wooden Tray ZWT/ Additional technical information on page

35 COLLETS -MB MICROBORE COLLETS P DIN STD 6499 The /MB microbore collet from REGO-FIX is designed especially for clamping small drill and cutter shanks. Microbore collets do not have a clamping range. Therefore, only nominal diameters can be clamped. MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Mini-Nut Nut with External Thread Clamping Nut Page Spanner Page Collet Locking System Hi-Q/M E 8 M MS E 8 MS Hi-Q/ GS Hi-Q/M E 11 M MS E 11 MS Hi-Q/AX E 11 AX Counter Nut -1

36 COLLETS 8-MB 11-MB MICROBORE COLLETS 8-MB Ø h7 [inch] 8-MB Additional technical information on page 13-3 MICROBORE COLLETS 11-MB Ø h7 [inch] 11-MB Additional technical information on page

37 COLLETS HS FEATURES AND BENEFITS Marking: Size clearly visible from the front Reduced collet selection errors Product Traceability: Lot number marked on sleeves Quality control and accountability : Only original REGO-FIX products have this special symbol Guarantees highest quality Quality: Swiss-made to ISO 9001 Product consistency and worldwide acceptance Material: Special spring steel Durability and increased collet life Higher Clamping Force: Use of hydraulic sleeves Higher clamping power and improved T.I.R. Flexibility: Adaptable to non REGO-FIX hydraulic chucks 4 standard outside dia. 1, 0, 5 and 3 mm Precision: Manufactured to 3 µm or better T.I.R. Greater precision Coolant Through Tools: Metallic-sealed Higher pressure capability for prolonged tooling life and improved chip removal -3

38 COLLETS HS REDUCTION SLEEVES FOR HYDRAULIC EXPANSION CHUCKS REGO-FIX reduction sleeves are specially designed for high-precision clamping of straight cylindrical tool shanks per DIN STD 6335 form HA, HB and HE as well as for shanks per DIN STD 1835 Form A and B. Concentricity (T.I.R.) on the high precision REGO-FIX reduction sleeves can be found in the table on page -5. The special design of the REGO-FIX reduction sleeves allows an efficient use of coolant through cutting tools. This self-sealing system is guaranteed only if using hydraulic expansion chucks which have no groove winding out of the chuck bore. REGO-FIX reduction sleeves can be used with different brands of hydraulic expansion chucks. Improper assembly can permanently damage concentricity of reduction sleeve. Caution: - Insert tool shank the full length of the reduction sleeve - Do not clamp toolshanks with Weldon flat - Do not clamp reduction sleeve without a tool -4

39 COLLETS HS CONCENTRICITY (T.I.R.) OF HS TYPE REDUCTION SLEEVES Clamping Diameter Above d Up to d L T.I.R CLAMPING FORCE DIAGRAM Clamping Force in % ,000 11,995 11,990 11,985 Shank -5 Influence of shank diameter on clamping force of hydraulic expansion holders.

40 COLLETS HS REDUCTION SLEEVES HS bore Ø [ ] [ ] HS 1 HS 0 HS 5 HS /8" /" /4" /" /8" /" /" /" /8" /" /4" /" /8" /" " HS 1 HS 0 HS 5 HS 3 Additional technical information on page 13-4 MATCHING PRODUCTS A B Extractor for size EHS HS EHS 0-3/4" HS 0 / HS 3/4" EHS 5-1" HS 5 / HS 1" EHS 3-1 1/4" HS 3 / HS 1 1/4" The extractor helps in the removal of HS reduction sleeves from hydrochucks -6

41 TAPPING COLLETS 3

42 TAPPING COLLETS Tapping Collets 3 Contents Features and Benefits Information on -GB Collets Without Axial Compensation -GB Tapping Collets Information on PCM ET1 Collets with Axial Compensation Mounting Instructions ET1 Tapping Collets

43 TAPPING COLLETS -GB 3 FEATURES AND BENEFITS Marking:Type and size markings easy to read Reduced collet selection errors Product Tracability: Lot number marked on collets Quality control and accountability : Only original REGO-FIX with our trade mark Guarantees highest quality Quality: Swiss-made to ISO 9001; DIN 6499 Product consistency and worldwide acceptance Material: Special spring steel Durability and increased collet life Interchangeable: With standard collet No additional toolholders and clamping nuts necessary Wide Product Range: Types -GB 11 - and DIN, ISO, JIS & other standards Covers full range of tapping needs Matched Tooling System for Best Fit: Tapping collet, toolholder, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Strength: Square for tight grip of tapper Eliminates tap slippage in collets 3-1 Precision: High T.I.R. accuracy For best results

44 TAPPING COLLETS -GB 3 -GB TAPPING COLLETS WITH INTNAL SQUARE, WITHOUT AXIAL COMPENSATION P DIN STD 6499 These rigid tapping collets are compatible with taps per DIN, ISO, JIS and ANSI standards. The REGO-FIX -GB tapping collets are manufactured with an internal square. They are intended for use on CNC machines that have synchronized machine spindle speed and feed rate. Machines that have such rigid tapping capabilities do not require the use of axial compensation type tooling. For additional technical information on -GB please see page 13-5 and

45 TAPPING COLLETS -GB 3 MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System* Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC Hi-Q/M Hi-Q/MC GS / E CM/ E EM Hi-Q/AX EAX Hi-Q/AXC EAX * Does not apply with use of -GB collets 3-3

46 TAPPING COLLETS -GB 3 -GB RIGID TAPPING COLLETS WITHOUT AXIAL COMPENSATION d SW 11-GB -GB 0-GB 5-GB 3-GB -GB STD DIN DIN DIN /3. ISO, JIS DIN ISO, JIS DIN JIS JIS DIN JIS ISO DIN, JIS ISO /6. 3 DIN, ISO JIS /7. 1 DIN, ISO DIN, ISO JIS DIN ISO DIN ISO, JIS /11. DIN, ISO, JIS JIS DIN JIS /14. 5 DIN, ISO DIN, ISO DIN Additional technical information on page

47 TAPPING COLLETS ET1 3 PCM ET1 TAPPING COLLETS WITH AXIAL COMPENSATION PCM ET1 tapping collets with axial compensation offer a smart and cost-effective tool holding option for machines which need axial compensation for tapping. These tapping collets offer many advantages: Fully interchangeable with REGO-FIX collets DIN STD 6499 No expensive tapping tools necessary Simple mounting of tapping collet Spring tension is adapted to tap size Compact and very robust design For additional technical information see page

48 TAPPING COLLETS ET1 3 MOUNTING INSTRUCTIONS FOR TAPPING COLLETS PCM ET1 The following tapping process is recommended for tapping collets PCM ET1: Fast approach, then tapping feed with approximately 95 % of the pitch value, which uses 0-30 % of the compensation stroke when the spindle rotation and the feed movement are simultaneously reversed. Return feed must be made with 100 % of the pitch, which maintains the sleeve of the tapping collet in the compensation stroke up to the tap disengagement; quick return can then be programmed with usual stroke security. The relatively long axial compensation assists easy programming. When tapping with very high speed, an appropriate programming compensation may be necessary to balance the differences of inertia between the spindle and the feed movement on reverse. Do not disturb the axial compensation, use external coolant supply only! 3-6

49 TAPPING COLLETS ET1 3 MATCHING PRODUCTS Clamping Nut ET1 1 ET1 ET1 0 ET1 5 ET1 3 ET1 Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System* Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/B Hi-Q/M Hi-Q/AX GS / E CM/ E EM E AX * Does not apply with use of ET1 collets. 3-7

50 TAPPING COLLETS ET1 3 PCM ET1 TAPPING COLLETS WITH AXIAL COMPENSATION Shank Dia. STD. ET1 1 ET1 ET1 0 ET1 5 ET1 3 ET1 1. DIN DIN DIN ISO DIN ISO DIN, ISO DIN, ISO JIS ISO DIN ISO DIN, ISO, JIS DIN, ISO ISO, JIS DIN, ISO ISO DIN, JIS JIS ISO DIN, JIS ISO DIN, ISO, JIS JIS DIN, ISO DIN, ISO JIS DIN ISO DIN ISO, JIS DIN, ISO, JIS JIS DIN, ISO JIS Additional technical information on page

51 4

52 Clamping Nuts Sealing Disks Contents 4 Features and Benefits of Clamping Nuts Mounting Instructions for Clamping Nuts Hi-Q/ Standard Clamping Nuts 4-4 Hi-Q/C Coolant Through Tools Clamping Nuts 4-6 Hi-Q/C 11 Clamping Nuts with Built-In Sealing System 4-8 Hi-Q/B Friction Bearing Clamping Nuts Hi-Q/BC Friction Bearing Coolant Through Tools Clamping Nuts 4-10 Hi-Q/M Clamping Nuts with Minimal External Diameter Hi-Q/MC Coolant Through Tools Clamping Nuts with Minimal External Diameter 4-1 Hi-Q/MC 11Clamping Nuts with Integrated Sealing System MS High-Speed Clamping Nuts with Minimal External Diameter 4- Hi-Q/AX Clamping Nuts with External Thread Hi-Q/AXC Coolant Through Tools Hex Nuts with External Thread 4-18 Features and Benefits of Sealing Disks Mounting Instructions for Sealing Disks DS/ and DS/ 0 Sealing Disks 4- DS/ 5 and DS/ 3 Sealing Disks DS/ Sealing Disks

53 CLAMPING NUTS CLAMPING NUTS 4 FEATURES AND BENEFITS 4-1 Quality: Swiss-made to ISO 9001 Product consistency and worldwide acceptance Material: High tensile strength steel Reduced wear and increased life Protection Against Corrosion: With a special treatment of the surface Longer life Collet Locking System: Hi-Q snap-in collet design Retains collet in nut for easier assembly Q + Balancing: Balanced-by-design Ideal for high-speed applications Wide Product Range: Sizes 8-, in many different types: - Friction-bearing - Coolant through tools - Mini-nut - High-speed nuts (for high rpm) - Externally threaded nut Greater selection of specific products for virtually any application Marking: Type and size markings easy to read Reduced selection errors Product Traceability: Lot number marked on clamping nut Quality control and accountability Higher Clamping Force: Resulting from special nut processing Lower frictional forces resulting in up to 80% higher gripping force over standard non-treated clamping nuts Matched Tooling System for Best Fit: collet, toolholder, clamping nut and spanner, all from REGO-FIX Whole system stands for highest precision and longest tool life Ergonomy: Rounded thread start Prevents damaging of collets on tool changes

54 CLAMPING NUTS MOUNTING INSTRUCTIONS MOUNTING INSTRUCTIONS FOR Hi-Q CLAMPING NUTS 4 Assembling Collet: Insert groove of the collet into eccentric ring of the clamping nut at the mark on the bottom of the nut. Push collet in the direction of the arrow until it clicks in. Insert tool. Screw nut with collet onto tool holder. Collet groove Eccentric ring Mark on bottom Removing Collet: After the nut is unscrewed from the toolholder, press on the face of the collet while simultaneously pushing sideways on the back of the collet until it disengages from the clamping nut. Improper assembly can permanently destroy the concentricity of the collet and may result in a damaged clamping nut. NOTE: - Only mount nuts with correctly inserted collets! Never place the collet into the holder without first assembling into the nut. - Never clamp oversize tool shanks!! e.g. never use a Ø 1-11mm collet to clamp a Ø 1. mm shank. Rather use the next bigger collet (here Ø mm or Ø 13-1mm collet). - Insert tool the full length of the collet for best results if possible. However never insert tool less than /3 of the collet bore length. Improper tool insertion can permanently deform the collet and will result in poor runout. 4-

