Pulse Nutrunners and Screwdrivers

Transcription

1 Assembly Solutions

2 Contents Page Overall Introduction 2 The Forces at Work 3 High Performance Ergonomics 4 TouchSync TM Asset Management System 6 Drills Air Fastening Tools Air Fastening Tools Introduction/Product Overview 8 Air Screwdrivers Torque Range Introduction/Product Overview 9 Adjustable Precision Shut-Off Clutch lbs. 12 Adjustable Cushion Clutch lbs. 16 Positive Jaw Clutch lbs. 20 Direct Drive lbs. 21 Adjustable Precision Shut-Off Clutch Angle lbs. 23 Adjustable Cushion Clutch Angle lbs. 25 Air Screwdrivers Accessories 27 Support Products/Workstations 29 Air and Electric Screwdrivers Accessories 31 Pulse Nutrunners and Screwdrivers Introduction/Product Overview 36 YE Series Torque Control Models Nm 38 Power-Pulse Plus TM Series Nm 40 Power-Pulse Shut-Off Series Nm 41 Cordless Battery Pulse Model Nm 42 Power-Pulse Models Nm 43 Air Nutrunners Introduction/Product Overview 45 Adjustable Precision Shut-Off Clutch lbs. 49 High Capacity Shut-Off Nm 51 Adjustable Cushion Clutch lbs. 52 Direct Drive/Stall Models Nm 54 D Series Angle Wrenches 9-60 Nm 57 D Series In-Line Tools 9-45 Nm 58 D Series Compact Angle Wrenches 9-60 Nm 59 D Series Compact In-Line Tools Nm 60 D Series Fixtured Tools 9-55 Nm 61 D Series Transducerized Fixtured Tools 9-60 Nm 64 Air Nutrunner Accessories 66 Clutch Spring Reference Guide 69 Drills Speed (rpm) Introduction/Product Overview 71 Production Drills , Production Angle Drills Precision Angle Drills Lightweight Riveters (BPM) 85 Tappers Maintenance Drills Drill Accessories 88 The new corporate and brand identity, introduced in 2000, is now being incorporated into product identification and packaging, as well as all communications. While most product photography in this catalog still reflects the previous symbol and logotype signature, you will soon see our new look on everything IR.

3 Page Electric Fastening Tools and System Introduction/Product Overview 89 Insight TM Fastening Control System 90 DC Electric Nutrunners Torque Range D Series Push-to-Start Models 9-30 Nm 95 D Series Pistol-Grip Models Nm 97 D Series Angle Wrenches Series Angle Wrenches Nm Series In-Line Tools Nm /450 Series Angle Wrenches Nm /450 Series In-Line and Angle Tools Nm 103 Fixtured Tools Nm 104 Additional Configurations 108 DC Tool Accessories 109 Electric Screwdrivers Introduction/Product Overview 111 VersaTec TM lbs. 112 VersaTec ESD lbs. 116 Precision Shut-Off Models lbs. 118 Control Modules and Vacuum Pump 120 Precision Shut-Off Cordless Models lbs. 120 Electric Screwdrivers Accessories 121 Expert TM Torque Analysis Systems Introduction/Product Overview 125 Sensor I Expert Wrench 126 ETA Series 128 Torque Testers 131 Assembly Tools Accessories (Please also see the IRAX Accessories catalog, Form G) 132 Model Number Index 133 Contact Information IBC Electric Fastening Tools/Systems Torque Analysis Systems IR Zimmerman Ergonomic Handling Systems Take full advantage of IR Assembly Solutions capabilities, and review our complete catalog of ergonomic handling systems (Form MHD55226), covering: Rail systems Arm systems Jib cranes Handling devices and solutions Balancers Torque reaction products Intelligent lifting devices Electric chain hoists 1

4 Introduction Production processes throughout industry are changing rapidly. Tolerances have tightened. The quest for efficiency brings almost constant reexamination in the best use of resources. Accuracy and precision in assembly and fastening operations have taken on new significance. These considerations are fast becoming the critical measure of product quality in a super-competitive global marketplace. Likewise, assembly technicians today are the key factors in ultimate product quality men and women who depend on resources that encourage and maximize the skills that they bring to their tasks. Today's assembly technicians deserve tools that contribute to quality of performance and quality of life. As a major worldwide supplier of assembly tools, systems, and accessories, Ingersoll-Rand is a valuable technology resource for your business. The Ingersoll-Rand assembly tool line covers virtually every application in the plant facility, from the most basic drill to award winning angle wrenches with precision torque control and electronic interfaces. But there is more to today's assembly function than the tools of the trade. Ingersoll-Rand is also an information resource for your business. By encouraging a complete review of the complex issues surrounding a rapidly changing marketplace, IR can assist in more effective and productive workplace configurations, as well as tool selections. For this reason, each section of this catalog begins with helpful details that should make easier, better choices. Your selection and purchase of assembly tools has a direct effect on process and product quality. Your decision can make a difference in improved efficiency, and in properly tightened fasteners. The real cost of assembly tools reflects the following considerations: Cost of acquisition Purchase price, as well as installation costs Cost of operation Power consumption Training for operators and service technicians Positive vs. negative ergonomics and safety factors Frequency of repair and time requirements Inventory of spare tools, replacement parts, and service parts Cost of related equipment Equipment specific to the tools of one manufacturer Cost of quality Quality control audit procedures Correction of improperly tightened fasteners Warranty claims Loyalty of satisfied customers vs. long-term effects of lost customers Cost of salvage Residual value of a tool or components Some of these considerations may seem obvious, while others are often difficult to identify or quantify. All contribute to the total cost of precision fastening. All reflect the new significance of assembly operations and processes. On the following page, The Forces at Work explores related issues of rising importance throughout industrial production the relationship between performance factors and human factors. Whatever the consideration, you can rely on your Ingersoll-Rand representative or distributor for expert consultation, as well as superior products. 2

5 The Forces at Work Highly sophisticated, mechanical products subject to rigid requirements of standardization and interchangeability. This is how a recognized industry authority described threaded fasteners. This is not a reference to advanced equipment designed for fastening or measurement functions, but a definition of the seemingly simple screws, bolts, and nuts on which the process is based. Tool users represent varying degrees of size and strength. They are tall. Small. Male. Female. Hand sizes, grip forces, and natural movements reflect a wide range of proportions. The tool is the link. Ingersoll-Rand considers this human performance aspect an essential element in all of its new product development activity in power tools. All of our recent and new designs reflect the extensive input of assembly technicians and production managers, as well as plant health and safety experts. There are many forces at work in the dynamic field of fastening and assembly. Critical tolerance joints. Standards of consistency for product quality and safety. Specification performance. Human performance. IR Assembly Solutions address the interaction of task, tool, and tool user... with a unique fusion of ergonomics and performance. Imagine the additional impact of precise fastening requirements and evaluation: Clamp loads and fastener tension Hard draw versus soft draw joints Stress and strain curves Yield points Bolt signatures and appropriate fastening methods All of these issues are addressed in the product sections which follow, and also in related materials available from Ingersoll- Rand. They represent the specification performance aspect of fastening and assembly. A very different, yet equally important set of forces is also at work. They represent the human factors, or ergonomics a widely and often too casually used term that describes the interaction of task, tool, and tool user. Every task in fastening and assembly is different. The size, the shape, the tolerance of the workpiece. The setting, the positioning, the process in the workplace. 3

6 High Performance Ergonomics User-oriented design with a difference you can measure. What distinguishes an ergonomically correct or enhanced tool from a pretender? How can you recognize form and function rather than mere cosmetics? Ingersoll-Rand has translated the linkage of tool, task, and tool user into a quantifiable factor of productivity improvement a concept called High Performance Ergonomics. It means more than just bringing performance and ergonomics together. It means bringing them to a whole new level. Our new Q2 Series of air fastening tools and drills is a perfect example. Every angle, every feature of the tools has been designed with the user in mind from shape to feel to control. This focus on realworld user input means that your operators can work longer comfortably, while reducing lost-time injuries and improving productivity and quality. The Q2 Series tools incorporate... Compact size Lightweight Even balance Two-finger triggers and contoured levers for reduced stress and greater distribution of grip force Low-force forward/reverse controls. TM But in the right hands, ergonomics means more than just comfort. While the carefully conceived external design of the Q2 Series provides the handling and balance necessary for control and quality, the uniquely engineered Q2 Series clutch delivers exceptional accuracy and consistency. Which means cycle #1 is exactly the same as cycle #65,345, which is exactly the same as cycle #1,000,843. And more efficient, high-output motors deliver greater torque at any given speed than competitive models, so your operators can cover more applications with fewer tools. Ergonomics Technologies Corporation, an independent firm advising a wide range of industries on workplace issues worldwide, has assessed the new Q2 Series, along with competitive products. Their evaluation involved tests for torque reaction, muscle effort, temperature conductivity of tool handles, total work performed, and an in-depth review of design details. They combined this analysis with actual on-site workplace subject testing and interviews, to add still more objective and subjective data to the findings. The comprehensive results then produced an overall ergonomic index. The Ingersoll-Rand Q2 Series tools achieved the highest ergonomic index for all configurations tested...pistol, straight and angle fastening tools, as well as pistol-grip drills. These results, coupled with substantial functional advancements 4

7 in precision, speed, and durability, demonstrate the class-leading value of the Q2 Series. High Performance Ergonomics superior design with a difference. IR offers ETC s objective ergonomics evaluation, training, and consulting services to customers, as one aspect of our High Performance Ergonomics Solutions initiative. It can be as simple and specific as a workplace evaluation or custom training module. Or as extensive as an assembly process redesign. And IR can offer complementary products from our growing portfolio for a comprehensive solution including IR Zimmerman ergonomic handling systems, and more. This focus on user-oriented design and workplace productivity is nothing new for IR. We ve earned five prestigious IDEA awards for excellence in product design from the Industrial Designers Society of America and Business Week magazine, for our Cyclone finishing tools, 2131 and 2080 impact wrenches, D Series fastening tools, and now, our Q2 Series tools. This recognition is a reflection of our drive to help you improve the quality of your products and processes. And our total range of solutions coupled with new asset management software, analysis tools, and other interface options will help you measure the difference we can make. Q2 Series Angle Nutrunner Ergonomic Index Q2 Atlas Copco Desoutter Cleco Uryu Q2 Series Pistol Screwdriver Ergonomic Index Q2 Desoutter Atlas M-H Uryu Cleco Atlas Copco Detailed results of ergonomics evaluations are available from your IR representative. 5

8 TouchSync TM Asset Management System TouchSync tracks your tools and other critical assets with a comprehensive, yet entirely portable solution! The TouchSync System from Ingersoll- Rand is a convenient, efficient method to monitor and manage your valuable investments in tools and other performance-critical assets. Its memory chip technology enables data storage in two places on the tool or asset itself, and in a database. The fast easy-to-use probe provides synchronization between the computer and the asset. This unique capability makes TouchSync entirely portable, storing real-time data on the tool or other asset on a continuous basis, and creating a permanent record that moves from line-to-line, facility-to-facility. This data collection feature is integrated into the design of the new Ingersoll-Rand Q2 Series assembly tools, and will be available for retrofit to other products in late It s a whole new way to gain control of your processes, with accurate information always readily available. TouchSync Capabilities The TouchSync System provides tracking on purchase information, asset location, calibration records, and service histories for your inventory. It enables you to effectively address issues such as return on assets and production capacity, as well as maintenance requirements and procedures. It operates with any computer using Windows 95, 98, NT, or 2000, equipped with a serial communications port and CD- ROM drive. The system presents seven easy-to-read screens for the purpose of transferring and displaying information. TouchSync System Elements The TouchSync System includes the following elements, for a quick, easy solution to asset management challenges: Software Ready for your use in a standard PCcompatible format. Probe Provides the link to your chip-equipped tools or other products. Red/green indicator lights on the computer screen serve as visual cues while data is being read and displayed. Also includes RJ-11 connector for serial port adapter. Serial Port Adapter Provides the link to a portable computer for data input and database storage. AC Power Adapter Powers the TouchSync System when data is being added to the chip on your tools or other products. 6

9 Query This feature allows the user to construct and perform a database search, based on a logical selection of parameters with up to three levels of criteria. Once the tools or assets with the specified criteria have been found, reports may be printed. Example: Find all tools with a calibration date between 5/5/00 and 5/5/01. About Displays the initial screen for the purpose of selecting language (English, Spanish, French, German, or Italian), the date format, the serial communications and the adapter style. Application Allows the user to enter location and operator data into the tool or asset, as well as the database, with space for description and comments. Service This function allows the user to add service data, covering a wide range of details, along with display of last service data. Calibration Provides fields for entering calibration parameters, references, and comments, while displaying old calibration data. Audit Enables user to perform a quick status check of the most recent information stored on the tool. Helpful for checking tool for correct location and application. Calibration and service dates that are past due will be displayed in red. New Tool This function performs one-time tool memory programming in three sections Manufacturer s Data (programmed at time of production for Q2 tools, or by first user for other retrofit products), Distributor Data, and Customer Data, involving information to be entered before the tool or asset is placed into use. While the Distributor and Customer data are changeable, the Manufacturer data is a permanent record. 7

10 Fastening Tools Air Fastening Tools The Ingersoll-Rand line of air fastening tools includes a full range of screwdrivers, featuring the new Q2 Series, as well as pulse nutrunners, including the YE Series with electronic torque monitoring. You ll also find an extensive selection of nutrunners, such as the awardwinning D Series angle wrenches with exclusive ergonomic design factors and available torque control systems. All IR air fastening tools deliver excellent torque accuracy and consistency, with the flexibility and options to suit just about any application. A Note About Q2 Series Model Information Q2 Series tools can be configured with an extensive range of specification options. You will note a Q2 Series Model Builder at the beginning of each product section, outlining how to create all available combinations. They are followed by performance specifications, and then actual model listings for other IR models, including examples of popular Q2 Series choices. 8

11 Fastening Tools Air Screwdrivers Diversity defines the Ingersoll-Rand line of screwdrivers for assembly applications. The extensive selection includes both air and DC electric power sources...straight, pistol-grip, and angle configurations... and four types of clutch designs, allowing a perfect match to job requirements. The trend throughout industry toward fastener reduction has created a concurrent demand for greater accuracy and precision in fastener performance. Now more than ever, your screwdrivers must deliver on heightened demands for quality and efficiency, as well as the user comfort and convenience that contribute to it. Air Fastening Tools The new Q2 Series fastening tools set new standards for ergonomic comfort, while exceeding global industry standards for performance and consistent, long term torque accuracy. The full line of pistol-grip, straight, and angle configurations reflects light weight, compact size, and easy accessibility for a variety of tasks. Pistol grip models are available with top or bottom air inlets, and interchangeable large and small handles. Straight models employ an egg-shaped housing for a natural fit, with a soft-grip surface overmolded on a composite core for a comfortable texture and temperature. Color-coded torque adjustment covers allow tool differentiation by torque setting or calibration date. Angle models share the contoured two-finger throttle and low-force, sliding forward/reverse control with all other Q2 models. Ingersoll-Rand's 41 Series air screwdrivers feature a unique Skinsulate grip surface on the handles and housings of all pistol and straight configurations. This soft coating forms an additional wall around the tool structure, insulating the operator's skin from cold metal while also minimizing the effects of vibration. The Skinsulate texture provides a superior grip surface, requiring less force and pressure during operation. In addition to the 41 Series, IR offers the popular 5 and 7 Series air screwdrivers, with ergonomic shapes, modular design, and convenient operating features. All IR air screwdrivers provide for external torque adjustments, with no tool disassembly required. General IR screwdriver accessories for both air and DC electric models complete the picture, and enable you to create a total system that optimizes the relationship of tool, task, and tool user. Choose from IR workstations and torque testers, and a variety of ergonomic equipment to create the ultimate workplace. With torque ranges from 1.6 -oz. to 130 -lb., and speed ranges from rpm, IR offers screwdrivers to meet all assembly needs. Consult the specifying guide and product listings that follow, and make your choice! 9

12 Air Screwdrivers Clutch Selections Selection of the appropriate clutch arrangement for your application is the first critical step in screwdriver specification. IR offers four basic types adjustable precision shut-off, adjustable cushion clutch, positive jaw, and direct drive. The following introduction, coupled with the "Types of Joints" table on the following page, will help you define your requirements. Adjustable Precision Shut-Off Clutch Designed for critical fastening applications involving plastics, composites, or metals that require precise torque control. Automatic shut-off reduces air consumption and torque reaction. PUSHROD MOTOR END CLUTCH SPRING CLUTCH ADJUSTING NUT SCREWDRIVER BIT Adjustable Cushion Clutch Steel balls rolling between indented plates provide smooth disengaging at preset torque while minimizing vibration to the operator. Very good general purpose torque limiting clutch. MOTOR END CLUTCH SPRING CLUTCH ADJUSTING NUT SCREWDRIVER BIT Positive Jaw Clutch Designed for applications where driving torque may exceed final seating torque as in wood and self-tapping applications. Applied torque is controlled by the operator and can be limited by regulating air line pressure. MOTOR END CLUTCH FACES (OPPOSING) SCREWDRIVER BIT Direct Drive Designed for soft pull applications in wood and other materials not requiring critical torque control. Applied torque is controlled by the operator and can be limited by regulating air line pressure. MOTOR END SCREWDRIVER BIT 10

13 Air Screwdrivers Clutch Selection Chart Types of Joints Free Running-Slam (Hard Drive) Compressing Gaskets (Soft Draw) Self-Tapping Screws Sheet Metal Screws Wood Screws Air Fastening Tools Select the Clutch to Fit Your Job Adjustable Precision Shut-Off Clutch Adjustable Cushion Clutch Positive Jaw Clutch Direct Drive TORQUE TURNS TORQUE TURNS TORQUE A TURNS B Resistance low at start Turning resistance Initial resistance high Starting torque builds Low resistance at start and during rundown but gradually increases as through tapping travel, until penetration made, builds gradually through peaks suddenly as bolt squeeze progresses to easing off until sudden then resistance slacks entire rundown until head seats. final turn. (B) or gradual (A) off until head seats. head seats. EXCELLENT for all screw BEST for all screw BEST for all screw EXCELLENT for all size Not recommended sizes where precise sizes where precise sizes except where screws not suitable if torque control is required. torque control is required. tapping torque exceeds tapping torque exceeds final torque. stripping torque. VERY GOOD for most VERY GOOD for most VERY GOOD for all screw GOOD for most screws FAIR for all screw sizes. screw sizes where torque screw sizes where torque sizes where tapping where final torque control is IMPORTANT. control is IMPORTANT. torque does not exceed exceeds tapping torque. final torque. FAIR for all sizes where GOOD for most screws GOOD where tapping VERY GOOD where sheets BEST for all screw close torque control is where close torque torque greatly exceeds are not aligned...good sizes. not required. control is not required. final torque. where tapping torque is higher than final torque. GOOD for all screw GOOD for large and Not recommended Not recommended GOOD for large and sizes in hands of medium screws must unless stripping torque unless stripping torque medium screws must experienced operators. be adjusted to run rather is considerably higher is considerably higher be adjusted to turn slowly for small screws. than tapping torque. than tapping torque. slowly for small screws. TORQUE TURNS TORQUE TURNS Screw Torque Guide Maximum Torque for Screws Torquing values for screws are offered as a guide. Tests were conducted on dry, or near dry, product. Fastener tension is held at a factor somewhat less than yield point. Screw Size Low Carbon Steel -lb. Nm 18-8 Stainless -lb. Nm Brass -lb. Nm Silicon Bronze -lb. Nm Aluminum 2024-T4 -lb. Nm 316 Stainless -lb. Nm Monel -lb. Nm / / / / Source: Fasteners published by Industrial Fasteners Institute. 11

14 Air Screwdrivers Adjustable Precision Shut-Off Clutch Features Torque range (soft draw) 3.0 to 100 -lb. Recommended for assembling where precise torque control is required Standard Equipment Clutch spring(s) 41 Series has the Skinsulate housing QP1T20S1 Accessories Pages 25-33, PA8TPQ4 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Adjustable Precision Shut-Off Clutch/Pistol-Grip Options Inlet Grip Inlet Electronics Location Size Style Q Pistol P Rev 1 Trigger Permit T Auto Shut-Off S 1 4" Quick Change 1 Top T Small A BSP B Dallas Chip D Push-to-Start P " Bit Finder 3 Trigger Start S mm Double End Quick Change " Double End Quick Change Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.79 kg 75 <2m/s in/211 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm 12

15 Adjustable Precision Shut-Off Clutch Model Specifications Includes examples of popular Q2 Series models Model Torque Range (Soft Draw) -lb. Nm Reversible Pistol Handle (Trigger Permit) Free Speed rpm Weight lb. Length Side to Center Distance Clutch Spring** QP1T28S L 16 QP1T28S L 16 QP1T20S L, M 16 QP1T20S1T* L, M 16 QP1T17S L, M 16 QP1T17S L, M 16 41PA16TPQ L, M 28 QP1T10S L, M, H 16 QP1T10S L, M, H 16 41PA10TPQ L, M, H 28 41PA8TPQ L, M, H 28 QP1T05S L, M, H 16 QP1T05S L, M, H 16 QP1T02S L, M, H 16 Reversible Pistol Handle (Push to Start) QP1P28S L 16 41PA24PSQ L 28 QP1P20S L, M 16 QP1P20S1T* L, M 16 QP1P20S L, M 16 QP1P17S L, M 16 41PA16PSQ L, M 28 QP1P10S L, M, H 16 41PA10PSQ L, M, H 28 41PA8PSQ L, M, H 28 QP1P05S L, M, H 16 Reversible Pistol Handle (Trigger Start) QP1S28S L 16 41PA24TSQ L 28 QP1S20S L, M 16 QP1S20S1T* L, M 16 QP1S20S L, M 16 QP1S17S L, M 16 41PA16TSQ L, M 28 QP1S10S L, M, H 16 41PA10TSQ L, M, H 28 41PA8TSQ L, M, H 28 CFM Air Fastening Tools Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 5 16" Heaviest * T = located at the end of the model number indicates top air inlet **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). Q4, S1 = 1 4" Quick Change Chuck S3 = Requires Bit Guide or Finder (See page 31 to select) 13

16 Air Screwdrivers Adjustable Precision Shut-Off Clutch Features Torque range (soft draw) 3.0 to 100 -lb. Recommended for assembling where precise torque control is required Standard Equipment Suspension bail Clutch spring(s) 41 Series has the Skinsulate housing Accessories Pages 25-33, 133 QS1P20S1 41SA10PSQ4 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Adjustable Precision Shut-Off Clutch/Straight Tool Performance Specifications (Push-to-Start Soft Joint) Performance Specifications (Lever Start and Lever Permit Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm 14 Inlet Style Options Electronics Q Straight S Rev 1 Lever Start L Auto Shut-Off S 1 4" Quick Change BSP B Dallas Chip D Push-to-Start P " Bit Finder 3 Lever Permit T mm Double End Quick Change " Double End Quick Change RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/224 mm 0.87 in/22 mm

17 Adjustable Precision Shut-Off Clutch Model Specifications Includes examples of popular Q2 Series models Model Torque Range (Soft Draw) -lb. Nm Reversible Straight Handle (Push to Start) QS1P28S L 16 QS1P28S L 16 QS1P20S L, M 16 QS1P20S L, M 16 QS1P17S L, M 16 QS1P17S L, M 16 41SA17PSQ L, M 30 QS1P10S L, M, H 16 QS1P10S L, M, H 16 41SA10PSQ L, M, H 30 41SA8PSQ L, M, H 30 QS1P05S L, M, H 16 QS1P05S L, M, H 16 QS1P02S L, M, H 16 Reversible Straight Handle (Lever Permit) QS1T28S L 16 41SA25LPQ L 30 QS1T20S L, M 16 QS1T20S L, M 16 QS1T17S L, M 16 41SA17LPQ L, M 30 QS1T10S L, M, H 16 41SA10LPQ L, M, H 30 41SA8LPQ L, M, H 30 QS1T05S L, M, H 16 QS1T02S L, M, H 16 Reversible Straight Handle (Lever Start) Free Speed rpm Weight lb. QS1L28S L 16 QS1L20S L, M 16 QS1L20S L, M 16 QS1L17S L, M 16 QS1L10S L, M, H 16 QS1L05S L, M, H 16 QS1L02S L, M, H 16 Length Side to Center Distance Clutch Spring** CFM Air Fastening Tools Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 5 16" Heaviest **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). Q4, S1 = 1 4" Quick Change Chuck S3 = Requires Bit Guide or Finder (See page 31 to select) 15

18 Air Screwdrivers Adjustable Cushion Clutch Features Torque range (soft draw) 3.0 to 110 -lb. Recommended for assembling that requires a torque limiting clutch Standard Equipment Clutch spring(s) 41 Series has the Skinsulate housing Accessories Pages 25-33, 133 QP1S17C1 5RALC1 41PC8TSQ4 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Cushion Clutch/Pistol-Grip Options Inlet Grip Inlet Electronics Location Size Style Q Pistol P Rev 1 Trigger Permit T Cushion Clutch C 1 4" Quick Change 1 Top T Small A BSP B Dallas Chip D Push-to-Start P " Bit Finder 3 Trigger Start S mm Double End Quick Change " Double End Quick Change Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.79 kg 75 <2m/s in/211 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm lbs/0.84 kg 75 <2m/s in/224 mm 0.58 in/14.7 mm 16

19 Adjustable Cushion Clutch Model Specifications Includes examples of popular Q2 Series models Model Torque Range (Soft Draw) -lb. Nm Free Speed rpm Weight lb. Length Side to Center Distance Clutch Spring** CFM Air Fastening Tools Reversible Pistol Handle (Trigger Start) QP1S28C L 16 QP1S28C L 16 QP1S20C L, M 16 QP1S20C1T* L, M 16 QP1S20C L, M 16 5RAKC L 17 41PC25TSQ L 20 5RALC L 17 5RALC L 17 7RALC L, M 27 QP1S17C L, M 16 QP1S17C L, M 16 41PC17TSQ L, M 20 QP1S10C L, M, H 16 QP1S10C L, M, H 16 41PC10TSQ L, M 20 7RAMC M, H 27 5RANC L, H 17 5RANC L, H 17 41PC8TSQ L, M, H 20 Reversible Pistol Handle (Trigger Permit) QP1T28C L 16 QP1T20C L, M 16 QP1T20C1T* L, M 16 QP1T17C L, M 16 QP1T10C L, M, H 16 Reversible Pistol Handle (Push to Start) QP1P28C L 16 QP1P20C L, M 16 QP1P20C1T* L, M 16 QP1P17C L, M 16 QP1P10C L, M, H 16 QP1P05C L, M, H 16 Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 1 4" L " 5 16" Heaviest " 5 16" Lightest *T = located at the end of the model number indicates top air inlet **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). Q4, S1 = 1 4" Quick Change Chuck S3 = Requires Bit Guide or Finder (See page 31 to select) 17

20 Air Screwdrivers Adjustable Cushion Clutch Features Torque range (soft draw) 3.0 to 110 -lb. Recommended for assembling that requires a torque limiting clutch Standard Equipment Suspension bail Clutch spring(s) Dead handle (Model 7RLMC1 & 5RLNC1) 41 Series has the Skinsulate housing Accessories Pages 25-33, 133 QS1P28C1 41SC8LTQ4 7RLMC1 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Cushion Clutch/Straight Tool Performance Specifications (Push-to-Start Soft Joint) Performance Specifications (Lever Start and Lever Permit Soft Joint) Options Electronics Q Straight S Rev 1 Lever Start L Cushion Clutch C 1 4" Quick Change BSP B Dallas Chip D Push-to-Start P " Bit Finder 3 Lever Permit T mm Double End Quick Change " Double End Quick Change RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm lbs/0.62 kg 75 <2m/s in/223 mm 0.87 in/22 mm RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm lbs/0.69 kg 75 <2m/s in/241 mm 0.87 in/22 mm Inlet Style 18

21 Adjustable Cushion Clutch Model Specifications Includes examples of popular Q2 Series models Model Torque Range (Soft Draw) -lb. Nm Free Speed rpm Weight lb. Length Side to Center Distance Clutch Spring** CFM Air Fastening Tools Reversible Straight Handle (Lever Throttle) QS1L28C L 16 QS1L28C L 16 QS1L20C L, M 16 QS1L17C L, M 16 QS1L17C L, M 16 QS1L10C L, M, H 16 QS1L10C L, M, H 16 41SC25LTQ L 20 5RLLC L 16 5RLLC L 16 7RLLC L, M 27 41SC17LTQ L, M 20 5RLNC L, H 16 5RLNC L, H 16 41SC10LTQ L, M 20 7RLMC M, H 13 41SC8LTQ L, M, H 20 Reversible Straight Handle (Lever Permit) QS1T28C L 16 QS1T20C L, M 16 QS1T17C L, M 16 Reversible Straight Handle (Push-to-Start) QS1P28C L 16 QS1P28C L 16 QS1P20C L, M 16 QS1P17C L, M 16 QS1P17C L, M 16 QS1P10C L, M, H 16 QS1P10C L, M, H 16 41SC25PSQ L 20 41SC17PSQ L, M 20 41SC10PSQ L, M 20 41SC8PSQ L, M, H 20 Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 1 4" L " 5 16" Heaviest " 5 16" Lightest *T = located at the end of the model number indicates top air inlet **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). Q4, S1 = 1 4" Quick Change Chuck C3, S3 = Requires Bit Guide or Finder (See page 31 to select) 19

