Fully Hydraulic Crawler Crane

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1 Fully Hydraulic Crawler Crane Lifting capacity 200 metric tons

2 Luffing Jib Crane evolved to equip Auxiliary Jib Luffing Jib Crane Conventional luffing tower crane Post Crane Selections are aveilable from: ) 50-ton lifting with Post 2) 25-ton lifting with Luffing Jib 3) -ton lifting with Auxiliary Jib Simultaneous lifting by Post and Auxiliary Jib is not permitted. Middle Equalizer for Luffing Jib lifting is tentatively stowed on inner post when the Luffing Jib is dismantled. 2

3 radius General Dimensions Unit:mm Center of rotation Min High "A" frame folded High "A" frame middle position ( * ) R Basic boom length 8000 C.L Boom foot 2335 G.L Shoe width Specifications Performance Swing speed.7min - (.7rpm) [Constant swing speed 0.6min - (0.6rpm)optional] Travel speed 0.9/0.6 km/h Gradability 30% () Engine Make HINO MOTOR Model K3C-UV (with turbo) Diesel engine Type 4-cycle, water cooled, straight 6-cylinder, direct injection Rated output 275kw/2000min - (374PS/2000rpm) Total piston displacement 2.882L Fuel tank capacity 450L Battery DC2V x 50AH x 2pcs. Main hoist system (Front left axle, also used for hoisting tower jib) Hydraulic motor Reduction gear Hoist drum Clutch Brake Drum lock Aux. hoist system (Rear left axle) Hydraulic motor Reduction gear Hoist drum Clutch Brake Drum lock Ratchet lock Boom hoist system (Rear right axle, also used for hoisting tower post) Hydraulic motor Reduction gear Hoist drum Brake Drum lock T he travel speed changes depending on the load. Variable displacement axial piston type Two-stage planetary gear Single drum driven independently by hydraulic motor, lebus grooved drum Internal expanding band type External contracting band type Ratchet lock Variable displacement axial piston type Two-stage planetary gear Single drum driven independently by hydraulic motor, lebus grooved drum Internal expanding band type External contracting band type Variable displacement axial piston type Three-stage planetary gear Dual drums driven independently by hydraulic motor, lebus grooved drum Wet type multi-disk Ratchet lock 3 Standard equipment Engine tachometer (with hour meter) Hydraulic pressure gauge Fuel gauge Engine coolant temperature gauge Front work lamp (on both sides) Operator's room lamp Front windshield wiper (with window washer) Ceiling wiper (with window washer) Sun shade Sun-visor Storage pouch Tool storage Reclining operator's seat Floor mat Steps for operator's cab Radio (AM/FM, Cassette) Cigarette lighter Ashtray Rear view mirrors (on both sides) Warning horn Moment limiter Electric fuel pump Slewing flashing light Slewing warning Buzzer (with voice alarm) Travel warning Buzzer (with voice alarm) A-frame hoist cylinder Bronze tinted glass Wire mesh boom walkway (for inner boom) Foot rest Electrical engine throttle control grip Engine throttle pedal Ultra low speed control Automatic hydraulic assist brake (main and aux.) Winch mode selector (main and aux.) Rope guide roller on boom back (for outer boom) Plug socket (24V) Loud speaker Winch speed control system (main, aux. and boom hoist) Pump power-shift system Switch of emergency stop (front and rear) Boom foot pin cylinder Standard tools for maintenance (details are as per Parts Catalogue) Remote controller for jack and crawler expand cylinder Optional equipment () Base Machine Jib drum Reeving winch Tagline Slewing parking break Constant speed slewing system Slewing mode select switch (free/break) Drum rotation indication Axle pin cylinder Monitor TV (for rear/drum view) Monitor TV (for hook load) Mirror for drum Radio transmitter Combustion type heater Fire extinguisher Room mirror Electric fan Spark arrestor Operator gate lock lever Tool box (installed in front of operator cabin) Name plate (both side of base machine) Air conditioner (2) Light and Instrument Yellow rotary light Airplane warning light Boom point clearance lamp Over load outside alarm light (red/yellow/green) Work light for drum Work light on boom Work light for rear direction Additional Front work light Hand light Lift/Depth meter Electric clinometer Level indicator Anemometer (3) Step and guard Catwalk for rear cab Catwalk for rear cab (wide type with handrail) Handrail for catwalk Wire mesh for boom walkway (for insert boom and outer boom) Operator cabin roof guard Wire rope guard for insert boom Hook guard for outer boom (wood or steel pipe) Safety guard rope on main boom (4) Others Large size tool box (with caster) Sling wire rope (for lifting counter weight or crawler)