55 CLAMPING NUTS Hi-Q/ 4 Hi-Q/ STANDARD CLAMPING NUTS The new REGO-FIX Hi-Q nuts have the following benefits: Imbalance compensation for high speed applications Up to 80% higher clamping force New Collet Locking System Protection against corrosion Caution: Higher clamping force of the clamping nut at the same time means higher stress on the toolholder. REGO-FIX will not be responsible for damages on toolholders or spindles of other manufacturers. We recommend the use of REGO-FIX torque wrench. Maximum Imbalance [gmm] Torque Comparison Clamping Nuts UM/ - Hi-Q/ - Hi-Q/B Torque Transfered to Tool 100% 180% 5% 4-3

56 CLAMPING NUTS Hi-Q/ CLAMPING NUTS Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread A B Hi-Q/ M 14 x Hi-Q/ M x Hi-Q/ M 5 x C L1 Ma max* [Nm] [Nm] Drawing 1 4 Hi-Q/ M 3 x Hi-Q/ M x Hi-Q/ M x Hi-Q/ M 64 x Ma* max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Size Counter Nut Page Sealing Disks For Collets Spanner GB 3-4 ET GS CM/ GB 3-4 ET1-3-8 GS CM/ GB 3-4 ET GS CM/ GB 3-4 ET E CM/ GB 3-4 ET E CM/ GB 3-4 ET1-3-8 E E For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation Page Page Page Page Page 4-4

57 CLAMPING NUTS Hi-Q/C 4 Hi-Q/C CLAMPING NUTS FOR COOLANT THROUGH TOOLS The Hi-Q/C clamping nut is the internal cooling version for Hi-Q/ clamping nuts. This nut together with the coolant disk DS/ allows the use of coolant through tools. The system offers the following benefits: - Up to 1 bar ( 000 psi) coolant pressure - Prebalanced for high speed applications - Prevents dirt and chips from entering the collet - The Collet Locking System prevents collets from falling out of the clamping nut upon assembly - Corrosion resistant surface Caution: Higher clamping force of the clamping nut at the same time means higher stress on the toolholer. We recommend the use of REGO-FIX torque wrench. REGO-FIX will not be responsible for damages to toolholders or spindles of other manufacturers. 4-5

58 CLAMPING NUTS Hi-Q/C CLAMPING NUTS Type Hi-Q/C 11 see page 4-8 Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread A B C L1 L Ma max* [Nm] [Nm] 1 Hi-Q/C M x Hi-Q/C M 5 x Drawing 4 Hi-Q/C M 3 x Hi-Q/C M x Hi-Q/C M x * Ma max = maximum tightening torque[nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Sealing Disks For Collets Counter Size Nut Page Page Page Page Page Spanner Page GB 3-4 GS CM/ DS/ GB 3-4 GS CM/ DS/ GB 3-4 GS CM/ DS/ GB 3-4 E CM/ DS/ GB 3-4 E CM/ DS/ GB 3-4 E ** not recommended for coolant through applications For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation ** 4-6

59 CLAMPING NUTS Hi-Q/C 11 4 Hi-Q/C 11 CLAMPING NUTS WITH BUILT-IN SEALING SYSTEM The Hi-Q/C 11 clamping nut for coolant through tools is the internal cooling version of the Hi-Q/ 1 clamping nut. This clamping nut does not require sealing disks. For different tool shank diameters please order the appropriate clamping nuts. The system offers the following benefits: - Up to 1 bar (000 psi) coolant pressure - Prebalanced for high-speed applications - Prevents dirt and chips from enfering the collet - The Collet Locking System prevents collets from falling out of the clamping nut upon assembly - Corrosion resistant surface Caution: Higher clamping force of the clamping nut at the same time means higher stress on the toolholder. REGO-FIX will not be responsible for damages to toolholders or spindles of other manufacturers. We recommend the use of REGO-FIX torque wrench. 4-7

60 CLAMPING NUTS Hi-Q/C 11 CLAMPING NUTS Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Hi-Q / C 11 Ø /3" Hi-Q / C 11 Ø /8" Hi-Q / C 11 Ø /3" Hi-Q / C 11 Ø Hi-Q / C 11 Ø /" Hi-Q / C 11 Ø /3" Hi-Q / C 11 Ø Hi-Q / C 11 Ø /4" Hi-Q / C 11 Ø Nut with External Thread Sealing Capacity [inch] ø [inch] 4 Ma max* A B C L1 L Type [Nm] [Nm] Hi-Q / C M14 x 0, * Ma max = maximum thightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and For other sizes see page 4-6. MATCHING PRODUCTS Size Counter Nut Page Sealing Dsiks For Collets Spanner GB 3-4 GS For Tapping Collets Without Axial Compensation For Tapping Collets with Axial Compensation ** Page Page Page Page Page 4-8

61 CLAMPING NUTS Hi-Q/B Hi-Q/BC 4 Hi-Q/B FRICTION-BEARING CLAMPING NUTS The REGO-FIX Hi-Q/B is a friction-bearing nut that offers the highest clamping force available; more than twice the clamping force of standard nuts. It is interchangeable with all other nuts per DIN STD These clamping nuts also offer the new Collet Locking System. The Hi-Q/B clamping nut replaces the GM/ clamping nut. Other clamping nuts with the friction-bearing system are listed on the following pages. Hi-Q/BC FRICTION BEARING CLAMPING NUTS FOR COOLANT THROUGH TOOLS The REGO-FIX Hi-Q/BC is a friction-bearing, coolant through tools clamping nut that offers high clamping force: twice as much as that of standard nuts. The Hi-Q/BC clamping nut replaces the KC/ clamping nut. It is interchangeable with other nuts per DIN STD The system offers the following benefits: - Up to 1 bar ( 000 psi) coolant pressure - All REGO-FIX collets can be used - Prevents dirt and chips from entering the collet - Interchangeable with all other nuts per DIN STD

62 CLAMPING NUTS Hi-Q/B Hi-Q/BC CLAMPING NUTS Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread A B C L1 L Ma max* [Nm] [Nm] Hi-Q/B M x Hi-Q/B M 5 x Hi-Q/B M 3 x Hi-Q/B M x Hi-Q/B M x Hi-Q/B M 64 x Drawing 1 4 Hi-Q/BC M x Hi-Q/BC M 5 x Hi-Q/BC M 3 x Hi-Q/BC M x Hi-Q/BC M x *Ma max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Sealing Disks (for Hi-Q/BC only) For Collets Counter Size Nut Page Page Page Page Page Spanner Page CM/ DS/ GB 3-4 ET GS CM/ DS/ GB 3-4 ET GS CM/ DS/ GB 3-4 ET E CM/ DS/ GB 3-4 ET E CM/ DS/ GB 3-4 ET E E ** not recommended for coolant through applications For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation** 4-10

63 CLAMPING NUTS Hi-Q/M Hi-Q/MC 4 Hi-Q/M CLAMPING NUTS WITH MINIMAL EXTNAL DIAMET The REGO-FIX Hi-Q/M mini clamping nut is recommended for use where minimal external diameters are important. For example, it is ideal for multi-spindle drilling heads and colletholder extensions. The corresponding spanners have the same external dimensions as the clamping nuts. Caution: Higher clamping force of the clamping nut at the same time means higher stress on the toolholder. REGO-FIX will not be responsible for damages on toolholders or spindles of other manufacturers. We recommend the use of REGO-FIX torque wrench. Hi-Q/MC COOLANT THROUGH TOOLS CLAMPING NUTS WITH MINIMAL EXTNAL DIAMET The Hi-Q/MC coolant through tools clamping nut is the internal coolant version of the Hi-Q/M clamping nut. Together with the sealant disks this nut allows the use of the standard collet system for internally cooled tools. This system has many advantages over other sealing systems: High pressure, up to 1 bar ( 000 psi) - All REGO-FIX collets can be used - Use of regular collets - Prevents dirt and chips from entering the collet

64 CLAMPING NUTS Hi-Q/M Hi-Q/MC CLAMPING NUTS Type A B Hi-Q/ EM R M 10 x Hi-Q/M M 13 x Hi-Q/M M 19 x Hi-Q/M M 4 x Hi-Q/M M 30 x Hi-Q/MC 11 see page 4-14 Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Hi-Q/MC M 19 x Hi-Q/MC M 4 x Hi-Q/MC M 30 x C L1 *Ma max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and Nut with External Thread L Ma max* [Nm] [Nm] Drawing 1 4 MATCHING PRODUCTS Sealing Disks (for Hi-Q/MC only) For Collets Counter Size Nut Page Page Page Page Page Spanner Page E 8 M GB 3-4 ET E 11 M DS/ GB 3-4 ET E M DS/ GB 3-4 ET E 0 M DS/ GB 3-4 ET E 5 M ** not recommended for coolant through applications For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation** 4-1

65 CLAMPING NUTS Hi-Q/MC 11 4 Hi-Q/MC 11 CLAMPING NUTS WITH BUILT-IN SEALING SYSTEM The Hi-Q/MC 11 clamping nut is recommended for use where minimal external diameters are important. It is the coolant through tools version of the Hi-Q/M11 clamping nut. This clamping nut does not require sealing disks. For different tool shank diameters please order the appropriate clamping nuts. The system offers the following benefits: - Up to 1 bar (000 psi) coolant pressure - Prebalanced for high-speed applications - Prevents dirt and chips from entering the collet - The Collet Locking System prevents collets from falling out of the clamping nut upon assembly - Corrosion resistant surface Caution: Higher clamping force of the clamping nut at the same time means higher stress on the toolholder. REGO-FIX will not be responsible for damages to toolholders or spindles of other manufacturers. We recommend the use of REGO-FIX torque wrench. 4-13

66 CLAMPING NUTS Hi-Q/MC 11 Hi-Q Hi-Q Hi-Q CLAMPING NUTS Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Sealing Capacity [inch] / MC 11 Ø 3.0 mm /3" / MC 11 Ø 3.5 mm /8" / MC 11 Ø 4.0 mm /3" H i-q / MC 11 Ø 4.5 mm H i-q / MC 11 Ø 5.0 mm /" H i-q / MC 11 Ø 5.5 mm /3" H i-q / MC 11 Ø 6.0 mm H i-q / MC 11 Ø 6.5 mm /4" H i-q / MC 11 Ø 7.0 mm ø [inch] 4 Ma max* A B C L1 L Type [Nm] [Nm] Hi-Q / MC M13 x 0, Ma* max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Sealing Disks For Collets Counter Size Nut Page Page Page Page Page Spanner Page GB 3-4 E 11 M For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation 4-14