22 Air Screwdrivers Positive Jaw Clutch Features Torque range (soft draw) 14 to 165 -lb. Recommended for assembling that requires more driving torque than final seating torque Standard Equipment Dead handle (Model 7RANP1 only) 41 Series has the Skinsulate housing Accessories Pages 25-33, 133 5RALP1 41PP25TSQ4 41SP10LTQ4 Model 50 psi -lb. Torque (Soft Draw)* Nm 90 psi -lb. Nm Free Speed rpm Weight lb. Length Side to Center Distance CFM Reversible Pistol Handle (Trigger Start) 5RAKP RALP PP25TSQ PP17TSQ RANP PP10TSQ RAMP PP8TSQ RANP Reversible Straight Handle (Lever Throttle) 41SP25LTQ SP17LTQ SP10LTQ SP8LTQ Q4, P1 = 1 4" Quick Change Chuck * Torque may be adjusted by varying the air pressure. Air Inlet: All Models 1 4" NPT. Size Hose Recommended: Series 41, 7, 5 16" All others 1 4". 20

23 Air Screwdrivers Direct Drive Features Torque range (soft draw) 14 to 120 -lb. Recommended for soft pull applications not requiring critical torque control Standard Equipment Suspension bail (for lever throttle models only) 41 Series has the Skinsulate housing Accessories Pages 25-33, 133 Air Fastening Tools QP1S10D1 41PD10TSQ4 41SD10LTQ4 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Direct Drive/Pistol-Grip Options Inlet Grip Inlet Electronics Location Size Style Q Pistol P Rev 1 Trigger Start S Direct Drive D 1 4" Quick Change 1 Top T Small A BSP B Dallas Chip D " Bit Finder mm Double End Quick Change " Double End Quick Change Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance max 1.8 max 18.6 max 1.39 lbs/0.63 kg 75 <2m/s in/150 mm 0.58 in/14.7 mm max 2.9 max 29.6 max 1.49 lbs/0.67 kg 75 <2m/s in/163 mm 0.58 in/14.7 mm max 3.4 max 34.6 max 1.49 lbs/0.67 kg 75 <2m/s in/163 mm 0.58 in/14.7 mm max 5.2 max 53 max 1.49 lbs/0.67 kg 75 <2m/s in/163 mm 0.58 in/14.7 mm max 9.8 max 100 max 1.49 lbs/0.67 kg 75 <2m/s in/163 mm 0.58 in/14.7 mm max 9.1 max 92.5 max 1.49 lbs/0.67 kg 75 <2m/s in/163 mm 0.58 in/14.7 mm 21

24 Air Screwdrivers Direct Drive Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Direct Drive/Straight Tool Options Electronics Q Straight S Rev 1 Lever Start L Direct Drive D 1 4" Quick Change BSP B Dallas Chip D " Bit Finder mm Double End Quick Change " Double End Quick Change Performance Specifications (Push-to-Start Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Distance max 1.8 max 18.6 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm max 2.9 max 29.6 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm max 3.4 max 34.6 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm max 5.8 max 58.9 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm max 9.8 max 100 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm max 9.1 max 92.5 max 1.33 lbs/0.60 kg 75 <2m/s in/241 mm 0.87 in/22 mm Inlet Style Direct Drive Model Specifications Includes examples of popular Q2 Series models Model 50 psi -lb. Torque (Soft Draw)* Nm 90 psi -lb. Nm Free Speed rpm Weight lb. Length Side to Center Distance CFM Reversible Pistol Handle (Trigger Start) QP1S28D QP1S17D QP1S10D RAKD RALD PD25TSQ PD17TSQ RAND RALD PD10TSQ PD8TSQ Reversible Straight Handle (Lever Throttle) QS1L28D QS1L17D SD25LTQ SD17LTQ SD10LTQ SD8LTQ Q4, D1 = 1 4" Quick Change Chuck * Torque may be adjusted by varying the air pressure. Air Inlet: Series 3, 1 8" NPT. All others 1 4" NPT. Size Hose Recommended: Series 41, 7, 5 16". All others 1 4". 22

25 Air Screwdrivers (Angle) Adjustable Precision Shut-Off Clutch Features Torque range (soft draw) 3.5 to 130 -lb. Recommended for assembling where precise torque control is required Standard Equipment Suspension bail Clutch spring(s) Accessories Pages 25-33, 133 Air Fastening Tools QA1L18S9L 41AA9LTH4 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Adjustable Precision Shut-Off Clutch/Angle Screwdriver Inlet Style Options Electronics Q Angle A Rev 1 Lever Start L Auto Shut-Off S 1 4" Quick Change Large L BSP B Dallas Chip D (large head only) " Wire Detent Hex Bit Holder (large head only) Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm 23

26 Air Screwdrivers (Angle) Adjustable Precision Shut-Off Clutch Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Adjustable Precision Shut-Off Clutch/High Torque Angle Screwdriver Options Electronics Q Angle A Rev 1 Lever Start L Auto Shut-Off S 1 4" Quick Change 1 Large XL BSP B Dallas Chip D " Wire Detent Hex Bit Holder 9 Inlet Style Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/1.02 kg 75 <2m/s in/329 mm 0.52 in/13 mm 1.34 in/34 mm lbs/1.02 kg 75 <2m/s in/329 mm 0.52 in/13 mm 1.34 in/34 mm Adjustable Precision Shut-Off Clutch Model Specifications Includes examples of popular Q2 Series models Model Reversible Angle (Lever Start) Torque Range (Soft Draw) -lb. Nm QA1L18S1L L, M 16 QA1L18S9L L, M 16 QA1L12S1L L, M 16 QA1L12S9L L, M 16 QA1L08S9L L, M, H 16 QA1L08S1L L, M, H 16 QA1L05S9L L, M, H 16 QA1L05S1XL L, M 16 QA1L02S1L L, M, H 16 QA1L02S1XL L, M 16 41AA24LTH L 31 41AA16LTH L 31 41AA9LTH L, M 31 41AA6LTH L, M, H 31 **Clutch Spring: L = Light, M = Medium, H = Heavy. S9L, S5L, S9XL = Requires standard 1 4" hex detented shank bit H4 = Requires standard 1 4" hex insert bit S1L, S1XL = 1 4" quick change Square drive tools available see Air Nutrunners section (page 45) Free Speed rpm Weight lb. Length Angle Head Side to Center Height to Base of Bit Clutch Spring** CFM 24

27 Screwdrivers (Angle) Adjustable Cushion Clutch Features Torque range (soft draw) 3.5 to 110 -lb. Recommended for assembling that requires a torque limiting clutch Air Fastening Tools Standard Equipment Suspension bail Clutch spring(s) 5RLN2C3 QA1L18S9L Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Cushion Clutch/Angle Screwdriver Inlet Style Options Electronics Q Angle A Rev 1 Lever Start L Cushion Clutch C 1 4" Quick Change 1 Large L BSP B Dallas Chip D " Wire Detent Hex Bit Holder Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm 25

28 Screwdrivers (Angle) Adjustable Cushion Clutch Adjustable Cushion Clutch Model Specifications Includes examples of popular Q2 Series Models Model Reversible Angle (Lever Start) Torque Range (Soft Draw) -lb. Nm Free Speed rpm Weight lb. QA1L18C9L L, M 16 QA1L18C1L L, M 16 QA1L12C1L L, M 16 QA1L12C9L L, M 16 QA1L08C1L L, M, H 16 QA1L08C9L L, M, H 16 QA1L05C9L L, M, H 16 QA1L02C1L L, M, H 16 5RLK2C L, H 16 5RLL2C L, H 16 5RLN2C L, H 16 Length Angle Head Side to Center Height to Base of Bit Clutch Spring** CFM Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 1 4" L " 5 16" Heaviest C3, C9L = Requires standard 1 4" hex detented shank bit C1L = 1 4" quick change **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa) Square drive tools available see Air Nutrunners section (page 45) 26

29 Air Screwdrivers Accessories Please also see the IRAX Accessories catalog, Form G Description Q2 Series Part Number Series 41 Part Number Series 5 Part Number Series 7 Part Number Air Fastening Tools Bits and Bit Guides (See pages 34-41) Hand Grip (for Straight Models only) STD Horizontal Hanger (for Pistol Models only) TRP-A365 IR RA-A366 7RA-A366 Dead Handle None IR N-A48 R1A-A48 Dead Handle Adapter (two required for above) None 5A-49 7A-49 31" Exhaust Hose 3RL-284 IR46490 (hose) IR46477 (clip) Piped-Away Exhaust Kit (Straight Models only) LG1-K284 5L-K184 7L-K284 Comfort Grip (Straight Lever) STD New CG-5RL CG-7RL Comfort Grip (Straight Push-to-Start) STD Skinsulate Comfort Grip (Pistol) Small TRP-40-1 Housing CG-5RA CG-7RA Top Air Inlet Kit (use with Push-to-Start Auto Shut-Off only) STD IR48995 Suspension Bail (Straight Models only) 7L-365 IR RL-365 7L-365 Color Differentiating Components for Q2 Fastening Tools Part Number Color Clutch Housing Adjustment Cover (for Q2 Angle Nutrunners) TRL Gold TRL Red TRL Blue TRL Green TRL Lime Green Pistol Buttplate (for Q2 Pistol Fasteners) TRP-B-R Orange TRP-B-G Green TRP-B-B Blue TRP-B-Y Light Grey Flanged Adjustment Cover (for Q2 In-Line Fasteners) TRH R Orange TRH G Green TRH B Blue TRH Y Light Grey Non-Flanged Adjustment Cover (for Q2 In-Line Fasteners) TRH R Orange TRH G Green TRH B Blue TRH Y Light Grey Clutch Housing Adjustment Cover Pistol Buttplate Flanged Adjustment Covers 27

30 Air and Electric Screwdrivers Accessories Ergo-Grip TM and Bio Brace TM Give your assembly tool operators the comfort advantage... Both of these accessories enhance operator comfort by allowing the operator to reduce grip pressure Soft, resilient foam coating. More consistent torque output is achieved by encouraging completion of the tool shut-off cycle Ingersoll-Rand Screwdrivers Series & Speed Series 3 (1650 RPM or less) SEG3A-lR Series 3 (over 1650 RPM) SEG3A-lR Series 41 (1700 rpm or less) SEG4-IR SBB4-AR41 Series 41 (over 1700 rpm) SEG4H-IR VersaTec (all speeds) (See product information on page 112) SBB4-VS Replacement Foam Grip Kit Part No. SEG3-CGK Part No. SEG3A-CGK Part No. SEG4-CGK Ergo-Grip Part No. Bio Brace Part No. For Series SEG3 For Series SEG3A For Series SEG4 Ergo-Grip TM Rotating against a spring mechanism, the Ergo-Grip modifies start-up and shutoff reaction experienced by the operator. Provides a flange which enables the operator to apply axial pressure through the heel of the hand. Easy to install unscrew the clutch housing, slip on the Ergo-Grip, and reattach the clutch housing. Bio Brace TM The Bio Brace modifies start-up and shut-off reaction force experienced by the operator. Rotating against a padded lever, torque reaction is referred to the operator s arm. Eliminates need for a dead handle, freeing the operator s other hand. Provides a flange which enables the operator to apply axial pressure through the heel of the hand. 28

31 Air and Electric Screwdrivers Support Products/Workstations Please also see the IRAX Accessories catalog, Form G Parallel Torque Arms (maximum weight 10 lbs.) IRBP3-E30 Features/Benefits Air Bias Support System Air adjustment by mini-regulator with air cylinder, for proper positioning of different size tools Eliminates the clumsy spring adjustment of competitive models Tool positioning is effortless Parallel Arm Torque Absorber Absorbs torque reaction up to 120 lbs. Increases torque repeatability through shift changes by reducing operator influence on fastener Keeps tools off the floor Steel & Aluminum Construction Anodized finish Lightweight Heavy duty for high volume production Corrosion resistant Auto-Orientation System Tool fixture is designed to allow constant perpendicular orientation of the tool, which ensures proper fastener alignment Air Fastening Tools Model Number Size (Length) Tool Use Torque Absorber Accessories Bench clamp for mounting arm in place IRBP3-N30 30" Air Yes IRBP3-E30* 30" Electric Yes *Includes clamps to fit high torque Delvo (49380) & VersaTec ( ) tools. 45 mm (1.75 in) 82 mm (3.25 in) Dimensions 15" (381 mm) B18-02-FKG0-28 Filter/Regulator ( 1 4") 39" (991 mm)* 32.5" (826 mm) 27" (686 mm)* 15"-22"** ( mm) 16" (406 mm)* L18-02-LK00-28 Lubricator ( 1 4") 8.8" (223 mm) * Measurements taken with base at extended height. ** Adjustable between 15" and 22". Base Max. Radius M Radius 30" Arm 9.5" (241 mm) m 34" (864 mm) max. IR49541 Swivel Mount Kit Grip and Angle Tools (adapts pistol to the workstation) Please also see the IR Zimmerman Ergonomic Handling Systems catalog (Form MMD55226) for a full range of workplace ergonomic accessories. Please see pages for product information on IR Electric Screwdrivers. 29

32 Air and Electric Screwdrivers Support Products/Workstations Single Arm Workstations (maximum weight 15 lbs.) IRBS3-N30 (hose, FRL and balancer not included) Model Number IRBS2-NO 24" Air No IRBS2-N24 24" Air Yes IRBS2-EO 24" Electric No IRBS2-E24* 24" Electric Yes IRBS3-NO 30" Air No IRBS3-N30 30" Air Yes IRBS3-EO 30" Electric No IRBS3-E30* 30" Electric Yes *Includes clamps to fit high torque Delvo & VersaTec models. IRBS3-E0 Size (Length) Tool Use Torque Absorber Features/Benefits Steel Construction with E-Coat Lightweight but durable for continuous duty Corrosion resistant Flexible Your choice of 30" or 24" lengths for electric or air tools Balancer Hanger All arms are equipped with a roller mounted balancer hanger for smooth motion of the tool Electric Cord Clamp Kit Standard with appropriate models Options Single Arm Torque Absorber Telescoping torque arm improves flexibility. Eliminates torque reaction from the tool IR " IR " Accessories Balancers choice of balancers 7 8 to lb. = BLD1 2 to 4 lb. = BLD2 4 to 6 lb. = BLD3 B18-02-FKG0-28 Filter/Regulator ( 1 4") Dimensions 762 mm (30 in) Arm 610 mm (24 in) Arm TOP ROLLER ASSEMBLY Max. Radius 610 mm (24 in) Arm: 208 mm (8.5 in) Minimum 625 mm (25.5 in) Maximum M Radius 760 mm (30 in) Arm: 305 mm (12 in) Minimum 825 mm (32.5 in) Maximum L18-02-LK00-28 Lubricator 1067 mm (42 in) Bench Clamp Electric Tool Clamp (Delvo) Electric Tool Clamp (VersaTec) 57 mm sq. (2.25 in) center distance for 6.4 mm (1/4") Bolt 45 mm (1.75 in) 82 mm (3.25 in) 1" 76 mm sq. (3 in) 51 mm (2 in) mm (1 in)

33 Air and Electric Screwdrivers Accessories Please also see the IRAX Accessories catalog, Form G Standard 1 4" Hex Detented Shank Bits and Non-Rotating Finders For use with all screwdriver models ending with a 3 Dimension below Air Fastening Tools Selection Guide Finder Detented Shank Bit Screw Size Bit and Finder Length B Flat or Oval Round Fillister Pan Binding Truss For Slotted Head Screws /16" Bit XF164 XF164 XF164 XF164 XF164 Finder F164F1 F164F1 F164F1 F164F1 F164F1 3" Bit XF244 XF244 XF244 XF244 XF244 Finder F244F F244F F244F F244F F244F /16" Bit XF165 XF165 XF164 XF165 XF165 XF165 Finder F165F1 F165F1 F164F1 F165F1 F165F1 F165F1 3" Bit XF245 XF245 XF244 XF245 XF245 XF245 Finder F244F /16" Bit XF166 XF165 XF165 XF166 XF166 XF166 Finder F166F1 F165F1 F165F1 F166F1 F166F1 F166F1 3" Bit XF246 XF245 XF245 XF246 XF246 XF246 Finder F246F F246F F246F F246F /16" Bit XF167 XF166 XF165 XF167 XF166 XF167 Finder F167F1 F166F1 F165F1 F167F1 F166F1 F167F1 3" Bit XF247 XF246 XF245 XF247 XF246 XF247 Finder F247F F246F F247F F246F F247F /16" Bit XF168 XF167 XF166 XF168 XF167 XF168 Finder F168F1 F167F1 F166F1 F168F1 F167F1 F168F1 3" Bit XF248 XF247 XF246 XF248 XF247 XF248 Finder F248F F247F F246F F248F F247F F248F /16" Bit XF168 XF168 XF168 XF168 XF169 XF1610 Finder F168F1 F168F1 F168F1 F168F1 F169F1 F1610F1 3" Bit XF248 XF248 XF248 XF248 XF249 XF250 Finder F248F F248F F248F F248F F250F /16" Bit XF1610 XF169 XF169 XF1610 XF1610 XF1612 Finder F1610F1 F169F1 F169F1 F1610F1 F1610F1 F1612F1 3" Bit XF250 XF249 XF249 XF250 XF250 Finder F250F F250F F250F /16" Bit XF1612 XF1612 XF1610 XF1612 XF1612 Finder F1612F1 F1612F1 F1610F1 F1612F1 F1612F1 3" Bit XF2512 XF2512 XF250 XF2512 XF2512 Finder F2512F F2512F F250F F2512F F2512F /16" Bit XF1612 XF1610 XF2445 Finder F1612F1 F1610F1 3" Bit XF2512 XF250 XF1645 Finder F2512F F250F F1645F1 Bit and finder dimensions on page

34 Air and Electric Screwdrivers Accessories Standard 1/4" Hex Detented Shank Bits and Non-Rotating Finders For use with all screwdriver models ending with a 3 Finders for 41 Series screwdrivers are located in the parts bulletin See dimensions below Bit Part Number Bit and Finder Dimensions XF F164F1.22 XF F165F1.25 XF F166F1.28 XF F167F1.31 XF F168F1.34 XF F169F1.38 XF F1610F1.41 XF F1612F1.47 XF F1645F1.20 XF F244F.22 XF F246F.28 XF F247FF.31 XF F248F.34 XF F250F.41 XF F2512F.47 Selection chart on page 31 Bit Dia. A Blade Thickness D Finder Part Number Screw Head Opening C Bits with Rotating Finders for Use with All Screwdrivers Round Head Machine Screw Size Part Number 1/4" Hex Shank Bits No. 6 No. 8 No. 10 No. 12 XR306 XR308 XR3010 XR

35 1/4" Hex Shank Insert Bit Holders For use with all screwdriver models Air Fastening Tools A Type of Bit Holder Part Number B Bit Holder Magnetic M631-4 Non-Magnetic RX Insert Bit Part Number Length Point Size Round Head Flat or Oval Head Binding Machine Head and Pan Head Fillister Machine Head Truss Head 1/4" Hex Shank Insert Bits A B For Phillips Head For Pozidriv Head XPB071 1 No. 1 2, 3, 4 2, 3, 4 2, 3, 4, 5 2, 3, 4 2, 3, 4, 5 XPB072 1 No. 2 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 10 5, 6, 8, 10 6, 8, 10 XPB073 1 No to 1 4" 12 to 1 4" 12 to 1 4" 12 to 1 4" 12 to 1 4" XPZB071 1 No. 1 2, 3, 4 2, 3, 4 2, 3, 4, 5 2, 3, 4 2, 3, 4, 5 XPZB072 1 No. 2 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 10 5, 6, 8, 10 6, 8, 10 XPZB073 1 No to 1 4" 12 to 1 4" 12 to 1 4" 12 to 1 4" 12 to 1 4" 1/4" Hex Detented Shank Socket Drivers and Sockets For use with all screwdriver models Size of Square Drive Socket Drivers Socket Driver Part Number and Length A 2" 4" Power Hex to Square Adapters Power Hex to Square Adapters are used to furnish a square drive when inserted into a hex quick change chuck. They are furnished to fill applications where a driver extension is needed. Hex Magnetic Socket for Self-Tapping Screws Part Number Hex Socket Part Number Sockets 1/4" Square Drive 3/8" Square Drive Screw and Nut Size Chart 6906PKM 6906H 2, 3 3, 4, PKM 6908H 4 6, PKM 6910H 7210H 5, 6 10, PKM 6911H 7211H PKM 6912H* 7212S* 7212H " PKM 6914H 7214S* 7214H 12, 1 4" PKM 6916H 7216S* 7216H 5 16" 1 2 *Availability subject to prior sale. Square Socket Part Number Hex Socket Part Number Hex and Square Machine Screw Nuts Hex Head Machine and Cap Screws Distance Across Flats 7218S* 7218H 5 16" 3 8" S* 7220H 3 8" 7 16"

36 Air and Electric Screwdrivers Accessories Standard 1/4" Hex Detented Shank Bits For use with all screwdriver models A B C Round Head Flat or Oval Head Binding Machine Head and Pan Head Fillister Machine Head Truss Head Point Size Bit Part No. and Length " 2 3 4" 3 1 2" 6" A B C For Phillips Head For Pozidriv Head For Reed and Prince Head 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4, 5 No. 1 XP161 XP221 XP281 XP481 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 10 5, 6, 8, 10 6, 8, 10 No. 2 XP162 XP222 XP282 XP to 5 16" 12 to 1 4" 12 to 1 4" 12 to 5 16" 12, 1 4" No. 3 XP163 XP223 XP283 XP483 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4, 5 No. 1 XPZ161 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 9, 10 5, 6, 7, 8, 10 5, 6, 8, 10 6, 8, 10 No. 2 XPZ to 5 16" 12 to 1 4" 12 to 1 4" 12 to 5 16" 12, 1 4" No. 3 XPZ163 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4, 5 No. 1 XRP161 D Cap Screws Safety Set Screws Hex Across Flats (AF) Bit Part Number D For hex Socket Head 2, HX1325 4, HX HX " 1 8 HX HX " 5 32 HX ", 3 8" 3 8" 3 16 HX " 7 32 HX " 1 4 HX

37 Bit Guide For use with all pistol and lever screwdriver models ending with a 3 Point Size Part Number Advantages Increased torque accuracy Decreased bit run out Decreased workpiece damage Decreased bit wobble Air Fastening Tools For use with bit lengths " and 2 3 4" No. 1 Point 5RA-P730-1 No. 2 Point 5RA-P730-2 No. 3 Point 5RA-P730-3 Square Drive to Hex Adapters 1/4" Hex Shank Socket Driver Part Number A Part Number Socket HD HS8 1 4 HD HS A B mm Sockets and Socket Drivers For Hex Head Self-Tapping Screws For driving hex head, self-tapping screws. The Driver takes a long bearing in the Socket, leaving only enough depth of opening on the opposite end to engage the full thickness of the screw head. The Socket is pinned to the Driver and when worn, may be removed and turned end for end on the Driver, thus doubling the normal life of the Socket. 35

38 Air Fastening Tools Pulse Nutrunners/Screwdrivers The line includes the YE Series, which adds electronic torque control capabilities for torque-critical applications, as well as the compact, comfortable Power-Pulse Plus models, and performance-proven Power-Pulse tools. The model range includes shut-off and cordless batterypowered versions as well. The shut-off models share all of the advantages of the Power-Pulse line, along with automatic shut-off capability: Twin blade pulse mechanism delivers two instantaneous, balanced pulses for higher output torque and faster rundown speed. Two speed trigger provides slow speed for precise, gradual starts, as well as high speed for fast rundown. Excellent power-to-weight ratios for more comfortable, convenient operation. Easy, external hex wrench torque adjustments, without disassembling the tool or removing it from the production line. Superior cooling system for long mechanism life. Power-Pulse shut-off models also share many parts and components with the rest of the line, and require only one repair jig fixture. Ingersoll-Rand pulse tools meet the new demands of assembly operations with high speed rundown of fasteners, exceptional accuracy and consistency in torque delivery, and operator-oriented design. A unique hydraulic impulse mechanism driven by an air motor applies torque to fasteners with a degree of control not possible in conventional tools. The result is precision fastening, with virtually no over-torquing in critical applications. Plus, tool users benefit from the added pluses of reduced transmission of torque reaction and vibration, as well as improved balance and quiet operation. Air power with a unique hydraulic mechanism Ingersoll-Rand pulse nutrunners and screwdrivers deliver superior torque control and repeatability for a variety of demanding assembly applications. 36

39 When properly adjusted, the shut-off function provides outstanding torque repeatability, making it virtually impossible to overtorque with shut-off models. This means fewer stripped and broken fasteners, and increased productivity with reduced scrap and rework. The Power-Pulse models are quiet (most operate below 83 dba), and offer excellent value. Joint rate is the most significant factor that should be considered when recommending a pulse tool. The difference between a hard slam and a soft draw is significant for a pulse tool. The hard slam torque range that Ingersoll-Rand shows for a fastener is reached at a maximum of 30 rotation from hand tight. The soft draw torque range is reached at a minimum of 180 rotation from hand tight before tool shuts off. About Pulse Tools... The impulse mechanism operates by means of a pressure differential, which is developed through the mechanism s. rotation around the drive shaft and blade When the pulse cycle begins, the blade maintains constant contact with the inner wall of the cylinder during the rotation of the outer mechanism. The fluid pressure is equal on each side of the drive shaft. By the time the mechanism has rotated 90, both the blade and the front face of the drive shaft are in contact with the inner wall of the cylinder. At this point, the fluid on the right side of the drive shaft is becoming compressed by the mechanism s rotation. The compression is what converts the inertia of the rotating mechanism into a torque impulse on the drive shaft, and ultimately to the fastener. The degree of compression and impulse is controlled by the hex adjustment screw. The adjustment of this screw controls the amount of hydraulic fluid that is allowed to bypass the compression stage, thus increasing or decreasing the inertia transferred, and consequently the tool s torque output as well. Air pressure can move the torque up or down. Decreasing the air pressure not only lowers the torque range but also increases the life of the pulse mechanism. Air pressure should not be lowered to any less than psi, as levels below this can decrease the torque accuracy. Increasing the air pressure to above 100 psi is also not recommended. This can decrease the life of the mechanism and the motor. Air Fastening Tools 37

40 YE Series Torque Control Pulse Tools Ingersoll-Rand has combined the power and ergonomics of pulse tools with an accurate, convenient electronic interface to create the YE Series a productivity enhancement for torque-critical assembly applications. The tools provide an excellent power-to-weight ratio, as well as accurate torque repeatability and speed, with minimal noise, vibration, and torque reaction. Plus, the transducer and controller provide visible and audible cues to the operator on fastening performance, along with a full range of documentation capabilities for quality assurance. The advantages of the YE Series package: Tools Twin blade pulse mechanism for compact size, low weight Minimal noise, vibration and reaction for operator comfort Patented cooling system reduces maintenance, extends life Adjustable pulse mechanism provides greater versatility Integral audible signal helps operator focus attention on the fastening operation Outboard solenoid valve reduces tool weight, enhances operator convenience Transducer/Controller Strain gauge is located on tool anvil close to the socket for a more accurate measurement of torque Non-contacting pick-up reduces signal noise, improving torque repeatability Calibration programming is fast and easy A Full Range of Programmable Features The YE Series package provides a host of capabilities: Torque readout for fastening confirmation Solenoid valve shut-off for accuracy Fastener count for complete production records Group control and selection with multiple parameters for maximum flexibility Visual, audible, and electronic output signals for torque value, over, under, OK, group finish, and slow/fast errors Serial (RS232) and parallel ports, and inputs/outputs for PLC process control and documentation The YE Series package is perfect for tightening threaded fasteners where accuracy is essential. It can also be used to provide the signals or data required for quality assurance, reporting and statistics, assembly line control, or verification systems. The YE Series is already delivering productivity benefits and torque accuracy in the following applications: Automotive final assembly powertrain components/subassemblies chassis Construction equipment Lawn and garden equipment Locomotive Motorcycle/bicycle Golf cars/utility vehicles Furniture/seating General machinery Consult your Ingersoll-Rand representative or distributor today, and improve your applications with the YE Series. Outboard Solenoid Valve 38

41 YE Series Specifications Min Max Free Typical Spindle Weight Spindle Model Torque Torque Speed Length Bolt Off-Set less socket Size Number Nm/ft. lbs. Nm/ft. lbs. rpm mm/ Capacity mm/ kg/lb. Pistol-Grip YEX-120A 3.5/ / /8.8 M5-M6 23.5/ /3.2 1/4" QC YEX / / /8.7 M5-M6 23.5/ /3.2 3/8" YEX-150A 4.9/3.6 15/ /8.8 M5-M6 23/ /3.2 1/4" QC YEX /4.0 18/ /8.7 M5-M6 23/ /3.2 3/8" YEX-501A 15/ / /8.9 M6-M8 26.5/1.04 2/4.4 1/4" QC YEX / / /9.2 M6-M8 26.5/1.04 2/4.4 3/8" YED-60A 22/ / /8.8 M6-M8 23/ /3.3 1/4" QC YED-60 25/ / /8.7 M6-M8 23/ /3.3 3/8" YED-70 34/25 70/ /9.4 M8-M10 26/ /4.5 3/8" YEX / / /9.7 M8-M / /4.9 3/8" YEX / / /10.1 M / /5.9 1/2" YED-90 54/ / /9.8 M10-M / /5.4 1/2" YEX / / /10.5 M10-M12 34/ /7.7 1/2" YEX / / /10.9 M12 39/ /9.0 1/2" YEX /90 284/ /12.2 M16 40/ /14.1 3/4" YED / / /12 M / /15 3/4" Straight Handle YEX-120SA 3.6/ / /10.5 M5-M6 31/ /2.6 1/4" QC YEX-120S 4.0/3.0 8/ /10.5 M5-M6 31/ /2.6 3/8" YEX-150SA 4.9/3.6 15/ /10.9 M5-M6 23/ /3.2 1/4" QC YEX-150S 5.4/4.0 18/ /10.8 M5-M6 23/ /3.2 3/8" YEX-300SA 7.8/5.8 20/ /12.3 M6 27/ /4.0 1/4" QC YEX-300S 8.8/6.5 22/ /12.3 M6 27/ /4.0 3/8" YEX-500SA 11/8.1 37/ /13.2 M6-M8 27/ /4.6 1 /4" QC YEX-500S 13/9.6 41/ /13.1 M6-M8 27/ /4.6 3/8" YEX700S 20/ / /13.1 M8 27/ /5.1 3 /8" Air Fastening Tools Controllers Model Tool Size Number Connections Configurations W x H x D Weight Power mm. kg/lb. YETC-200ETB x 110 x kg/ VAC YECT-200ETB x x 110 x kg/ VAC YECT-200ETF x 110 x kg/ VAC Controllers include 10 meter tool cable, solenoid valve, air regulator, tool hose and fittings. 39