4 Specifications Max. Lifting capacity x working radius Max. boom length Max. boom length (main + jib) Rope speed Part line Counterweight Weight for body Total operating weight (with 8m boom) Average ground bearing pressure Combination of Boom and Jib (: vailable A combination) Jib length (m) Auxiliary Jib length (m) Auxiliary Main drum hoist/lowering Aux. drum hoist/lowering Boom drum hoist/lowering Hook block capacity x Part line Hook block capacity x Part line Boom drum hoist T he rope speed changes depending on the load. 200metric tons x m 90m 03m(72m boom+3m jib) 055/5528m/min 055/5528m/min 324m/min x 2 200ton x 6 ton x 8 78ton 6ton 93ton 03kPa(.05kgf/cm 2 ) Boom length (m) Boom length (m) Crane boom composition The following tables show standard combinations for each boom and jib length. Boom standard combination Boom length (m) Combination m inner m insert m insert m insert m outer Boom length (m) Combination m inner m insert m insert m insert m outer Note: Installation of mast is required for boom length exceeding 69m. Jib standard combination Combination m inner m insert m outer Contact IHI other if combinations required Wire Rope Place of use Main drum Boom hoist Boom suspension Aux. drum Jib suspension Jib strut suspension Rope diameter (mm) Guaranteed strength (ton) Rope type PS(9)+39 x P IWRC6 x PWS(3) IWRC6 x PWS(36) PS(9)+39 x P IWRC6 x Fi(29) IWRC6 x Fi(29) Note: Wire rope length to be determined according to the boom length. Jib suspension pendant rope Strut m Auxiliary jib Guide sheave Strut suspension pendant rope Jib ton hook (one part line) Boom suspension pendant rope ton hook Equalizer "A" frame yoke 200ton hook (6-part line) Boom Main hoist drum Main hoist drum Auxiliary drum Boom hoist drum Auxiliary drum 4

5 range (No load condition) min.4200(approx.) min.5600(approx.) min.4000(approx.) 90m boom (max.) 87m boom (max. allowable for aux. jib) 84m boom 8m boom 78m boom 75m boom Main boom + m auxiliary jib Auxiliary jib Max. boom angle m jib 30 25m jib 9m jib m boom (max. allowable for 3m-3m aux. jib) 69m boom 66m boom 63m boom 60m boom 57m boom 54m boom m jib Jib offset angle m boom 48m boom 45m boom (min. allowable for 3m-3m aux. jib) 42m boom 39m boom 36m boom Height above ground level (m) 33m boom 45 30m boom 27m boom 24m boom 2m boom 8m boom (basic) (min. allowable for aux. jib) Auxiliary jib Min. boom angle R Center of rotation

6 Main boom rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) m x m x m x m x m x m x m x 0 m x m x m x m x 7.3m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x Boom length (m) m x m x m x 3 m x m x 30.5 m x 2 m x 2 m x m x 7. m x 3.9m x m x m x m x Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 360around the machine with forward stability factor of over radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. The weight of the slings, hook block(s) and auxiliary lifting devices must be considered to be a part of the load. Hook block weight: 200ton hook block2.70ton 50ton hook lock2.40ton b 00ton hook block.40ton 60ton hook lock.20ton b 50ton hook block.00ton 30ton hook lock b.00ton ton hook block0.60ton 4. Jib boom can be fitted to main boom in the following combinations. Jib length(m) Auxiliary Boom length(m) When jib boom is fitted actual loads that can be lifted with main hook block should be reduced according to the below table (the weights include auxiliary hook block). Jib length(m) Auxiliary Weight to be deducted(ton) 0.8 High "A" Frame should be extended before working. Extend the "A" frame to the highest position when there is no mast. Extend the "A" frame to the mid-position when there is a mast. Depending on the number of part lines, rated lifting load is limited as follows: Part lineup to ton 3Part lineup to 3ton 5Part lineup to 62.5ton 7Part lineup to 8ton 9Part lineup to 2.5ton Part lineup to 3ton 3Part lineup to 62.5ton 5Part lineup to 8ton Part lineup to 2ton 4Part lineup to ton 6Part lineup to 7ton 8Part lineup to 00.0ton 0Part lineup to 2ton 2Part lineup to 50ton 4Part lineup to 7ton 6Part lineup to 200.0ton Always use a mast for boom length of 69m or over. Carefully follow the instruction manual concerning installation of pendant rope. Rated loads shown in bold lines are based on structural strength factors. 6