67 CLAMPING NUTS MS 4 MS CLAMPING NUTS WITH MINIMAL EXTNAL DIAMET The REGO-FIX MS clamping nut for highest RPM with minimal external diameter does not have the extractor ring and all the contours are ground. This provides best balancing for critical high-speed machining applications. The collet is released with the special EMS spanner. MS nuts are also interchangeable with the HI-Q/M and HI-Q/MC nuts. With the MS clamping nuts we recommend using -UP (ultraprecision) collets to achieve the highest concentricity. The design of the MS clamping nut allows high speed machining with low noise. 4-15

68 CLAMPING NUTS MS CLAMPING NUTS Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread A B 8 MS M 10 x MS M 13 x MS M 19 x MS M 4 x C L1 L Ma max* [Nm] 4 *Ma max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Sealing Disks For Collets Counter Size Nut Page Page Page Page Page Spanner Page E 8 MS E11 MS E MS E0 MS For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation 4-

69 CLAMPING NUTS Hi-Q/AX Hi-Q/AXC Hi-Q/AX CLAMPING NUTS WITH EXTNAL THREAD 4 The REGO-FIX Hi-Q/AX clamping nut is an external threaded nut designed for special applications where it is necessary that the nut is flush with the end of the toolholder. The corresponding spanner is inserted from the front side. This allows optional tooling to be mounted around the collet area allowing for combined drilling and turning applications. The Hi-Q/AX clamping nut is adapted in REGO-FIX floating chucks and other collet holders with internal thread. Hi-Q/ AXC CLAMPING NUTS FOR COOLANT THROUGH TOOLS WITH EXTNAL THREAD The REGO-FIX Hi-Q/AXC is a coolant through tools version of the Hi-Q/AX nut. This nut together with the sealing disk DS/ allows the use of internally cooled tools This system offers the following advantages: - Safety features prevent wrench from slipping off the clamping nut when tightening - Higher transmittable torque - Minimal length - Coolant pressure up to 1 bar (000 psi) - Prebalanced for high-speed applications - System prevents dirt and chips from entering the collet - The Collet Locking System prevents collets form falling out of the clamping nut upon assembly - Corrosion resistant surface 4-17

70 CLAMPING NUTS Hi-Q/AX Hi-Q/AXC CLAMPING NUTS Standard With Friction Bearing Balanced B. Type Hi-Q/AX For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread C L1 M 18 x L Ma max* [Nm] 3 1 Hi-Q/AX M 4 x Hi-Q/AX M 8 x Hi-Q/AX M 3 x Hi-Q/AX M x Hi-Q/AX M x Drawing 1 4 Hi-Q/AXC M 4 x Hi.Q/AXC M 8 x Hi-Q/AXC M 3 x Hi.Q/AXC M x Hi-Q/AXC M x *Ma max = maximum tightening torque [Nm]. Recommended torque = 80% of Ma max. Additional technical information on page 13-7 and MATCHING PRODUCTS Sealing Disks (for Hi-Q/AXC only) For Collets Counter Size Nut Page Page Page Page Page Spanner Page GB 3-4 ET E 11 AX DS/ GB 3-4 ET E AX DS/ GB 3-4 ET E 0 AX DS/ GB 3-4 ET E 5 AX DS/ GB 3-4 ET E 3 AX DS/ GB 3-4 ET E AX ** not recommended for coolant through applications For Tapping Collets without Axial Compensation For Tapping Collets with Axial Compensation ** 4-18

71 SEALING DISKS DS/ 4 FEATURES AND BENEFITS 4-19 Quality: Swiss-made to ISO 9001; DIN 6499 Product consistency and worldwide acceptance Innovative: Patented sealing disk system 0.5 mm clamping range Product Traceability: Lot number marked on disks Quality control and accountability High Pressure: For applications up to 1 bar ( 000 psi) Protection: Sealing disk built-in in front of collet Protects against all kind of dirt and chips entering the slots of collet Coolant Through Tools Improved cooling and lubrication of cutting tools Longer tool life Improved chip removal Marking: Type and size markings easy to read Reduced disk selection errors Compact Design: Short design Very short extension of clamping nut Wide Product Range: To be used with all REGO-FIX collets and tapping collets -GB together with 5 different types of clamping nuts Interchangeable: Easy changing of sealing disks according to required application Sealing Range: 0.5 mm per disk Matched Tooling System for Best Fit: collet, toolholder, clamping nut, sealing disk and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Maintenance: Standard size replaceable O-rings Long tool life, replacement everywhere available

72 SEALING DISKS DS/ MOUNTING INSTRUCTIONS FOR SEALING DISKS DS/ 4 Assembling Sealing Disk: Insert the small diameter of the disk into the center of the coolant nut and apply even pressure until the disk is properly seated into the nut. Marking The disk must be flush with the outside ot the nut and the marking on the disk must be seen inside the nut. Removing Sealing Disk: To remove the disk, simply press on the outside of the disk evenly until it snaps out. 4-0

73 SEALING DISKS DS/ DS/ 0 4 MATCHING PRODUCTS Hi-Q/C Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page 4 GS Hi-Q/BC GS Hi-Q/MC E M Hi-Q/AXC E AX Hi-Q/C GS Hi-Q/BC GS Hi-Q / MC E0 M Hi-Q/AXC E0 AX SEALING DISK SETS DS/ AND DS/ 0 Sealing Capacity Set DS/ Sealing Capacity Set DS/ Wooden Tray DSR/ Supplied with: 14 Sealing Disks 1 Wooden Tray Wooden Tray DSR/0 Supplied with: 0 Sealing Disks 1 Wooden Tray

74 SEALING DISKS DS/ DS/ 0 SEALING DISKS DS/ AND DS/ 0 4 Sealing Capacity [inch] /3" /8" /3" /" /3" /4" /3" /" /3" /8" /3" /" /3" /" Wooden Tray DSR ø [inch] DS/ DS/

75 SEALING DISKS DS/ 5 DS/ 3 4 MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/C E Hi-Q/BC E Hi-Q/MC E 5 M Hi-Q/AXC E 5 AX Hi-Q/C E Hi-Q/BC E Hi-Q/AXC E 3 AX SEALING DISK SETS DS/ 5 AND DS/ 3 Sealing Capacity Set DS/ Sealing Set DS/ 3 Capacity Wooden Tray DSR/5 Supplied with: 6 Sealing Disks 1 Wooden Tray Wooden Tray DSR/3 Supplied with: 34 Sealing Disks 1 Wooden Tray

76 SEALING DISKS DS/ 5 DS/ 3 SEALING DISKS DS/ 5 AND DS/ 3 4 Sealing Capacity [inch] ø [inch] DS/ 5 DS/ /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " Sealing Capacity [inch] /" /3" /" /3" /8" /3" /" /3" /4" /3" Wooden Tray DSR ø [inch] DS/ 5 DS/

77 SEALING DISKS DS/ 4 MATCHING PRODUCTS Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Clamping Nut Page Spanner Page Hi-Q/C E Hi-Q/BC E Hi-Q/AXC E AX SEALING DISKS SET DS/ Sealing Capacity Set Wooden Tray DSR/ Supplied with: 46 Sealing Disks 1 Wooden Tray 4-5

78 SEALING DISKS DS/ SEALING DISKS DS/ 4 Sealing Capacity [inch] ø [inch] DS/ /3 " /8" /3 " / " /3 " /4" /3 " / " /3 " /8" /3 " / " /3 " /" /3 " / " Sealing Capacity [inch] ø [inch] DS/ /3" /8" /3" /" /3" /4" /3" /" /3" /8" /3" /" /3" " Wooden Tray

79 COLLETHOLDS 5

80 COLLETHOLDS ISO-Shank Toolholders Contents Features and Benefits of ISO-Toolholders General Information on ISO-Colletholders ISO/ Colletholders per DIN STD 080 ISO/WD End Mill Holders (WELDON) per DIN STD 080 ISO/KFD Univeral Shell Mill / Face Mill Holders per DIN STD

81 COLLETHOLDS ISO DIN 080 FEATURES AND BENEFITS 5 Quality: Swiss-made to ISO 9001; DIN STD 080 Product consistency and worldwide acceptance Material: High tensile strength case-hardened steel Reduced wear and increased life High Precision: Steep taper accuracy to AT3 tolerances Better spindle-to-holder fit and accuracy Thread: For back-up screw Marking: Type and size markings easy to read Reduced tool selection errors Product Traceability: Lot number marked on toolholders Quality control and accountability Matched Tooling System for Best Fit: collet, toolholders, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Finish: Special thread design Easier threading Surface Finish: max. Ra 0.5 High clamping force Runout: O.D. to I.D. max mm Better machining results 5-1

82 COLLETHOLDS ISO DIN 080 ISO-COLLETHOLDS P DIN STD 080 These REGO-FIX colletholders with ISO shank per DIN STD 080 are used on conventional milling machines. The shank of type ISO incorporates a retention groove per system OTT. Upon request end mill and universal shell mill/face mill holders can be supplied with retention groove per system OTT. 5 For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and tool holders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets, we recommend REGO-FIX friction bearing nuts. REGO-FIX end mill holders and universal shell mill/face mill holders are manufactured to the same exacting standards as all other REGO-FIX products. INFLUENCE OF TOOL RUNOUT ON TOOL LIFE REGO-FIX Ultra Precision Collet REGO-FIX Standard Collet Tool Life (%) 1 Competitors Runout (µm) Precision depends on the matching of the whole system, from holder to collets and nuts. For highest precision and best results, we recommend using REGO-FIX toolholders, REGO-FIX collets and REGO-FIX clamping nuts. 5-

83 COLLETHOLDS ISO/ DIN MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC CM/ E Collet 11/ET1-1 Clamping Range Page /ET1- Clamping Range Page 0/ET1-0 5/ET1-5 Clamping Range Clamping Range Page Page 3/ET1-3 Clamping Range Page /ET1- Clamping Range Clamping Range Page Page UP GB ET

84 COLLETHOLDS ISO/ DIN 080 COLLETHOLDS Type D G G1 L Drawing ISO 30/ 5 x M1 M1 43 ISO 30/ 3 x M1 M1 1 With retention groove per system OTT 5 ISO / 3 x M M1 1 ISO / x M M ISO / x M M Without retention groove per system OTT ISO / x M4 M1 58 ISO / x M4 M1 64 Supplied with: Colletholder and clamping nut 5-4

85 COLLETHOLDS 5 ISO/WD DIN 080 END MILL HOLDS (WELDON) 5 1 Type d D1 G G1 L L1 L Drawing ISO /WD 6 x M M ISO /WD 8 x M M ISO /WD 10 x M M ISO /WD 1 x M M ISO /WD 14 x M M ISO /WD x M M ISO /WD 18 x M M ISO /WD 0 x M M ISO /WD 5 x M M18x ISO /WD 3 x M M0x Supplied with: End mill holder and lock screw 5-5