42 Power-Pulse Plus Series Nutrunners/Screwdrivers Features Torque range 13 to 96 Nm Model range includes new shut-off versions (45PS3, 45PSQ1, 55PS3, 55PSQ1, 70PS3, 90PS4) Accessories EQ106S-365 EQ106P-365 Suspension bail (fits 45P3, 45PQ1, 55P3, 55PQ1, 60P3, 60PQ1) Split-ring suspension bail (fits 70P3, 90P4) 55PS3 (Shut-Off Model) 60P3 70P3 Power-Pulse Shut-Off Models Model Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm Weight lb. Length Side to Center 45PS3 10, /8" 12 45PSQ1 10, (QC)* 12 55PS3 7, /8" 15 55PSQ1 7, (QC)* 15 70PS3 6, /8" 17 90PS4 6, /2" 18 Square Drive CFM Power-Pulse Plus Models Model Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm 45P /8" 12 45PQ /4" hex 12 55P /8" 12 55PQ /4" hex 12 60P /8" 14 60PQ /4" hex 14 70P /8" 14 90P /2" 16 * Quick Change drive has 1 /4" hex size. Note: Torque ranges are provided as a guide only. Actual torque output will depend on joint type, air pressure, and type of accessories used. Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm Weight lb. Length Side to Center Square Drive CFM 40

43 Power-Pulse Shut-Off Nutrunners Features Torque range (pistol-grip models) 14 to 190 Nm Air Fastening Tools Accessories Rubber boot covers: (Protects tool and workpiece) 500PS3-2 (500PS3) 700PS3-2 (700PS3) 900PS4-2 (900PS4) 1100PS4-2 (1100PS4) 1900PS4-2 (1900PS4) Split-ring suspension bail (fits models on this page) EQ106P P 900PS4 500PS3 1900PS4 Model Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm Reversible Pistol Handle (Trigger Start) Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm 500PS / PS / PS / PS / PS /2 18 Performance figures are at 90 psi (620kPa). All tools have 1 4" NPT inlet and should use 3 8" air hose. Torque ranges should be used as a guide only. For best performance, use tools at mid-torque range. Final torque may vary depending on air pressure and type of joint. Soft Draw is based on fastener being hand tight and then tightened with no less than 180 rotation of the fastener. Hard Slam is based on fastener being hand tight and then tightened to full torque with no more than 30 rotation of the fastener. Weight lb. Length Side to Center Square Drive CFM 41

44 Power-Pulse Shut-Off Cordless Battery Pulse Model Features Torque range 8.1 to 19 Nm Standard Equipment 9.6 Volt, 2000 ma battery pack BP10PQK-UL 1 4" hex drive quick change kit includes BP10PQ1 Impulse tool, BP10P3-950 extra battery pack, BP10P3-951-UL 1 hour charger BP10PK2-UL 3 8" square drive kit Optional Equipment includes BP10P3 Impulse tool, BP10P3- Boot (BP10P-32) 950 extra battery pack, BP10P3-952-UL 9 minute charger Accessories BP10P3-951-UL 1 hour charger BP10PQK2-UL 1 4" hex drive quick change kit includes BP10PQ1 Impulse BP10P3-952-UL 9 minute charger tool, BP10P3-950 extra battery pack, BP10P3-952-UL 9 minute charger BP10PK-UL 3 8" square drive kit includes BP10P3 Impulse tool, BP10P3- Kits for Canada utilize CSA suffix, 950 extra battery pack, BP10P3-951-UL rather than UL 1 hour charger BP10P3 Kits for Europe utilize EU suffix, rather than UL Model BP10PQ * /4" hex BP10P * /8" * Weight includes battery. Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm Weight lb. Length Side to Center Drive 42

45 Power-Pulse Nutrunners/Screwdrivers Features Torque range (straight models) 4 to 44 Nm Torque range (angle models) 16 to 49 Nm Air Fastening Tools Accessories EQ106S-365 Suspension bail Rubber boot covers: (protects tool and workpiece) 180SQ-2 (180SQ1) 280SQ-2 (280SQ1) 380SQ-2 (380SQ1) EQ106S-BF gallon fluid 500A 180SQ1 Model Straight (Lever Start) 100SQ /4" Q.C SQ /4" Q.C SQ /4" Q.C SQ /4" Q.C. 11 Angle (Lever Start) Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm 500A /8" SQ A /8" SQ. 12 Performance figures are at 90 psi (620kPa). Torque can be regulated by air pressure. All tools have 1 4" NPT inlet and should use 3 8" air hose. Torque ranges should be used as a guide only. For best performance, use tools at mid-torque range. Final torque may vary depending on air pressure and type of joint. Soft Draw is based on fastener being hand tight and then tightened with no less than 720 rotation of the fastener. Hard Slam is based on fastener being hand tight and then tightened to full torque with no more than 30 rotation of the fastener. Weight lb. Length Side to Center Square Drive CFM 43

46 Power-Pulse Nutrunners/Screwdrivers Features Torque range (pistol-grip models) 4 to 286 Nm Accessories EQ106P-365 Suspension bail (fits 500PQ1, 500P, 700P, 900P, 1100P, 1410P, 1900P, 3000P) EQ106S-365 Suspension bail (fits 100PQ1, 180PQ1, 280PQ1, 280P, 380PQ1, 380P) Rubber boot covers: (protects tool and workpiece) 100PQ-2 (100PQ1) 180PQ-2 (180PQ1) 280PQ-2 (280P, PQ1) 380PQ-2 (380P, PQ1) 500PQ-2 (500P, PQ1) 700P-2 (700P) 900P-2 (900P) 1100P-2 (1100P) 1410P-2 (1410P) 1900P-2 (1900P) 3000P-2 (3000P) 700P 100PQ1 Model Free Speed Soft Draw Torque Range Guide rpm ft.-lb. Nm kgf/cm Hard Slam Torque Range Guide ft.-lb. Nm kgf/cm 100PQ /4" O.C PQ /4" O.C PQ /4" O.C P /8" SQ PQ /4" Q.C P /8" SQ PQ /4" Q.C P /8" SQ P /8" SQ P /2" SQ P /2" SQ P /2" SQ P /2" SQ P /4" SQ. 21 Performance figures are at 90 psi (620kPa). Torque can be regulated by air pressure. All tools have 1 4" NPT inlet and should use 3 8" air hose. Torque ranges should be used as a guide only. For best performance, use tools at mid-torque range. Final torque may vary depending on air pressure and type of joint. Soft Draw is based on fastener being hand tight and then tightened with no less than 720 rotation of the fastener. Hard Slam is based on fastener being hand tight and then tightened to full torque with no more than 30 rotation of the fastener. Weight lb. Length Side to Center Square Drive CFM 44

47 Air Nutrunners Air Fastening Tools Focused innovation is transforming and expanding the Ingersoll-Rand line of air nutrunners and angle wrenches. In addition to the extensive line of standard and high capacity models, IR features the D Series and new Q2 Series models.you can also specify IR Torque Management Systems easy to use monitoring and control modules that provide the electronic interface for transducer-equipped tools. The standard and high capacity lines of IR air angle wrenches incorporate seven different model series, which vary according to type of clutch, reverse mechanism, and torque capacity. Reversible adjustable precision shut-off models include Series 41 models, with a torque range of lb. The high capacity reversible shut-off types include Series 6, 8, and 9 models, with a torque range of 3.8 to 24 ft.-lb. Reversible adjustable cushion clutch types include Series 5 and 7 models, with a torque range of ft.-lb., as do the reversible stall types with a torque range of lb. High capacity reversible stall types include models from the Series 6, 8, and 9 lines. The D Series air tools are available in straight, angle, and fixtured versions covering a torque range of 4 to 40 Nm. Transducer models add the electronic interface capability, and cover a torque range of 6 to 122 Nm. Likewise, the high capacity transducer types incorporate Series 6, 8, and 9 models, with a torque range of 4.8 to 90 ft.-lb. Q2 Series angle nutrunners complete the range, covering a torque range of 3.5 to in-lbs.with excellent ergonomics, accuracy, and versatility. 45

48 Air Nutrunners Tool Selection Options IR Torque Management Systems perform basic to highly advanced monitoring and control functions. The TMS units are available in six different configurations, dependent on the type of tools employed. Air tool applications include the TMAC system, for torque monitoring and angle control, with dual or single spindles. The TMC system provides torque monitoring and control with dual or single spindles, while the TM system simply provides torque monitoring, again with dual or single spindles. IR TMS units for DC electric tool applications include the TMAD system, for torque monitoring and angle control with dual or single spindles. The DCB system provides basic current shut-off with a single spindle. Production processes and levels of precision are changing rapidly and Ingersoll-Rand is changing with them to anticipate and meet your requirements. Ingersoll-Rand angle wrenches and fastener tightening systems incorporate various types of drive and clutch configurations to match the types of joints and fasteners involved in specific applications. On the next several pages you will find a basic review of angle wrench functions, along with additional details on fastening torque issues stress and strain curves, types of joints, and torque values. Your IR representative or distributor can also assist with specific expertise that will help you make the best tool and system selection. Select the Tool to Fit Your Assembly Needs Direct Drive Tools Motor runs to stall providing reasonably consistent torque repeatability. Applied torque can be adjusted by regulating air pressure, but must be absorbed by the operator or reaction device. Recommended for non-critical applications. MOTOR END DRIVE SPINDLE STALL MOTOR DRIVE SPINDLE Adjustable Cushion Clutch Tools Steel balls rolling between indented plates provide smooth disengagement at preset torque while minimizing vibration to the operator. Very good general purpose torque limiting clutch. MOTOR END CLUTCH SPRING MOTOR CLUTCH ADJUSTING NUT CUSHION CLUTCH Adjustable Precision Shut-Off Clutch Tools Tool shuts off when preset torque is achieved, providing excellent repeatability with minimal torque reaction. The most accurate clutch available. Automatic shut-off reduces air consumption. Recommended for assemblies where precise torque control is required. CLUTCH SPRING CLUTCH ADJUSTING NUT MOTOR END SHUT-OFF ROD MOTOR PRECISION SHUT-OFF CLUTCH 46

49 Torque Monitored Tools Applied torque is monitored dynamically by an electronic transducer. May be used in either stall or shut-off type tools. No direct control of tension. Recommended where measure and assurance of torque accuracy is important. Air Fastening Tools READ-OUT TORQUE SIGNAL TO OPTIONAL EQUIPMENT TORQUE TRANSDUCER TORQUE TRANSDUCER STALL MOTOR Air Nutrunners Stress-Strain Curves Tension in the fastener is all-important in joining two pieces together. Let s look more closely at what happens to the fastener as the tension increases. The usual way that this is represented is in a stressstrain curve like the one above. The stress or the tension in the bolt is plotted vertically. The strain or the resultant elongation of the bolt is plotted horizontally. This is also referred to as the bolt signature. BOLT SIGNATURE Yield Point Ultimate Stress Rupture As the stress increases from zero, the strain is proportional at first. It s also true in this region of lower stress that the bolt is elastic if we remove the stress, the bolt returns to its original length. But with further increase in stress we pass the elastic limit. Now if the force were to be removed, the bolt would not return to its original length. With further tension we reach the yield point of the fastener. As the name implies, it no longer resists stretching and gives or yields, with only modest increase in the tension. With still further increases in stress, the bolt does elongate further at a relatively rapid rate, finally rupturing. Stress Strain Apparent Elastic Limit Elastic Limit Now think about this: the strain, the elongation of the bolt, is proportional to the amount by which we rotate the fastener. (That's the whole idea behind the screw. A certain number of degrees of rotation is equal to a proportional travel of the nut along the bolt.) And correspondingly, there's a direct relationship between Proportional Limit the torque we apply and the tension we achieve for each particular bolt and lubrication condition. As a result, we can replace stress and strain with torque and degrees of fastener rotation. The table on the following page gives an estimate of this torque. 47

50 Air Nutrunners Torque Table Suggested Tightening-Torque Values for Nonferrous Threaded Fasteners Torque Table The following suggested tightening torques provide an excellent starting point for determining torque requirements. Remember, you may need to increase or reduce these numbers somewhat based on the individual joint Aluminum 316 Bolt Size Stainless Steel Brass Silicon Bronze 2024-T4 Stainless Steel Monel Nylon Values (-lbs.) /4" /4" /16" /16" /8" /8" /16" /16" /2" /2" /16" /16" /8" /8" /4" /4" /8" /8" " " /8" /8" /4" /4" /2" /2" This table is offered as the suggested maximum torquing values for threaded products and is only a guide. Actual tests were conducted on dry, or near-dry, products. Mating parts were wiped clean of chips and foreign matter. A lubricated bolt requires less torque to attain the same clamping force as a nonlubricated bolt. All values shown on chart except for nylon represent a safe working torque; in the case of nylon only, the figures represent breaking torque. 48

51 Air Nutrunners Adjustable Precision Shut-Off Clutch Features Torque range (soft draw) 3.5 to 130 -lb. (.2 to 14.7 Nm) Air Fastening Tools Standard Equipment Vertical hanger Accessories Pages 62-64, 133 QA1L12S4L 41AA9LTS6 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Adjustable Precision Shut-Off Clutch/Angle Nutrunner Inlet Style Options Electronics Q Angle A Rev 1 Lever Start L Auto Shut-Off S 1 4" Quick Change Large L BSP B Dallas Chip D (large head only) " Square Drive 4 Small S " Square Drive (large head only) " Wire Detent Hex Bit Holder (large head only) Performance Specifications (Large Angle Head Tools Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.94 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm Performance Specifications (Small Angle Head Tools Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm 49

52 Air Nutrunners Adjustable Precision Shut-Off Clutch Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Adjustable Precision Shut-Off Clutch/High Torque Angle Nutrunner Options Electronics Q Angle A Rev 1 Lever Start L Auto Shut-Off S 1 4" Quick Change 1 Large XL BSP B Dallas Chip D " Square Drive 6 1 4" Wire Detent Hex Bit Holder 9 Inlet Style Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/1.02 kg 75 <2m/s in/329 mm 0.52 in/13 mm 1.34 in/34 mm lbs/1.02 kg 75 <2m/s in/329 mm 0.52 in/13 mm 1.34 in/34 mm Adjustable Precision Shut-Off Model Specifications Includes examples of popular Q2 Series Models Model Torque Range (Soft Draw) -lb. Nm Reversible Angle (Lever Start) Free Speed rpm Weight lb. Length QA1L18S4L /4 L, M 16 QA1L18S4S /4 L, M 16 QA1L18S6L /8 L, M 16 QA1L12S4L /4 L, M 16 QA1L12S4S /4 L, M 16 QA1L12S6L /8 L, M 16 QA1L08S4L /4 L, M, H 16 QA1L05S4S /4 L, M 16 QA1L05S4L /4 L, M, H 16 QA1L05S6XL /8 L, M 16 QA1L02S4L /4 L, M, H 16 QA1L02S6XL /8 L, M 16 41AA24LTS /4 L 31 41AA16LTS /4 L 31 41AA9LTS /8 L, M 31 41AA6LTS /8 L, M, H 31 Square Drive Clutch Spring** CFM Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 5 16" Heaviest Designed for use on close quarter applications. Not intended for continuous disassembly. **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). 50

53 Air Nutrunners High Capacity Shut-Off Features Torque range (soft draw) 3.8 to 92 ft.-lb. (5.2 to 125 Nm) Air Fastening Tools Accessories Pages 62-64, 133 6WRTN3 9TN53 Model Torque Range (Soft Draw) 50 psi Pressure ft.-lb. Nm Reversible (Lever Throttle) 90 psi Pressure ft.-lb. Nm Free Speed rpm Weight lb. 6WRTL /8 26 6WRTM /8 26 6WRTN /8 26 6WRTP /8 26 6WRTQ /8 26 6WRTR /8 26 Nonreversible (Lever Throttle) 6WTL /8 26 6WTM /8 26 6WTN /8 26 6WTP /8 26 6WTQ /8 26 6WTR /8 26 8TM /8 55 8TN /8 55 9TM /2 65 8TP /2 55 8TQ /2 53 9TN /2 65 9TP /2 65 9TQ /2 65 Tool Air Inlet Air Series NPT Hose 6 1 4" 3 8" 8 1 2" 1 2" 9 1 2" 1 2" Length Square Drive CFM 51

54 Air Nutrunners Adjustable Cushion Clutch Features Torque range (soft draw) 3.5 to 130 -lb. (.2 to 14.8 Nm) Standard Equipment Vertical hanger (Q2 Series only) Accessories Pages 62-64, 133 5RLK2C5 7RLL2C6 QA1L18C4L Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Cushion Clutch/Angle Nutrunner Inlet Style Options Electronics Q Angle A Rev 1 Lever Start L Cushion Clutch C 1 4" Quick Change Large L BSP B Dallas Chip D (large head only) " Square Drive 4 Small S " Square Drive (large head only) " Wire Detent Hex Bit Holder (large head only) Performance Specifications (Large Angle Head Tools Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm lbs/0.92 kg 75 <2m/s in/303 mm 0.52 in/13 mm 1.34 in/34 mm 52

55 Performance Specifications (Small Angle Head Tools Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Side to Center Head Distance Height Air Fastening Tools lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm lbs/0.85 kg 75 <2m/s in/298 mm 0.373in/9.5 mm 1.06 in/27 mm Adjustable Cushion Clutch Models Specifications Include examples of popular Q2 Series Models Model Torque Range (Soft Draw) -lb. Nm Reversible Angle (Lever Start) Free Speed rpm Weight lb. Length QA1L18C4L /4 L, M 16 QA1L12C4L /4 L, M 16 QA1L08C4L /4 L, M, H 16 QA1L18C4S /4 L, M 16 QA1L18C6L /8 L, M 16 QA1L12C4S /4 L, M 16 QA1L12C6L /8 L, M 16 QA1L05C4L /4 L, M, H 16 QA1L05C6L /8 L, M, H 16 QA1L02S4L /4 L, M, H 16 5RLK2C /4 L 17 5RLL2C /4 L 17 7RLL2C /8 H 27 7RLL3C /8 M 27 7RLM3C /8 M 27 5RLN2C /8 H 17 Square Drive Clutch Spring** CFM Tool Sound Air Inlet Hose Installed Series Approx. dba NPT Size Spring Q " 1 4" Heaviest " 1 4" Lightest " 5 16" Lightest **Clutch Spring: L = Light, M = Medium, H = Heavy. Performance figures are at 90 psi (620 kpa). 53

56 Air Nutrunners Direct Drive/Stall Models Features Torque range (soft draw) 20 to 265 -lb. (2.3 to 29.9 Nm) Accessories Pages 62-64, 133 QA1L05D6L 7RLM3D6 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Rotation Throttle Speed Clutch Bit Holder/Drive Angle Head Direct Drive/Angle Nutrunner Inlet Style Options Electronics Q Angle A Rev 1 Lever Start L Direct Drive D 1 4" Quick Change 1 Large L BSP B Dallas Chip D " Square Drive " Wire Detent Hex Bit Holder Performance Specifications (Soft Joint) RPM in-lbs. Nm kg-cm Weight dba Vibration Length Head Height max 3.2 max 33 max 1.54 lbs/0.69 kg 75 <2m/s in/227 mm 1.34 in/34 mm max 4 max 40.9 max 1.54 lbs/0.69 kg 75 <2m/s in/227 mm 1.34 in/34 mm max 6.8 max 69.5 max 1.54 lbs/0.69 kg 75 <2m/s in/227 mm 1.34 in/34 mm max 11.6 max 118 max 1.54 lbs/0.69 kg 75 <2m/s in/227 mm 1.34 in/34 mm max 9.7 max 98.5 max 1.54 lbs/0.69 kg 75 <2m/s in/227 mm 1.34 in/34 mm 54

57 Direct Drive/Stall Model Specifications Includes examples of popular Q2 Series Models Model Torque Range (Soft Draw) -lb. Nm Free Speed rpm Reversible Angle (Lever Start) except as noted Weight lb. Length QA1L18D6L /8 16 QA1L12D6L /8 16 QA1L08D6L /8 16 QA1L05D6L /8 16 QA1L02D6L /8 16 5RLK2D /8 17 5RLL2D /8 17 5LL2D6* /8 16 7RLL3D /8 27 5RLN2D /8 17 7RLM3D /8 27 7RLN3D /8 27 Square Drive CFM Air Fastening Tools Tool Sound Air Inlet Air Series Approx. dba NPT Hose Q " 1 4" " 1 4" " 5 16" * Nonreversible model. Performance figures are at 90 psi (620 kpa). 55

58 Air Nutrunners Direct Drive/Stall Models Features Torque range (soft draw) 3.8 to 92 ft.-lb. (5.2 to Nm) Accessories Pages 62-64, 133 6WRS3 9RSQ83 8SM32 Model Reversible (Lever Throttle) 6WRSL /8 26 6WRSM /8 26 6WRSN /8 26 6WRSP /8 26 6WRSQ /8 26 8RSL /8 55 6WRSR /8 26 8RSM /8 55 8RSN /8 55 9RSM /2 65 8RSP /2 55 9RSN /2 65 8RSQ /2 55 9RSP /2 65 9RSQ /2 65 Nonreversible (Lever Throttle) Torque Range (Soft Draw) 50 psi Pressure ft.-lb. Nm 90 psi Pressure ft.-lb. Nm Free Speed rpm Weight lb. 8SM /8 55 8SN /8 55 8SP /2 55 9SQ /2 65 Length Square Drive CFM Tool Air Inlet Air Series NPT Hose 6 1 4" 3 8" 8 1 2" 1 2" 9 1 2" 1 2" 56

59 Air Nutrunners D Series Angle Wrenches The D Series tools reflect extensive research in ergonomics and design. The dual lobe air motor makes it possible to increase torque output at a slower speed, which will reduce inertia effects and improve repeatability. The air supply can be moved from top to rear inlet locations with no special tools, making it simple to add or remove the tool from a balancer. Torque accuracy and repeatability are fast becoming a universal demand. These demands are readily met with the D Series models. High Torque, Multi-Port Air Motor This unique air motor design channels two ports of inlet air to the rotor, delivering a higher torque output at a slower rotor speed than in conventional designs. The net effects include reduced inertia and improved torque repeatability, as well as reduced wear on parts, and extended service intervals. Air Fastening Tools DAA9N2S6 Pneumatic Hand-Held Angle Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAA9N2Q /4 Quick Change M4-M5 DAA9N2H /4 Hex M4-M5 DAA9N2S /4 Square M4-M5 DAA9N2S /8 Square M4-M5 DAA15N2S /4 Square M5-M6 DAA15N2S /8 Square M5-M6 DAA25N3S /8 Square M6 DAA25N3S /2 Square M6 DAA35N3S /8 Square M8 DAA35N3S /2 Square M8 DAA40N3S /8 Square M10 DAA40N3S /2 Square M10 DAA60N3S /2 Square M10 Transducerized tools are also available (DAAT-). 57

60 Air Nutrunners D Series In-Line Tools AccuCharge Clutch Mechanism The highlight of operating features in the D Series air tools, the patented AccuCharge clutch, contributes to enhanced torque repeatability, reduced torque scatter and reduced mean shift between hard and soft joints. During a fastening operation, the tool s air motor drives this mechanism to the desired, preset torque. This sets off an instant drive disengagement process and an air-charges shutoff valve all in a fraction of a second. Torque transmission is immediately cut to zero, resulting in low inertia effects and minimal reaction to the operator. This combination of instant response and total disengagement means more precise control and reduced operator fatigue. The AccuCharge clutch mechanism is positioned between the tool motor and gearing so changes in gear ratios require no changes in clutch springs. In addition, the torque output of the tool can be easily adjusted externally with a standard #1 Phillips head screwdriver. DAA15NE4S6 Product Identification Guide D A A 40N E3 S6 Series Power Configuration Nominal Torque Range Angle Head or Spindle Length Drive Size Pneumatic Hand-Held In-Line Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAA9NE4Q /4 Quick Change M4-M5 DAA9NE4S /4 Square M4-M5 DAA9NE4S /8 Square M4-M5 DAA9NE9S /8 Square M4-M5 DAA15NE4S /4 Square M5-M6 DAA15NE4S /8 Square M5-M6 DAA15NE9S /8 Square M6 DAA25NE4S /8 Square M6 DAA25NE4S /2 Square M8 DAA25NE9S /8 Square M8 DAA40NE4S /8 Square M10 DAA40NE4S /2 Square M10 DAA40NE9S /8 Square M10 Transducerized tools are also available (DAAT-). 58

61 Air Nutrunners D Series Compact Angle Wrenches DAL Compact Air Tool The compact DAL tool has been introduced as part of the complete line of hand-held pneumatic tools. A full inches has been removed from the DAA tool s handle, filling the need for an air tool to access exceptionally tight spaces. It is also used for one-handed operations where the other hand must be free for stabilizing the assembly. And it does this with the same precision performance and operator comfort that distinguish all D Series Assembly tools from the competition. D Series Air Tools are all available: In both angled and in-line versions. With a clutch for excellent torque control, or without clutch if a stall configuration is desired. With a transducer (DAAT-) for applications that require data collection, but do not warrant DC tooling. Air Fastening Tools DAL25N3S6 Product Identification Guide D A L 40N 3 S6 Series Power Reduced Length Nominal Torque Range Angle Head or Spindle Drive Size Compact Pneumatic Hand-Held Angle Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAL9N2Q /4 Quick Change M4-M5 DAL9N2H /4 Hex M4-M5 DAL9N2S /4 Square M4-M5 DAL9N2S /8 Square M4-M5 DAL15N2S /4 Square M5-M6 DAL15N2S /8 Square M5-M6 DAL25N3S /8 Square M6 DAL25N3S /2 Square M6 DAL35N3S /8 Square M8 DAL35N3S /2 Square M8 DAL40N3S /8 Square M10 DAL40N3S /2 Square M10 DAL60N3S /2 Square M10 59

62 Air Nutrunners D Series Compact In-Line Tools DAL25NE4S6 with DAM-K48 Mounting Plate Compact Pneumatic Hand-Held In-Line Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAL9NE4Q /4 Quick Change M4-M5 DAL9NE4S /4 Square M4-M5 DAL9NE4S /8 Square M4-M5 DAL9NE9S /8 Square M4-M5 DAL15NE4S /4 Square M5-M6 DAL15NE4S /8 Square M5-M6 DAL15NE9S /8 Square M6 DAL25NE4S /8 Square M6 DAL25NE4S /2 Square M8 DAL25NE9S /8 Square M8 DAL40NE4S /8 Square M10 DAL40NE4S /2 Square M10 DAL40NE9S /8 Square M10 Models shown with 4 inch spindles. 6, 8 and 10 inch are also available. -E9- spindles have additional float. 60

63 Air Nutrunners D Series Fixtured Tools For fixtured applications requiring air tools, IR can also provide an entire line of remote start air tools. These tools run without a lever to be used on a fixtured multiple or in a workstation application. D Series Fixtured Assembly Tools They are available in the DAM version with an optional mounting plate or the new DAF with an integral flange for stable mounting. The fixtured air tools are available with transducers and monitoring units for applications that require monitoring and data collection. Stall versions can also be used without a transducer for non-critical applications and with a transducer for use with external solenoid control. Air Fastening Tools DAM9NE4S6 Product Identification Guide D A M 40N E4 S6 Series Power Mounted/ Fixtured Nominal Torque Range Spindle Length or Angle Head Drive Size Fixtured Pneumatic In-Line Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAM9NE4Q /4 Quick Change M4-M5 DAM9NE4S /4 Square M4-M5 DAM9NE4S /8 Square M4-M5 DAM9NE9S /8 Square M4-M5 DAM15NE4S /4 Square M5-M6 DAM15NE4S /8 Square M5-M6 DAM15NE9S /8 Square M6 DAM25NE4S /8 Square M6 DAM25NE4S /2 Square M8 DAM25NE9S /8 Square M8 DAM40NE4S /8 Square M10 DAM40NE4S /2 Square M10 DAM40NE9S /8 Square M10 Models shown with 4 inch spindles. 6, 8 and 10 inch are also available. -E9- spindles have additional float. 61

64 Air Nutrunners D Series Fixtured Tools DAF25NE4S6 Flanged Fixtured Pneumatic In-Line Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAF9NE4Q /4 Quick Change M4-M5 DAF9NE4S /4 Square M4-M5 DAF9NE4S /8 Square M4-M5 DAF15NE4S /4 Square M5-M6 DAF15NE4S /8 Square M5-M6 DAF25NE4S /8 Square M6 DAF25NE4S /2 Square M8 DAF40NE4S /8 Square M10 DAF40NE4S /2 Square M10 Fixtured Pneumatic Angle DAM15N3S6 Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAM9N2Q /4 Quick Change M4-M5 DAM9N2H /4 Hex M4-M5 DAM9N2S /4 Square M4-M5 DAM9N2S /8 Square M4-M5 DAM15N2S /4 Square M5-M6 DAM15N2S /8 Square M5-M6 DAM25N3S /8 Square M6 DAM25N3S /2 Square M6 DAM35N3S /8 Square M8 DAM35N3S /2 Square M8 DAM40N3S /8 Square M10 DAM40N3S /2 Square M10 DAM60N3S /2 Square M