7 m aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) m x 6.4m x m x m x m x 8.5m x m x 9.6m x 0.m x m x.m x.6m x 2.2m x 2.7m x 3.2m x 2.4m x m x 2m x 29.2m x 3.7m x 34.3m x 3m x m x m x m x m x 5m x 6.8 Boom length (m) m x 4.2m x m x 5.3m x m x 6.3m x 6.9m x 7.4m x m x m x m x m x Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 360around the machine with forward stability factor of over radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 200ton hook block2.70ton 50ton hook block2.40ton 00ton hook block.40ton 60ton hook block.20ton 50ton hook block.00ton 30ton hook block.00ton ton hook block0.60ton 4. Boom lengths for auxiliary jib attachment are m- 8m. 5. Always extend the "A" frame during operation. 6. Use the m auxiliary jib for crane operations only. Do not use for bucket operations. 7. Rated loads for the m auxiliary jib are based on structural strength. 7

8 Aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) Offset angle mx 8mx mx 9.7mx 2.3mx 2mx 29mx mx 8.9 mx 54.2mx 58.8mx 60mx 60mx 60.2mx 64mx mx mx mx 8.5mx 2.8mx mx 20.2mx 2mx 29.6mx mx mx mx 62mx 62mx 62.8mx mx 64mx mx mx mx 9.2mx 20.7mx 22.4mx 2mx mx 5mx 30.mx mx mx mx 6mx 66mx mx Boom length (m) Offset angle mx 7.mx mx 9.8mx 2.3mx 22.9mx 2mx 30.6mx mx 20.3mx 2.8mx 23.4mx 2mx mx 62mx mx mx 6mx 68mx 68mx 68mx mx 63.7mx 5.6 mx 6mx 66mx 66mx 69.2mx 70mx mx mx mx 8

9 Aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) Offset angle mx 8.mx 20.6mx 23.9mx 20.8mx 22.3mx 2mx 3.7mx mx 6mx mx mx mx mx 2.mx 2.3mx 22.8mx 2mx 28.8mx mx mx mx mx 9.2mx 2.6mx 2.8mx 23.3mx 25mx 29.3mx mx mx mx Boom length (m) Offset angle mx 9.7mx 22.mx 2mx 22.4mx 23.9mx 29.8mx 33.2mx mx mx 22.6mx 22.9mx 2mx 26mx 30.3mx 33.7mx Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 360around the machine with forward stability factor of over radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 200ton hook block2.70ton 50ton hook block2.40ton 00ton hook block.40ton 60ton hook block.20ton 50ton hook block.00ton 30ton hook block.00ton ton hook block0.60ton 4. Always extend the "A" frame during operation. 5. Use the auxiliary jibs for crane operations only. Do not use for bucket operations. 6. Rated loads for auxiliary jib are based on structural strength. 7. Boom lengths for auxiliary jib attachment are 4m-72.0m. 9

10 Specifications Max. Lifting capacity x working radius Max. lift above ground level Rope speed Jib hoist/lowering at Post Hook block capacity x Part line Hook block capacity x Part line Part line at Jib Hook block capacity x Part line Hook block capacity x Part line Post hoist Jib hoist Counterweight Weight for body Total operating weight (with 60m post+50ton hook+5m jib+25ton hook+jib drum) Average ground bearing pressure Combination of Post and Jib Wire Rope Main drum hoist/lowering Aux. drum hoist/lowering Post hoist/lowering 5kPa(.7kg/cm 2 ) Note: The rope speed changes depending on the load. Place of use Rope diameter (mm) Main drum 28 Aux. drum 28 Jib hoist 26 Post hoist 22 Jib suspension 34 Strut suspension 34 Post suspension 34 Guaranteed strength (t) Luffing jib crane Post/jib composition Post composition Optional Auxiliary Jib performance Specifications Rope type PS(9)+39 x P.7 PS(9)+39 x P.7 IWRC6 x PWS(3) IWRC6 x PWS(3) IWRC6 x PWS(36) IWRC6 x PWS(36) IWRC6 x PWS(36) T he following table shows standard combinations of post lengths when ordering the maximum post length specification (60m). Post composition m inner m insert m insert m insert 2 m insert m insert m outer Notes: (*) m and m insert posts with the mar k include guardrails for the middle equalizer. (*2) A pendant cable for extending the jib is also included with the m-m insert posts. Jib composition The following table shows standard combinations of jib lengths when ordering the maximum jib length specification. Jib composition m inner m insert m insert m insert m outer at Post at Jib metric tons x m 2metric tons x m 0m(60m post+5m jib) 055/5528m/min 055/5528m/min 324m/min x m/min 50ton x 4 25ton x 2 25ton x 2 ton x ton 6ton 25ton Note: :P ossible combinations Max. lifting load x working radius (with 36m post+27m jib) Rope speed Load hoist/lowering Part line Optional aux. jib hoist ton x x Part line Note: The rope speed changes depending on the load. Jib combination The auxiliary jib can be attached to all jibs from 27m to 5m. metric tons x 2m (on jib hook) 055/5528m/min 0 range (No load condition) 5m jib 48m jib 45m jib 42m jib 39m jib 36m jib 33m jib 30m jib 27m jib m post 57m post (max. allowable for main hook) 54m post 5m post 48m post 45m post 42m post 39m post 36m post Center of rotation R Jib suspension pendant rope Strut Jib strut suspension pendant rope Post suspension pendant rope Equalizer "A" frame yoke Jib point sheave min. 4000(approx.) ton hook Sub strut guide sheave min. 4300(approx.) 80 Main hook block Auxiliary. jib (optional) 80 70Jib hook Jib Post Jib hoist drum Post hoist drum min.4000(approx.) Middle equalizer Inner post yoke Auxiliary hoist drum Main hoist drum m jib 27m jib Jib point Top sheave block Sub-strut guide sheave Auxiliary jib Guide sheave ton hook min.4300(approx.) Main hook block 5 0 Jib hook Main hoist drum Height above ground level (m)