86 COLLETHOLDS ISO/KFD DIN 080 UNIVSAL SHELL MILL/FACE MILL HOLDS Type D1 D G G1 L ISO /KFD x M M ISO /KFD x M M ISO /KFD 7 x M M ISO /KFD 3 x M M ISO /KFD x M M Supplied with: Universal shell mill / face mill holder, lock screw, feather key and drive ring L1 L Drawing 1 5 MATCHING SPANNS Type FDS FDS FDS FDS FDS

87

88 TOOLHOLDS TC-Shank Toolholders Contents Features and Benefits of TC-Toolholders General Information on TC-Colletholders TC/ Colletholders per DIN STD A+AD TC/PG powrgrip Colletholder per DIN STD A+AD TC/WD End Mill Holders (WELDON) per DIN STD A+AD TC/KFD Universal Shell Mill/Face Mill Holders per DIN STD A TC/KBF Drill Chucks per DIN STD A+AD TC/MK Extension Sleeves per DIN STD A+AD

89 TOOLHOLDS TC DIN FEATURES AND BENEFITS 6 Quality: Swiss-made to ISO 9001; DIN STD Product consistency and worldwide acceptance Material: High tensile strength case-hardened steel Reduced wear and increased life High Precision: Steep taper accuracy to AT3 tolerances Better spindle-to-holder fit and accuracy Thread: For back-up screw Marking: Type and size markings easy to read Reduced tool selection errors Q + Balancing: G min -1 Ideal for all applications including high-speed Hi-Q Balancing System: Ready to accept Hi-Q balancing rings System balanceable to min -1 Product Traceability: Lot number marked on toolholders Quality control and accountability Matched Tooling System for Best Fit: collet, toolholders, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Finish: Special thread design Easier threading Surface Finish: max. Ra 0.5 High clamping force Runout: O.D. to I.D. max mm Better machining results 6-1

90 TOOLHOLDS TC DIN TC-COLLETHOLDS P DIN STD TC/ colletholders are available in various gauge lengths. They are especially designed for use on machining centers with automatic tool change. REGO-FIX Q + -System TC/ colletholders are balanced by design to G 15,000 min Type H colletholders are ready to accept Hi-Q balancing rings. The balancing rings allow precision balancing to min -1. min -1 For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and toolholders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets we recommend REGO-FIX friction-bearing nuts. REGO-FIX end mill holders and universal shell mill/face mill holders are manufactured to the same exacting standards as all other REGO- FIX products. INFLUENCE OF TOOL RUNOUT ON TOOL LIFE REGO-FIX Ultra Precision Collet REGO-FIX Standard Collet Tool Life (%) 1 Competitors Runout (µm) Precision depends on the matching of the whole system, from holder to collets and nuts. For highest precision and best results, we recommend using REGO-FIX toolholders, REGO-FIX collets and REGO-FIX clamping nuts. 6-

91 TOOLHOLDS TC/ DIN MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut 6 Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS /E CM/ E * Note: This is a conventional UM/ clamping nut which is not balanced and has no Collet Locking System! Hi-Q Balancing Ring Page FWR FWR FWR FWR FWR Suggested tightening torque of set screw = 0.9 Nm Torque screwdriver (TSD), page 1-1 max. rpm for Hi-Q balancing rings = min -1. Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

92 TOOLHOLDS TC/ DIN COLLETHOLDS D D1 D TC 30/ x 100 H M1 M FWR 85 TC 30/ 5 x 060 H M1 M FWR 35 TC 30/ 3 x M1 M G G1 L L1 L L3 Drawing Balancing Rings Plane 1 Plane Form A+AD Type TC 30/ x 070 H M1 M FWR TC / x 070 H M M FWR 5 TC / x 100 H M M FWR 5 TC / x 1 H M M FWR 5 FWR 5 TC / 5 x 070 H M M FWR 5 TC / 5 x 100 H M M FWR 5 TC / 5 x 1 H M M FWR 5 FWR 35 TC / 3 x 070 H M M FWR 5 TC / 3 x 100 H M M FWR 5 TC / 3 x 1 H M M FWR 5 FWR 5 TC / x M M TC / x 100 H M M FWR 5 TC / x 1 H M M FWR 5 FWR TC / x M4 M TC / x M4 M TC / 3 x 100 H M4 M FWR 5 TC / 3 x M4 M TC / x 100 H M4 M FWR 5 TC / x M4 M TC / x M4 M Supplied with: Colletholder and clamping nut Option Form B cooling through the flange 6-4

93 TOOLHOLDS powrgrip -System 6 powrgrip Clamping Units PGU and PGC with accesorries Type Description Dimensions W x D x H Weight PGU 6100 E Automatic Clamping Unit - Main Voltage 30 V 490 x 490 x 730 mm 75 kg PGU 6100 A Automatic Clamping Unit - Main Voltage 100/110 V 490 x 490 x 730 mm 75 kg APG Clamping Insert for PG 10, Taper Cleaner included APG Clamping Insert for PG 15, Taper Cleaner included APG Clamping Insert for PG 5, Taper Cleaner included PGC Manual Clamping Unit for PG 10, Taper Cleaner incl. 7 kg PGC Manual Clamping Unit for PG 15, Taper Cleaner incl. 1 kg PGC Manual Clamping Unit for PG 5, Taper Cleaner incl. 1 kg PGS Stand No. 1 4 kg PGP 300 M Hand Pump, 300 bar 6 kg Highest transmittable torque, superior runout and vibration dampening Tool change in less than 10 seconds Clamps tool shanks down to Ø 3.0 mm ( ), PG 10 down to Ø.0 mm ( ) Balanceable - Just add REGO-FIX balancing rings For use with coolant through tooling Tool presetting feature 6-5 For further information about the powrgrip -System please ask for the latest brochure

94 TOOLHOLDS TC/PG DIN powrgrip - COLLETHOLDS Type Part. No. D D1 D G L L1 Drawing TC 30 / PG 10 x 073 H M FWR 85 TC 30 / PG 15 x 080 H M FWR 85 TC 30 / PG 5 x M Balancing Rings Plane 1 Plane TC / PG 10 x 080 H M FWR 85 TC / PG 10 x 10 H M FWR 85 TC / PG 10 x 0 H M FWR 35 TC / PG 15 x 080 H M FWR 85 TC / PG 15 x 10 H M FWR 35 TC / PG 15 x 0 H M FWR 35/85 TC / PG 5 x 080 H M 80-1 FWR 5 TC / PG 5 x 10 H M 10-1 FWR 5 TC / PG 5 x 0 H M 0 - FWR 5/ 5 6 TC / PG 5 x 100 H M FWR 5 TC / PG 5 x 0 H M FWR 5 / 5 1 MATCHING powrgrip COLLETS Clamping Diameter Ø PG 10 PG 15 PG 5 [Inch] [Inch] Part. No. Part. No. Part. No /8" /" /4" /" /8" /" /8" /4" Supplied with: PG collet with set screw PG 10 PG 15 PG 5 6-6

95 TOOLHOLDS TC/WD DIN A+AD END MILL HOLDS (WELDON) 6 1 Type d D1 TC /WD 6 x M M TC /WD 8 x M M TC /WD 10 x M M TC /WD 1 x M M TC /WD 14 x M M TC /WD x M M TC /WD 18 x M M TC /WD 0 x M M TC /WD 5 x M M18x TC /WD 3 x M M0x Supplied with: End mill holder and lock screw. G G1 L L1 L Drawing 6-7

96 TOOLHOLDS TC/KFD DIN A UNIVSAL SHELL MILL / FACE MILL HOLDS Type D1 TC /KFD x M M TC /KFD x M M TC /KFD 7 x M M TC /KFD 3 x M M TC /KFD x M M Supplied with: Universal shell mill / face mill holder, lock screw, feather key and drive ring. D G G1 L L1 L Drawing 1 6 MATCHING SPANNS Type FDS FDS FDS FDS FDS

97 TOOLHOLDS TC/KBF DIN DRILL CHUCKS 6 Type Form A Form AD+B TC 30/KBF 1-13 mm M TC /KBF 1-13 mm M TC /KBF 1-13 mm M d D G L L1 Drawing Supplied with: Drill chuck and Allen-key Clamping Maximum Maximum Range Runout Tightening Torque 1-13 mm 0.03 mm 0 Nm C lamping Force (@0 Nm Tightening Torque ) 80 Nm Maximum rpm -1 up to 35'000 min 6-9

98 TOOLHOLDS TC/MK DIN A+AD EXTENSION SLEEVES Type D G L TC /MK 1 x M TC /MK x M TC /MK 3 x M 70 TC /MK 4 x M 95 6 Supplied with: Extension sleeve 6-10

99 TOOLHOLDS 7

100 TOOLHOLDS BT-Shank Toolholders Contents Features and Benefits of BT-Toolholders General Information on BT-Colletholders BT/ Colletholders per MAS 3 BT/PG powrgrip Colletholders per MAS 3 BT/WD End Mill Holders (WELDON) per MAS 3 BT/KFD Universal Shell Mill / Face Mill Holders per MAS 3 BT/KBF Drill Chucks per MAS 3 BT/MK Extension Sleeves per MAS

101 TOOLHOLDS BT MAS 3 FEATURES AND BENEFITS 7 Quality: Swiss-made to ISO 9001; MAS 3 Product consistency and worldwide acceptance Material: High tensile strength case-hardened steel Reduced wear and increased life High Precision: Steep taper accuracy to AT3 tolerances Better spindle-to-holder fit and accuracy Thread: For back-up screw Marking: Type and size markings easy to read Reduced tool selection errors Q + Balancing: G min -1 Ideal for all applications including high-speed Hi-Q Balancing System: Ready to accept Hi-Q balancing rings System balanceable to min -1 Product Traceability: Lot number marked on toolholders Quality control and accountability Matched Tooling System for Best Fit: collet, toolholders, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Finish: Special thread design Easier threading Surface Finish: max. Ra 0.5 High clamping force Runout: O.D. to I.D. max mm Better machining results 7-1

102 TOOLHOLDS BT MAS 3 BT-COLLETHOLDS P JAPANESE STANDARD MAS 3 BT/ colletholders are especially designed for use on machine centers with automatic tool change. REGO-FIX Q + -System BT/ colletholders are balanced by design to G 15,000 min -1. Type H colletholders are ready to accept Hi-Q balancing rings. The balancing rings allow precision balancing to min -1. For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and tool holders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets we recommend REGO-FIX friction-bearing nuts. REGO-FIX end mill holders and universal shell mill/face mill holders are manufactured to the same exacting standards as all other REGO-FIX products. 7 INFLUENCE OF TOOL RUNOUT ON TOOL LIFE REGO-FIX Ultra Precision Collet REGO-FIX Standard Collet Tool Life (%) 1 Competitors Runout (µm) Precision depends on the matching of the whole system, from holder to collets and nuts. For highest precision and best results, we recommend using REGO-FIX toolholders, REGO-FIX collets and REGO-FIX clamping nuts. 7-

103 TOOLHOLDS BT/ MAS 3 MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Cooltant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Hi-Q Balancing Rings Page FWR FWR FWR FWR FWR Suggested tightening torque of set screw = 0.9 Nm Torque screwdriver (TSD), page 1-1 max. rpm for Hi-Q balancing rings = min -1. Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping RangeClamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