65 Air Fastening Tools DAF15N2S6 Flanged Fixtured Pneumatic Angle Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAF9N2Q /4 Quick Change M4-M5 DAF9N2H /4 Hex M4-M5 DAF9N2S /4 Square M4-M5 DAF9N2S /8 Square M4-M5 DAF15N2S /4 Square M5-M6 DAF15N2S /8 Square M5-M6 DAF25N3S /8 Square M6 DAF25N3S /2 Square M6 DAF35N3S /8 Square M8 DAF35N3S /2 Square M8 DAF40N3S /8 Square M10 DAF40N3S /2 Square M10 DAF60N3S /2 Square M10 63

66 Air Nutrunners D Series Transducerized Fixtured Tools Transducerized Fixtured Pneumatic Angle (DAMT-) Provides a cost-effective means of data reporting on applications requiring torque verification. Designed for use with Ingersoll-Rand TM11 and TM21 monitoring units, but they can be used with most torque monitoring equipment. The mechanical clutch provides excellent torque repeatability a significant improvement over a solenoid shut off. Standard Equipment: 3/8" Square drive (DAA3S6 head) 1/2" Square drive (DAA3S8 head) 1/4" Square drive (DAA2S4 head available on models DAA15- and smaller) 1/4" Quick change output drive (DAA2Q4 head available on models DAA9-) 1/4" Hex output drive (DAA2H4 head available on models DAA9-) Torque transducer Optional Equipment: Adjustable mounting plate (DAM-K48) Gear case extensions (DAA-A327-4) When used with monitoring equipment: Order 10 ft. Cable part number: TM Order 20 ft. Cable part number: TM Order 30 ft. Cable part number: TM Order 40 ft. Cable part number: TM Order 50 ft. Cable part number: TM Transducerized Fixtured Pneumatic Angle (DAMT-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAMT9N2Q /4 Quick Change M4 - M5 DAMT9N2H /4 Hex M4 - M5 DAMT9N2S /4 Square M4 - M5 DAMT9N2S /8 Square M4 - M5 DAMT15N2S /4 Square M5 - M6 DAMT15N2S /8 Square M5 - M6 DAMT25N3S /8 Square M6 DAMT25N3S /2 Square M6 DAMT35N3S /8 Square M8 DAMT35N3S /2 Square M8 DAMT40N3S /8 Square M10 DAMT40N3S /2 Square M10 DAMT60N3S /2 Square M10 Models listed in black are most popular models. Transducerized Fixtured Pneumatic In-Line (DAMT-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAMT9NE4Q /4 Quick Change M4 - M5 DAMT9NE4S /4 Square M4 - M5 DAMT9NE4S /8 Square M4 - M5 DAMT9NE9S /8 Square M4 - M5 DAMT15NE4S /4 Square M5 - M6 DAMT15NE4S /8 Square M5 - M6 DAMT15NE9S /8 Square M6 DAMT25NE4S /8 Square M6 DAMT25NE4S /2 Square M8 DAMT25NE9S /8 Square M8 DAMT40NE4S /8 Square M10 DAMT40NE4S /2 Square M10 DAMT40NE9S /8 Square M10 Models listed in black are most popular models. 6, 8 and 10 inch spindle also available 6 inch add 0.3lb., 8 inch add 0.7lb., 9 inch add 0.9lb., 10 inch add 1lb. (see Inline Spindle Attachments). 64

67 These tools incorporate the same features as the fixtured versions addressed on page 48, but in a hand-held configuration. Standard Equipment: Multiple position air inlet 3/8" Square drive (DAA2S6, DAA3S6 head) 1/2" Square drive (DAA3S8 head) 1/4" Square drive (DAA2S4 head available on models DAA15- and smaller) 1/4" Quick change output drive (DAA2Q4 head available on models DAA9-) 1/4" Hex output drive (DAA2H4 head available on models DAA9-) Sliding suspension bail 3 Position adjustable handle Torque transducer Optional Equipment: Mounting plate or swivel hanger Gear case extensions When used with torque monitoring equipment: Order 10 ft. Cable part number: TM Order 20 ft. Cable part number: TM Order 30 ft. Cable part number: TM Air Fastening Tools Transducerized Pneumatic Hand-Held In-Line (DAMT-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAAT9NE4Q /4 Quick Change M4 - M5 DAAT9NE4S /4 Square M4 - M5 DAAT9NE4S /8 Square M4 - M5 DAAT9NE9S /8 Square M4 - M5 DAAT15NE4S /4 Square M5 - M6 DAAT15NE4S /8 Square M5 - M6 DAAT15NE9S /8 Square M6 DAAT25NE4S /8 Square M6 DAAT25NE4S /2 Square M8 DAAT25NE9S /8 Square M8 DAAT40NE4S /8 Square M10 DAAT40NE4S /2 Square M10 DAAT40NE9S /8 Square M10 Models listed in black are most popular models. 6, 8 and 10 inch spindle also available (see Inline Spindle Attachments). 6 inch add 0.3lb., 8 inch add 0.7lb., 9 inch add 0.9lb., 10 inch add 1lb. Transducerized Hand-Held Pneumatic Angle (DAMT-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DAAT9N2Q /4 Quick Change M4 - M5 DAAT9N2H /4 Hex M4 - M5 DAAT9N2S /4 Square M4 - M5 DAAT9N2S /8 Square M4 - M5 DAAT15N2S /4 Square M5 - M6 DAAT15N2S /8 Square M5 - M6 DAAT25N3S /8 Square M6 DAAT25N3S /2 Square M6 DAAT35N3S /8 Square M8 DAAT35N3S /2 Square M8 DAAT40N3S /8 Square M10 DAAT40N3S /2 Square M10 DAAT60N3S /2 Square M10 Models listed in black are most popular models. 65

68 Air Nutrunners Accessories Please also see the IRAX Accessories catalog, Form G D Series Air Nutrunners Accessories Mounting Plate For fixture mounted or articulating arm applications. Located over the flats in the gear case, it is infinitely adjustable in rotation. The mounting plate can be used on straight, angle or geared offset tool configurations. DAM-K48 Gear Case Extensions Four inch splined gear case extensions for added tool length. DAA-A127-4 DAM-K48 Mounting Plate Kit Backcap Kit For conversion of DAA or DAL hand-held tools to DAM style remote start fixtured tools. DAM-K25 Exhaust Deflector To aim exhaust away from the operator on a hand-held (DAA) air tool. DAA40-A23 Swivel Hanger For balancer or articulating arm applications where rotation is necessary or desired. DAA40-K364 DAA-A127-4 Gear Case Extension DAA40-A23 Exhaust Deflector Assembly DAA40-K364 Swivel Hanger Kit 66

69 Description Q2 Series Part Number Series 41 Part Number Series 5 Part Number Series 6 Part Number Series 7 Part Number 1/4" Square Drive Spindle TRL2-A (Assembly) 141A9-A607-1 /4* 141A9-A607-1 /4* 3/8" Square Drive Spindle TRL2-A (Assembly) 141A12-A607 6L2D-A A12-A607 Series 8 Part Number Series 9 Part Number 1/4" Screwdriver Hex Bit Holder Spindle TRL2-A607-Q (Assembly) 5L2C3-B586 5L2C3-B586 1/4" Screwdriver Hex Insert Bit Holder Spindle (Assembly) 5L2C4-B386 5L2C4-B386 4" Angle Head Extension Assembly 6WT-A " Angle Head Extension 8SL-A SL-A327-6 Horizontal Hanger IR WS-366 6WS-366 6WS-366 8SL-366 9SL-366 Vertical Hanger 7L-365 IR L-365 7L-365 7L-365 7L-365 Reaction Bar Holder 8SL-A60 9SL-A60 Reaction Bar (1/2" Hex R1A-A48 except for 6 Series) (Dead Handle) 9SL-48 9SL-48 Exhaust Hose 3RL-284 IR46477 IR46490 Piped-Away Exhaust LG1-K284 5L-K184 7L-K284 7L-K284 Tune-Up Kit IR WT-TK1 7RL-S/D-A/T- TK1 Comfort Grip STD CG-5RL CG-6WRT CG-7RLD CG-6WT Air Fastening Tools * Maximum recommended torque 55 -lb., 6.3 Nm. Flush Hex Sockets These sockets replace the standard spindle within the angle head. Socket Size For Series 6 and 7 3D6 Angle Head Part No. For Series 8 and 9 32 Angle Head Part No. For Series 8 and 9 53 Angle Head Part No. For Series 9 83 Angle Head Part No. 3/4" 182A mm 8SA34-807M 8SA34-807M 182A13MF mm 182A15MF mm 8SA56-807M 19mm 182A

70 Air Nutrunners Accessories Power Quick Change Chucks For greatest versatility on screwdriving jobs, snap a Quick Change Chuck on your angle wrench. A variety of hex shank bits can be inserted and changed by merely pushing on the spring loaded collar. Power Driver Extensions Used when extra length is needed for close quarters applications. Square Driver Size Part Number Length 3 /8 7175P 3 Power Square Insert Bits The square shank Phillips, Reed & Prince and Hexagon bits listed are used with the above adapters. Description Part Number 1 /2 7181P 5 Phillips Bit No. 2 Point SPB082-5 Square Driver Size, Female Part Number Hex Chuck Size, Female Phillips Bit No. 3 Point Phillips Bit No. 4 Point SPB083-5 SPB /8 2U-A /4 3/8 502-A /16 1/2 4U-A /16 Power Screwdriver Adapters For Phillips, Pozidriv or Reed & Prince Screws, use these Screwdriver adapters with the Insert Bits listed below. Power Universal Joints Universal joints make it easy to work around difficult angles and hard-to-reach nuts. Driver Description Part Number Length Major Diam. 3/8" Sq. 7270P 2 3 /8 15 /16 Square Driver Size Part Number 3 /8 2U /2 4U-812 Independent Power Regulators These Regulators can be screwed into the air inlet and adjusted to reduce the torque output. Pipe Tap Size Part Number 1/4 AV11-A915 1/2" Sq. 7470P 2 3 /4 1 1 /8 Power Socket Adapters Socket adapters are used to increase or decrease driver size to accommodate available sockets. Driver Size, Female Male Part Number 3 /8 1 /2 2U

71 Air Fastening Tools Clutch Spring Reference Guide For Models with Adjustable Precision Shut-Off or Cushion Clutches. Torques for Direct Drive or Positive Jaw Clutches are determined by motor stall torques shown in specification tables. Air Fastening Tools Tool Series Clutch Type Handle RPM Ratio Spring Identification Part No. Duty/Color Torque (Soft Draw) M - Max. -lb. Nm QS1P Precision Straight TRH-XL583 Light (Orange) QS1T Shut-Off and Pistol TRH-XL583 Light (Orange) QS1L and Cushion TRH-M583 Medium (Red) QP1S (Lever, Trigger, TRH-XL583 Light (Orange) QP1T Lever Permit, TRH-M583 Medium (Red) QP1P Trigger Permit, /17 TRH-XL583 Light (Orange) Push-to-Start) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) QA1L Precision Angle TRH-XL583 Light (Orange) (Large Head) Shut-Off TRH-M583 Medium (Red) and Cushion TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-H583 Heavy (Green) QA1L Precision Angle TRH-XL583 Light (Orange) (Small Head) Shut-Off TRH-M583 Medium (Red) and Cushion TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) TRH-XL583 Light (Orange) TRH-M583 Medium (Red) QA1L Precision Angle 500 9/3.3 TRH-XL583 Light (Orange) (High Torque Shut-Off TRH-M583 Medium (Red) XL) /3.33 TRH-XL583 Light (Orange) TRH-M583 Medium (Red)

72 Air Fastening Tools Clutch Spring Reference Guide Tool Series Clutch Type Handle RPM Ratio Spring Identification Part No. Duty/Color Torque (Soft Draw) M - Max. -lb. Nm 41PA, 41SA Precision Pistol 2400/ , 25 IR48096 Light (Green) Reversible Shut-Off or 1600/ , 17 IR48096 Light (Green) Straight IR48095 Medium (Brown) IR48096 Light (Green) IR48095 Medium (Brown) IR48047 Heavy (Yellow) IR48096 Light (Green) IR48095 Medium (Brown) IR48047 Heavy (Yellow) AA Precision Angle IR48096 Light (Green) Reversible Shut-Off IR48096 Light (Green) IR48096 Light (Green) IR48095 Medium (Brown) IR48096 Light (Green) IR48095 Medium (Brown) IR48047 Heavy (Yellow) PC, 41SC Cushion Clutch Pistol IR47066 Light (Yellow) Reversible or IR47066 Light (Yellow) Straight IR46728 Medium (Blue) IR47066 Light (Yellow) IR46728 Medium (Blue) IR47066 Light (Yellow) IR46728 Medium (Blue) IR46473 Heavy (Gray) RA, 5RL Cushion Clutch Pistol or 2600 K 5C1-L583 Light (Black) Reversible C1, C3 Straight 2000 L 5C1-L583 Light (Black) N 5C1-L583 Light (Black) C1-H583 Heavy (Green) N 5C1-L583 Light (Black) C1-H583 Heavy (Green) RL Cushion Clutch Angle 1800 K 5C1-L583 Light (Black) Reversible 2C3, 2C5, 5C1-H583 Heavy (Green) C L 5C1-L583 Light (Black) C1-H583 Heavy (Green) N 5C1-L583 Light (Black) C1-H583 Heavy (Green) RA, 7RL Cushion Clutch Pistol or 1800, 2100 L 7C-L583A Light (Black) Reversible C1 Straight 7C-583A Medium (Yellow) , 1200 M 7C-583A Medium (Yellow) C-H583A Heavy (Green) RL Cushion Clutch Angle 1400 L 7C-L583A Light (Black) Reversible 3C6 7C-583A Medium (Yellow) M 7C-583A Medium (Yellow) C-H583A Heavy (Green)

73 Drills Compact size and excellent powerto-weight ratios distinguish the Ingersoll-Rand line of air drills for production and maintenance applications. Choose from four different series, including the innovative new Q2 Series, with models suited to various levels of precision and capacity. They include pistol-grip, straight, and angle configurations, along with tappers and specific accessories. Drills A Note About Q2 Series Model Information Q2 Series tools can be configured with an extensive range of specification options. You will note a Q2 Series Model Builder at the beginning of each product section, outlining how to create all available combinations. They are followed by performance specifications, and then actual model listings for other IR models, including examples of popular Q2 Series choices. 71

74 Drills Series tools offer best-in-class, lube-free performance, and are designed to deliver excellent results with or without air motor lubrication. Ingersoll-Rand drills for production applications all share key features, such as: double row ball bearing construction, which assures a maximum TIR (total inch runout) of.005" for precise, concentric holes. Variable throttle control permits slow speed starting to protect the workpiece, along with high speed running for fast completion. High Performance Ergonomics Q2 Series drills offer unprecedented power made even more powerful by advanced ergonomics, including: Contoured rear radius, which provides a comfortable, convenient position for gripping the back of the motor housing Compact size Lightweight Even balance Contoured triggers and levers for reduced stress and greater distribution of grip force Tease trigger action for smooth starts and excellent control Ribbed, soft-grip surfaces molded over composite handles The Best Power-to-Weight Ratio in the Industry Q2 Series drills deliver greater power at specific speed ratings than any other competitive offering and they deliver it in a smaller, lighter package. Your operators will get the job done in less time, with superior quality and ease-of-use. More efficient, high-output motors mean your operators can cover more applications with fewer tools. And speed can be reduced to 50% of free speed to match the job requirements. Durability and Power Only Ingersoll- Rand Can Deliver Q2 Series drills offer the durability and performance that has made the Ingersoll-Rand name legendary and now, better than ever. Simply put, no other drills offer industry-leading ergonomics with this much power and endurance. Q2 Series tools are engineered using the highest-quality designs and manufactured with materials that ensure long life and minimal service requirements. All Q2 In addition, IR offers the Series 5, 6, and 7 models, all with Skinsulate comfort grip surfaces for enhanced control. Series 5 models produce.4 hp and cover the rpm range, adding reversible pistol-grip models. Series 6 models deliver.51 hp in the 350 to 20,000 rpm range in pistol-grip and lever throttle variations, with easy to service modular design. Cantilever-mounted planetary gears also offer easy accessibility, without the need to press from the gear frame. Series 7 models share these features in pistol-grip configurations, covering the ,000 rpm range with a.75 hp output. Production angle drills in Series Q2, 5, 6, and 7 provide 360 degree angle head rotation for ideal tool, task, and tool user orientation and throttle position. They cover a rpm range. 72

75 The Series 728 models are powerful, economical solutions for general-purpose maintenance applications. They deliver.5 hp and cover a range. In addition, IR offers powerful, accurate tappers for threading holes on-site, as well as lightweight riveters and hammers for related assembly applications. And for super duty specialty applications in maintenance or construction, IR offers a complete line of large-configuration low-speed drills and angle drills. These reversible or non-reversible units feature ball bearing support for long life, selfclosing throttles and built-in lubricators. Consult your IR representative or distributor for more details on these models. Drills Selection Chart Suggested surface speeds for high speed steel drills in various materials Material Speed in SFM Alloy Steel (300 to 400 Brinnel) 20 to 30 Stainless Steel 30 to 40 Automotive Steel Forgings 40 to 50 Tool Steel, 1.2C 50 to 60 Steel,.4C to.5c 70 to 80 Mild Machinery,.2C to.3c 80 to 110 Hard Chilled Cast Iron 30 to 40 Medium Hard Cast Iron 70 to 100 Soft Cast Iron 100 to 150 Malleable Iron 80 to 90 Monel Metal 40 to 50 High Tensile Strength Bronze 70 to 150 Ordinary Brass and Bronze 200 to 300 Aluminum and its alloys 200 to 300 Magnesium and its alloys 250 to 400 Slate, Marble and Stone 15 to 25 Bakelite and similar material 100 to 150 Wood 300 to 400 Note: Carbon steel twist drills should be run at speeds of 40 to 50 percent of those given above. Drilling Speed (rpm) = 0.75 x Free Speed (rpm) Drills Whatever the need, IR can respond with a high performance drill perfectly matched to your application. Consult the Drill Selection Chart to define your requirements. Hole Diameter In. Surface Speed, Feet Per Minute Drilling Speed, rpm (Optimum Operating Speed Not Cataloged Free Speed) 1 / ,000 18,000 24,000 1/ ,000 3/ / / / /

76 Drills Production Drills Q2 Series Features Variable speed control allows slow speed starting and high speed for fast drilling Excellent power-to-weight ratio gets the job done with less fatigue Standard Equipment Drill chuck and key Accessories 3RA-365 Horizontal hanger Pages 84, 133 QP201 QS381 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Speed Chuck/Spindle Options Q2 Pistol Drills Inlet Style Options Electronics Q Pistol P " Chuck BSP B Dallas Chip D " Chuck " - 24 Male Thread (without drill chuck) Performance Specifications Stall Torque Length Weight Side to Center Distance RPM with 1 4" Chuck with 1 4" Chuck with 1 4" Chuck -lbs. Nm mm lbs. kg mm

77 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Speed Chuck/Spindle Options Q2 Straight Drills Inlet Style Options Electronics Q Straight S " Chuck BSP B Dallas Chip D " Chuck " - 24 Male Thread (without drill chuck) Drills Performance Specifications Stall Torque Length Weight Side to Center Distance RPM with 1 4" Chuck with 1 4" Chuck with 1 4" Chuck -lbs. Nm mm lb. kg mm Q2 Series Drills Examples of Popular Models Model Pistol-Grip QP QP QP QP QP QP QP QP QP Lever Throttle Free Speed rpm Stall Torque -lb. Nm Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm QS QS QS QS QS QS QS CFM 75

78 Drills Production Drills Series rpm.40 HP Chuck capacity 1/4" to 1/2" Features Double row ball bearings assure maximum TIR of.005" for precise, concentric holes Variable speed control allows slow speed starting and high speed for fast drilling Skinsulate housing for operator comfort and productivity. (Pistol Only) Excellent power-to-weight ratio gets the job done with less fatigue Standard Equipment Drill chuck and key Vertical hanger For Model 5LN3, Dead handle assembly and required adapters: 728N-A48 Dead handle assembly 5A-49 Adapter (two required) For Model 5RAN2T8, Dead handle assembly and required adapters: RIA-A48 Dead handle assembly 5A-ST49 Adapter (two required) Accessories For H, J, K and L ratio models 5A-309 Chuck shield 5L-K184 Piped-away exhaust kit 7RA-A366 Horizontal hanger Pages 84, 133 5AJST4 5LK1B1 Model Reversible Pistol-Grip Free Speed rpm Air Inlet = 1 4" NPT Recommended Hose = 1 4" (6mm) Performance figures are at 90 psi (620 kpa) Spindle = 3 8" x 24 Sound Level = Approx. 75 dba To order without chuck delete last digit. Stall Torque -lb. Nm Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm 5RALST / / RANST / / RANST / / Nonreversible Pistol-Grip 5AHST /4 6 13/ AJST /4 6 13/ AKST /4 6 13/ ALST /4 6 13/ ANST / / Nonreversible Lever Throttle 5LJ /4 6 13/ LK / / LL /4 6 13/ LN / / CFM 76

79 Series ,000 rpm.51 HP Chuck capacity 1/4" to 3/8" Features Double row ball bearing construction assures maximum TIR of.005 for precise, concentric holes Variable speed control permits slow speed starting and high speed for fast drilling Skinsulate housing for operator comfort and productivity Cantilever-mounted planetary gears are easily accessible without need to press from gear frame; simplifies maintenance Standard Equipment Drill chuck and key Dead handle on Model 6LR3 Accessories 6WS-366 Horizontal hanger 7L-365 Vertical hanger 7L-K284 Piped-away exhaust kit (lever models only) Dead Handle R1A-A48 Assembly 6A-49 Adapters (two required) Pages 84, 133 Drills 6ALST4 6LH1 Model Pistol-Grip 6ADST4 20, /4 6 51/ AHST /4 6 51/ AJST /4 6 51/ AJJST /4 6 51/ AKST /4 6 51/ ALST /4 6 51/ AMST / / ARST / / ASST / / Lever Throttle Free Speed rpm Stall Torque -lb. Nm Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm 6LH /4 6 51/ LJ /4 6 51/ LJJ /4 6 51/ LK /4 6 51/ LL /4 6 51/ LR / / CFM Air Inlet = 1 4" NPT Recommended Hose = 3 8" (10mm) Performance figures are at 90 psi (620 kpa) Spindle = 3 8" x 24 Sound Level = Approx. 74 dba To order without chuck delete last digit. 77

80 Drills Production Drills Series ,000 rpm.75 HP Chuck capacity 1/4" to 1/2" Features Double row ball bearing construction assures maximum TIR of.005 for precise, concentric holes Variable speed control permits slow speed starting and high speed for fast drilling Skinsulate housing for operator comfort and productivity Cantilever-mounted planetary gears are easily accessible without need to press from gear frame; simplifies maintenance Standard Equipment Drill chuck and key Vertical hanger Horizontal hanger Dead handle on N and Q ratio models Accessories R1A-48 Dead handle and 7A-49 Dead handle adapter (2 adapters required) For D, H, J, JJ, and K ratio models 7AH-K309 Chuck shield kit 7RA-A366 Horizontal hanger Pages 84, 133 7AMST6 Model Pistol-Grip Free Speed rpm Stall Torque -lb. Nm Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm 7ADST4 20, /4 6 7/ AHST /4 6 7 / AJST /4 6 7 / AJJST /4 6 7 / AKST / / ALST /8 10 7/ AMST / / ANST /2 13 7/ AQST /2 13 7/ Air Inlet = 1 4" NPT Recommended Hose = 5 16" (8mm) Performance figures are at 90 psi (620 kpa) Spindle = 3 8" x 24 Sound Level = Approx. 82 dba CFM 78

81 Drills Production Angle Drills Series Q2, 5, 6, and rpm 1/4" x 28" Female threaded spindle Features Maximum TIR runout of.005" ensures precision holes for critical applications Infinitely variable speed allows slow speed starting and high speed drilling Angle head may be rotated 360 to allow ideal orientation with the throttle Ergonomically designed housing provides a secure surface for operator grip Modular design allows maximum parts interchangeability and easy, low cost maintenance Accessories For all series 7L-365 Vertical hanger For Series 5, 6, and 7 6WS-366 Horizontal hanger For Series 5, 6, and 7 7L-K284 Piped-away exhaust kit Drills QA3519 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Speed Chuck/Spindle Options Angle Head Q2 Angle Drills Inlet Style QA2759 Options Electronics Q Angle A " Chuck (large head, BSP B Dallas Chip D 90 degree only, standard) 1 90 Degrees " Chuck (large head, 90 degree only) 2 45 Degrees " Collet with 9 32" - 40 Thread (small head, all configurations) 3 90 x 90 Degree " - 28 Female Thread (small head, all configurations, standard) " - 24 Male Thread (large head, 90 degrees only) Performance Specifications Large Angle Head Drills, 90 Degree Stall Torque Length Weight Side to Center Distance Height of Head RPM with 1 4" Chuck with 1 4" Chuck of Angle Head with 1 4" Chuck -lbs. Nm mm lbs. kg mm mm

82 Drills Production Angle Drills Production Angle Drills Model Specifications Includes examples of popular Q2 Series Models Model Free Speed rpm Stall Torque -lb. Nm Lever Throttle Angle Drills (90 Degree Angle Head) QA QA QA QA QA QA QA QA LH1A / LH1A / LJ1A / LH1A / LJ1A / LJJ1A / LK1A / LK1A / LK1A / LL1A / LL1A / Lever Throttle Angle Drills (45 Degree Angle Head) Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm 5LH1B / LK1B / CFM Tool Sound Air Inlet Hose Series Approx. dba NPT Recommended Q " 1 4" (6mm) " 1 4" (6mm) " 1 4" (6mm) " 1 4" (6mm) Repeated stalling of these models is not recommended. Performance figures are at 90 psi (620 kpa) air pressure. 80

83 Series 5, 6, and rpm 1/4"-1/2" Chuck capacity Features Maximum TIR runout of.005" ensures precision holes for critical applications Infinitely variable speed allows slow speed starting and high speed drilling Angle head may be rotated 360 to allow ideal orientation with the throttle Ergonomically designed housing provides a secure surface for operator grip Modular design allows maximum parts interchangeability and easy, low cost maintenance Accessories 7L-365 6WS-366 7L-K284 Vertical hanger Horizontal hanger Piped-away exhaust kit Drills 6LL2A42 7LN3A44 Model Free Speed rpm Lever Throttle Angle Drills 7LJ2A /4 6 17/ LK2A /4 6 17/ LK2A /4 6 17/ LL3A / / LL2A /4 6 17/ LL2A / / LM3A / / LN2A / / LP3A / / LN3A / / LR3A / / Air Inlet = 1 4" NPT Recommended Hose = 1 4" (6mm) Spindle = 3 8" x 24 Performance figures are at 90 psi (620 kpa) Stall Torque -lb. Nm Length with Chuck mm Height of Head with Chuck lb. kg Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm CFM 81

84 Drills Precision Angle Drills QA0559 QA2755 Q2 Series Model Builder for All Available Versions Model Number Sequence Style Speed Chuck/Spindle Options Angle Head Q2 Angle Drills Inlet Style Options Electronics Q Angle A " Chuck (large head, BSP B Dallas Chip D 90 degree only, standard) 1 90 Degrees " Chuck (large head, 90 degree only) 2 45 Degrees " Collet with 9 32" - 40 Thread (small head, all configurations) 3 90 x 90 Degree " - 28 Female Thread (small head, all configurations, standard) " - 24 Male Thread (large head, 90 degrees only)

85 Performance Specifications (Small Angle Head Drills, 90 Degree) Height of Head RPM Stall Torque Length Weight Side to Center Distance with 1 4" - 28 Thread -lbs. Nm mm lbs. kg mm mm Performance Specifications (Small Angle Head Drills, 45 Degree) Height of Head RPM Stall Torque Length Weight Side to Center Distance with 1 4" - 28 Thread -lbs. Nm mm lbs. kg mm mm Drills Performance Specifications (Small Angle Head Drills, 90 x 90 Degree) Length Side to Center Height of Head Height RPM Stall Torque ( Thread) Weight Distance (Lower Head, Thread) over both Heads -lbs. Nm mm lbs. kg mm mm mm

86 Drills Precision Angle Drills Q2 Series/Aircraft Angle Drills Examples of Popular Models Model Free Speed rpm Stall Torque -lb. Nm Lever Throttle Angle Drills (90 Degree Small Angle Head) QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread Lever Throttle Angle Drills (45 Degree Small Angle Head) Spindle QA " collet with 9 32" - 40 thread QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread Lever Throttle Angle Drills (90 x 90 Degree Small Angle Head) Weight lb. kg Length mm Side to Center Distance mm Head Height mm QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " collet with 9 32" - 40 thread QA " - 28 female thread QA " - 28 female thread QA " - 28 female thread CFM 84

87 Drills Lightweight Riveters Lightweight Riveters For driving 1/8"- 3/8" (3-10mm) rivets AVC10A1 AVC13A1 Features Accurate and easily controlled tease throttle Standard beehive retainer allows use of a wide variety of accessories Built-in power regulators on A1 and B1 Models the operator can change power on the job with no downtime Model 772 Unitized easy-out throttle valve assembly Model 772 Furnished with two retainers for use with a wide variety of accessories Accessories See IRAX accessories catalog, Form G Drills Model Industrial/Aerospace AVC10A1 1 /8 3 1 /8 3 Pistol / / / AVC10C1 1/8 3 1/8 3 Straight / / / AVC12A 13/16 5 3/16 5 Pistol 7 3 / / / AVC13A1 1 /4 6 1 /4 6 Pistol 8 3 / / / AVC26A1 3/8 10 5/16 8 Pistol 11 5 / / / AVC26B1 3 / /16 8 Goose / / Neck General Purpose Cold Rivet Capacity Diameter Dural & Aluminum Soft Iron Handle mm mm 772 For light duty cutting Pistol 7 3 / / / / & hammering Air Inlet = 1 4" NPT Recommended Hose = 5 16" (8mm) AVC 26 use 1 2" (13mm) Performance figures are at 90 psi (620 kpa) Length Less Accessory mm Weight Less Accessory lb. kg Piston Stroke mm Blows per Minute Bore mm For Use with Rivet Set Shank Diameter CFM 85