11 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x 34.3m x 6.3m x 34.3m x 6.3m x 34.3m x 6.3m x 34.3m x 6.3m x 34.3m x m x 34.3m x 4.3 m x m x 3.2 m x 3.2 m x m x 2.6 m x 2.6 m x 3 m x m x 9.9m x m x 0.m x Jib offset angle m x 6.8m x 6.8m x 6.8m x 6.8m x 6.8m x 6.8m x 6.8m x 6.8m x 9.9m x m x 0.m x m x 6.8m x 6.8m x 0.4m x 9.7m x m x 7.m x 7.m x Jib offset angle m x 0.m x m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 9.9m x 9.6m x 0.3m x m x 7.m x 7.m x 9.7m x 9.2m x 0.2m x

12 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x 9.7m x m x.8m x 9.9m x m x 0.3m x m x 9.2m x 0.m x m x Jib offset angle m x m x m x m x.8m x m x m x m x m x m x m x m x 0.3m x 9.6m x m x 3 m x m x m x 0.2m x m x 3 m x m x m x Jib offset angle m x m x m x m x 8.9m x m x m x m x 8.5m x m x.5m x.5m x m x m x

13 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x 4 9.2m x m x 9.9m x m x m x m x Jib offset angle m x.4m x.4m x m x m x m x Jib offset angle 9.9m x m x m x Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 360around the mac hine with forward stability factor of over The weight of hook blocks must be considered to be a part of the loads. For post For tower jib 50ton hook block.00ton 25ton hook block.00ton 30ton hook block.00ton ton hook block0.60ton 3. Depending on the number of part lines, rated load is limited as follows: 2part lineup to 2ton 4part lineup to ton 4. The angle of the center line of the post and the center line of the jib (offset angle) must not be less than The angle of the center line of the jib to level ground (tower jib angle) must not be less than 20under loaded conditions. 6. When attaching the auxiliary jib, the post rated loads must be reduced by.5t from the figure shown in the above table. 3

14 Jib rated lifting loads (78ton counterweight, 6ton weight for body) Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 360around the machine with forward stability factor of over The weight of hook blocks must be considered to be a part of the loads. 50ton hook block.00ton 30ton hook lock.00ton b 25ton hook block.00ton ton hook lock0.60ton b 3. Depending on the number of part lines, rated load is limited as follows: part lineup to ton 2part lineup to 2ton 4. The angle of the center line of the post and the center line of the jib (offset angle) must not be less than m x m x m x 29.m x m x m x m x m x m x 40.4m x m x 4m x m x 2 2 m x m x m x m x m x 4m x m x m x m x 4m x m x m x m x.2 34.m x 40.8m x m x m x m x m x 42.7m x 49.m x m x m x m x m x 4m x m x m x 23.m x m x.5.5 3m x m x m x m x m x m x m x m x m x 43.7m x 42.9m x m x 5. The angle of the center line of the jib to level ground (tower jib angle) must not be less than 20under loaded conditions. 6. The auxiliary jib can be attached to all jibs(27m-5m). 7. When attaching the auxiliary jib, the jib rated loads must be reduced by 0.5t from the figure shown in the above table. 8. The rated loads of the auxiliary jib is equivalent to that of jib attached but to be reduced by 0.5ton. The maximum rated load of the auxiliary jib is ton.