104 TOOLHOLDS BT/ MAS 3 Type COLLETHOLDS Form A+AD D D1 BT 30/ x 080 H M1 M FRW 85 BT 30/ x 100 H M1 M FWR 85 BT 30/ 5 x 060 H M1 M FWR 35 BT 30/ 5 x 100 H M1 M FWR 35 BT 30/ 3 x M1 M BT 30/ 3 x M1 M BT / x 070 H M M FWR 85 BT / x 100 H M M FWR 85 BT / x 1 H M M FWR 85 FWR 5 BT / 5 x 070 H M M FWR 35 BT / 5 x 100 H M M FWR 5 BT / 5 x 1 H M M FWR 5 FWR 35 BT / 3 x 070 H M M FWR 5 BT / 3 x 100 H M M FWR 5 BT / 3 x 1 H M M FWR 5 FWR 5 BT / x M M BT / x 100 H M M FWR 5 BT / x 1 H M M G G1 L L1 L Drawing Balancing Rings Plane 1 Plane FWR 5 FWR BT / x M4 M BT / x 1 H M4 M FWR 5 FWR 5 BT / 3 x M4 M BT / 3 x M4 M BT / x M4 M BT / x M4 M BT / x M4 M Supplied with: Colletholder and clamping nut Option Form B Cooling through the flange 7-4

105 TOOLHOLDS powrgrip -System 7 powrgrip Clamping Units PGU and PGC with accesorries Type Description Dimensions W x D x H Weight PGU 6100 E Automatic Clamping Unit - Main Voltage 30 V 490 x 490 x 730 mm 75 kg PGU 6100 A Automatic Clamping Unit - Main Voltage 100/110 V 490 x 490 x 730 mm 75 kg APG Clamping Insert for PG 10, Taper Cleaner included APG Clamping Insert for PG 15, Taper Cleaner included APG Clamping Insert for PG 5, Taper Cleaner included PGC Manual Clamping Unit for PG 10, Taper Cleaner incl. 7 kg PGC Manual Clamping Unit for PG 15, Taper Cleaner incl. 1 kg PGC Manual Clamping Unit for PG 5, Taper Cleaner incl. 1 kg PGS Stand No. 1 4 kg PGP 300 M Hand Pump, 300 bar 6 kg Highest transmittable torque, superior runout and vibration dampening Tool change in less than 10 seconds Clamps tool shanks down to Ø 3.0 mm ( ), PG 10 down to Ø.0 mm ( ) Balanceable - Just add REGO-FIX balancing rings For use with coolant through tooling Tool presetting feature 7-5 For further information about the powrgrip -System please ask for the latest brochure

106 TOOLHOLDS BT/PG MAS 3 powrgrip - COLLETHOLDS Type Form A + AD D D1 D L L1 BT 30 / PG 10 x 080 H M FWR 85 BT 30 / PG 10 x 0 H M FWR 85 BT 30 / PG 15 x 070 H M FWR 85 BT 30 / PG 5 x 080 H M FWR 5 BT 30 / PG 5 x 0 H M FWR 5/5 G Drawing Balancing Rings Plane 1 Plane BT / PG 10 x 080 H M 80 1 FWR 85 BT / PG 10 x 0 H M 0 1 FWR 35 BT / PG 15 x 080 H M FWR 85 BT / PG 15 x 10 H M FWR 35 BT / PG 15 x 0 H M 0 1 FWR 35/85 BT / PG 5 x 080 H M 80-1 FWR 5 BT / PG 5 x 10 H M 10-1 FWR 5 BT / PG 5 x 0 H M 0 - FWR 5/5 BT / PG 5 x 10 H M FWR 5 BT / PG 5 x 0 H M FWR 5/5 7 1 MATCHING powrgrip COLLETS Clamping Diameter Ø PG 10 PG 15 PG 5 [Zoll] [Zoll] Art. No. Art. No. Art. No /8" /" /4" /" /8" /" /8" /4" Supplied with: PG collet with set screw PG 10 PG 15 PG 5 7-6

107 TOOLHOLDS BT/WD MAS 3 END MILL HOLDS (WELDON) 7 1 Type d D1 G BT 30/WD 6 x M1 M BT 30/WD 8 x M1 M BT 30/WD 10 x M1 M BT 30/WD 1 x M1 M BT 30/WD 14 x M1 M BT 30/WD x M1 M BT 30/WD 18 x M1 M BT 30/WD 0 x M1 M G1 L L1 L Drawing BT /WD 6 x M M BT /WD 8 x M M BT /WD 10 x M M BT /WD 1 x M M BT /WD 14 x M M BT /WD x M M BT /WD 18 x M M BT /WD 0 x M M BT /WD 5 x M M18x BT /WD 3 x M M0x Supplied with: End mill holder and lock screw 7-7

108 TOOLHOLDS BT/KFD MAS 3 UNIVSAL SHELL MILL / FACE MILL HOLDS Type D1 BT 30/KFD x M1 M BT 30/KFD x M1 M BT 30/KFD 7 x M1 M BT 30/KFD 3 x M1 M BT /KFD x M M BT /KFD x M M BT /KFD 7 x M M BT /KFD 3 x M M BT /KFD x M M Supplied with: Universal shell mill / face mill holder, lock screw, feather key and drive ring. D G G1 L L1 L Drawing 1 7 MATCHING SPANNS Type FDS FDS FDS FDS FDS

109 TOOLHOLDS BT/KBF MAS 3 DRILL CHUCKS Type Form A Form AD+B BT 30/KBF 1-13 mm M BT /KBF 1-13 mm M BT /KBF 1-13 mm M d D G L L1 max. Drawing 7 Supplied with: Drill chuck and Allen-key Clamping Maximum Maximum Range Runout Tightening Torque 1-13 mm 0.03 mm 0 Nm C lamping Force (@0 Nm Tightening Torque ) 80 Nm Maximum rpm -1 up to 35'000 min 7-9

110 TOOLHOLDS BT/MK MAS 3 A+AD EXTENSION SLEEVES Type D G L BT /MK 1 x M BT /MK x M BT /MK 3 x M 70 BT /MK 4 x M 95 Supplied with: Extension sleeve

111 TOOLHOLDS 8

112 TOOLHOLDS HSK-Shank Toolholders Contents Features and Benefits of HSK-Toolholders General Information on HSK-Colletholders HSK Form and Characteristics HSK-A/ Colletholders per DIN STD 69893, Form A HSK-A/PG powrgrip Colletholders per STD DIN 69893, Form A HSK-A/WD End Mill Holders (WELDON) STD DIN 69893, Form A HSK-A/KFD Universal Shell Mill / Face Mill Holders DIN STD 69893, Form A HSK-A/KBF Drill Chucks per DIN STD 69893, Form A HSK-A/MK Extension Sleeves per DIN STD 69893, Form A HSK-C/ Collet Holders per DIN STD 69893, Form C HSK-E/ Collet Holders per DIN STD 69893, Form E

113 TOOLHOLDS HSK DIN FEATURES UND BENEFITS 8 Quality: Made to ISO 9001; DIN STD Product consistency and worldwide acceptance Material: High tensile strength case-hardened steel Reduced wear and increased life High Precision: Hollow taper accuracy to AT3 tolerances Better spindle-to-holder fit and accuracy Q + Balancing: Form A: G min -1, HSK-A 3: min -1, Form E: min -1 Ideal for all applications including high-speed Hi-Q Balancing System: Ready to accept Hi-Q balancing rings. System balanceable to 4 000min -1 Thread: For back-up screw Marking: Type and size markings easy to read Reduced tool selection errors Product Traceability: Lot number marked on toolholders Quality control and accountability Matched Tooling System for Best Fit: -Collet, toolholder, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Finish: Special thread design Easier threading Surface Finish: max. Ra 0.5 High clamping force Runout: O.D. to I.D. max mm Better machining results 8-1

114 TOOLHOLDS HSK DIN HSK-COLLETHOLDS P DIN STD Toolholders with HSK taper per DIN STD are used on modern CNC milling machines of the latest generation. For coolant through tools HSK-toolholders can be equipped with a coolant tube (KSR) that ducts the coolant directly to the cutting tool, hereby avoiding coolant to enter and soil the HSK taper area. REGO-FIX Q + HSK-A toolholders are balanced by design to G 15,000 min -1, HSK-A 3 toolholders are balanced to min -1, HSK-E toolholders are balanced to min -1. Type H colletholders are ready to accept Hi-Q balancing rings. The balancing rings allow precision balancing to min For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and toolholders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets we recommend REGO-FIX friction bearing nuts. REGO-FIX end mill holders and universal shell mill/face mill holders are manufactured to the same exacting standards as all other REGO-FIX products. For all HSK-A toolholders following coolant tubes (KSR) can be used: Type For HSK-Type G D L L1 Spanner KSR HSK 3 M 10 x SKR KSR HSK M 1 x SKR KSR HSK M x SKR KSR HSK 63 M 18 x SKR KSR HSK 100 M 4 x SKR

115 TOOLHOLDS HSK FORM AND CHARACTISTICS 8 FORM A*: Standard type for machining centers and milling machines For automatic tool change Coolant supply through center via coolant tube Drive keys at the end of HSK taper Hole for data carrier DIN STD in the flange *exept for HSK-A 3 all Form A holders are equipped with side holes for manual tool change, they can also be used as form C holders FORM C: For transfer lines, special machines and modular tooling systems For manual tool change Coolant supply through center Drive keys at the end of HSK taper FORM E: For high-speed applications For automatic tool change Coolant supply through center via coolant tube is possible Without any drive keys for absolute symmetry 8-3

116 TOOLHOLDS HSK FORM AND CHARACTISTICS FORM B: For machining centers, milling and turning machines With enlarged flange size for rigid machining For automatic tool change Coolant supply through the flange Drive keys at the flange Hole for data carrier DIN STD at the flange 8 FORM D: For special machines With enlarged flange size for rigid machining For manual tool change Coolant supply through the flange Drive keys at the flange FORM F: For high-speed applications mainly in woodworking industries With enlarged flange size for rigid machining For automatic tool change Coolant supply through center via coolant tube is possible Without any drive keys for absolute symmetry 8-4

117 TOOLHOLDS HSK-A/ DIN MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Hi-Q Balancing Rings Page FWR FWR FWR FWR FWR * Suggested tightening torque of set screws = 0.9 Nm * Torque screwdriver (TSD), page 1-1 * max. rpm for Hi-Q balancing rings = min -1. Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping RangeClamping Range Page Page Page Page Page Page Page UP GB ET

118 TOOLHOLDS HSK-A/ DIN COLLETHOLDS Type D L HSK-A 3/ 11 x HSK-A 3/ x HSK-A 3/ 0 x HSK-A 3/ 5 x Drawing Balancing Rings Level 1 Level 1 Without side hole HSK-A / x 080 H FWR 5 HSK-A / 5 x 080 H FWR 35 HSK-A / x 100 H FWR 35 HSK-A / 5 x 080 H FWR 35 HSK-A / 3 x 100 H FWR 5 8 HSK-A 63/ x 100 H FWR 35 HSK-A 63/ x 0 H FWR 35 FWR 5 HSK-A 63/ 5 x 080 H FWR 35 HSK-A 63/ 3 x 100 H FWR 5 HSK-A 63/ x 10 H FWR 5 3 HSK-A 100/ 3 x 100 H FWR 5 HSK-A 100/ x Supplied with: Colletholder, clamping nut and back-up screw 4 The matching coolant tubes (KSR) are on page 8-8-6