88 Drills Tappers 1/4" and 1/2" Capacity Features Air-thrown reverse valve for instant reversal Ergonomically designed for operator comfort and high production Variable throttle for maximum control and minimum tap breakage Modular design makes servicing easy and economical QP1S10D8 Q2 Series Model Builder for All Available Versions Model Number Sequence Q2 Pistol-Grip Tapper 7RAQT4 Style Rotation Throttle Speed Clutch Bit Holder/Drive Standard Equipment Dead handle assembly for Model 7RAQT4: RIA-A48 handle 7A-49A adapter (two required) Accessories See IRAX accessories catalog, Form G Q Pistol P Rev 1 Trigger Start S Direct Drive D Tapper 8 Top T Small A BSP B Dallas Chip D Options Inlet Grip Inlet Electronics Location Size Style Performance Specifications RPM Chuck Tapping Weight dba Vibration Length Side to Center Capacity Capacity with Chuck Distance /6 mm 1 4 /6 mm 1.79 lbs/0.82 kg 75 <2m/s in/187 mm 0.58 in/14.7 mm /6 mm 1 4 /6 mm 1.79 lbs/0.82 kg 75 <2m/s in/187 mm 0.58 in/14.7 mm Tappers Examples of Popular Models Model Free Speed rpm Chuck Capacity mm Tapping Capacity mm Weight lb. QP1S10D RAQT kg Length mm Side to Center Distance mm CFM Tool Sound Air Inlet Hose Horse Series Approx. dba NPT Size Power Q " 1 4" " 5 16".50 Performance figures are at 90 psi (6.2 BAR) air pressure. 86

89 Drills Maintenance Drills 1250 to 3800 rpm 0.5 HP Models with keyless chucks now available! 728LA2 Features Powerful and economical Excellent for general purpose applications Standard Equipment Dead handle assembly on Model 728NA3 Accessories Pages 84, L6K Drills Model Free Speed rpm 728JA /8 8 29/ LA / / NA / / J6K / / L6K / / N8K / / Air Inlet = 1 4" NPT Recommended Hose = 1 4" (6mm) Spindle = 3 8" x 24 Performance figures are at 90 psi (620 kpa) air pressure. Keyless Chucks 3 8" Part # KC5 1 2" Part # KC8 Stall Torque -lb. Nm Length with Chuck mm Weight with Chuck lb. kg Chuck Capacity mm Side to Center Distance mm CFM 87

90 Drills Drill Accessories Please also see the IRAX Accessories catalog, Form G Drill Chucks Chuck Size Part Number Thread Key Part Number Standard Equipment on Air Drills 0-1 /4" (6mm) Medium Duty ROH-99 3/8" x 24 R1H-J253 5A, 5L (D,H,J,K,K2,L,L2), 7L (J2) 0-1 /4" (6mm) Heavy Duty ROA-99 3/8" x 24 R00A-J253 6A (K,H,J,JJ,K,L,), 6L (H,J,JJ,K,K2,L), 7A (D,H,J,JJ) 0-3 /8" (10mm) Heavy Duty 6A-99 3/8" x 24 R0J-J253 6A (M,P), 6L (L2,M,M2,P), 7A (K), 7L (L3), 728JA1, 5A, 5L (N,N2), 5R, 6A (R,S), 6L (P3,R), 7A (L,M), 7L (M3) 0-3 /8" (10mm) Standard Duty /8" x N LA2 0-3 /8" Keyless (10 mm) KC5 3/8" x J6K, 728L6K 0-1 /2" /8" x 24 R1T-J /2" (13mm) Standard Duty /8" x N NA3, /2" Keyless (13mm) KC8 3/8" x N8K 5/64" - 1 /2" (2-13mm) Heavy Duty ROK-99 3/8" x 24 R1T-J253 5R, 7A (N,Q), 7L (N3) Q2 Series Chuck Guard Kits Chuck Size Part Number Square Drive Adapter Chuck Size Part Number Thread 1 /4" TRD-A961-S 3 8" TRD-A961 Use with straight and pistol drills 3/8" RH-P /8" x 24 Quick Change Screwdriver Bit Adapter Hexagon Drive Size Part Number Thread 1 /4" RH-A /8" x

91 Fastening Tools Electric Fastening Tools and Systems The Ingersoll-Rand line of electric fastening tools meets a wide range of requirements from.3 -lbs. to 450 Nm capacity. It includes the VersaTec and VersaTec ESD screwdrivers, as well as the ES Series electric and CS Series cordless tools. IR also offers cordless battery powered pulse models. For greater capacity and more sophisticated fastening strategies, check our extensive D Series model offering, all featuring innovative ergonomic design and unique performance advantages. IR Torque Management Systems, including the Insight controllers, are covered in the next section, and provide the operating parameters that ensure the ultimate in precision fastening. Electric Fastening Tools/Systems 89

92 Torque Management Systems Insight Series Insight systems bring a new level of flexibility to assembly operations. Programming is fast and easy, so the user can quickly change fastening parameters to reflect continuous application refinements. The Need for Speed When you are facing the possibility of slowing down production, there s no time to fight through screen after screen deciphering codes and referring to a manual. The revolutionary design of the Insight controller gets you to any screen in two key presses, eliminating the need for scrolling through confusing lists or memorizing numerous code numbers. It also displays messages and instructions in plain English text so you quickly get your system programmed and running without the threat of delayed production. Ingersoll-Rand designed the Insight Fastening Control System to make it easier for assembly technicians to become partners in the pursuit of quality. It employs highly advanced technology to simplify the set-up of a sound fastening process with intuitive navigation features that help keep the focus on the work and not on the control process. Users have both the tools and the relevant information at their fingertips, and are never more than two key presses away from where they need to be. Through technology directed toward simplicity, operators gain insight into process quality and product quality. Process Capability Quality products are a direct result of a sound design and a quality assembly process. The Insight Fastening Control System goes far beyond just delivering accurate and repeatable tightenings. There are several other system features that can be directly used or integrated into the complete assembly process. Features such as comprehensive I/O signals for PLC and production line interfacing, tightening curves, a variety of communication options, statistical trend alarms and much more. Ingersoll-Rand is confident that the Insight controller is a key system that will identify process improvement areas and dramatically increase your assembly process capability. Insight Single & Dual Spindle Tool Controller For highly critical joints or applications involving data storage, line interfacing, or any other unique fastening needs. The graphical interface allows for programming and use of a complex system without the need for detailed training. To be used with all Ingersoll-Rand D Series DC electric assembly tools. 90

93 Standard Equipment Digitally adjustable free speed, soft start speed, backout speed and shiftdown per configuration Storage of up to 5,000 End of Run values per spindle Gang Count Feature Full statistical process control capability with sample and population statistics Tightening curve screen with master plot feature and ability to overlay up to 5 curves Statistics calculations based on up to 100,000 cycles Quick setup feature including automatic default values Configuration Number, Control Mode and Control Target are the only required parameters for torque control Up to 12 total parameters are available from this screen depending on the Control Mode Advanced programming available Only parameters relevant to the selected Control Mode will be visible Preloaded with Hewlett Packard Laser Jet printer driver The Insight controller was designed around the needs of the user. The result is an easy to program and use controller that incorporates newer and more comprehensive system capabilities. Communication/User Interface Graphical, user-friendly display activated by four main hot keys : Run, Statistics, Setup, Diagnostics Either RS-232 or RS-485 Communications port for communication with a PC or line interface (Can be easily switched between the two) Accessory interface port Parallel port for printing PLC interface capability Electric Fastening Tools/Systems Control Modes Torque control with angle monitoring Angle control with torque monitoring Yield control with torque and angle monitoring Pre-torque Backout Fault backout Pre-threshold monitor The dialog box clearly displays an important message to the user right on the main screen. Drop box menus eliminate guesswork in programming. They also add information without cluttering the screen. 91

94 Torque Management Systems Insight Series Optional Equipment Remote light and alarm box Reset station Socket tray (four or eight position) Remote start handle for fixtured tools RS-422 Communications port Other accessories available as specials when necessary Other printer drivers available upon request 220/240 VAC available with transformer (PFS1-XFL, PFS2-XFL) The Insight spindle control module (SCM) is common to other Ingersoll-Rand products Safety Most shut down faults are displayed at the base of the screen Spindle Stop button disables tool function GFI (Residual Circuit Breaker): Protects the operator by detecting a leakage current to ground and automatically disconnecting the power supply in case of a fault Additional circuit breakers protect the system from short circuit Over Current Fault: Detects a high current draw and shuts down to protect the tool and the operator from a stall condition Motor Temperature Fault: Detects a higher than normai motor temperature and shuts down to protect motor SCM Temperature Fault: Detects a higher than normal Spindle Control Module temperature Program warnings are displayed if parameters are outside of the tool s limits Input Power 110VAC, 60 Hz, 20 amp peak 92

95 Insight 6 Spindle Tool Controller For highly critical joints or applications where data must be stored for warranty or capability reasons. To be used with up to six D Series DC electric tools. Control Modes Torque control with angle monitoring Angle control with torque monitoring Pre-torque control Yield control with torque and angle monitoring Controller Electrical Requirements The controller requires a 3-phase drop and must be wired by qualified personnel to meet the electrical safety standards for connecting 3-phase power to the system receptacle. The unit is to be used on a VAC, Hz, 20A 3-phase circuit. Always have a qualified electrician check that chassis ground is properly connected before using the unit. The controller must be earth grounded while in use to protect the operator from electrical shock. Safety GFI: Protects the operator by detecting a leakage current to ground Over-current: Detects a high current draw to protect the operator and the tool from a stall condition Over-voltage: Detects a high voltage to protect the tool and controller Excessive temperature faults: Detects a higher than normal motor temperature Standard Equipment Up to six spindle control modules 16 configurations per spindle Harting PLC connectors for I/O RS232 Communication port for communication with a PC or serial printer Parallel port for communication with printer Torque control, angle control, yield control, backout, pre-torque Free speed, shiftdown speed, engage speed & reverse speed, digitally adjustable per spindle and configuration Storage of up to 3000 cycles Full statistical process control capability Battery backup 3-phase Conductor L1 L2 L3 Earth Controller Terminal X Y Z Green The three conductors of the main leads must be attached to the correct terminal as indicated Voltage at tool: 160 VDC Optional Equipment Remote light and alarm box Reset station Socket tray (four or eight position) Remote start handles for fixtured tools Other accessories available as specials when necessary Top and Side Power Connections Electric Fastening Tools/Systems Two Serial Ports Available Spindle Control Module (SCM) 93

96 Torque Management Systems Insight Series Insight 6 Controller Finally, a DC tool controller that offers flexibility and convenience for more than two spindles! The Insight 6 controller allows the use of up to six different DC tools in the kind of configuration that your process demands. The controller will run a combination of multiple spindles and/or individual hand-held tools, all from the same compact controller package. The tool cable placement is even designed for convenience. The tool cables can be specified to enter the cabinet either on the top, left or right side. Ingersoll-Rand has even made it easy to mount and install the Insight 6 controller. The new, easy to mount back-plane can be sent in advance to the final destination and all wiring can be finished early, including the AC power. A Harting connector is provided for your PLC signals. Since only the back-plane is necessary for wiring, the Insight 6 controller is much easier to handle during the wiring process as compared to other units. After wiring, the rest of the Insight 6 controller will then be attached to the hinges on the back-plane to finish the installation. The Insight 6 controller offers several strategies to correctly control your fastening process including torque control, angle control, yield control and back-out operations. The software can be down loaded from a PC directly into the spindle control module (SCM) without having to use the keypad on the front of the unit. In order to reduce potential error due to incompatible equipment, the spindle control module will drive any Ingersoll-Rand D Series DC electric spindle. Each spindle can have as many as 16 different configurations and four different, digitally programmed speeds. In order to ensure that your fastening process is performed correctly, the tools chosen from the built-in tool library will be automatically calibrated by the Insight 6 controller. On board diagnostics for tool check, SCM and transducer check and backup battery check and will give a pass/fail status. If a system fails, you can look at the individual parameters in order to locate the exact cause of the problem. There is a separate SCM for each tool that is rack mounted within the system for easy repair or replacement and also for ease of system upgrade. In the event there is an error in the fastening process, the Insight 6 controller has large indication lights for each of the six spindles for easy viewing by the operator. In addition to the external features, the IR Insight has many new internal features as well. Because there are basically three ways to control your fastening torque control, angle control and yield control the IR Insight does not limit your options. Any of these methods can be used as well as combinations of all three. There are also Prevailing Torque and Backout modes to help you customize the Insight to your critical or problem applications. By controlling a large number of spindle variables, Insight can achieve highly accurate fastening regardless of the method(s) used. Safety Features Unplugging a tool disables any power to the SCM connected to that empty connector preventing a possible ground fault Spindle power switch on front panel Master power lockout switch Other Features Tools can be connected to top, right or left side Two serial ports available Multi-level password protection to prevent unauthorized access to program Three built in torroidal transformers allow the unit to be run at 110 VAC with V line input voltage Power Module Individual (Back Panel) 94

97 DC Electric Nutrunners/Screwdrivers D Series Push-to-Start Tools The Next Generation of Proven Performance The Ingersoll-Rand D Series Push-to-Start family incorporates all of the time-tested features found in the industry leading, IR D Series tools with enhancements one could only expect from the leader in ergonomics, innovation and process control. The Future of Fastening is Comfortably Simple. Easy to use: The Ingersoll-Rand D Series Push-to-Start tools control torque and angle dynamically to meet the requirements of the fastening application. And the 180 light ring signals the status of the fastening operation for immediate feedback to the operator; red light for high, yellow for low and green means the tool achieved optimal torque or angle. Hard to Mistake: These lightweight, D Series Push-to-Start tools boast best-in-class ergonomic features such as a perimeter-cooled motor and composite housing for optimal heat dissipation. They are designed for comfortable one-handed operation, but an optional sleeve facilitates two-handed operation for faster locating of fasteners. Operators use the D Series Push-to-Start tools in comfort, so they can use them longer, more productively. Quick disconnect cable 180 cycle status light ring Composite housing Best-in-class ergonomics One-finger forward/reverse Torsion tube transducer Slotless/brushless, perimeter cooled motor Electric Fastening Tools/Systems Optional sleeve for two-handed operation Product Identification Guide D E PTS 9N T L S6 Series Power Configuration Nominal Torque Range Transducer Lights Drive Size 95

98 DC Electric Nutrunners/Screwdrivers D Series Push-to-Start Tools Other performance and ergonomic features include: One-piece motor/gear housing/transducer design Eliminates coupling nuts, resulting in decreased tool length Provides stable location for mounting to a work station Easy to service Infinite life hall effect switch for tool actuation Torsion tube transducer Proven high degree of durability High overload capacity Slotless/brushless motor Increases efficiency while reducing torque ripple, torque scatter, and cogging at low speeds Perimeter cooled motor Reduces operating temperature, therefore increasing duty cycle and reducing temperature effects to the operation Quick disconnect cable Allows for easy set-up and easy maintenance Interchangeable with IR 40 Series fixtured tools 180 light ring View cycle status from any angle Cycle status indicated by easy-to-see red, yellow or green lights Optional sleeve Makes one or two handed operation comfortable Faster location of fasteners Best-in-class ergonomics Housing has been shaped for operator comfort Optimal diameter of tool Increased heat dissipation Rigid tool mounting Improves operator comfort in high duty cycle operations One-finger forward/reverse switch Allows right or left hand operation without having to change the grip on the tool Composite housing Lightweight Reduces temperature effects on operator. And, of course, the new D Series Push-to-Start tools are fully compatible with all IR DC fastening control systems. Easy to use; hard to mistake. The next generation in fastening is here. D Series Push-to-Start Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEPTS9NTLQ /4 Quick Change M6 DEPTS9NTLS /4 Square M6 DEPTS9NTLS /8 Square M6 DEPTS15NTLS /4 Square M6 DEPTS15NTLS /8 Square M6 DEPTS20NTLS /8 Square M6 DEPTS25NTLS /8 Square M6 - M8 DEPTS30NTLS /8 Square M6 - M8 96

99 DC Electric Nutrunners D Series Pistol-Grip Tools When the pistol tool was introduced to the DC line, it was platformed from the advanced engineering of existing handheld tools. The DEP models take efficient packaging a step further. The composite housing, contoured handle, two finger trigger, and multi-position cable inlets make this tool ergonomically superior to competitive products. To cover a wide breadth of applications, the DEP models are available in five sizes from 10 Nm to 30 Nm. External Features The DEP models distinctive elliptical shape reflects extensive research conducted with actual tool users. Gentle curves and soft textures enhance a host of other functional design features, and contribute to the overall result a tool that achieves new standards of performance, fastening accuracy, and flexibility. Composite Housing Lightweight Reduced temperature effects to operator One Finger Forward/Reverse Switch Allows single finger right or left hand operation without having to change grip on the tool Multi-Finger Trigger No pinch points Ergonomically designed to reduce operator stress Two speed trigger for easy fastener engagement 180 Light Ring (Cycle Status Lights) View of cycle status from any angle (Green = OK, Red = High, Yellow = Low) Ultra-Flo Cooling Reduces operating temperatures Ergonomically Designed Handle Comfort-designed to fit operators from the 95th percentile male to the 25th percentile female External Reaction Bar This ergonomic accessory can be attached to any of our pistol models to protect the operator from excessive or repeated torque reaction Top or Bottom Cable Inlets Top for use on balancers/arms Multi-Finger Trigger Easy Supplemental Reaction Bar Electric Fastening Tools/Systems Top or Bottom Cable Inlets 97

100 DC Electric Nutrunners D Series Pistol-Grip Tools Internal Features The internal design and construction of the new DEP models is as innovative as its exterior profile. Key components are combined into easily-serviced, space-saving modules. The advanced motor and gearing design ensures superior durability, as well as the smallest, most convenient package size possible. And this tool not only masters the most sophisticated fastening challenges, but is in itself a showcase of fastening advancements that contribute to overall integrity and reliability. Stacked Housing Design Ease of repair Increased structural integrity Contributes to overall ergonomic design One-Piece Motor/Gear Housing/ Transducer Design Elimination of coupling nuts, resulting in decreased tool length Provides stable location for connection of supplemental reaction bar Ease of service Torsion Tube Transducer Proven high degree of durability High overload capacity Slotless/Brushless DC Motor Increases efficiency while reducing torque ripple, torque scatter, and cogging at low speeds Perimeter Cooled Motor 20% reduction in operating temperature, therefore increasing duty cycle Torsion Tube Transducer Slotless/Brushless DC Motor Product Identification Guide D E P 30N S6 (U) T L Series Power Configuration Nominal Torque Range Drive Size Upper Cable Transducer Lights Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEP9NQ4TL /4 Quick Change M6 DEP9NS4TL /4 Square M6 DEP9NS6TL /8 Square M6 DEP15NS4TL /4 Square M6 DEP15NS6TL /8 Square M6 DEP20NS6TL /8 Square M6 DEP25NS6TL /8 Square M6-M8 DEP30NS6TL /8 Square M6-M8 98

101 DC Electric Nutrunners D Series Angle Wrenches All of our hand-held nutrunners are built with one thing in common the user. Ergonomics and ease of maintenance are designed into the tools from the start. Multiple Power Inlet Locations Top or rear power connections allow for proper positioning of tools for optimum user comfort and minimum effort. This feature is built into all D Series hand-held tools. Ergonomic Handle A patented adjustable ErgoSpan handle can be customized on line to any of three different handle dimensions, ensuring a comfortable grip for operators both large and small. Three selector positions represent carefully identified midpoints along the 5th percentile female to the 95th percentile male range of human hand sizes. Small Handle Position Large Handle Position The forward and reverse switch can be easily operated by right and left hand users. The strategically located trigger accommodates two fingers rather than one, dispersing force and reducing stress. The throttle allows for a slow speed when applied lightly for precise engagement of fastener threads. Full application of the trigger delivers high speed for fast run down. Sliding Suspension Bail The sliding suspension bail compensates for heavy sockets or extensions, allowing for a balanced tool regardless of the attachment. Modular Design for Parts Commonality As part of a comprehensive, evolving system, all D Series assembly tools share the benefits of a flexible, modular design. The same basic gear package provides a choice of eight different gear ratios for the 120 series DC tools, seven for the 40 Series DC, and six for the 40 Series air tools. In addition, there are five angle heads, three spindle lengths, and countless different geared offset attachments to meet almost any configuration for your application. Not only is the complexity of service and repair reduced, but because the angle heads and spindles are interchangeable on all DC tools, conversions due to varying torque requirements are simplified. Instead of purchasing an entirely new tool, several components can be replaced as a money saving option. Splined Angle Head The internal spline of the housing design allows for a 360 external rotation of the angle head without the use of shims. The splined angle head also contributes to easier installation, increased durability and ease of service. Planetary Gears Supported by Roller Bearings This extra measure of performance reduces friction in the planetary gear set, extending gear life and providing a more consistent transmission of torque. DC Electric Motor The modular D series brushless DC motor is a performance breakthrough that complements the ergonomic innovations of the overall tool design. The motor operates with a neodymium iron boron magnet which yields a 20 percent greater torque per weight output than standard samarium cobalt magnets. In conjunction with the slotless stator, this advancement dramatically increases efficiency while reducing torque ripple, torque scatter, and cogging at slow speeds. Unlike sealed motors that are integral to the tool body, the D Series DC electric motor is a modular unit that can be easily installed and removed from the tool body. The method of construction reduces design complexity as well as heat transfer to the operator. In addition, this design provides an external cooling jacket around the perimeter of the motor. The high efficiency, perimeter cooling keeps temperature effects away from the operator and the motor. As a sealed unit, cooling air does not enter or exit the motor itself allowing the use of D Series DC electric tools in clean room applications. Cycle Status Lights Immediate feedback on the status of the fastening process is available to the user from any angle of operation. Safety Features Ground Systems D Series electric tools are programmed for protective automatic shutdown in the event of a ground fault, or if the tool becomes ungrounded (interrupted) from the controller. Temperature Fault System Excessive duty cycles, cable failures, broken circuits, or shut-off controls failure will signal an automatic shut down for protection from overheating. Overcurrent Fault System This feature will prevent overcurrent damage to the D Series tool control system in the event of excess current draw sensed by the motor. Auto recovery repowers the system on the next trigger pull after the short is lifted. Electric Fastening Tools/Systems 99

102 D Series DC Electric Nutrunners 40 Series Angle Wrenches These ergonomically designed tools are available in a variety of sizes and configurations to ensure the best possible match for an application. Multiple power inlet locations, adjustable grip, and composite housing all help to provide the most comfortable tool to the operator. With both angle and in-line versions offered, and sizes ranging from 3 to 55 Nm (from 1290 to 250 rpm), they are capable of covering a wide selection of customer needs. The 40 series DC tools have been designed for use with the Insight family of fastening control systems, to provide the ultimate in programming flexibility and control. The cycle status lights on the controller are matched by three sets of lights on the tool to ensure the operator is involved in the fastening process. DEA40N3S6TL Product Identification Guide D E A 40N 3 S6 (U) T L (Q) Series Power Configuration Nominal Torque Range Angle Head or Spindle Drive Size Upper Cable Transducer Lights Quick Disconnect Cable 40 Series Hand-Held Angle Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA8N2H4TL /4 Hex M6 DEA8N2Q4TL /4 Quick Change M6 DEA8N2S4TL /4 Square M6 DEA8N2S6TL /8 Square M6 DEA15N2S4TL /4 Square M6 DEA15N2S6TL /8 Square M6 DEA23N3S6TL /8 Square M6 DEA23N3S8TL /2 Square M6 DEA31N3S6TL /8 Square M8 DEA31N3S8TL /2 Square M8 DEA40N3S6TL /8 Square M10 DEA40N3S8TL /2 Square M

103 D Series DC Electric Nutrunners 40 Series In-Line Tools DEA40NE4S6TL 40 Series Hand-Held In-Line Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA8NE4Q4TL /4 Quick Change M5-M6 DEA8NE4S4TL /4 Square M5-M6 DEA8NE4S6TL /8 Square M5-M6 DEA15NE4S4TL /4 Square M6 DEA15NE4S6TL /8 Square M6 DEA23NE4S6TL /8 Square M6-M8 DEA23NE4S8TL /2 Square M6-M8 DEA31NE4S6TL /8 Square M8 DEA31NE4S8TL /2 Square M8 DEA40NE4S6TL /8 Square M8 DEA40NE4S8TL /2 Square M8 Models shown have 4 inch spindles. 6 and 8 inch spindles are also available. Multiple Power Connection Locations Top or rear electric power connections allow proper positioning and suspension of tools for optimum user comfort and minimum effort. Electric Fastening Tools/Systems Torsion Tube Transducer 40 Series The robust design of the torsion tube transducer contributes to its proven high degree of durability. The high overload capacity also helps prevent accidental transducer damage. 101

104 D Series DC Electric Nutrunners 120/450 Series Angle Wrenches The larger 120 series line made an entrance into the market to augment the award-winning line of 40 series DC tools. This line now expands the DC tool range to a full 450 Nm. High speeds enable the tools to achieve customer requirements for minimum cycle times and a low torque reaction, while still maintaining the accuracy and repeatability of a DC assembly tool. The patented Ultra-Flo cooling directs a high velocity flow of air over the perimeter of the slotless, brushless DC motor for reduced heat rise. This is particularly critical in extreme duty cycle, high prevailing torque applications. This high efficiency cooling system provides consistent performance, improved life, and maximum operator comfort. The lights are presented on a patented 360 light ring to guarantee an instant confirmation of cycle status from any angle. The continuous band of lights signals High, Low or OK status using red, yellow or green indicators. And the 120 Series tools still provide the multiple power inlet locations, adjustable handle, and other ergonomic features of the 40 Series tools. Torsion Tube Transducer 120 Series Brushless DC Electric Motor Increases efficiency while reducing torque ripple, torque scatter, and cogging at low speeds DEA120N6S8TL 120 Series Hand-Held Angle Assembly Tools Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA55N5S8TL /2 Square M8 DEA70N5S8TL /2 Square M10 DEA70N6S8TL /2 Square M10 DEA90N5S8TL /2 Square M10 DEA90N6S8TL /2 Square M10 DEA120N6S8TL /2 Square M12 DEA150N6S8TL /2 Square M14 DEA190NT7S12L /4 Square M

105 DC Electric Nutrunners 120/450 Series In-Line and Angle Tools 120 Series Hand-Held In-Line Assembly Tools DEA55NE4S8TL Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA55NE4S8TL /2 Square M8 DEA70NE4S8TL /2 Square M10 DEA90NE4S8TL /2 Square M10 DEA120NTE9S8L /2 Square M12 DEA150NTE9S12L /4 Square M12-M14 Models shown have 4 inch spindles. 6 and 8 inch spindles are also available. 450 Series Lever Start Angle and In-Line (DEA-) DC electric tools are recommended for highly critical applications or applications with unique or difficult tightening requirements. These may be more accurate tightening requirements, such as yield or angle control, multiple step tightenings, or applications where a variety of different torques are needed at the same station. Special requirements may also warrant DC tooling. Special requirements may include, but are not limited to, data collection, line integration, PLC interfacing, bar code reading. These DC electric tools must be used with an Insight controller. Standard Equipment: Rear cable inlet (model numbers shown). Top cable inlet (replace "-L" with "-UL" in model) 10 ft. power and control cable 3/4" square drive (DEF8S12) 1" square drive (DEF9S16) 360 cycle status lights 3-position adjustable handle Optional Equipment: Upper quick disconnect cable inlet (add "-Q") Tool extension cables (DEA40-CORD-10) Counterclockwise tool control cable (for use with TMAD controllers) (DEA120-CORD-CCW) Electric Fastening Tools/Systems 450 Series Lever Start Angle (DEA-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA270NT8S12L /4 Square M12-M14 DEA340NT8S12L /4 Square M14-M16 DEA450NT9S16L Square M14-M18 NOTE: Must be fixtured or used with secure reaction bar. 450 Series Lever Start In-Line (DEA-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEA200NTE8S12L /4 Square M10-M12 DEA270NTE8S12L /4 Square M12-M14 DEA340NTE8S12L /4 Square M14-M16 DEA450NTE8S16L Square M14-M18 103

106 DC Electric Nutrunners Fixtured Tools Ingersoll-Rand has applied its expertise in solving assembly and fastening challenges to fixtured applications. The result: the DEF models precision DC electric assembly tools that are powerful and compact with small interspindle spacing making them ideal tools for integration into today s economic, lightly fixtured systems. The fixtured DC tools were engineered to provide customers with a durable, accurate precision assembly tool for their lightly fixtured applications. The DEF models incorporate the superior performance features of the established D Series models, and are offered in both 40 Series, and higher output 120 Series models. All DEF models incorporate the following design features: Torsion Tube Transducer Proven high degree of durability High overload capability Transducer Wire Access Cover Ease of service Splined Transducer/Gear Case Interface Increased durability Ease of service Splined Output Attachments Easier installation Increased durability Ease of service Compatibility Between 40 and 120 Series Output Spindles Parts commonality Choice between Integral Flange Mount and Splined Mounting Plate: Integral Flange Mount (Standard) Integrated in tool housing for increased durability Includes reference holes for ease of fixturing Splined Mounting Plate Removable plate for easier fixturing Splines for high degree of durability Same mounting hole locations of former DEM tools for ease of replacing worn tools* *Total spindle length may vary.