15 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x 0.6 3m x 8.5 4m x 7.3 4m x 6.9 5m x m x m x 4.8m x m x m x m x m x m x m x 0.3m x m x m x m x 3m x m x 6.4 5m x m x m x m x m x m x 4m x 52.m x m x. 34.7m x 0.3 3m x 8.5 4m x 46.4m x 6.9 5m x m x 23.m x 8.8 3m x 42.4m x m x m x m x m x m x 53.2m x 3 0.3m x m x m x m x 39.2m x m x m x m x m x 42.5m x m x

16 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x m x 9.7 4m x 45.9m x 53.6m x m x m x 40.m x m x 5m x m x m x 3m x m x m x m x m x m x m x m x m x m x m x m x 40.2m x m x 6.3 5m x m x m x m x m x 42.5m x m x 5.4m x 9.m x m x m x 2m x m x m x m x m x m x m x 46.8m x 47.4m x m x m x m x m x m x 6.3 4m x m x m x m x 52.4m x 6

17 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x m x m x m x m x 2m x m x 4.3m x m x m x m x m x m x m x m x 9.m x 3.2 2m x m x 44.3m x m x m x m x 5m x 4m x m x m x m x m x 47.8m x m x 5m x m x m x 37.8m x 50.7m x 50.9m x 5m x m x 24.7m x 3 5m x m x m x m x m x m x 0.3m x m x m x m x 42.3m x m x 59.m x 4.7 7

18 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x 7.4 2m x m x m x.4m x 9.m x m x 45.3m x m x m x m x 4m x m x 2.4m x m x m x m x m x m x m x m x m x 50.4m x 5m x m x m x 25.2m x m x m x m x m x m x m x 4.8m x m x 0.3m x m x m x 2m x m x 43.3m x m x 0.9m x m x m x m x 4m x 6.9 6m x 4.3.4m x 9.m x m x m x 46.3m x 4.2 6m x m x. 4.7m x m x 5.9 4m x m x m x m x m x m x m x m x m x m x 2.9

19 Specifications Max. Lifting capacity x working radius Max. lift above ground level Main drum hoist/lowering Rope Post hoist/lowering speed Jib hoist/lowering Main drum Hook block capacity x Part line hoist Hook block capacity x Part line Part line Post hoist Jib hoist Counterweight Weight for body Total operating weight (with 60m post+5m jib+25ton hook) Average ground bearing pressure Combination of post and Jib Wire Rope 2metric tons x m 0m(60m post+5m jib) 055/5528m/min 324m/min x 2 055/5528m/min 25ton x 2 ton x ton 6ton 2ton 3kPa(.5kg/cm 2 ) Note: The rope speed changes depending on the load Note: :P ossible combinations Place of use Hook hoist Jib hoist Post hoist Jib suspension Strut suspension Post suspension Rope diameter (mm) Guaranteed strength (t) Rope type PS(9)+39 x P.7 PS(9)+39 x P.7 IWRC6 x PWS(3) IWRC6 x PWS(36) IWRC6 x PWS(36) IWRC6 x PWS(36) range (No load condition) 5m jib 48m jib 45m jib 42m jib 39m jib 36m jib 33m jib 30m jib 27m jib Center of rotation m post 57m post 54m post 5m post 48m post 45m post 42m post 39m post 36m post R min. 4300(approx.) 80 min.4300(approx.) m jib 27m jib min.4000(approx.) Height above ground level (m) Luffing tower crane post composition The following table shows standard combinations of post lengths when ordering the maximum post length specification (60m). Post composition m inner m insert m insert m insert 2 m insert m insert m outer Notes: (*) m and m insert posts with the mar k include guardrails for the middle equalizer. (*2) A pendant cable for extending the jib is also included with the m-m insert posts. Jib composition The following table shows standard combinations of jib lengths when ordering the maximum jib length specification Jib composition m inner m insert m insert m insert m outer Notes on m Auxiliary Jib. m Auxiliary Jib is fitted on the main boom length of 8 meter and up to 8 meter. 2. m Auxiliary Jib is to be used only for crane operation Jib suspension pendant rope Strut Jib strut suspension pendant rope Post suspension pendant rope Equalizer "A" frame yoke Post Jib Middle equalizer Inner post yoke Jib hoist drum Main hoist drum Post hoist drum Sub-strut guide sheave 0 Jib point Jib hook Auxiliary hoist drum 9