119 TOOLHOLDS powrgrip -System powrgrip Clamping Units PGU and PGC with accesorries 8 Type Description Dimensions W x D x H Weight PGU 6100 E Automatic Clamping Unit - Main Voltage 30 V 490 x 490 x 730 mm 75 kg PGU 6100 A Automatic Clamping Unit - Main Voltage 100/110 V 490 x 490 x 730 mm 75 kg APG Clamping Insert for PG 10, Taper Cleaner included APG Clamping Insert for PG 15, Taper Cleaner included APG Clamping Insert for PG 5, Taper Cleaner included PGC Manual Clamping Unit for PG 10, Taper Cleaner incl. 7 kg PGC Manual Clamping Unit for PG 15, Taper Cleaner incl. 1 kg PGC Manual Clamping Unit for PG 5, Taper Cleaner incl. 1 kg PGS Stand No. 1 4 kg PGP 300 M Hand Pump, 300 bar 6 kg Highest transmittable torque, superior runout and vibration dampening Tool change in less than 10 seconds Clamps tool shanks down to Ø 3.0 mm ( ), PG 10 down to Ø.0 mm ( ) Balanceable - Just add REGO-FIX balancing rings For use with coolant through tooling Tool presetting feature 8-7 For further information about the powrgrip -System please ask for the latest brochure

120 TOOLHOLDS HSK/PG DIN powrgrip - COLLETHOLDS Balancing rings Plane 1 Plane Type D D1 D L L1 Drawing HSK-A / PG 15 x 080 H FWR 85 HSK-A / PG 5 x 100 H FWR 5 HSK-E / PG 10 x 080 H FWR 5 HSK-E / PG 10 x 10 H FWR 5 HSK-E / PG 10 x 0 H FWR 85 HSK-E / PG 15 x 080 H FWR 85 HSK-E / PG 5 x 100 H FWR 5 HSK-E / PG 10 x 080 H FWR 85 HSK-E / PG 10 x 0 H FWR 85 HSK-E / PG 15 x 080 H FWR 85 HSK-E / PG 5 x 100 H FWR 5 HSK-A 63 / PG 10 x 080 H FWR 35 HSK-A 63 / PG 10 x 0 H FWR 35 HSK-A 63 / PG 10 x 00 H FWR 35 HSK-A 63 / PG 15 x 080 H FWR 35 HSK-A 63 / PG 15 x 10 H FWR 35 HSK-A 63 / PG 15 x 0 H FWR 85/35 HSK-A 63 / PG 5 x 100 H FWR 5 HSK-A 63 / PG 5 x 10 H FWR 5 HSK-A 63 / PG 5 x 0 H FWR 5/5 HSK-F 63 / PG 5 x 100 H FWR 5 HSK-A 100 / PG 5 x 100 H FWR 5 HSK-A 100 / PG 5 x 0 H FR 5/5 HSK-A 100 / PG 5 x 00 H FR 5/5 8 1 MATCHING powrgrip COLLETS Ø Clamping Diameter PG 10 PG 15 PG 5 [inch] [inch] /8" /" /4" /" /8" /" /8" /4" Supplied with: PG collet with set screw PG 10 PG 15 PG 5 8-8

121 TOOLHOLDS HSK-A/WD DIN END MILL HOLDS (WELDON) 1 Without side hole Type d D1 HSK-A 3/WD 6 x M HSK-A 3/WD 8 x M HSK-A 3/WD 10 x M HSK-A 3/WD 1 x M G1 L L1 L Drawing 8 3 HSK-A /WD 6 x M HSK-A /WD 8 x M HSK-A /WD 10 x M HSK-A /WD 1 x M HSK-A /WD 14 x M HSK-A /WD x M HSK-A /WD 18 x M HSK-A /WD 0 x M HSK-A 63/WD 6 x M HSK-A 63/WD 8 x M HSK-A 63/WD 10 x M HSK-A 63/WD 1 x M HSK-A 63/WD 14 x M HSK-A 63/WD x M HSK-A 63/WD 18 x M HSK-A 63/WD 0 x M HSK-A 63/WD 5 x M18x HSK-A 63/WD 3 x M0x Supplied with: End mill holder and lock screw. The matching coolant tubes (KSR) are on page 8- HSK-A 100/WD 6 x M HSK-A 100/WD 8 x M HSK-A 100/WD 10 x M HSK-A 100/WD 1 x M HSK-A 100/WD 14 x M HSK-A 100/WD x M HSK-A 100/WD 18 x M HSK-A 100/WD 0 x M HSK-A 100/WD 5 x M18x HSK-A 100/WD 3 x M0x HSK-A 100/WD x M0x

122 TOOLHOLDS HSK-A/KFD DIN UNIVSAL SHELL MILL / FACE MILL HOLDS Type D1 D G1 L L1 L Drawing HSK-A 3/KFD x M HSK-A 3/KFD x M Without side hole HSK-A /KFD x M HSK-A /KFD x M HSK-A /KFD 7 x M HSK-A 63/KFD x M HSK-A 63/KFD x M HSK-A 63/KFD 7 x M HSK-A 63/KFD 3 x M HSK-A 63/KFD x M HSK-A 100/KFD x M HSK-A 100/KFD x M HSK-A 100/KFD 7 x M HSK-A 100/KFD 3 x M HSK-A 100/KFD x M HSK-A 100/KFD x M Supplied with: Universal shell mill / face mill holder, lock screw, feather key and drive ring. The matching coolant tubes (KSR) are on page MATCHING SPANNS Type FDS FDS FDS FDS FDS FDS

123 TOOLHOLDS HSK-A/KBF DIN DRILL CHUCKS Type d D L L1 HSK-A 63/KBF 1-13 mm Supplied with: Drill chuck and Allen-key 8 Clamping Maximum Maximum Range Runout Tightening Torque 1-13 mm 0.03 mm 0 Nm C lamping Force (@0 Nm Tightening Torque ) 80 Nm Maximum rpm -1 up to 35'000 min 8-11

124 8 TOOLHOLDS HSK-A/MK DIN EXTENSION SLEEVES Type D L HSK-A 63/MK 1 x HSK-A 63/MK x HSK-A 63/MK 3 x HSK-A 63/MK 4 x Supplied with: Extension sleeve 8-1

125 TOOLHOLDS HSK-C/ DIN MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping RangeClamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

126 TOOLHOLDS HSK-C/ DIN COLLETHOLDS Type D L HSK-C 3/ x HSK-C 3/ 0 x HSK-C 3/ 5 x HSK-C / 0 x HSK-C / 5 x HSK-C / 3 x HSK-C / 5 x HSK-C / 3 x HSK-C / x HSK-C 63/ 3 x HSK-C 63/ x Supplied with: Colletholder, clamping nut and back-up screw 8-14

127 TOOLHOLDS HSK-E/ DIN MATCHING PRODUCTS FOR MINI THREAD Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut E Hi-Q/M Hi-Q/MC EM MS EMS MATCHING PRODUCTS FOR STANDARD THREAD Clamping Nut Page Standard With Friction Bearing Balanced For CoolantThrough Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ Hi-Q Balancing Rings Page FWR FWR FWR * Suggested tightening torque of set screw = 0.9 Nm * Torque screwdriver (TDS), page 1-1 * max. rpm for Hi-Q balancing rings = min -1.

128 TOOLHOLDS HSK-E/ DIN COLLETHOLDS Form A + AD Type D L HSK-E 5/ M x Drawing Balancing Rings Plane 1 1 Mini-thread HSK-E 3/ M x HSK-E 3/ 0M x HSK-E / x 060 H FWR 5 HSK-E / 0M x 075 H FWR 85 HSK-E / 5M x 080 H FWR 35 HSK-E / x 100 H FWR 35 HSK-E / 0 x 070 H FWR 35 HSK-E / 5 x 080 H FWR 35 HSK-E / 3 x 100 H FWR 5 Mini-thread type H 3 Standard thread 8 HSK-E 63/ 3 x HSK-E 63/ x Supplied with: Colletholder, clamping nut and back-up screw 4 Standard thread type H MATCHING PRODUCTS Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping RangeClamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

129 TOOLHOLDS 9

130 TOOLHOLDS Cylindrical Shank Toolholders Contents Features and Benefits of Cylindrical Toolholders General Information on Cylindrical Colletholders CYL/ Colletholders CYL/ M Colletholders for Mini-Nuts CYL/ MF Colletholders with Clamping Flat for Mini-Nuts CYD/ MF Double-Ended Colletholders with Clamping Flat for Mini-Nuts CYL/ NC Colletholders with Clamping Flat

131 TOOLHOLDS CYL FEATURES AND BENEFITS 9 Quality: Swiss-made to ISO 9001; DIN STD 6499 Product consistency and worldwide acceptance Material: High tensile strength case-hardened steel Reduced wear and increased life High Precision: Maximum runout mm Better cutting results Wide Product Range: Size M 8 -. Different types with - Flat - Double-ended collet holder - Different lengths and applications Thread: For back-up screw Marking: Type and size markings easy to read Reduced tool selection errors Product Traceability: Lot number marked on toolholders Quality control and accountability Matched Tooling System for Best Fit: collet, toolholder, clamping nut and spanner all from REGO-FIX Whole system stands for highest precision and longest tool life Finish: Special thread design Easier threading Surface Finish: Max. Ra 0.5 High clamping force 9-1

132 TOOLHOLDS CYL CYLINDRIC COLLETHOLDS These REGO-FIX colletholders are designed for various automatic machines and can be utilized in conjunction with other holders to extend cutting tools. For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and toolholders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. CYL/: The short versions are particulary used on capstan lathes where a short overhang is often required. CYL/ M: This type is suited for automatic screw machines, machining centers and conventional machines. The shank diameter is in accordance with type F collets but is adjustable in length. The clamping sleeve KF (see page 1-8) is matched to the taper of the F collet. With the CYL/ M different length cutting tools can be adjusted to the same length. These toolholders accept collets of, -UP, -GB and ET1 type. CYL/ MF: These colletholders with clamping flat are particularly designed for CNC-machines such as Citizen, Manurhin, Star and Tornos- Bechler. CYD/ MF: These double colletholders with clamping flat have been designed for CNC-machines such as Citizen, Manurhin, Star and Tornos- Bechler and offer the possibility to hold two cutting tools on the same colletholder. CYL/ NC: These colletholders are particularly suitable on CNC-turning machines, but can be used on conventional machines as well. 9 9-