107 DC Electric Nutrunners Fixtured Tools DEF31NFTE4S6 Product Identification Guide D E F 40N F T E4 S6 Series Power Configuration Nominal Torque Range Drive Size Transducer Spindle Length or Angle Head Drive Size Flanged Fixtured In-Line and Angle (DEF-) DC electric tools are recommended for highly critical applications or applications with unique or difficult tightening requirements. These may be more accurate tightening requirements, such as yield or angle control, multiple step tightenings, or applications where a variety of different torques are needed at the same station. 40 Series Flanged Fixtured In-Line Special requirements may also warrant DC tooling. Special requirements may include, but are not limited to, data collection, line integration, PLC interfacing, bar code reading. This tool configuration allows for start up from a push button, handle or other remote station. The mounting flange is integrated into the tool housing to increase durability. These DC electric tools must be used with an Insight controller. Standard Equipment: Quick disconnect cable inlet 10 ft. power and control cable Optional Equipment: Tool extension cables Counterclockwise tool control cable (DEA120-C0RD-CCW for use with TMAD controllers) Electric Fastening Tools/Systems Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF8NFTE4Q /4 Quick Change M5-M6 DEF8NFTE4S /4 Square M5-M6 DEF8NFTE4S /8 Square M5-M6 DEF15NFTE4S /4 Square M6 DEF15NFTE4S /8 Square M6 DEF23NFTE4S /8 Square M6-M8 DEF23NFTE4S /2 Square M6-M8 DEF31NFTE4S /8 Square M8 DEF31NFTE4S /2 Square M8 DEF40NFTE4S /8 Square M8 DEF40NFTE4S /2 Square M8 105

108 DC Electric Nutrunners Fixtured Tools 120 Series Flanged Fixtured In-Line Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF55NFTE4S /2 Square M8 DEF70NFTE4S /2 Square M10 DEF90NFTE4S /2 Square M10 DEF120NTE9S /2 Square M12 DEF150NTE9S /4 Square M12-M Series Flanged Fixtured In-Line (DEF-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF200NTE8S /4 Square M10-M12 DEF270NTE8S /4 Square M12-M14 DEF340NTE8S /4 Square M14-M16 DEF450NTE8S Square M14-M18 DEF23NFT3S6 40 Series Flanged Fixtured Angle Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF8NFT2H /4 Hex M6 DEF8NFT2Q /4 Quick Change M6 DEF8NFT2S /4 Square M6 DEF8NFT2S /8 Square M6 DEF15NFT2S /4 Square M6 DEF15NFT2S /8 Square M6 DEF23NFT3S /8 Square M6 DEF23NFT3S /2 Square M6 DEF31NFT3S /8 Square M8 DEF31NFT3S /2 Square M8 DEF40NFT3S /8 Square M10 DEF40NFT3S /2 Square M

109 120 Series Flanged Fixtured Angle Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF55NFT5S /2 Square M8 DEF70NFT5S /2 Square M10 DEF70NFT6S /2 Square M10 DEF90NFT5S /2 Square M10 DEF90NFT6S /2 Square M10 DEF120NFT6S /2 Square M12 DEF150NFT6S /2 Square M14 DEF190NT7S /4 Square M Series Flanged Fixtured Angle (DEF-) Model Max Max Free Spindle Spindle Typical Bolt Number Torque Torque Speed Weight Size Type Size Nm ft.- lbs. rpm lbs. DEF270NT8S /4 Square M12-M14 DEF340NT8S /4 Square M14-M16 DEF450NT9S Square M14-M18 Electric Fastening Tools/Systems 107

110 DC Electric Nutrunners Additional Configurations Geared Offset Wrenches Geared offset wrenches are standard angle wrenches combined with a special geared extension. The Offset Head Wrenches have been designed for difficultto-reach fastener applications that cannot be tightened with a regular fastening tool. There are two types of Geared Offset Heads: closed or Crow Foot heads and open or Tube Nut heads. Both types are used in conjunction with a special adapter, which has been specifically designed for joining Ingersoll-Rand angle heads to the offsets. The adapter is welded to the tool and the offset head extension is then bolted onto the adapter allowing it to be removed or changed. Standard Open and Closed Geared Offset Heads Standard open and closed offset heads come in many sizes, and fit a large number of angle wrenches Standard closed offset heads have a capacity of between 14Nm and 160Nm. Standard open offset heads have a capacity of between 14Nm and 96Nm. The length of the head is determined by the number of gear stages In most cases, offset heads can be placed in 12 different positions, rotating the head in increments of 30 with respect to the axis of the tool Open offset heads are designed specifically for tube nut applications, like those found in the brake lines of vehicle assembly plants Special Offset Heads Offset heads can be fitted on angle and in-line wrenches Hold and drive models are available If the shape or dimensions of the required geared offset head cannot be found in the specifications, please contact your Ingersoll-Rand representative Criteria for Selecting a Geared Offset Wrench A. Geared Offset Head 1 Open or closed 2 Radius 3 Length 4 Thickness and remaining dimensions 5 Torque 6 Output drive B. Angle Wrench 7 Torque 8 Angle wrench selection 9 Efficiency factor Tube Nut Model Identification Guide Crow Foot GH AF 14M - AL10 Geared Head Head Size Even # = Closed head Odd # = Open head Number of Gears (length) Thickness (mm) Output Type Output Size 08M=8mm 10M to 19M possible 22M to 27M possible 10S = 5/6" Hex 12S = 3/8" Hex 14S = 7/16" Hex 16S = 1/2" Hex 18S = 9/16" Hex 20S = 5/8" Hex 22S = " Hex 24S = 3/4" Hex 28S = 7/8" Hex 30S = " Hex 32S = 1" Hex 34S = " Hex 36S = " Hex Extended Across Flats AL10 10mm AL01 to AL60 possible

111 DC Electric Nutrunners DC Tool Accessories Extended Lever Allows for one hand operation of handheld angle and in-line 40 Series DC tools. DEA40-K273EL Gear Case Extensions Four inch splined gear case extensions for added tool length. 120-A327-4 DEA40-K273EL Extended Lever Tool Extension Cables Available in 10 to 65 foot lengths to increase distance from tool to controller due to mounting constraints or in dual spindle applications. Lengths over 65 feet are not recommended especially in areas with large amounts of electrical noise or with high torque systems. DEA40-C0RD- 10, DEA40-C0RD-20 Counterclockwise Cable For applications where torque and angle must be read and recorded in the reverse (counterclockwise) direction. DEA120-C0RD-CCW Mounting Plate For fixture mounted or articulating arm applications. Splined for stability and durability. Can be used on straight, angle or geared offset tool configurations. DAM120-K48 Flanged Mounting Plate A flanged mounting plate configuration is also available with 180 mounting hole locations. DEM120-K A327-4 Gear Case Extension DAM120-K48 Mounting Plate DEM120-K48 Flanged Mounting Plate Electric Fastening Tools/Systems Swivel Hanger For balancer or articulating arm applications where rotation is necessary or desired. DEA40M-K364, DEA120-K364 DEA40M-K364, DEA120-K364, Swivel Hanger Kit 109

112 DC Electric Nutrunners DC Tool Accessories Remote Selector Switch For stations where the operator is not within close proximity to the selector switch in the controller, and several different fastening configurations are performed at the station. DEA40-A410, DEA Remote Light and Alarm Box Used to provide clarity of cycle status lights for an installation in which the operator s position limits visibility. A 10 ft. power cord is included as well as a connector to attach a reset station. DEA40-A840 Socket Tray Designed for stations where several different fastenings are performed by the same operator. The socket tray changes configurations when the corresponding socket is removed. Each section of the tray is easily adjustable to accommodate various socket sizes. It s excellent for cell manufacturing or repair areas. Available with four or eight socket positions. DEAA-400, DEAA-800 Reset Station Used for custom installations to allow for manual reset by the operator following a non-acceptable cycle. Tool is disabled until the button is pushed. Keyed configurations are also available, if a foreman must monitor station reset. DEA40-A830 Remote Handles To be used as part of a small fixtured multiple where the operator must start several tools simultaneously. DEA40-RH DEA40-A410 Remote Selector Switch (4 position) DEAA-400 Socket Tray (4 position) DEA40-A840 Remote Light Alarm Box DEA40-RH Remote Handle DEA40-A830 Reset Station An accessory cable must be ordered with each of these items. Other accessories are possible, please contact your distributor or IR representative

113 Electric Screwdrivers VersaTec TM Screwdrivers The VersaTec DC electric screwdriver combines industry-leading torque accuracy and repeatability with unmatched flexibility and serviceability for light duty, precision assembly applications in the.3 to 40 -lbs. category. At the same time, it sets new standards for ergonomics and operator convenience. The VersaTec Screwdriver s unique appearance immediately signals its difference from anything else in its class. The egg-shaped oval grip surface feels good and maintains a comfortable temperature. All controls are positioned for easy use by right or left-handed operators. It delivers exceptional performance at lower sound levels while consuming less power than competitive models. It also provides the bottom line benefit of low cost of ownership through flexibility, durability, and reliability. High Torque The transformerless 115V version is for tasks which require higher torque. This version can be outfitted in three configurations: straight, pistol, and angle with activation by push-to-start, lever, or trigger. These options, plus accessories for suspending the tool in various positions, provide a solution to virtually every lightassembly application. Low Torque Controller The 24V version is intended for tasks in which low torque output and speed control are required. The controller serves to activate special features, including soft-start, which allows for the proper positioning of the smallest screws; and run-down speed, which provides application adjustment without changing tools. Electric Fastening Tools/Systems 111

114 Electric Screwdrivers VersaTec The VersaTec Screwdriver represents major advances in design, engineering, and construction...all intended to deliver accuracy, sound ergonomics, and versatility. All versions are based on a common platform as shown below, with supplemental components to address specific needs. A complete assembly line can be outfitted without requiring a huge inventory of spares and variations. Pull-Type Bit Holder Maintenance Label Area Removable Contoured Flange with Torque Adjustment Cover Soft Touch Grip (High Torque Model) EP4007N-516 Torque Adjusting Tool (Optional) Used for torque adjustments without removing the adjustment cover. Perfect for on-the-line torque adjustments by authorized personnel. Torque Readout Window This convenient feature provides instant confirmation of torque output setting. Torque Readout Window Removable Contoured Flange with Torque Adjustment Cover The contoured, slanted flange follows the shape of the user s hand and doubles as a torque adjustment cover. It solves the problem of unauthorized torque setting changes. With the VersaTec Screwdriver, only a technician using a special tool can reset the torque from the exterior. Yet the cover itself is removable, a convenience when it comes to repair or for torque adjustment by hand. Two-Finger Lever Soft Touch Grip The unique, egg-shaped grip allows users to hold the tool comfortably without excess force. Engineered to fit almost every hand size, the grip is made from a composite material that provides a soft texture and maintains a relatively constant temperature for comfort and control throughout a shift. Two-Finger Lever The two-finger lever distributes pressure and provides notable ergonomic benefits in continuous use applications. Common Platform Design 112

115 Access for External Brush Replacement Easy Forward/Reverse Innovative Cord Receptacle Brush Replacement Light Brush Replacement Light The brush replacement light illuminates while the tool is rotating to indicate service required at the next shift, promoting good tool maintenance. Controller For Low Torque Models Variable Speed Adjustment Adapts the tool to different applications without having to change models. Variable Soft Start Makes positioning of small screws easy. Signal Output An optional counter can be attached. This allows for monitoring of group fastening. Mounting Holes A mounting bracket can be purchased separately for fixturing the controller. Soft Touch and Small Size A perfect match for delicate operations. Easy Forward/Reverse Only one hand is needed to change direction. The forward/reverse toggle is easily accessible, activated smoothly by either the left or right hand. Competitive models require two-handed changes in direction. Suspension Bail Durable Cord Connector and Strain Relief Innovative Cord Connector Easy Removal: The electric power cord, available in a straight or coiled version, is easily detached from the tool by loosening the threaded retainer. Dual Positioning: The cord can be attached either at the top or the side. This means that in whatever position the tool is being used, the cord stays out of the way of the operator and the work. (Low Torque Model) Electric Fastening Tools/Systems 113

116 Electric Screwdrivers VersaTecModel Identification High Torque Power: 115V AC Cable Length: 8 ft. Straight Sound: 69 dba Reversible: Yes UL Listed E L N 1S5 Control Electric Configuration L Lever Start P Push-to-Start T Trigger Start Torque (max. approx.) (-lbs.) Speed rpm rpm rpm rpm rpm Source Voltage N 115V Bit Style 1S5 Angle 2S3 Angle 2S5 Angle B Low Torque (Requires Controller) Power: 24V DC From Controller Cable Length: 5 ft. Straight Sound: 65 dba Reversible: Yes UL Listed EL0410BC &EL1007BC: meets class 100 clean room requirements. E L B C A Control Electric Configuration L Lever Start Torque (max. approx.) (-lbs.) Speed rpm rpm rpm Source Voltage B 24V Clean Room Certification Class 100 D C Controller (Used With Low Torque Models) Power: 115V AC Cable Length: 9.5 ft. Straight Speed Control: Yes Variable Soft Start: Yes Variable UL Listed EC 24 N A = Length of tool with cord receptacle in side position. Control Base EC Tool Voltage 24 24V Source Voltage N 115V B = Length of tool with cord receptacle in top position. C = Flange Diameter Slanted Flange: 52mm Straight Flange: 46mm D = Grip Size = 39mm x 42mm 114

117 Electric Screwdrivers VersaTec Specifications High Torque Model Number Low Torque Model Number Torque Range -lbs. Controller For Low Torque Models Input Voltage Torque Range Nm Output Voltage Free Speed (rpm) Weight (lbs.) Weight (lbs.) Straight (Push-To-Start) A B Straight Lever Start (Controller Required)* A B Soft Start Speed Adjustment EC24N 115V 24V x 3.25 x 4.1 YES YES Bit Size EP1520N (273) (286) /3.5 EP1510N (273) (286) /3.2 EP2612N (273) (286) /3.5 EP2607N (273) (273) /3.2 EP2603N (273) (286) /3.2 Straight (Lever Start) EL1520N (273) (286) /3.5 EL1510N (273) (286) /3.2 EL2612N (273) (286) /3.5 EL2607N (273) (286) /3.2 EL2603N (273) (286) /3.2 Trigger Start With Pistol Attachment ET4007N (273) (286) /3.5 Push-To-Start With Pistol Attachment EP4007N (273) (286) /3.5 Model Number Torque Range -lbs. Torque Range Nm Free Speed (rpm) EL0109B /3.5 EL0410B (C) /3.5 EL1007B (C)* /3.5 Weight (lbs.) * Two clutch springs are furnished to cover torque range. Tool is shipped with heavier clutch spring installed. (C) Class 100 Clean Room Models. - No Soft Touch Grip. Size L x W x H Length (mm) Length (mm) Length (mm) Length (mm) Bit Size Duty Cycle On/Off Duty Cycle On/Off Electric Fastening Tools/Systems Angle Screwdrivers Model Number 1/4" Square Drive Torque Range -lbs. Torque Range Nm Free Speed (rpm) Weight (lbs.) ** This head is designed for close quarter applications. Not intended for extensive counterclockwise use. Angle Heads can rotate 360 for application adjustment. Torque output will vary with application. Speed Length Adjustment (mm) (mm) (mm) EL1510N2S (448)A 0.52 (13.21) 1.73 (43.94) EL2612N2S (448) 0.52 (13.21)B 1.73 (43.94) ET4007N2S (448) 0.52 (13.21) 1.73 (43.94) 1/4" Female Hex Drive EL1510N2S (448) 0.52 (13.21) 1.73 (43.94) EL2612N2S (448) 0.52 (13.21) 1.73 (43.94) ET4007N2S (448) 0.52 (13.21) 1.73 (43.94) 1/4" Square Drive (Aerospace Head)** EL1520N1S (443) 0.33 (8.38) 1.47 (37.34) EL1510N1S (443) 0.33 (8.38) 1.47 (37.34) EL2612N1S (443) 0.33 (8.38) 1.47 (37.34) 115

118 Electric Screwdrivers VersaTec ESD Screwdrivers Static electricity is everywhere it is generated whenever two objects are joined together, and then separated. Today s electronic devices are smaller and more sensitive to electric shock than ever before. When you consider this factor along with precision torque requirements, the new VersaTec electric screwdrivers from Ingersoll-Rand rise head and shoulders above the competition. Static electricity is particularly critical in the production of disk drives and printed circuit boards, as well as the assembly of precision electric and electronic components. The VersaTec ESD models are designed specifically for these applications. The EDS model features a carbon-filled composite housing and trigger, as well as a cord coated with an anti-electrostatic resin, which greatly reduces static build-up. The sealed package eliminates any leakage of carbon brush dust, and a unique new clutch design completes the grounding of the tool from end-to-end. Comparative figures on the effectiveness of ESD control are shown below. ESD STD Item Where Measured Models Models Quantity of Grip electrostatic Trigger (V) Forward/Reverse switch 2 25 Cord Surface Grip 1 x or more resistance Trigger 1 x or more (Ω) Cord 1 x or more Measuring condition (Temperature 22 C, Humidity 66%) Features ESD (Electro-Static Discharge) Control Carbon fiber impregnated housing, trigger, switches, and controller face Carbon powder control cord with resin coating Grounded automatic shut-off clutch Fully grounded controller (EC24N-ESD) Class 100 Clean Room rating Vacuum pick-up ready (optional accessory) Variable free speed/soft start features built into controller Award winning ergonomic design shared by all VersaTec tools SS Models Only Soft Stop Clutch Minimizes soft and hard failures to sensitive electronic equipment by limiting the motor inertia as the clutch begins to shut off One way clutch direct drive in reverse for easy removal of tightened fasteners 116

119 Soft Stop Feature A new, improved clutch mechanism holds and controls the bit more closely, reducing the clutch inertia to the workpiece to 1/10th of standard model levels. This lower workpiece reaction lessens the chance of hard and soft component failures on sensitive electronic equipment. IR SS Models IR SS Models Optional Equipment EVP20 Vacuum pump Bits see pages 31-35, 122 Shaker boxes: DLW3400 DLW3600 DLW3800 Electric Fastening Tools/Systems Soft Stop/ESD Models Torque Range lb f kgf.cm Free Speed rpm Length Bit Size Controller Required ELO410BC-SS-ESD EC24N-ESD EL0510BC-SS-ESD EC24N-ESD EL0807BC-SS-ESD EC24N-ESD EL1007BC-SS-ESD EC24N-ESD ESD Only Model EL1007BC-ESD EC24N-ESD Measuring condition (Temperature 22 C, Humidity 66%) 117

120 Electric Screwdrivers Precision Shut-Off Models Features Torque range (soft draw) Up to lb. Recommended for assembling where precise torque control is required ES50T & ESCB50 Delvo Features Precise torque control for more efficient and accurate production Dynamic motor brake reduces torque reaction Operates on standard 115 volt AC current, no special power sources required Model ES50TC meets Class 100 Clean Room specifications UL listed Models ES45T, ES50T, ES60P, ES60T, ES70P, ES70T, ES80P, ES9OP, ES9OT, ES100P, and ES100T Built-in vacuum pickup on ES50TC (Purchase of vacuum pump required) Standard Equipment Two brushes (ES60T-619) Suspension bail (ES60T-365) Two Phillips bits (XP162) Accessories Pages 31-35, ES70T ES100T Model Control Module Required** Torque Range (Soft Draw) -lb. (-oz.) * Two Clutch Springs are furnished to cover torque range. Tool is shipped with heavier Clutch Spring installed. ES50T-431: lbs. spring for ES50T (C) ES50T-462: lbs. spring for ES50T (C) ES40T-583H: lbs. spring for ES40T ES40T-583L: lbs. spring for ES40T **Control module ordered separately. Approx. sound level 65 dba. Torque Range Nm Free Speed rpm Weight lb. Length Side to Center Distance Operation ES45T ESCB Trigger Start.25 ES50T* ESCB Trigger Start.25 ES50TC* ESCB Trigger Start.25 ES90T none Trigger Start.25 ES90P none Push to Start.25 ES60P none Push to Start.25 ES60T none Trigger Start.25 ES80P none Push to Start.25 ES70T none Trigger Start.25 ES70P none Push to Start.25 ES100P (Pistol) none Push to Start.25 ES100T (Pistol) none Trigger Start.25 Bit Size 118

121 Electric Angle Screwdrivers/Wrenches Precision Shut-Off Models Features Torque range (soft draw) 6 to 56 -lb. Recommended for assembling where precise torque control is required ES60T1S5 IR Light Duty/DC Electric Angle Wrenches and Screwdrivers Similar in overall design to the ES Series Screwdrivers. These new models have all of the same ergonomic benefits and precision performance features of the standard screwdriver line. The tools incorporate a trigger start with automatic shut-off for precise torque control, as well as a dynamic motor brake for reduced torque reaction. Standard Equipment Two bits Two brushes Vertical suspension bail Accessories (Angle Models Only) Model ES70T2S3 Torque Range (Soft Draw) -lb. Nm Angle Screwdrivers (1/4" Female Hex Drive) ES90T2S ES60T2S ES70T2S ES100T2S Angle Wrenches (1/4" Square Drive) Free Speed rpm ES90T2S ES60T2S ES70T2S ES100T2S ES90T1S5* ES60T1S5* ES70T1S5* * This small head is designed for close quarter applications. Not intended for extensive counterclockwise use. ** Angle heads can rotate 360 for application adjustment. Torque output will vary with application. Tools operate on standard 115V AC current. Weight lb. Overall Length Side to Center Distance Height ES60T-TAC Torque adjustment cover (Width is 2.16 ) DAA40-A366 Horizontal Hanger Additional Accessories Pages 31-35, Electric Fastening Tools/Systems 119

122 Electric Screwdrivers Control Modules and Vacuum Pump ESCB50 For use with Models ES40T, ES45T, ES50T, and ES50TC Features Power: on/off (115 VAC) Speed control: high/low Soft start: quick/slow Dimensions: x x Output: 24 Volts DC Fuse: 2A EVP20 EVP20 (Vacuum Pump) Used with screwdriver Models ES50T, ES50TC, EL0410BC, EL1007BC, ELO109B Greatly improves productivity in handling No. 4 or smaller screws Use the Model EVP20 Vacuum pump with the appropriate attachments and bit sleeves. Weight 8.4 lb. Achievable vacuum: 160mm/Hg Flow rate (at outlet): 24 l/mm Electric Screwdrivers Precision Shut-Off Cordless Screwdriver The CS Series precision shut-off cordless screwdrivers add go-anywhere convenience to smooth, quiet operation and repeatable torque accuracy of ± 5 percent. Standard Equipment Screwdriver bits Battery pack Integral suspension bail CS100 Clutch adjustment wrench (R77-16) Options Battery pack: CSB96 (9.6 VDC) Charger: CSC115 (115 VAC50/60 Hz) Kits (K): All kits include screwdriver with battery, suspension bail, battery charger, bits, an additional battery, right hand side holster, rubber boot cover, and rubber nose cover. CS70T Accessories Rubber boot cover: CST70-RBC (Red), CST30-BBC (Blue), CST100-GBC (Green) Rubber nose cover: CST70-RNC (Red), CST30-BNC (Blue), CST100-GNC (Green) Holsters: CST30-LHH (Left), CST30-RHH (Right) Battery: CSB96 Charger: CSC115 (115V), CSC230 ( V) Model Torque** (-lb.) Soft Hard *Screws tightened is an approximate number. Quantity varies depending on fastener, length and application. **ISO 5393 joint rates. Torque Nm Soft Hard Free Speed rpm Input Voltage Charging Time Weight lb. Number of Screws Tightened per Charge CS30T (K) VDC 1 Hour * CS70T (K) VDC 1 Hour * CS100T (K) VDC 1 Hour * 120

123 Electric Screwdrivers Accessories Torque Adjustment Cover ES60T-675 and 99V screw (Fits over Torque Adjustment Nut to minimize tampering or accidental turning once the torque is set. For use with ES60, ES70, ES80, ES90, and ES100 models.) ES50T-483 (for ES45T and ES50T) EL0410BC-46 (for long torque VersaTec models) EL0410BC-46-ESD (for low torque VersaTec ESD) DLW 3400/3600/3800 Attachable Pistol-Grip Handle (EP4007N-48) For use with all high torque models. Lever and push-to-start Torque Adjusting Wrench (EP4007N-516) Used to externally adjust the high torque models without removing the flange Digital Counter (EC24-DC) Used with low torque models. Digital display shows number of cycles. Includes modem cord to attach to controller Extension Cable Low Torque Models (ES40T-249-2) For use between tool and controller on Models ES45T, ES50T, ES50TC, EL0410B(C), EL1007B(C) and EL0109B (6 1 2 ft. long). Model Screw Sizes () ( ) ( ) ( ) Hole Pitch () Hole Depth () Number of Holes Shaker Boxes and Grid Plates Shaker Boxes and Grid Plates facilitate handling of small fasteners. Simply place the screws in the box or plate and shake. The screws will fall into the heads up position, ready for vacuum or magnetic pickup. Suspension Bails B High torque A-Vertical A EP4007N-365 B-Horizontal EP4007N-366 Low torque Vertical EL0109B-365 DLW3400 Calibration/Maintenance Labels (EP4007N-302) Adhesive labels to be placed on tools. This will help with scheduling maintenance, or calibration Low Profile Flange (EP4007N-123) Smaller dimension flange (standard for pistol and angle models) B DATE: MAINTENANCE: TORQUE: B Attachable Pistol-Grip Handle (DLW2100TP) For use on push and trigger start Models ES60, ES70, ES80, and ES90 (standard on ES100). DLW3600 Mounting Bracket (EC24-MB) Used to mount controller Spring (Low Torque) (VDS-511) lbs. EP/EL lbs. EP/EL1520 DLW3800 Additional Cords (High Torque) 6 ft. Coiled EP4007N-239-C6A 12 ft. Straight EP4007N A 8 ft. Straight EP4007N-239-8A (Standard) Torque Adjustment Cover For use on VersaTec low torque models EL0410BC-46 Electric Fastening Tools/Systems Please also see the information on Torque Testers shown on page

124 Electric Screwdrivers Accessories Screwdriver Bits for Models ES20B, ES30B,ES40T and EL0109B A 20 mm (0. 78 in) L 4 mm (0.16 in) A T 20 mm (0. 78 in) 44 mm (1.70 in) 4 mm (0.16 in) Bit (Qty. 10) Part No. Point Size For Phillips Head Screws 'A' Diameter (mm) Screw Size Range DLB (1.8) to 1 DLB (1.8) to 1 DLB (2.0) to 0 DLB (2.0) to 0 DLB to 1 DLB to 1 DLB (3.0) to 4 DLB (3.0) to 4 DLB (4.0) to 4 DLB (4.0) to 4 DLB (4.0) to 10 DLB (4.0) to 10 DLB (6.0) to 1 4 For Torx Head Screws DLBT DLBT L For Slotted Head Screws DLB * (2.0) 00 to 0 DLB * (2.5) 00 to 0 DLB * (3.0) 0 to 2 DLB * (4.0) 2 to 4 DLB * (5.0) 3 to 5 * Only Phillips bits are meant to be used with Vacuum Pickup Systems. Slotted bits may sometimes be used by undersizing the bits for the vacuum sleeves. 1/4" Hex Bit (Qty. 10) Part No. t 'A' Diameter (mm) 4 mm (0.16 in) Screw Size Range Insert Bit Holder Adapter (DLW-4100) For using insert bits shown on pages For use with 1 4" hex insert bits Part No. H/B Dimensions (mm) Hexagon Male & Female Overall Length L (mm) Screw Size (mm) DLB (1.5) 1.7 (44) 0.12 (3) DLB (2) 1.7 (44) 0.16 (4) DLB (3) 1.7 (44) 0.24 (6) External View DLB (4) 1.7 (44) 0.31 (8) DLB (2.3) 1.7 (44) DLB (2.5) 1.7 (44) DLB (3) 1.7 (44) DLB (4) 1.7 (44) 0.08 (2) DLB (4.5) 1.7 (44) 0.09 (2.3) DLB (5) 1.7 (44) 0.01 (2.6) DLB (5.5) 1.7 (44) 0.12 (3) 122

125 Vacuum Pickup Sleeves (For use with ES40T, ES50TC, EL0410BC, and EL1007BC) Ext. Ø 18 mm (0.71 in) 7 mm (0.28 in) Int. Ø Sleeve Part Number Inside Diameter (mm) Outside Diameter (mm) DLS (2.0) DLS (2.5).138 (3.5) DLS (2.7).138 (3.5) DLS (3.1).138 (3.5) DLS (3.3).177 (4.5) DLS (3.5).177 (4.5) DLS (3.7).177 (4.5) DLS (4.0).177 (4.5) DLS (4.2).212 (5.5) DLS (4.5).212 (5.5) DLS (4.7).212 (5.5) DLS (5.1).212 (5.5) DLS (5.3).256 (6.5) DLS (5.6).256 (6.5) DLS (6.1).276 (7.0) Electric Fastening Tools/Systems 123

126 Electric Screwdrivers Accessories Vacuum Pickup Sleeve Selection Chart for Models ES50TC, EL0410BC, EL1007BC and adapter DLP6000. A B A Bit Part Number DLB DLB DLB DLB DLB XP161 XPZ161 XRP161 B Sleeve Part Number Truss Head Pan Head Fillister Head Oval Countersunk Head Binding Head Undercut Oval Countersunk Head Round Head DLS DLS DLS DLS DLS DLS DLS DLS DLS DLS DLS DLS DLS2131 DLS DLS DLS DLS DLS DLS DLS

127 Expert TM Torque Analysis Systems The expanding range of IR Expert Torque Analysis Systems provides the perfect complement for precision fastening tools. It now features the new ETA Series, incorporating the latest digital technology, and includes the proven Sensor I products, widely used throughout industry...and even the space program...where precise calibration is essential. The Sensor I Expert wrench has proven itself as an invaluable asset for some of the world's leading auto racing teams. Randy Dorton, director of the engine development program at Hendrick Motorsports, utilizes the tool in building winning powerplants for their NASCAR Winston Cup and Busch Grand National Series teams. Torque Analysis Systems 125