20 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x 29.m x m x m x 8.6 4m x m x m x 40.4m x m x 4m x m x 2 2 m x m x m x m x m x 4m x m x m x m x 4m x m x m x m x.2 34.m x 40.8m x m x m x m x m x 42.7m x 49.m x m x m x m x m x 4m x m x m x 23.m x m x.5.5 3m x m x m x m x m x m x m x m x m x 43.7m x 42.9m x m x 20

21 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x 0.6 3m x 8.5 4m x 7.3 4m x 6.9 5m x m x m x 4.8m x m x m x m x m x m x m x 0.3m x m x m x m x 3m x m x 6.4 5m x m x m x m x m x m x 4m x 52.m x m x. 34.7m x 0.3 3m x 8.5 4m x 46.4m x 6.9 5m x m x 23.m x 8.8 3m x 42.4m x m x m x m x m x m x 53.2m x 3 0.3m x m x m x m x 39.2m x m x m x m x m x 42.5m x m x

22 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x m x 9.7 4m x 45.9m x 53.6m x m x m x 40.m x m x 5m x m x m x 3m x m x m x m x m x m x m x m x m x m x m x m x 40.2m x m x 6.3 5m x m x m x m x m x 42.5m x m x 5.4m x 9.m x m x m x 2m x m x m x m x m x m x m x 46.8m x 47.4m x m x m x m x m x m x 6.3 4m x m x m x m x 52.4m x 22

23 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x m x m x m x m x m x 4.3m x m x 0.9m x m x m x m x m x m x m x 9.m x 3.2 2m x m x m x m x m x m x 4m x m x m x m x m x m x m x m x 5m x m x m x 4.m x 50.7m x 50.9m x 5m x m x 24.7m x 3 5m x m x m x m x m x m x 3 0.3m x m x m x m x 42.3m x m x 59.m x

24 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x m x m x m x.4m x 9.m x m x m x m x m x m x 4m x m x 2.4m x m x m x m x m x m x m x m x m x 50.4m x 5m x m x m x m x m x 4.8m x m x 0.3m x m x m x 2m x m x 43.3m x m x 0.9m x m x m x m x 4m x 6.9 6m x 4.3.4m x 9.m x m x m x 46.3m x 4.2 6m x m x m x 5.9 4m x m x m x m x m x m x m x m x m x 5.9 Notes. 52.4m x m x m x m x 40.3m x m x m x Above rated loads are based on firm level ground, within 78% of tipping load at any point of 360 throughout and with front stability of.5 or more. 2. The actual lifting loads must be reduced following hook block (main and jib) and other lifting devices. For tower jib 25ton hook block.00ton ton hook block0.60ton 3. Depending on the number of part lines, rated load is limited as follows: -part lineup to ton 2-part lineup to 2ton 4. The angle of the center line of the post and the center line of the jib (offset angle) must not be less than The angle of the center line of the jib to level ground (tower jib angle) must not be less than 20under loaded conditions.

25 Specifications Max. lifting capacity x working radius Max. lift above ground level Rope speed Main drum hoist/lowering Post hoist/lowering Main drum Hook block capacity x Part line Part line hoist Hook block capacity x Part line Post hoist Counterweight Weight for body Total operating weight (with 57m post+50ton hook) Average ground bearing pressure 08kPa(.0kg/cm 2 ) Note: The rope speed changes depending on the load. Wire Rope Place of use Main drum Boom hoist Boom suspension Rope diameter (mm) Post crane composition Guaranteed strength (ton) metric tons x m 5m (at 57m post) 055/5528m/min 324m/min x 2 50ton x 4 25ton x 2 8 7ton ton 20.0ton Rope type PS(9)+39 x P.7 IWRC6 x PWS(3) IWRC6 x PWS(36) Post length (m) Post composition m inner m insert m insert m insert m insert m insert m outer Note: () m and m inser t posts with the mar k include guardrails for the middle equalizer. Notes. Above rated loads are based on firm level ground, within 78% of tipping load at any point of 360throughout and with front stability of.5 or more. 2. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. The actual lifting loads must be reduced following hook block and other lifting devices. 50ton hook block.00ton 30ton hook lock.00ton b ton hook block0.6ton 4. Depending on the number of part lines, rated lifting load is limited as follows: part lineup to ton 2part lineup to 2ton 3part lineup to 3ton 4part lineup to ton range (No load condition) 57m post 54m post 5m post 48m post 45m post 42m post 39m post 36m post 33m post 30m post 27m post 24m post 2m post Center of rotation R Max Min Min Height above ground level (m) Post rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) m x 7.4m x 8.4m x m x m x m x m x.0m x.6m x 3.9m x 3.9m x 3.9m x 3.8m x 3.8m x 2.m x 2.6m x 3.m x m x m x m x m x m x m x m x m x m x m x