133 TOOLHOLDS CYL/ MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

134 TOOLHOLDS CYL/ COLLETHOLDS Type D D1 h6 G L1 L L3 L4 SW Drawing 1 CYL 1/" x 070/ M CYL 1/" x 100/ M CYL 1/" x 100/ M CYL 14 x 060/ M CYL x 060/ M 8x CYL 5/8" x 060/ M 8x CYL 5/8" x 100/ M 8x CYL 3/4" x 0/ M1x CYL 3/4" x 100/ M1x CYL 3/4" x 060/ M1x CYL 3/4" x 0/ M1x CYL 0 x 0/ M1x CYL 0 x 100/ M1x CYL 0 x 030/ M1x CYL 0 x 060/ M1x CYL 0 x 0/ M1x CYL 0 x 100/ M1x CYL 0 x 0/ M1x CYL 0 x 100/ M1x CYL 1"x 100/ M14x CYL 1"x 0/ M18x CYL 1"x 100/ M18x CYL 1"x 0/ M18x CYL 1"x 0/ M18x CYL 5 x 0/ M18x CYL 5 x 100/ M18x CYL 5 x 0/ M18x CYL 5 x 0/ M18x CYL 30 x 0/ M18x CYL 30 x 0/ Mx CYL 1 1/4"x 060/ Mx Supplied with: Colletholder, clamping nut and back-up screw 9-4

135 TOOLHOLDS CYL/ M MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System* Mini-Nut Nut with External Thread Counter Nut Hi-Q/M Hi-Q/MC EM MS EMS * Note: Collet Locking System not available for Hi-Q/M8 9 Collet 8 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page UP GB ET

136 TOOLHOLDS CYL/ M Type COLLETHOLDS D D1 h6 D CYL 06 x 045/ 11 M CYL 07 x 045/ 11 M CYL 08 x 080/ 8 M CYL 08 x 056/ 11 M CYL 3/8" x 070/ 8 M M CYL 10 x 060/ M CYL 1 x 080/ 8 M CYL 1 x 080/ M CYL 1/" x 1/ 11 M M CYL 1/" x 1/ M M CYL 15 x 100/ 0 M CYL x 1/ 11 M M 8x CYL x 100/ 0 M CYL 5/8" x 1/ 11 M M 8x CYL 3/4" x 155/ M M1x CYL 3/4" x 100/ 5 M M1x CYL 0 x 155/ M M1x CYL 5 x 155/ 0 M M14x CYL 1" x 155/ 0 M M14x G SW L1 L L3 L4 For Manurhin For Tornos-Bechler Supplied with: Colletholder, clamping nut and back-up screw (Back-up screw only with type according to drawing No. 3 and 4) Drawing

137 TOOLHOLDS CYL/ MF MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/M Hi-Q/MC EM MS EMS Collet 8 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page UP GB ET

138 TOOLHOLDS CYL/ MF COLLETHOLDS Type D D1 h6 G L1 L SW For Citizen For Manurhin For Schütte For Star For Tornos-Bechler Drawing CYL 5/8" x 043/ 8 MF M CYL x 038/ 11 MF M 8x CYL x 1/ 11 MF M 8x CYL x 035/ MF 6.1 M 8x CYL 3/4" x 115/ 11 MF M 8x CYL 3/4"x 038/ MF M1x CYL 3/4"x 0/ MF M1x CYL 3/4"x 070/ MF M1x CYL 3/4"x 10/ MF M1x CYL 3/4"x 1/ MF M1x CYL 0 x 0/ MF M1x CYL 0 x 070/ MF M1x CYL 0 x 10/ MF M1x CYL 0 x 1/ MF M1x CYL x 038/ MF 6.1 M1x CYL x 070/ MF 6.4 M1x CYL x 100/ MF 6.6 M1x CYL x 080/ 0 MF M1x CYL x 070/ 5 MF M1x CYL 5 x 065/ MF M1x CYL 5 x 100/ 0 MF M14x CYL 5 x 154/ 0 MF M14x CYL 5 x 075/ 5 MF M14x CYL 5 x 145/ 5 MF M14x CYL 1"x 065/ MF M1x CYL 1"x 075/ MF M1x CYL 1"x 100/ MF M1x CYL 1"x 100/ 0 MF M14x CYL 1"x 1/ 0 MF M14x1 1 8 CYL 3 x 070/ 5 MF M18x Supplied with: Colletholder, clamping nut and back-up screw

139 TOOLHOLDS CYD/ MF MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/M Hi-Q/MC EM MS EMS Note: Collet Locking System not available for Hi-Q/M8 9 Collet 8 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page UP GB ET

140 TOOLHOLDS CYD/ MF COLLETHOLDS D Type CYD 5/8" x 015/ 8 MF CYD 5/8" x 05/ 8 MF CYD x 0/ 11 MF CYD 3/4" x 0/ 11 MF CYD 3/4"x 070/ 11 MF CYD 3/4" x 090/ 11 MF CYD 3/4"x 055/ MF CYD 0 x 030/ 11 MF CYD 0 x 0/ 11 MF CYD 0 x 055/ MF CYD x 055/ MF CYD x 075/ MF CYD 5 x 06/ MF CYD 1"x 06/ MF CYD 3 x 055/ 0 MF CYD 3 x 075/ 0 MF D1 h6 D L1 L SW For Citizen For Manurhin For Star 9 Supplied with: Colletholder and two clamping nuts 9-10

141 TOOLHOLDS CYL/ NC MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC E CM/ E Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

142 TOOLHOLDS CYL/ NC COLLETHOLDS Type D D1 h6 CYL 3 x 060/ 5 NC M18x CYL 3 x 060/ 3 NC Mx CYL x 080/ 3 NC Mx CYL x 075/ NC Mx G L1 L SW Drawing 1 Supplied with: Colletholder, clamping nut and back-up screw 9 9-1

143

144 TOOLHOLDS Other Colletholders Contents General Information on Morse Taper Colletholders General Information on Automotive Shank Colletholders MK/ Morse Taper Colletholders per DIN STD 8-A SH/ Automotive Shank Colletholders per DIN STD 637-C

145 TOOLHOLDS MK/ MORSE TAP COLLETHOLDS P DIN STD 8-A Morse taper colletholders are designed for drawbar thread application. They can be used on milling or combined drilling-milling machines as well as on boring machines. For drilling machines we supply the corresponding tangs (ATL) on request. For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and toolholders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets we recommend REGO-FIX friction bearing nuts

146 TOOLHOLDS SH/ AUTOMOTIVE SHANK COLLETHOLDS WITH TRAPEZOIDAL THREAD P DIN STD 637-C Automotive shank colletholders with trapezoidal thread are supplied with a setting nut. With this type of REGO-FIX colletholder, various collets can be used. A quick-change setting nut according to system BILZ is available as an option. This option must be ordered separately and is supplied at extra charge. For highest precision and best results the whole system counts. For that reason all REGO-FIX components (collets, clamping nuts and tool holders) are carefully matched to fit together. This guarantees lowest T.I.R. and maximum balancing. For best manufacturing results and longest tool life, please use REGO-FIX toolholders together with REGO-FIX collets and clamping nuts only. For highest clamping force, as required for tapping with GB collets or ET1 collets we recommend REGO-FIX friction bearing nuts

147 TOOLHOLDS MK/ DIN 8-A MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

148 TOOLHOLDS MK/ DIN 8-A COLLETHOLDS D G L SW Type MK 1/ x M MK / 0 x M MK / 5 x M MK / 3 x M MK 3/ 5 x M MK 3/ 3 x M MK 4/ 3 x M MK 4/ x M MK 5/ x M MK 5/ x M Supplied with: Colletholder, clamping nut and back-up screw 10 MATCHING TANGS ATL Type ATL 6/MK M ATL 10/MK M ATL 1/MK M ATL /MK M ATL 0/MK M G L D 10-4

149 TOOLHOLDS SH/ DIN 637-C MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/ Hi-Q/C Hi-Q/B Hi-Q/BC GS / E CM/ E Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping Range Clamping Range Clamping RangeClamping Range Clamping RangeClamping Range Page Page Page Page Page Page Page UP GB ET

150 TOOLHOLDS SH/ DIN 637-C COLLETHOLDS Type D G L1 L SW SH 1 x 0/ Tr 1x1. 5 M SH x 073/ Tr x1. 5 M SH 0 x 076/ Tr 0x. 0 M SH 8 x 083/ Tr 8x. 0 M 18x G1 Supplied with: Colletholder, clamping nut, back-up screw, setting nut and Woodruff-key MATCHING QUICK-CHANGE SETTING NUTS SYSTEM BILZ Type G D D1 L1 L SSM Tr 1x SSM Tr x SSM Tr 0x SSM Tr 8x

151

152 FLOATING CHUCKS Floating Chucks Contents Features and Benefits of Floating Chucks 11-1 General Information on Floating Chucks 11- PH/ Floating Chucks with Cylindrical Shank 11-4 PHC/ Floating Chucks with Cylindrical Shank for Coolant 11-6 Through Tools MPH/ Mini-Floating Chucks with Cylindrical Shank

153 FLOATING CHUCKS PH/, PHC/ MPH/ FEATURES AND BENEFITS Coolant Through Tools (only PHC): Better cooling and lubrication Prolonged tool life Improved chip removal Adjustable Floating Resistance: Continuously adjustable between auto-centering and free floating No restriction of the floating movement Combined Ball and Friction Bearing: Low load applications Ball bearing for easy floating High load applications Friction bearing to withstand the high pressure Vertical and Horizontal Application: Adjustable self-centering keeps the tool at the center of the floating chuck, even in the horizontal position Prevents chatter marks Extends tool life 11 Double Sealing Against Dirt: Protection against dirt penetration Prevents coolant and chips from entering the floating chuck Adjustment for Tool Weight: Optimal setup by adjustment of floating resistance Matched Tooling System for Best Fit: collet, toolholders, clamping nut and spanner Whole system stands for highest precision and longest tool life Excellent Quality of Hole: Only parallel floatation of tool possible 11-1

154 FLOATING CHUCKS PH/, PHC/ MPH/ PH/ AND MPH/ FLOATING CHUCKS REGO-FIX floating chucks are excellent tools for reaming and tapping. Their design is such that the tool is self-centering in the vertical and horizontal position. The float is always parallel to the rotational axis and the rotation is both clockwise and counter clockwise. The self-centering feature allows very precise positioning of the reaming or tapping tool. This is especially important in horizontal applications, where on ordinary floating chucks the weight of the tool tends to dislocate the tool from the rotational axis. REGO-FIX floating chucks are a very universal and economical solution to your reaming and tapping applications. PHC/ FLOATING CHUCKS FOR COOLANT-THROUGH TOOLS REGO-FIX Floating Chucks PHC/ for coolant through tools are especially designed for internal cooling and have the same advantages as the PH/ Floating Chucks. 11 Note: In case coolant through tools are used please order AXC clamping nuts. 11-

155 FLOATING CHUCKS PH/ MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut AX E AX Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping RangeClamping Range Clamping RangeClamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

156 FLOATING CHUCKS PH/ FLOATING CHUCKS Type D1 h6 D D3 L1 L L3 PH 5/8"/ PH / PH 3/4"/ PH 0/ PH / G float Supplied with: Floating holder, clamping nut and spanner