128 Torque Analysis Systems Sensor I Expert Wrench Ingersoll-Rand has created two indispensable tools for developing, meeting and verifying virtually any tightening specification for bolted assemblies in the laboratory or on the production line: The Sensor I Expert and Sensor I Expert Auditor electronic wrenches. Based on the highly regarded Sensor I wrench the industry standard for portable tightening systems since 1983 the new Expert and Expert Auditor are powerful, compact systems capable of: Performing advanced tightening strategies including torque control, angle control and yield control Ensuring quality torque auditing with the proprietary Dynamic Torque Audit feature Recording tightening data Displaying current SPC information for tightening operations Typical Applications A laboratory device for developing fastening specifications for applications On-line quality auditing Low volume assembly SPC quality control and data collection 20 Custom Application Setups Stores custom fastening strategies for specific applications Data Storage Stores up to 1000 final tightening values per application setup (up to 2500 maximum values) Stores up to ten tightening traces Four Tightening Modes Torque control For accurate torque tightening Torque plus angle control For tightening to a specific angle beyond snug Improved clamp load consistency on more critical applications Yield control For tightening to yield point of fastener. For obtaining maximum clamp load from fastener Dynamic torque audit Quality assurance for fasteners exiting assembly line Statistical Capability SPC calculations including mean, standard deviation, Cp, and Cpk, can be viewed on screen or sent to a PC Direct Computer Interface Integral RS232 port allows for direct connection of tool to computer for downloading fastening data and traces. For additional functionality, it can be used in conjunction with the PC Companion software. The features of the Expert Wrench significantly enhance the scope of information delivery, as well as accessibility and ease of use: Built-in non-contact angle measurement (optional) On-board storage of tightening data to eliminate the need for a local PC Quality control limits on tightening parameters give an instant picture of the fastening quality and help ensure a good tightening Serial interface for transmission and analysis of data The Sensor I Expert Wrench is far more capable than operator-dependent hand torque wrenches, and is the perfect supplement to power tools, whether basic or advanced. It enables operators to gain control of fastening operations by setting standards, auditing performance, and monitoring repairs. The Sensor I Expert is the only tool of its type that detects the yield point of the fastener. Because problems occur when fasteners are attached without sufficient tightness, the solution focuses on getting bolts as tight as possible...safely. Non-Contact EZ Angle Reference (optional) Option to eliminate the angle reference arm for increased speed and ease of use. Ability to Tighten Left-Handed Thread Easily switched between left and right hand fasteners in any tightening mode. Torque Multiplier Capability Can be used with an external torque multiplier of any value up to 10 times

129 Product Information Guide EVS E Expert Model Maximum Torque (ft.-lbs.) Battery Charger Voltage Language Model Numbers* Model Torque Range Torque Range Charger Language ft.-lbs. Nm E E VAC, 60 HZ English E G VAC, 60 HZ German E F VAC, 60 HZ French E S VAC, 60 HZ Spanish E I VAC, 60 HZ Italian E E VAC, 50 HZ English E G VAC, 50 HZ German E F VAC, 50 HZ French E S VAC, 50 HZ Spanish E I VAC, 50 HZ Italian E E VAC, 60 HZ English E G VAC, 60 HZ German E F VAC, 60 HZ French E S VAC, 60 HZ Spanish E I VAC, 60 HZ Italian E E VAC, 50 HZ English E G VAC, 50 HZ German E F VAC, 50 HZ French E S VAC, 50 HZ Spanish E I VAC, 50 HZ Italian E E VAC, 60 HZ English E G VAC, 60 HZ German E F VAC, 60 HZ French E S VAC, 60 HZ Spanish E I VAC, 60 HZ Italian E E VAC, 50 HZ English E G VAC, 50 HZ German E F VAC, 50 HZ French E S VAC, 50 HZ Spanish E I VAC, 50 HZ Italian Torque Analysis Systems *Insert a VS at the in the model number to order the Expert or insert an A at the in the model number to order the Expert Auditor. 127

130 Torque Analysis Systems ETA Series Expert Torque Analyzer The new Ingersoll-Rand ETA Series Expert Torque Analyzer is designed for use with a broad new range of transducers to dynamically measure and record the torque output of all types of fastening tools, including pulse tools. The Expert Torque Analyzer has full statistical capability, and all data can be downloaded to a computer or printer via the RS232 port. The full line of joint kits facilitates testing of fastening tools in the tool crib, quality lab or on the line. Bring your tool crib or quality check torque process up to date with the latest digital technology. The new Electronic Torque Analyzer System from Ingersoll-Rand offers you all the equipment required to test both your tools used on line and your torque wrenches used to monitor the quality of joints. The ETA Series of products offers stationary transducers that mount to a table or cart, rotary transducers to use right on the job, and joint kits to simulate a variety of conditions from hard to soft joints. The ETA2 torque analyzer will store up to 200 torque readings and provide CP/CPK and CM/CMK analysis of the data. Data may be transferred to a PC or printer via the RS232 port. The unit is capable of reading in four different modes to cover a variety of tools such as standard air tools, pulse tools, and click wrenches. Any of six different languages (English, French, German, Italian, Spanish, Swedish) may be selected on the Expert Torque Analyzer. The charger is equipped with three different adapters to make it easy to use in most of the world. Nine different units of measure make it compatible with most standards used in the global market. The ETA2 is portable and includes a neck strap. The bottom concave design makes it comfortable and easy to use. The powerful NiMh battery provides over 8 hours of use before requiring a charge. Utilizing the new materials and charging routines, the battery can be completely recharged in 2-1/2 hours without leaving a footprint on the battery s memory. ETA2 Kit includes: ETA2 Torque analyzer ETA2-STRAP Camera-type neck strap ETA2-BC Battery charger ETA2-P525 Port saver ETA2-PC99 PC connector cable ETA2-P925 Printer cable ETA2-CASE Carrying case 7464 Operating manual ETA2 Features Monitors torque, pulse count and first peak Memory holds 200 readings Range, mean and Sigma calculations CP, CPK, CM, CPM Nine units of measure Time and date stamped 128

131 Front View Battery Charger Status Four Line LED Display Torque Status Lights Touch Sync Compatible E Chip Asset Manager Tracker Full Touch Membrane Keypad High Strength Aluminum Case Contoured Bottom Neck Strap Connector Rubber Protective Trim Rear View Certificate Number and Calibration Date Fast Charge Battery Charger Jack Torque Analysis Systems RS232C Serial Port for Printers, PCs, Uploads, Downloads Twenty-Five Pin Transducer Port 129

132 Torque Analysis Systems ETA Transducers and Joint Simulators Ingersoll-Rand rotary and stationary transducers span the range of 1.5 to 1000Nm. They are designed to work with the ETA2 torque analyzer or other equipment that uses industry standard transducers. These transducers will work with pulse tools, nutrunners, screwdrivers, click wrenches, hand torque wrenches and direct drive tools and motors. Transducer Technical Data Bridge Resistance: 350 Ohm Overload Capacity: 125% of rated max capacity Static Accuracy: 0.3% Zero Offset Stability: 0.1% of capacity per C Operating Temperature: F Calibration Service For calibration of torque transducers, send to: Ingersoll-Rand Company Attention: ETA Department 510 Hester Drive White House, TN The joint simulators have a range up to 1000Nm. Their joint rate can be changed to emulate different joint conditions from hard to soft. They are useful in tool cribs to preset tools for production and test capability under controlled joint rates. The joint kits are available as separate items or as a kit with a stationary transducer. Stationary Transducers Model No. Joint Model No. Transducer Range Stationary Joint Capacity Joint and Drive Size Nm ft.-lb. Transducer Simulator Nm Transducer Kit 1 4" Square 1.5 to to 22 TS30S4 JKS30 30 JKST30 3 8" Square 7.5 to to 110 TS150S6 JKS JKST " Square 15.0 to to 221 TS300S8 JKS JKST " Square 50.0 to to 738 TS1000S12 JKS JKST1000 Rotary Transducers Transducer Range Rotary Drive Size Nm -lb. ft.-lb. Transducer 1 4" Hex.10 to to 18 TR2H4 1 4" Hex.25 to to 44 TR5H4 1 4" Hex 1.0 to to 180 TR20H4 1 4" Square 1.0 to to 180 TR20S4 3 8" Square 3.8 to to 55 TR75S6 1 2" Square 9.0 to to 133 TR180S8 3 4" Square 12.5 to to 185 TR250S12 3 4" Square 25.0 to to 370 TR500S12 Bench Top Joint Simulators for Rotary Transducers Joint Joint Drive Size Capacity Simulator 1 4" Square 20 JKR20 3 8" Square 75 JKR75 1 2" Square 180 JKR " Square 500 JKR

133 Torque Analysis Systems Torque Testers ST9100 Electronic Torque Tester Features Internal transducer has a range of lb., cnm, and kgf-cm. Certified to NBS/NIST standards Recommended for use with power and hand tools External Ports: 1) RS-232 serial port, 1) transducer port Built-in printer Real time clock and calendar with battery backup Manual and auto zero reset functions Peak and first peak detection capability (for cushion clutch tools) Memory partitioning capability up to 10,000 readings Memory downloading function for internal or external printing or downloading to serial device via RS-232 compatible port. Cable with serial and parallel adapter (9 pin and 24 pin) Fast charging NiCad battery system with LOW BATTERY indicator CCW dynamic measurement available Model Accuracy ST9100 Standard Equipment ST Rundown adapter spring assembly (Includes two springs) ST Wall mounting bracket ST V battery charger ST Data acquisition disks (WIN 95) Custom carrying case Weight Dimensions ST ± 1% ± 0.5% lb " x 7.88" x 2.88" ± 0.25% ST9100 ST102 Electronic Torque Tester Features Ideal for testing output torque of assembly tools in the calibration lab, repair crib, or on the production line Automatic zero function Internal transducer has a range of lb. ( Nm) (clockwise and counterclockwise) Internal battery provides 30 hours of continuous testing Certified to NBS/NIST standards Exclusive external transducer connection for monitoring on line fastening operations External connection for adapting visual displays such as plotter or digital storage oscilloscope Metric and English capabilities ST102 Standard Equipment ST Rundown adapter spring assembly (Includes both springs) ST Battery pack (internal) ST Battery charger (120 Volts) ST Custom carrying case ST102 Accessories ST Hard draw spring ST Soft draw spring ST Battery charger (240 Volts) Torque Analysis Systems Model Accuracy Weight Dimensions ST ± 2% ± 1% lb " x 8" x ± 0.5% 131

134 Assembly Tools General Accessories Please also see the IRAX Accessories catalog, Form G Comfort Grips Made from energy-absorbing Sorbothane, the Ingersoll-Rand Comfort Grip provides an isolation barrier between your operator and the tool. Sorbothane, proved effective in absorbing mechanical shocks and reducing vibrations transmitted to the operator, has been tested and recommended for years in medical and athletic applications. Features Non-slip urethane outer skin Die-cut for precise tool fit Self-stick adhesive backing -20 F to 180 F operating range.125" thickness Screwdrivers and Tappers Series 3 Straight Lever Series 3 Straight Push-To-Start Series 3 Pistol and Tapper Series 5 Pistol Series 5 Straight Lever Series 7 Pistol and Tapper Series 7 Straight Lever Angle Wrenches Series 3 Reversible Stall Series 6 Reversible Shut-off Series 6 Nonreversible Shut-off Series 7 Reversible Drills Tool Series Series 6 Pistol Series 728 Pistol Series 7 Pistol For Other Applications CG-3RL CG-3RP CG-3RT CG-5RA CG-5RL CG-7RA CG-7RL CG-3RL CG-6WRT CG-6WT CG-7RLD CG-6A CG-728 CG-7A 6" x 8" Sheet with Tape CG-6X8 42" Roll Seam Tape CG-ST42 Sorbothane is a registered trademark of Sorbothane, Inc. Part Number Balancers (7/8-24 lb. Capacity) Equalizer Balancers increase productivity by reducing employee fatigue. Features Power tools become virtually weightless Two point suspension for built-in safety Cast aluminum body for lightweight strength Stainless steel cables providing flexibility and high wear resistance Cable guides preventing jamming, allowing smooth operation Stroke adjuster on all models adapt to multiple applications Adjustable capacity providing ideal balance Standard Balancers Model BMDS BMDS BMDS BMDS Hose Reel Balancers Model BHR-8 1 /4" 7 /8-1 3 /4 4 1 /4 BHR-15 1/4" 1 1 /2-3 1 /3 4 1 /4 BHR-25 1 /4" 2 5 /8-5 1 /2 4 1 /4 Swivel Inlets The Swivel-It is a bi-directional 360 air line universal. The Swivel-It relieves operator fatigue by allowing the air hose to hang straight down to the floor regardless of tool position. For use on drills, screwdrivers, Impactools, angle wrenches, grinders, polishers, sanders, etc. Not recommended for use with percussive tools. Part Number Capacity lb. kg Hose Nipples Model Number Weight lb. net-kg Capacity lb. Air Flow Range 1/4" ASA - 1 / CFM Adjustable 1/4" ASC - 1 / CFM Non-marring 3/8" AS - 3 / CFM Standard 1/2" AS - 1 / CFM Standard Lubricants Part Number Oil Quantity 10Z OZ. 10P 10 1 PT. 10G 10 1 GAL. 10G GAL. Part Number Grease lb. Use Lift ft. mm. Lift ft lb 23 1 Drill Gearing 28 1 lb 28 1 Screwdriver Gearing 28 8 lb 28 8 and Clutches 66 1 lb 66 1 Slow Speed Angle 66 8 lb 66 8 Heads 67 1 lb 67 1 High Speed Angle 67 8 lb 67 8 Heads 68 1 lb 68 1 Coupling 68 8 lb 68 8 Splines 132

135 Model Number Index (Alpha order/numerical order by first letter/digit of model) MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE 772 RIVETER 85 41SP25LTQ4 SCREWDRIVER 20 6ASST6 DRILL PQ1 NUTRUNNER/SCREWDRIVER 44 41SP8LTQ4 SCREWDRIVER 20 6LH1 DRILL SQ1 NUTRUNNER/SCREWDRIVER 43 45P3 NUTRUNNER/SCREWDRIVER 40 6LH1A1 DRILL P NUTRUNNER/SCREWDRIVER 44 45PQ1 NUTRUNNER/SCREWDRIVER 40 6LJ1 DRILL PS4 NUTRUNNER 41 45PS3 NUTRUNNER/SCREWDRIVER 40 6LJ1A1 DRILL P NUTRUNNER/SCREWDRIVER 44 45PSQ1 NUTRUNNER/SCREWDRIVER 40 6LJJ1 DRILL PQ1 NUTRUNNER/SCREWDRIVER A NUTRUNNER/SCREWDRIVER 43 6LJJ1A1 DRILL SQ1 NUTRUNNER/SCREWDRIVER P NUTRUNNER/SCREWDRIVER 44 6LK1 DRILL P NUTRUNNER/SCREWDRIVER PQ1 NUTRUNNER/SCREWDRIVER 44 6LK1A1 DRILL PS4 NUTRUNNER PS3 NUTRUNNER 41 6LK2A41 DRILL P NUTRUNNER/SCREWDRIVER 44 55P3 NUTRUNNER/SCREWDRIVER 40 6LL1 DRILL PQ1 NUTRUNNER/SCREWDRIVER 44 55PQ1 NUTRUNNER/SCREWDRIVER 40 6LL1A1 DRILL SQ1 NUTRUNNER/SCREWDRIVER 43 55PS3 NUTRUNNER/SCREWDRIVER 40 6LL2A42 DRILL P NUTRUNNER/SCREWDRIVER 44 55PSQ1 NUTRUNNER/SCREWDRIVER 40 6LP3A43 DRILL P NUTRUNNER/SCREWDRIVER 44 5AHST4 DRILL 76 6LR3 DRILL PQ1 NUTRUNNER/SCREWDRIVER 44 5AJST4 DRILL 76 6LR3A44 DRILL SQ1 NUTRUNNER/SCREWDRIVER 43 5AKST4 DRILL 76 6WRSL3 ANGLE WRENCH 56 41AA16LTH4 SCREWDRIVER 24 5ALST4 DRILL 76 6WRSM3 ANGLE WRENCH 56 41AA16LTS4 ANGLE WRENCH 50 5ANST6 DRILL 76 6WRSN3 ANGLE WRENCH 56 41AA24LTH4 SCREWDRIVER 24 5LH1A1 DRILL 80 6WRSP3 ANGLE WRENCH 56 41AA24LTS4 ANGLE WRENCH 50 5LH1B1 DRILL 80 6WRSQ3 ANGLE WRENCH 56 41AA6LTH4 SCREWDRIVER 24 5LJ1 DRILL 76 6WRSR3 ANGLE WRENCH 56 41AA6LTS6 ANGLE WRENCH 50 5LK1 DRILL 76 6WRTL3 ANGLE WRENCH 51 41AA9LTH4 SCREWDRIVER 24 5LK1A1 DRILL 80 6WRTM3 ANGLE WRENCH 51 41AA9LTS6 ANGLE WRENCH 50 5LK1B1 DRILL 80 6WRTN3 ANGLE WRENCH 51 41PA10PSQ4 SCREWDRIVER 13 5LK2A41 DRILL 81 6WRTP3 ANGLE WRENCH 51 41PA10TPQ4 SCREWDRIVER 13 5LL1 DRILL 76 6WRTQ3 ANGLE WRENCH 51 41PA10TSQ4 SCREWDRIVER 13 5LL1A1 DRILL 80 6WRTR3 ANGLE WRENCH 51 41PA16PSQ4 SCREWDRIVER 13 5LL2A41 DRILL 81 6WTL3 ANGLE WRENCH 51 41PA16TPQ4 SCREWDRIVER 13 5LL2D6 ANGLE WRENCH 55 6WTM3 ANGLE WRENCH 51 41PA16TSQ4 SCREWDRIVER 13 5LN2A43 DRILL 81 6WTN3 ANGLE WRENCH 51 41PA24PSQ4 SCREWDRIVER 13 5LN3 DRILL 76 6WTP3 ANGLE WRENCH 51 41PA24TSQ4 SCREWDRIVER 13 5RAKC1 SCREWDRIVER 17 6WTQ3 ANGLE WRENCH 51 41PA8PSQ4 SCREWDRIVER 13 5RAKD1 SCREWDRIVER 22 6WTR3 ANGLE WRENCH 51 41PA8TPQ4 SCREWDRIVER 13 5RAKP1 SCREWDRIVER A NUTRUNNER/SCREWDRIVER 43 41PA8TSQ4 SCREWDRIVER 13 5RALC1 SCREWDRIVER P NUTRUNNER/SCREWDRIVER 44 41PC10TSQ4 SCREWDRIVER 17 5RALC3 SCREWDRIVER PS3 NUTRUNNER 41 41PC17TSQ4 SCREWDRIVER 17 5RALD1 SCREWDRIVER 22 70P3 NUTRUNNER/SCREWDRIVER 40 41PC25TSQ4 SCREWDRIVER 17 5RALP1 SCREWDRIVER 20 70PS3 NUTRUNNER/SCREWDRIVER 40 41PC8TSQ4 SCREWDRIVER 17 5RALST6 DRILL J6K DRILL 87 41PD10TSQ4 SCREWDRIVER 22 5RANC1 SCREWDRIVER JA1 DRILL 87 41PD17TSQ4 SCREWDRIVER 22 5RANC3 SCREWDRIVER L6K DRILL 87 41PD25TSQ4 SCREWDRIVER 22 5RAND1 SCREWDRIVER LA2 DRILL 87 41PD8TSQ4 SCREWDRIVER 22 5RANP1 SCREWDRIVER N8K DRILL 87 41PP10TSQ4 SCREWDRIVER 20 5RANST6 DRILL NA3 DRILL 87 41PP17TSQ4 SCREWDRIVER 20 5RANST8 DRILL 76 7ADST4 DRILL 78 41PP25TSQ4 SCREWDRIVER 20 5RLK2C3 SCREWDRIVER 26 7AHST4 DRILL 78 41PP8TSQ4 SCREWDRIVER 20 5RLK2C5 ANGLE WRENCH 53 7AJJST4 DRILL 78 41SA10LPQ4 SCREWDRIVER 15 5RLK2D6 ANGLE WRENCH 55 7AJST4 DRILL 78 41SA10PSQ4 SCREWDRIVER 15 5RLL2C3 SCREWDRIVER 26 7AKST6 DRILL 78 41SA17LPQ4 SCREWDRIVER 15 5RLL2C5 ANGLE WRENCH 53 7ALST6 DRILL 78 41SA17PSQ4 SCREWDRIVER 15 5RLL2D6 ANGLE WRENCH 55 7AMST6 DRILL 78 41SA25LPQ4 SCREWDRIVER 15 5RLLC1 SCREWDRIVER 19 7ANST8 DRILL 78 41SA8LPQ4 SCREWDRIVER 15 5RLLC3 SCREWDRIVER 19 7AQST8 DRILL 78 41SA8PSQ4 SCREWDRIVER 15 5RLN2C3 SCREWDRIVER 26 7LH1A1 DRILL 80 41SC10LTQ4 SCREWDRIVER 19 5RLN2C6 ANGLE WRENCH 53 7LJ1A1 DRILL 80 41SC10PSQ4 SCREWDRIVER 19 5RLN2D6 ANGLE WRENCH 55 7LJ2A41 DRILL 81 41SC17LTQ4 SCREWDRIVER 19 5RLNC1 SCREWDRIVER 19 7LK1A1 DRILL 80 41SC17PSQ4 SCREWDRIVER 19 5RLNC3 SCREWDRIVER 19 7LL3A42 DRILL 81 41SC25LTQ4 SCREWDRIVER 19 60P3 NUTRUNNER/SCREWDRIVER 40 7LM3A43 DRILL 81 41SC25PSQ4 SCREWDRIVER 19 60PQ1 NUTRUNNER/SCREWDRIVER 40 7LN3A44 DRILL 81 41SC8LTQ4 SCREWDRIVER 19 6ADST4 DRILL 77 7RALC1 SCREWDRIVER 17 41SC8PSQ4 SCREWDRIVER 19 6AHST4 DRILL 77 7RALD1 SCREWDRIVER 22 41SD10LTQ4 SCREWDRIVER 22 6AJJST4 DRILL 77 7RAMC1 SCREWDRIVER 17 41SD17LTQ4 SCREWDRIVER 22 6AJST4 DRILL 77 7RAMP1 SCREWDRIVER 20 41SD25LTQ4 SCREWDRIVER 22 6AKST4 DRILL 77 7RANP1 SCREWDRIVER 20 41SD8LTQ4 SCREWDRIVER 22 6ALST4 DRILL 77 7RAQT4 TAPPER 85 41SP10LTQ4 SCREWDRIVER 20 6AMST6 DRILL 77 7RLL2C6 ANGLE WRENCH 53 41SP17LTQ4 SCREWDRIVER 20 6ARST6 DRILL 77 7RLL3C6 ANGLE WRENCH Model Number Index

136 Model Number Index (Alpha order/numerical order by first letter/digit of model) MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE 7RLL3D6 ANGLE WRENCH 55 DAA9N2S4 ANGLE WRENCH 57 DAL40NE4S8 SHORTENED INLINE WRENCH 60 7RLLC1 SCREWDRIVER 19 DAA9N2S6 ANGLE WRENCH 57 DAL40NE9S6 SHORTENED INLINE WRENCH 60 7RLM3C6 ANGLE WRENCH 53 DAA9NE4Q4 INLINE WRENCH 58 DAL60N3S8 ANGLE WRENCH 59 7RLM3D6 ANGLE WRENCH 55 DAA9NE4S4 INLINE WRENCH 58 DAL9N2H4 ANGLE WRENCH 59 7RLMC1 SCREWDRIVER 19 DAA9NE4S6 INLINE WRENCH 58 DAL9N2Q4 ANGLE WRENCH 59 7RLN3D6 ANGLE WRENCH 55 DAA9NE9S6 INLINE WRENCH 58 DAL9N2S4 ANGLE WRENCH 59 8RSL32 ANGLE WRENCH 56 DAAT15N2S4 TRANSDUCERIZED ANGLE WRENCH 65 DAL9N2S6 ANGLE WRENCH 59 8RSM32 ANGLE WRENCH 56 DAAT15N2S6 TRANSDUCERIZED ANGLE WRENCH 65 DAL9NE4Q4 SHORTENED INLINE WRENCH 60 8RSN32 ANGLE WRENCH 56 DAAT15NE4S4 TRANSDUCERIZED INLINE WRENCH 65 DAL9NE4S4 SHORTENED INLINE WRENCH 60 8RSP53 ANGLE WRENCH 56 DAAT15NE4S6 TRANSDUCERIZED INLINE WRENCH 65 DAL9NE4S6 SHORTENED INLINE WRENCH 60 8RSQ53 ANGLE WRENCH 56 DAAT15NE9S6 TRANSDUCERIZED INLINE WRENCH 65 DAL9NE9S6 SHORTENED INLINE WRENCH 60 8SM32 ANGLE WRENCH 56 DAAT25N3S6 TRANSDUCERIZED ANGLE WRENCH 65 DAM15N2S4 FIXTURED WRENCH 62 8SN32 ANGLE WRENCH 56 DAAT25N3S8 TRANSDUCERIZED ANGLE WRENCH 65 DAM15N2S6 FIXTURED WRENCH 62 8SP53 ANGLE WRENCH 56 DAAT25NE4S6 TRANSDUCERIZED INLINE WRENCH 65 DAM15NE4S4 FIXTURED WRENCH 61 8TM32 ANGLE WRENCH 51 DAAT25NE4S8 TRANSDUCERIZED INLINE WRENCH 65 DAM15NE4S6 FIXTURED WRENCH 61 8TN32 ANGLE WRENCH 51 DAAT25NE9S6 TRANSDUCERIZED INLINE WRENCH 65 DAM15NE9S6 FIXTURED WRENCH 61 8TP53 ANGLE WRENCH 51 DAAT35N3S6 TRANSDUCERIZED ANGLE WRENCH 65 DAM25N3S6 FIXTURED WRENCH 62 8TQ53 ANGLE WRENCH 51 DAAT35N3S8 TRANSDUCERIZED ANGLE WRENCH 65 DAM25N3S8 FIXTURED WRENCH P NUTRUNNER/SCREWDRIVER 44 DAAT40N3S6 TRANSDUCERIZED ANGLE WRENCH 65 DAM25NE4S6 FIXTURED WRENCH PS4 NUTRUNNER 41 DAAT40N3S8 TRANSDUCERIZED ANGLE WRENCH 65 DAM25NE4S8 FIXTURED WRENCH 61 90P4 NUTRUNNER/SCREWDRIVER 40 DAAT40NE4S6 TRANSDUCERIZED INLINE WRENCH 65 DAM25NE9S6 FIXTURED WRENCH 61 90PS4 NUTRUNNER/SCREWDRIVER 40 DAAT40NE4S8 TRANSDUCERIZED INLINE WRENCH 65 DAM35N3S6 FIXTURED WRENCH 62 9RSM53 ANGLE WRENCH 56 DAAT40NE9S6 TRANSDUCERIZED INLINE WRENCH 65 DAM35N3S8 FIXTURED WRENCH 62 9RSN53 ANGLE WRENCH 56 DAAT60N3S8 TRANSDUCERIZED ANGLE WRENCH 65 DAM40N3S6 FIXTURED WRENCH 62 9RSP53 ANGLE WRENCH 56 DAAT9N2H4 TRANSDUCERIZED ANGLE WRENCH 65 DAM40N3S8 FIXTURED WRENCH 62 9RSQ83 ANGLE WRENCH 56 DAAT9N2Q4 TRANSDUCERIZED ANGLE WRENCH 65 DAM40NE4S6 FIXTURED WRENCH 61 9SQ83 ANGLE WRENCH 56 DAAT9N2S4 TRANSDUCERIZED ANGLE WRENCH 65 DAM40NE4S8 FIXTURED WRENCH 61 9TM53 ANGLE WRENCH 51 DAAT9N2S6 TRANSDUCERIZED ANGLE WRENCH 65 DAM40NE9S6 FIXTURED WRENCH 61 9TN53 ANGLE WRENCH 51 DAAT9NE4Q4 TRANSDUCERIZED INLINE WRENCH 65 DAM60N3S8 FIXTURED WRENCH 62 9TP53 ANGLE WRENCH 51 DAAT9NE4S4 TRANSDUCERIZED INLINE WRENCH 65 DAM9N2H4 FIXTURED WRENCH 62 9TQ83 ANGLE WRENCH 51 DAAT9NE4S6 TRANSDUCERIZED INLINE WRENCH 65 DAM9N2Q4 FIXTURED WRENCH 62 AVC10A1 RIVETER 85 DAAT9NE9S6 TRANSDUCERIZED INLINE WRENCH 65 DAM9N2S4 FIXTURED WRENCH 62 AVC10C1 RIVETER 85 DAF15N2S4 FIXTURED WRENCH 63 DAM9N2S6 FIXTURED WRENCH 62 AVC12A RIVETER 85 DAF15N2S6 FIXTURED WRENCH 63 DAM9NE4Q4 FIXTURED WRENCH 61 AVC13A1 RIVETER 85 DAF15NE4S4 FIXTURED WRENCH 62 DAM9NE4S4 FIXTURED WRENCH 61 AVC26A1 RIVETER 85 DAF15NE4S6 FIXTURED WRENCH 62 DAM9NE4S6 FIXTURED WRENCH 61 AVC26B1 RIVETER 85 DAF25N3S6 FIXTURED WRENCH 63 DAM9NE9S6 FIXTURED WRENCH 61 BHR-15 BALANCER 132 DAF25N3S8 FIXTURED WRENCH 63 DAMT15N2S4 FIXTURED WRENCH 64 BHR-25 BALANCER 132 DAF25NE4S6 FIXTURED WRENCH 62 DAMT15N2S6 FIXTURED WRENCH 64 BHR-8 BALANCER 132 DAF25NE4S8 FIXTURED WRENCH 62 DAMT15NE4S4 FIXTURED WRENCH 64 BMDS-2 BALANCER 132 DAF35N3S6 FIXTURED WRENCH 63 DAMT15NE4S6 FIXTURED WRENCH 64 BMDS-4 BALANCER 132 DAF35N3S8 FIXTURED WRENCH 63 DAMT15NE9S6 FIXTURED WRENCH 64 BMDS-6 BALANCER 132 DAF40N3S6 FIXTURED WRENCH 63 DAMT25N3S6 FIXTURED WRENCH 64 BMDS-8 BALANCER 132 DAF40N3S8 FIXTURED WRENCH 63 DAMT25N3S8 FIXTURED WRENCH 64 BP10P3 NUTRUNNER/SCREWDRIVER 42 DAF40NE4S6 FIXTURED WRENCH 62 DAMT25NE4S6 FIXTURED WRENCH 64 BP10PQ1 NUTRUNNER/SCREWDRIVER 42 DAF40NE4S8 FIXTURED WRENCH 62 DAMT25NE4S8 FIXTURED WRENCH 64 CS100T (K) CORDLESS SCREWDRIVER 120 DAF60N3S8 FIXTURED WRENCH 63 DAMT25NE9S6 FIXTURED WRENCH 64 CS30T (K) CORDLESS SCREWDRIVER 120 DAF9N2H4 FIXTURED WRENCH 63 DAMT35N3S6 FIXTURED WRENCH 64 CS70T (K) CORDLESS SCREWDRIVER 120 DAF9N2Q4 FIXTURED WRENCH 63 DAMT35N3S8 FIXTURED WRENCH 64 DAA15N2S4 ANGLE WRENCH 57 DAF9N2S4 FIXTURED WRENCH 63 DAMT40N3S6 FIXTURED WRENCH 64 DAA15N2S6 ANGLE WRENCH 57 DAF9N2S6 FIXTURED WRENCH 63 DAMT40N3S8 FIXTURED WRENCH 64 DAA15NE4S4 INLINE WRENCH 58 DAF9NE4Q4 FIXTURED WRENCH 62 DAMT40NE4S6 FIXTURED WRENCH 64 DAA15NE4S6 INLINE WRENCH 58 DAF9NE4S4 FIXTURED WRENCH 62 DAMT40NE4S8 FIXTURED WRENCH 64 DAA15NE9S6 INLINE WRENCH 58 DAF9NE4S6 FIXTURED WRENCH 62 DAMT40NE9S6 FIXTURED WRENCH 64 DAA25N3S6 ANGLE WRENCH 57 DAL15N2S4 ANGLE WRENCH 59 DAMT60N3S8 FIXTURED WRENCH 64 DAA25N3S8 ANGLE WRENCH 57 DAL15N2S6 ANGLE WRENCH 59 DAMT9N2H4 FIXTURED WRENCH 64 DAA25NE4S6 INLINE WRENCH 58 DAL15NE4S4 SHORTENED INLINE WRENCH 60 DAMT9N2Q4 FIXTURED WRENCH 64 DAA25NE4S8 INLINE WRENCH 58 DAL15NE4S6 SHORTENED INLINE WRENCH 60 DAMT9N2S4 FIXTURED WRENCH 64 DAA25NE9S6 INLINE WRENCH 58 DAL15NE9S6 SHORTENED INLINE WRENCH 60 DAMT9N2S6 FIXTURED WRENCH 64 DAA35N3S6 ANGLE WRENCH 57 DAL25N3S6 ANGLE WRENCH 59 DAMT9NE4Q4 FIXTURED WRENCH 64 DAA35N3S8 ANGLE WRENCH 57 DAL25N3S8 ANGLE WRENCH 59 DAMT9NE4S4 FIXTURED WRENCH 64 DAA40N3S6 ANGLE WRENCH 57 DAL25NE4S6 SHORTENED INLINE WRENCH 60 DAMT9NE4S6 FIXTURED WRENCH 64 DAA40N3S8 ANGLE WRENCH 57 DAL25NE4S8 SHORTENED INLINE WRENCH 60 DAMT9NE9S6 FIXTURED WRENCH 64 DAA40NE4S6 INLINE WRENCH 58 DAL25NE9S6 SHORTENED INLINE WRENCH 60 DEA120N6S8TL ELECTRIC NUTRUNNER 102 DAA40NE4S8 INLINE WRENCH 58 DAL35N3S6 ANGLE WRENCH 59 DEA120NTE9S8L ELECTRIC NUTRUNNER 103 DAA40NE9S6 INLINE WRENCH 58 DAL35N3S8 ANGLE WRENCH 59 DEA150N6S8TL ELECTRIC NUTRUNNER 102 DAA60N3S8 ANGLE WRENCH 57 DAL40N3S6 ANGLE WRENCH 59 DEA150NTE9S12L DAA9N2H4 ANGLE WRENCH 57 DAL40N3S8 ANGLE WRENCH 59 ELECTRIC NUTRUNNER 103 DAA9N2Q4 ANGLE WRENCH 57 DAL40NE4S6 SHORTENED INLINE WRENCH 60 DEA15N2S4TL ELECTRIC NUTRUNNER