26 Specifications Max. lift above ground Bucket closing Rope speed Bucket holding Boom hoist and lowering Bucket closing Part line Bucket holding Boom hoist Rated lifting capacity Counterweight Weight for body Total operating weight (with 8m boom+2.5m 3 bucket) Average ground bearing pressure : he T rope speed changes depending on the load. 4m (8m boom+2.5m 3 bucket) 055/5528m/min 055/5528m/min 324m/min x 2 6 (for all types bucket) (for all types bucket) 8 2.5ton (bucket weight+load) 7ton ton 9ton (Approx.) 05kPa(.07kg/cm 2 ) Wire Rope Place of use Bucket closing Bucket holding Boom hoist Boom suspension Rope diameter (mm) Guaranteed strength (ton) Tagline 0 6 x 9 Length of wire rope to be decided according to the ordered boom length. Rope type IWRC6 x Fi (29) IWRC6 x Fi (29) IWRC6 x PWS(3) IWRC6 x PWS(36) Bucket specifications Classification Optional Standard Optional Optional Optional Capacity(m 3 ) Weight (t) Purpose Heavy duty digging (dredging) General digging, heavy material handling Medium weight material handling (Apparent specific gravity:.2.5) Lightweight material handling (Apparent specific gravity: less than.2) Lightweight material handling (Apparent specific gravity: less than.0) General Dimensions Unit: mm R6000 Center of rotation 0500 Basic boom length Min. 6000(approx.) Top clearance 3630 C.L Boom foot 2335 G.L Max. dumping height Total lift radius Max. digging depth Shoe width

27 range (No load condition) 40 Max m boom Max. 65 (recommended) Center of rotation 24m boom 2m boom 8m boom (basic) Min (approx.) Min Min. 35(recommended) 5 Height above ground level (m) R range and rated loads Boom length (m) Boom angle Rated lifting load (ton) Total lift (m) Max. dumping height (m) Max. digging depth (m) Notes. Recommended maximum boom length is 27m. Rated lifting load is the upper limit of "bucket weight+load" during clamshell work. Use a bucket suitable for the kind of the load required so that the allowable load figures in the above table are not exceeded. 2. radius is horizontal distance from center of rotation to a vertical line through the center of bucket. "Maximum dumping height" is calculated 6m bucket clearance, therefore it will be decided by bucket size. "Maximum digging depth" is deducted "Max. dumping height" from "Total lift" (46m) Bucket operation can not be performed by m jib. 4. During the bucket lowering operation, half brake controlled free fall in permissible less than 0m, farther lowering to be use in conbination with power load lowering. 5. Allowable bucket weight is ton, however, must be reduced bucket weight depend on duty cycle and total lift. 6. During the slewing, do not give the lateral load to boom by hard acceleration or deceleration. Operate most carefully when installed longer boom. 27

28 Pontoon mounted crane specifications Max. lifting capacity(metric ton) x working radius(m) Max. boom length Rope speed Part line Main drum hoist Main drum hoist/lowering Aux. drum hoist/lowering Boom drum hiost/lowering Hook block capacity x part line Hook block capacity x part line 00 x (360throughout) 3 00m/min 00m/min 550m/min 00ton x 8 ton x ton Boom drum hiost/lowering Counterweight Total operating weight with 8m boom 6ton (including crawler fixing device) Average ground bearing pressure 87kPa(0.89kg/cm 2 ) : he T rope speed changes depending on the load. Wire Rope Place of use Hook hoist Boom hoist Boom suspension Jib hoist Rope diameter (mm) Guaranteed strength (ton) Rope type IWRC6 x PFi (29) IWRC6 x PWS(3) IWRC6 x PWS(36) IWRC6 x PFi (29) General dimensions (Unit: mm) R Auxiliary jib and hook are optional. Min (approx.) Boom rest (27m boom installed case) Boom length Min (approx.) 05 W.L radius C.L Center of rotation Boom foot W.L Above figure is for reference when CCH2000 crawler crane mounted on pontoon as floating crane. 28