157 FLOATING CHUCKS PHC/ MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut AX AXC E AX Collet 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 3/ET1-3 /ET1- Clamping Range Clamping RangeClamping Range Clamping RangeClamping Range Clamping Range Clamping Range Page Page Page Page Page Page Page UP GB ET

158 FLOATING CHUCKS PHC/ FLOATING CHUCKS FOR COOLANT THROUGH TOOLS D1 h6 Type PHC 5/8"/ PHC / PHC 3/4"/ PHC 0/ PHC / PHC 5/ PHC 1"/ D D3 G float L1 L L3 PHC 3/4"/ PHC 0/ PHC / PHC 5/ PHC 1"/ PHC 3/ PHC 1-1/ 4" / PHC 1-3/ 4" / Supplied with: Floating holder, clamping nut, spanner and adjusting key 11 MATCHING REDUCTIONS 3 TO MORSE TAP Type Morse d L D1 3/MK 1 Morse MK /MK Morse MK

159 FLOATING CHUCKS MPH/ MATCHING PRODUCTS Clamping Nut Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/M EM MS EMS Collet 8 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 Clamping Range Clamping Range Clamping Range Clamping Range Clamping Range Page Page Page Page Page UP GB ET

160 FLOATING CHUCKS MPH/ MINI-FLOATING CHUCKS Type D D1 h6 D G float L1 L L3 MPH 8/ 11 M MPH 10/ 11 M MPH 3/4"/ 11 M MPH 0/ 11 M MPH / 11 M MPH 5/ 11 M MPH 1"/ 11 M Supplied with: Floating chuck, clamping nut and spanner

161 ACCESSORIES 1 3/001

162 ACCESSORIES Accessories Contents Spanners for REGO-FIX Clamping Nuts 1-1 Torque Wrenches and Wrench Heads 1- WMB Tool Holding Fixture 1-3 CM/ Counter Nuts 1-4 ZWT/ Wooden Trays for Collet Sets 1-5 DSR/ Wooden Trays for Sealing Disk Sets 1-6 M/M Collet Reductions 1-7 RED/-MK Reductions for Floating Chuck KF/B Clamping Sleeves Information on Balancing Machine BMT Balancing Machine BMT 00 / and Accessories 1-10 Balancing Machine BMT 00 / and Accessories 1-11 FWR Balancing Rings

163 ACCESSORIES SPANNS SPANNS 1 Spanners TYPE E Size A B For Hi-Q/ For Hi-Q/C For Hi-Q/B For Hi-Q/BC For Hi-Q/M For Hi-Q/MC For MS For Hi-Q/ AX For Hi-Q/ AXC For CM/ E E E E E E TYPE GS GS GS GS TYPE EM E 8 M E 11 M E M E 0 M E 5 M TYPE EMS E 8 MS E 11 MS E MS E 0 MS TYPE E AX E 11 AX E AX E 0 AX E 5 AX E 3 AX E AX

164 ACCESSORIES TORQUE WRENCHES AND WRENCH HEADS TORQUE WRENCHES Type Range [Nm] [ft.lbs] L1 TORCO-FIX I TORCO-FIX II TORCO-FIX III MATCHING WRENCH HEADS Wrench Heads TYPE A- E Size A B For Hi-Q/ For Hi-Q/C For Hi-Q/B For Hi-Q/BC For Hi-Q/M For Hi-Q/MC For Hi-Q /AX For Hi-Q /AXC For CM/ For TORCO-FIX I For TORCO-FIX II For TORCO-FIX III A-E A-E A-E A-E A-E A-E TYPE A- GS A-GS A-GS A-GS TYPE A- EM A-E 8 M A-E 11 M A-E M A-E 0 M A-E 5 M TYPE A- EAX A-E11 AX A-E AX A-E0 AX A-E5 AX A-E3 AX A-E AX

165 ACCESSORIES WMB TOOL HOLDING FIXTURE WMB Inserts I SO Fits These Tapers WMB/SK CAT/BT/TC/ISO 30 WMB/SK CAT/BT/TC/ISO WMB/SK CAT/BT/TC/ISO Supplied with: Tool holding fixture with inserts and clamping unit Inserts HSK Fits These Tapers WMB/HSK HSK 5 WMB/HSK HSK 3 WMB/HSK HSK WMB/HSK HSK WMB/HSK HSK 63 WMB/HSK 100 A+C HSK-A/HSK-C 100 * Supplied with: Tool holding fixture with clamping inserts and spanner * Supplied with: Tool holding fixture with inserts and clamping unit Supplied with: Tool holding fixture with insert and clamping unit

166 ACCESSORIES CM/ CM/ COUNT NUTS FOR CLAMPING NUTS P DIN STD 6499 The counter nut CM/ has been specially created for high-speed machine spindles. This counter nut CM/ secures the clamping nut against accidental loosening due to a sudden stop or reversal of the machine spindle. When using counter nuts it is important to make sure that the thread of the colletholder is long enough! Type Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread A CM/ M x 1. 5 CM/ M 5 x 1. 5 CM/ M 3 x 1. 5 CM/ M x 1. 5 CM/ M x 1. 5 Counter Nut C MATCHING PRODUCTS Clamping Clamping Clamping Clamping Size Nuts Page Nuts Page Nuts Page Nuts Page Spanner Page Hi-Q/ 4-4 Hi-Q/C 4-6 Hi-Q/B 4-10 Hi-Q/BC 4-10 GS Hi-Q/ 4-4 Hi-Q/C 4-6 Hi-Q/B 4-10 Hi-Q/BC 4-10 GS Hi-Q/ 4-4 Hi-Q/C 4-6 Hi-Q/B 4-10 Hi-Q/BC 4-10 E Hi-Q/ 4-4 Hi-Q/C 4-6 Hi-Q/B 4-10 Hi-Q/BC 4-10 E Hi-Q/ 4-4 Hi-Q/C 4-6 Hi-Q/B 4-10 Hi-Q/BC 4-10 E

167 ACCESSORIES ZWT/ ZWT/ WOODEN TRAYS FOR COLLET SETS The REGO-FIX wooden trays are of the finest quality and very solid. The collet bore diameter are marked on the tray. The wooden trays are supplied in fitted cardboard boxes. WOODEN TRAY ZWT 1 Type For Number of Collets ZWT/ ZWT/ ZWT/ ZWT/ ZWT/ ZWT/ ZWT/ ZWT/

168 ACCESSORIES DSR/ DSR/ WOODEN TRAYS FOR SEALING DISK SETS The REGO-FIX wooden trays are of the finest quality and very solid. The disc bore diameter are marked on the tray. The wooden trays are supplied in fitted cardboard boxes. WOODEN TRAY DSR Type For Number of Sealing Disks DSR/ DSR/ DSR/ DSR/ DSR/

169 ACCESSORIES M/M M/M COLLET REDUCTION Type D D1 D G L L1 L For TORNOS 0 M/ M M4x1 M10x M/ M M30x1 M1x Supplied with: Collet reduction and two clamping nuts MATCHING ELEMENTS Clamping Nuts Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Counter Nut Hi-Q/M Hi-Q/MC EM MS EMS Collet 8 11/ET1-1 /ET1-0/ET1-0 5/ET1-5 Clamping Range Clamping Range Clamping RangeClamping Range Clamping Range Page Page Page Page Page UP GB ET

170 ACCESSORIES RED/-MK KF/B REDUCTIONS 3/MK Type Morse d L D1 3/MK 1 Morse MK /MK Morse MK CLAMPING SLEEVES Type To holder a d Petermann P4/P7 Petermann P7 KF/B F C YL Petermann P Bechler A10 KF/B F C YL 7 7 Star FNC 5 Tornos M4/T4 Tornos R10/ Tornos M7/MS7 KF/B F C YL 8 8 KF/B F C YL KF/B F C YL 1 1 KF/B F C YL KF/B F C YL 15 KF/B F C YL KF/B F C YL Strohm M15 Strohm M5 Tornos R/R0/ Tornos RR0 Tornos M0/5/8 Tornos MR8/

171 ACCESSORIES BMT 00 BALANCING MACHINE BMT 00 Compact, Portable Machine no foundation necessary Balancing with REGO-FIX Hi-Q Balancing Rings and most other balancing methods User Dialog in Several Languages input via touch screen Display of DIN Quality Level (G-Value) Unbalance Reduction Ratio approx. 95% Variable Balancing Speed Automatic Positioning with Laserpointer Rotation Weight (toolholder) max 8 kg (BMT 00 / ), 1 kg (BMT 00 / ) 1 MATCHING PRODUCTS Torque Screwdriver Description TSD 0,9 Nm TORX 8 for Balancing Rings 1-9

172 ACCESSORIES BMT 00/ BALANCING MACHINE BMT 00/ AND ACCESSORIES Type Description BMT 00 / Plane Balancing Machine with Spindle Ø BMT 00 / Plane Balancing Machine with Spindle Ø Ø / SK SK 30 Adaptor Ø / SK SK Adaptor Ø / HSK 3 MP HSK 3 Adaptor for Manual Pullback Ø / HSK MP HSK Adaptor for Manual Pullback Ø / HSK MP HSK Adaptor for Manual Pullback Ø / HSK 63 MP HSK 63 Adaptor for Manual Pullback ACM SK / HSK Module for Auto - Chucking BMT 00 / / Ø Ø / SK 30 AP SK 30 Chucking Device for Automatic Pullback Ø / SK AP SK Chucking Device for Automatic Pullback Ø / HSK 3 AP HSK 3 Chucking Device for Automatic Pullback Ø / HSK AP HSK Chucking Device for Automatic Pullback Ø / HSK AP HSK Chucking Device for Automatic Pullback Ø / HSK 63 AP HSK 63 Chucking Device for Automatic Pullback

173 ACCESSORIES BMT 00/ BALANCING MACHINE BMT 00 AND ACCESSORIES Type Description BMT 00 / Plane Balancing Machine with SK Spindle BMT 00 / Plane Balancing Machine with SK Spindle SK / SK SK 30 Reduction SK / SK SK Reduction SK / SK SK 45 Reduction SK / HSK 3 MP HSK 3 Reduction for Manual Pullback SK / HSK MP HSK Reduction for Manual Pullback SK / HSK MP HSK Reduction for Manual Pullback SK / HSK 63 MP HSK 63 Reduction for Manual Pullback SK / HSK 80 MP HSK 80 Reduction for Manual Pullback ACM SK / HSK Module for Auto - Chucking BMT 00 / / SK SK / SK AP SK 30 Chucking Device for Automatic Pullback SK / SK AP SK Chucking Device for Automatic Pullback SK / SK 45 AP SK 45 Chucking Device for Automatic Pullback 1 SK / HSK 3 AP HSK 3 Chucking Device for Automatic Pullback SK / HSK AP HSK Chucking Device for Automatic Pullback SK / HSK AP HSK Chucking Device for Automatic Pullback SK / HSK 63 AP HSK 63 Chucking Device for Automatic Pullback SK / HSK 80 AP HSK 80 Chucking Device for Automatic Pullback Ø 100 / HSK HSK 100 Adaptor for Manual Pullback incl. Spanner 1-11

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