29 Main boom rated lifting loads Boom length (m) Load Angle Load Angle Load Angle Load Angle Load Angle Load Angle Load Angle m x m x m x m x m x m x m x m x m x m x m x m x Notes. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 2. The weight of hook block and other lifting devices must be considered to be a part of the loads. for main boom for m aux. jib 00ton hook block.40tonton hook block0.60ton 60ton hook block.20ton 30ton hook block.00ton 3. Do not exceed 3of trim angle pontoon on loaded condition. 4. Depending on the number of part lines, rated lifting load in limited as follows -part lineup to ton 5-part lineup to 62.5ton 2-part lineup to 2ton 6-part lineup to 7ton 3-part lineup to 3ton 7-part lineup to 8ton 4-part lineup to ton 8-part lineup to 00ton When m aux. jib in fitted actual loads that can be lifted with main hook blocks should be reduced 0.8ton from the above chart (the weight includes aux. hook block). The boom length that can be used in bucket operation by means of clamshell etc. is up to 27m. The rated lifting load is up to 2.5ton in bucket operation. The total of bucket weight and loads can not exceed this value. m aux. jib rated lifting loads Boom length (m) m x 6.4m x m x m x m x 8.5m x m x 2.4m x m x 2m x 29.2m x 3.7m x 34.3m x Notes. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 2. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 00ton hook block.40ton 30ton hook block.00ton 60ton hook block.20ton ton hook block0.60ton 50ton hook block.00ton 3. Do not exceed 3of trim angle pontoon on loaded condition. 4. Bucket operation can not be performed by m jib. 29

30 Individual masses and outline dimensions Main part name Mass (tons) Main body Crane attachment Luffing attachment Main body (without "A" frame, ropes, axles and crawlers) Main body (with "A" frame, and without ropes, axles and crawlers) Main body (with "A" frame, ropes, and axles and without crawlers) Crawler Counterweight, weight for body Counterweight arrangement and dimensions (mm) Inner boom (with boom limit stop) Outer boom (with pendant rope) 3m insert boom (with pendant rope) 6m insert boom (with pendant rope) 9m insert boom (with pendant rope) Equalizer Inner jib (with jib strut pendant rope) Outer jib (with pendant rope) m aux. jib 6m insert jib (with pendant rope) 200ton hook 50ton hook 00ton hook 60ton hook ton hook (shared with luffing jib) Inner post (with inner post yoke and stabilizer) Tower top 3m insert post (shared with 3m insert boom) 6m insert post (shared with 6m insert boom) 9m insert post (shared with 9m insert boom) Middle equalizer Strut,385,30,665,300,40 4,370 Tower inner jib (with jib limit stop) Tower outer jib (with pendant rope) 3m tower insert jib (with pendant rope) 6m tower insert jib (with pendant rope) 9m tower insert jib (with pendant rope) 50ton hook (for post operations) ,800 25ton hook (shared with post and jib operations) (3.9) (3) Q'ty () () 2 9 As required As required As required As required As required As required As required set As required As required As required Diagrams shown have been drawn for catalog purposes and may differ from actual products. Specifications are subject to change without notice due to technical improvements or modifications. 2,540 Dimensions(m) L x W x H 7.95 x 3.37 x x 3.37 x x 3.37 x x.07 x.37 See below x 2.65 x x 2.45 x x 2.45 x x 2.45 x x 2.45 x x.4 x x.35 x x.07 x x 0.64 x 0.4 x 0.98 x x 2.36 x x 2.2 x x.97 x x.77 x x.52 x x 2.65 x x 2 x x 2.45 x x 2.45 x x 2.45 x x 0.76 x x 2.07 x x 2.57 x.5 x 2. x.6 3. x.6 x.5 x.6 x.5 9. x.6 x x.9 x x.6 x 0.35 Weight (tons) Total

31 OPERATOR ORIENTED DESIGN ENSURES SAFE AND EFFECTIVE OPERATION OF GREAT 200-TON Highest rope speeds in this class 0 meter/minute Load Hoist/Lowering Powerful Swing Powerful double-hydraulic-motor for swing motion is independent from all other operations. Hydraulic Motors to drive main drum, auxiliary drum, the third drum and boom hoist/lowering drum are independently controlled to match each operating speeds. (The third drum is optional for application other than the luffing jib crane) Full Power-Efficient Hydraulic Control System Two variable displacement pumps and one gear pump incorporated into engine provide the most effective usage of engine output. Hydraulic flow and pressures are automatically regulated to deliver high flow and low pressure for lighter loads, low flow and high pressure under heavy loading. Dial system controller Hydraulic pump delivery volume is controlled in conjunction with engine speed supplemented by and independent swashplate angle control dial. The device provides easy, accurate and precise inching work. Wide visibility and deluxe control stands Dazzle free front glass, radio, intermittent windshield wiper, sunshade, stowbox are standard equipped. Levers, pedals, switches are logically located for safe and easy operation. Engine throttle switch is integrated on swing lever grip. Winch mode switch (select foot or automatic) is located on main and aux. hoist levers. 3

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