137 MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE DEA15N2S6TL ELECTRIC NUTRUNNER 100 DEF70NFT6S8 FIXTURED ELECTRIC NUTRUNNER 107 ES60T1S5 ELECTRIC ANGLE WRENCH 119 DEA15NE4S4TL ELECTRIC NUTRUNNER 101 DEF70NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 106 ES60T2S3 ELECTRIC ANGLE WRENCH 119 DEA15NE4S6TL ELECTRIC NUTRUNNER 101 DEF8NFT2H4 FIXTURED ELECTRIC NUTRUNNER 106 ES60T2S5 ELECTRIC ANGLE WRENCH 119 DEA190NT7S12L ELECTRIC NUTRUNNER 102 DEF8NFT2Q4 FIXTURED ELECTRIC NUTRUNNER 106 ES70P ELECTRIC SCREWDRIVER 118 DEA200NTE8S12L ELECTRIC NUTRUNNER 103 DEF8NFT2S4 FIXTURED ELECTRIC NUTRUNNER 106 ES70T ELECTRIC SCREWDRIVER 118 DEA23N3S6TL ELECTRIC NUTRUNNER 100 DEF8NFT2S6 FIXTURED ELECTRIC NUTRUNNER 106 ES70T1S5 ELECTRIC ANGLE WRENCH 119 DEA23N3S8TL ELECTRIC NUTRUNNER 100 DEF8NFTE4Q4 FIXTURED ELECTRIC NUTRUNNER 105 ES70T2S3 ELECTRIC ANGLE WRENCH 119 DEA23NE4S6TL ELECTRIC NUTRUNNER 101 DEF8NFTE4S4 FIXTURED ELECTRIC NUTRUNNER 105 ES70T2S5 ELECTRIC ANGLE WRENCH 119 DEA23NE4S8TL ELECTRIC NUTRUNNER 101 DEF8NFTE4S6 FIXTURED ELECTRIC NUTRUNNER 105 ES80P ELECTRIC SCREWDRIVER 118 DEA270NT8S12L ELECTRIC NUTRUNNER 103 DEF90NFT5S8 FIXTURED ELECTRIC NUTRUNNER 107 ES90P ELECTRIC SCREWDRIVER 118 DEA270NTE8S12L ELECTRIC NUTRUNNER 103 DEF90NFT6S8 FIXTURED ELECTRIC NUTRUNNER 107 ES90T ELECTRIC SCREWDRIVER 118 DEA31N3S6TL ELECTRIC NUTRUNNER 100 DEF90NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 106 ES90T1S5 ELECTRIC ANGLE WRENCH 119 DEA31N3S8TL ELECTRIC NUTRUNNER 100 DEP15NS4TL ELECTRIC NUTRUNNER 98 ES90T2S3 ELECTRIC ANGLE WRENCH 119 DEA31NE4S6TL ELECTRIC NUTRUNNER 101 DEP15NS6TL ELECTRIC NUTRUNNER 98 ES90T2S5 ELECTRIC ANGLE WRENCH 119 DEA31NE4S8TL ELECTRIC NUTRUNNER 101 DEP20NS6TL ELECTRIC NUTRUNNER 98 ET4007N VERSATEC ELECTRIC SCREWDRIVER 115 DEA340NT8S12L ELECTRIC NUTRUNNER 103 DEP25NS6TL ELECTRIC NUTRUNNER 98 ET4007N2S3 VERSATEC ELECTRIC SCREWDRIVER 115 DEA340NTE8S12L ELECTRIC NUTRUNNER 103 DEP30NS6TL ELECTRIC NUTRUNNER 98 ET4007N2S5 VERSATEC ELECTRIC SCREWDRIVER 115 DEA40N3S6TL ELECTRIC NUTRUNNER 100 DEP9NQ4TL ELECTRIC NUTRUNNER 98 E_ E SENSOR I WRENCH 127 DEA40N3S8TL ELECTRIC NUTRUNNER 100 DEP9NS4TL ELECTRIC NUTRUNNER 98 E_ F SENSOR I WRENCH 127 DEA40NE4S6TL ELECTRIC NUTRUNNER 101 DEP9NS6TL ELECTRIC NUTRUNNER 98 E_ G SENSOR I WRENCH 127 DEA40NE4S8TL ELECTRIC NUTRUNNER 101 DEPTS15NTLS4 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ I SENSOR I WRENCH 127 DEA450NT9S16L ELECTRIC NUTRUNNER 103 DEPTS15NTLS6 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ S SENSOR I WRENCH 127 DEA450NTE8S16L ELECTRIC NUTRUNNER 103 DEPTS20NTLS6 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ E SENSOR I WRENCH 127 DEA55N5S8TL ELECTRIC NUTRUNNER 102 DEPTS25NTLS6 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ F SENSOR I WRENCH 127 DEA55NE4S8TL ELECTRIC NUTRUNNER 103 DEPTS30NTLS6 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ G SENSOR I WRENCH 127 DEA70N5S8TL ELECTRIC NUTRUNNER 102 DEPTS9NTLQ4 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ I SENSOR I WRENCH 127 DEA70N6S8TL ELECTRIC NUTRUNNER 102 DEPTS9NTLS4 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ S SENSOR I WRENCH 127 DEA70NE4S8TL ELECTRIC NUTRUNNER 103 DEPTS9NTLS6 ELECTRIC NUTRUNNER/SCREWDRIVER 96 E_ E SENSOR I WRENCH 127 DEA8N2H4TL ELECTRIC NUTRUNNER 100 EC24N CONTROLLER 115 E_ F SENSOR I WRENCH 127 DEA8N2Q4TL ELECTRIC NUTRUNNER 100 EL0109B VERSATEC ELECTRIC E_ G SENSOR I WRENCH 127 DEA8N2S4TL ELECTRIC NUTRUNNER 100 SCREWDRIVER 115 E_ I SENSOR I WRENCH 127 DEA8N2S6TL ELECTRIC NUTRUNNER 100 EL0410B (C) VERSATEC ELECTRIC SCREWDRIVER 115 E_ S SENSOR I WRENCH 127 DEA8NE4Q4TL ELECTRIC NUTRUNNER 101 EL0410BC-SS-ESD E_ E SENSOR I WRENCH 127 DEA8NE4S4TL ELECTRIC NUTRUNNER 101 VERSATEC ESD SCREWDRIVER 117 E_ F SENSOR I WRENCH 127 DEA8NE4S6TL ELECTRIC NUTRUNNER 101 EL0510BC-SS-ESD E_ G SENSOR I WRENCH 127 DEA90N5S8TL ELECTRIC NUTRUNNER 102 VERSATEC ESD SCREWDRIVER 117 E_ I SENSOR I WRENCH 127 DEA90N6S8TL ELECTRIC NUTRUNNER 102 EL0807BC-SS-ESD E_ S SENSOR I WRENCH 127 DEA90NE4S8TL ELECTRIC NUTRUNNER 103 VERSATEC ESD SCREWDRIVER 117 E_ E SENSOR I WRENCH 127 DEF120NFT6S8 FIXTURED ELECTRIC NUTRUNNER 107 EL1007B (C) VERSATEC ELECTRIC SCREWDRIVER 115 E_ F SENSOR I WRENCH 127 DEF120NTE9S8 FIXTURED ELECTRIC NUTRUNNER 106 EL1007BC-ESD VERSATEC ESD SCREWDRIVER 117 E_ G SENSOR I WRENCH 127 DEF150NFT6S8 FIXTURED ELECTRIC NUTRUNNER 107 EL1007BC-SS-ESD E_ I SENSOR I WRENCH 127 DEF150NTE9S12 FIXTURED ELECTRIC NUTRUNNER 106 VERSATEC ESD SCREWDRIVER 117 E_ S SENSOR I WRENCH 127 DEF15NFT2S4 FIXTURED ELECTRIC NUTRUNNER 106 DEF15NFT2S6 FIXTURED ELECTRIC NUTRUNNER 106 DEF15NFTE4S4 FIXTURED ELECTRIC NUTRUNNER 103 DEF15NFTE4S6 FIXTURED ELECTRIC NUTRUNNER 103 DEF190NT7S12 FIXTURED ELECTRIC NUTRUNNER 107 DEF200NTE8S12 FIXTURED ELECTRIC NUTRUNNER 106 DEF23NFT3S6 FIXTURED ELECTRIC NUTRUNNER 106 DEF23NFT3S8 FIXTURED ELECTRIC NUTRUNNER 106 DEF23NFTE4S6 FIXTURED ELECTRIC NUTRUNNER 103 DEF23NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 103 DEF270NT8S12 FIXTURED ELECTRIC NUTRUNNER 107 DEF270NTE8S12 FIXTURED ELECTRIC NUTRUNNER 106 DEF31NFT3S6 FIXTURED ELECTRIC NUTRUNNER 106 DEF31NFT3S8 FIXTURED ELECTRIC NUTRUNNER 106 DEF31NFTE4S6 FIXTURED ELECTRIC NUTRUNNER 103 DEF31NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 103 DEF340NT8S12 FIXTURED ELECTRIC NUTRUNNER 107 DEF340NTE8S12 FIXTURED ELECTRIC NUTRUNNER 106 DEF40NFT3S6 FIXTURED ELECTRIC NUTRUNNER 106 DEF40NFT3S8 FIXTURED ELECTRIC NUTRUNNER 106 DEF40NFTE4S6 FIXTURED ELECTRIC NUTRUNNER 103 DEF40NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 103 DEF450NT9S16 FIXTURED ELECTRIC NUTRUNNER 107 DEF450NTE8S16 FIXTURED ELECTRIC NUTRUNNER 106 DEF55NFT5S8 FIXTURED ELECTRIC NUTRUNNER 107 DEF55NFTE4S8 FIXTURED ELECTRIC NUTRUNNER 106 DEF70NFT5S8 FIXTURED ELECTRIC NUTRUNNER 107 EL1510N VERSATEC ELECTRIC SCREWDRIVER 115 EL1510N1S5 VERSATEC ELECTRIC SCREWDRIVER 115 EL1510N2S3 VERSATEC ELECTRIC SCREWDRIVER 115 EL1510N2S5 VERSATEC ELECTRIC SCREWDRIVER 115 EL1520N VERSATEC ELECTRIC SCREWDRIVER 115 EL1520N1S5 VERSATEC ELECTRIC SCREWDRIVER 115 EL2603N VERSATEC ELECTRIC SCREWDRIVER 115 EL2607N VERSATEC ELECTRIC SCREWDRIVER 115 EL2612N VERSATEC ELECTRIC SCREWDRIVER 115 EL2612N1S5 VERSATEC ELECTRIC SCREWDRIVER 115 EL2612N2S3 VERSATEC ELECTRIC SCREWDRIVER 115 EL2612N2S5 VERSATEC ELECTRIC SCREWDRIVER 115 EP1510N VERSATEC ELECTRIC SCREWDRIVER 115 EP1520N VERSATEC ELECTRIC SCREWDRIVER 115 EP2603N VERSATEC ELECTRIC SCREWDRIVER 115 EP2607N VERSATEC ELECTRIC SCREWDRIVER 115 EP2612N VERSATEC ELECTRIC SCREWDRIVER 115 EP4007N VERSATEC ELECTRIC SCREWDRIVER 115 ES100P ELECTRIC SCREWDRIVER 118 ES100T ELECTRIC SCREWDRIVER 118 ES100T2S3 ELECTRIC ANGLE WRENCH 119 ES100T2S5 ELECTRIC ANGLE WRENCH 119 ES45T ELECTRIC SCREWDRIVER 118 ES50T ELECTRIC SCREWDRIVER 118 ES50TC ELECTRIC SCREWDRIVER 118 ES60P ELECTRIC SCREWDRIVER 118 ES60T ELECTRIC SCREWDRIVER 118 E_ E SENSOR I WRENCH 127 E_ F SENSOR I WRENCH 127 E_ G SENSOR I WRENCH 127 E_ I SENSOR I WRENCH 127 E_ S SENSOR I WRENCH 127 IRBP3-E30 WORKSTATION 29 IRBP3-N30 WORKSTATION 29 IRBS2-E24 WORKSTATION 30 IRBS2-EO WORKSTATION 30 IRBS2-N24 WORKSTATION 30 IRBS2-NO WORKSTATION 30 IRBS3-E30 WORKSTATION 30 IRBS3-EO WORKSTATION 30 IRBS3-N30 WORKSTATION 30 IRBS3-NO WORKSTATION 30 QA0519 DRILL 80 QA0554 DRILL 84 QA0555 DRILL 84 QA0559 DRILL 84 QA0819 DRILL 80 QA0854 DRILL 84 QA0855 DRILL 84 QA0859 DRILL 84 QA1219 DRILL 80 QA1234 DRILL 84 QA1235 DRILL 84 QA1239 DRILL Model Number Index

138 Model Number Index (Alpha order/numerical order by first letter/digit of model) MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGE QA1254 DRILL 84 QP091 DRILL 75 QS1L20S3 SCREWDRIVER 15 QA1255 DRILL 84 QP151 DRILL 75 QS1L28C1 SCREWDRIVER 19 QA1259 DRILL 84 QP1P05C1 SCREWDRIVER 17 QS1L28C3 SCREWDRIVER 19 QA1719 DRILL 80 QP1P05S1 SCREWDRIVER 13 QS1L28D1 SCREWDRIVER 22 QA1754 DRILL 84 QP1P10C1 SCREWDRIVER 17 QS1L28S1 SCREWDRIVER 15 QA1755 DRILL 84 QP1P10S1 SCREWDRIVER 13 QS1P02S1 SCREWDRIVER 15 QA1759 DRILL 84 QP1P17C1 SCREWDRIVER 17 QS1P05S1 SCREWDRIVER 15 QA1L02C1L SCREWDRIVER 26 QP1P17S1 SCREWDRIVER 13 QS1P05S3 SCREWDRIVER 15 QA1L02D6L ANGLE WRENCH 55 QP1P20C1 SCREWDRIVER 17 QS1P10C1 SCREWDRIVER 19 QA1L02S1L SCREWDRIVER 24 QP1P20C1T SCREWDRIVER 17 QS1P10C3 SCREWDRIVER 19 QA1L02S1XL SCREWDRIVER 24 QP1P20S1 SCREWDRIVER 13 QS1P10S1 SCREWDRIVER 15 QA1L02S4L ANGLE WRENCH 50, 53 QP1P20S1T SCREWDRIVER 13 QS1P10S3 SCREWDRIVER 15 QA1L02S6XL ANGLE WRENCH 50 QP1P20S3 SCREWDRIVER 13 QS1P17C1 SCREWDRIVER 19 QA1L05C4L ANGLE WRENCH 53 QP1P28C1 SCREWDRIVER 17 QS1P17C3 SCREWDRIVER 19 QA1L05C6L ANGLE WRENCH 53 QP1P28S1 SCREWDRIVER 13 QS1P17S1 SCREWDRIVER 15 QA1L05C9L SCREWDRIVER 26 QP1S10C1 SCREWDRIVER 17 QS1P17S3 SCREWDRIVER 15 QA1L05D6L ANGLE WRENCH 55 QP1S10C3 SCREWDRIVER 17 QS1P20C1 SCREWDRIVER 19 QA1L05S1XL SCREWDRIVER 24 QP1S10D1 SCREWDRIVER 22 QS1P20S1 SCREWDRIVER 15 QA1L05S4L ANGLE WRENCH 50 QP1S10D8 TAPPER 86 QS1P20S3 SCREWDRIVER 15 QA1L05S4S ANGLE WRENCH 50 QP1S10S1 SCREWDRIVER 13 QS1P28C1 SCREWDRIVER 19 QA1L05S6XL ANGLE WRENCH 50 QP1S17C1 SCREWDRIVER 17 QS1P28C3 SCREWDRIVER 19 QA1L05S9L SCREWDRIVER 24 QP1S17C3 SCREWDRIVER 17 QS1P28S1 SCREWDRIVER 15 QA1L08C1L SCREWDRIVER 26 QP1S17D1 SCREWDRIVER 22 QS1P28S3 SCREWDRIVER 15 QA1L08C4L ANGLE WRENCH 53 QP1S17S1 SCREWDRIVER 13 QS1T02S1 SCREWDRIVER 15 QA1L08C9L SCREWDRIVER 26 QP1S20C1 SCREWDRIVER 17 QS1T05S1 SCREWDRIVER 15 QA1L08D6L ANGLE WRENCH 55 QP1S20C1T SCREWDRIVER 17 QS1T10S1 SCREWDRIVER 15 QA1L08S1L SCREWDRIVER 24 QP1S20C3 SCREWDRIVER 17 QS1T17C1 SCREWDRIVER 19 QA1L08S4L ANGLE WRENCH 50 QP1S20S1 SCREWDRIVER 13 QS1T17S1 SCREWDRIVER 15 QA1L08S9L SCREWDRIVER 24 QP1S20S1T SCREWDRIVER 13 QS1T20C1 SCREWDRIVER 19 QA1L12C1L SCREWDRIVER 26 QP1S20S3 SCREWDRIVER 13 QS1T20S1 SCREWDRIVER 15 QA1L12C4L ANGLE WRENCH 53 QP1S28C1 SCREWDRIVER 17 QS1T20S3 SCREWDRIVER 15 QA1L12C4S ANGLE WRENCH 53 QP1S28C3 SCREWDRIVER 17 QS1T28C1 SCREWDRIVER 19 QA1L12C6L ANGLE WRENCH 53 QP1S28D1 SCREWDRIVER 22 QS1T28S1 SCREWDRIVER 15 QA1L12C9L SCREWDRIVER 26 QP1S28S1 SCREWDRIVER 13 QS201 DRILL 75 QA1L12D6L ANGLE WRENCH 55 QP1T02S1 SCREWDRIVER 13 QS301 DRILL 75 QA1L12S1L SCREWDRIVER 24 QP1T05S1 SCREWDRIVER 13 QS381 DRILL 75 QA1L12S4L ANGLE WRENCH 50 QP1T05S3 SCREWDRIVER 13 QS382 DRILL 75 QA1L12S4S ANGLE WRENCH 50 QP1T10C1 SCREWDRIVER 17 QS511 DRILL 75 QA1L12S6L ANGLE WRENCH 50 QP1T10S1 SCREWDRIVER 13 ST102 ELECTRONIC TORQUE TESTER 131 QA1L12S9L SCREWDRIVER 24 QP1T10S3 SCREWDRIVER 13 ST9100 ELECTRONIC TORQUE TESTER 131 QA1L18C1L SCREWDRIVER 26 QP1T17C1 SCREWDRIVER 17 YED-200 YE-SERIES PULSE TOOLS 39 QA1L18C4L ANGLE WRENCH 53 QP1T17S1 SCREWDRIVER 13 YED-60 YE-SERIES PULSE TOOLS 39 QA1L18C4S ANGLE WRENCH 53 QP1T17S3 SCREWDRIVER 13 YED-60A YE-SERIES PULSE TOOLS 39 QA1L18C6L ANGLE WRENCH 53 QP1T20C1 SCREWDRIVER 17 YED-70 YE-SERIES PULSE TOOLS 39 QA1L18C9L SCREWDRIVER 26 QP1T20C1T SCREWDRIVER 17 YED-90 YE-SERIES PULSE TOOLS 39 QA1L18D6L ANGLE WRENCH 55 QP1T20S1 SCREWDRIVER 13 YETC-200ETB YE-SERIES PULSE TOOLS 39 QA1L18S1L SCREWDRIVER 24 QP1T20S1T SCREWDRIVER 13 YETC-200ETB4 YE-SERIES PULSE TOOLS 39 QA1L18S4L ANGLE WRENCH 50 QP1T28C1 SCREWDRIVER 17 YETC-200ETF YE-SERIES PULSE TOOLS 39 QA1L18S4S ANGLE WRENCH 50 QP1T28S1 SCREWDRIVER 13 YEX-120 YE-SERIES PULSE TOOLS 39 QA1L18S6L ANGLE WRENCH 50 QP1T28S3 SCREWDRIVER 13 YEX-120A YE-SERIES PULSE TOOLS 39 QA1L18S9L SCREWDRIVER 24 QP201 DRILL 75 YEX-120S YE-SERIES PULSE TOOLS 39 QA2119 DRILL 80 QP202 DRILL 75 YEX-120SA YE-SERIES PULSE TOOLS 39 QA2135 DRILL 84 QP301 DRILL 75 YEX-1400 YE-SERIES PULSE TOOLS 39 QA2154 DRILL 84 QP302 DRILL 75 YEX-150 YE-SERIES PULSE TOOLS 39 QA2155 DRILL 84 QP381 DRILL 75 YEX-150A YE-SERIES PULSE TOOLS 39 QA2159 DRILL 84 QP511 DRILL 75 YEX-150S YE-SERIES PULSE TOOLS 39 QA2719 DRILL 80 QS091 DRILL 75 YEX-150SA YE-SERIES PULSE TOOLS 39 QA2729 DRILL 80 QS151 DRILL 75 YEX-1900 YE-SERIES PULSE TOOLS 39 QA2734 DRILL 84 QS1L02S1 SCREWDRIVER 15 YEX-3000 YE-SERIES PULSE TOOLS 39 QA2754 DRILL 84 QS1L05S3 SCREWDRIVER 15 YEX-300S YE-SERIES PULSE TOOLS 39 QA2755 DRILL 84 QS1L10C1 SCREWDRIVER 19 YEX-300SA YE-SERIES PULSE TOOLS 39 QA2759 DRILL 84 QS1L10C3 SCREWDRIVER 19 YEX-500S YE-SERIES PULSE TOOLS 39 QA3519 DRILL 80 QS1L10S1 SCREWDRIVER 15 YEX-500SA YE-SERIES PULSE TOOLS 39 QA3534 DRILL 84 QS1L17C1 SCREWDRIVER 19 YEX-501 YE-SERIES PULSE TOOLS 39 QA3535 DRILL 84 QS1L17C3 SCREWDRIVER 19 YEX-501A YE-SERIES PULSE TOOLS 39 QA3539 DRILL 84 QS1L17D1 SCREWDRIVER 22 YEX-700S YE-SERIES PULSE TOOLS 39 QA3555 DRILL 84 QS1L17S1 SCREWDRIVER 15 YEX-701 YE-SERIES PULSE TOOLS 39 QA3559 DRILL 84 QS1L20C1 SCREWDRIVER 19 YEX-901 YE-SERIES PULSE TOOLS 39 QP051 DRILL 75 QS1L20S1 SCREWDRIVER

139 Contact Information United States Marketing/Sales/Service Headquarters Ingersoll-Rand Tool and Hoist Division 1467 Rte. 31 South Annandale, NJ Distribution Center Ingersoll-Rand Tool and Hoist Division 510 Hester Drive White House, TN Telephone: (615) Fax: (615) Central Regional Office Ingersoll-Rand Tool and Hoist Division 1872 Enterprise Drive Rochester Hills, MI Telephone: (248) Fax: (248) Eastern Regional Office Ingersoll-Rand Tool and Hoist Division 1467 Route 31 South Annandale, NJ Telephone: (908) Fax: (908) Southern Regional Office Ingersoll-Rand Tool and Hoist Division 450 Gears Road, Suite 210 Houston, TX Telephone: (281) Fax: (281) Western Regional Office Ingersoll-Rand Tool and Hoist Division Lakeland Road Santa Fe Springs, CA Telephone: (562) Fax: (562) Canada Marketing/Sales/Service Headquarters Ingersoll-Rand Canada Inc. 51 Worcester Road Toronto, Ontario M9W 4K2 Telephone: (416) Fax: (416) Alberta Ingersoll-Rand Canada Inc Avenue Edmonton, Alberta T6E 0A9 Telephone: (780) Fax: (780) Quebec Ingersoll-Rand Canada Inc St. Charles Blvd. Suite 104 Kirkland, Quebec H9H 4S3 Telephone: (514) Fax: (514) British Columbia Ingersoll-Rand Canada Inc Cliveden Ave. Delta, B.C. V3M 6G4 Telephone: (604) Fax: (604) Latin America Marketing/Sales/Service Headquarters Ingersoll-Rand Company 730 N.W. 107th Ave. Suite 300 Miami, FL Telephone: (305) Fax: (305) Brasil Ingersoll-Rand do Brasil Ltda. Tool & Hoist Division Av. Dr. Cardoso de Melo 1855 cj Sao Paulo,. SP Brasil Telephone: (55) Fax: (55) Chile Ingersoll-Rand Chile Nueva Tajamar 555, 15th fl. Las Condes, Santiago Chile Telephone: (56) Fax: (56) Mexico Ingersoll-Rand S.A. de C.V. Tool & Hoist Division Blvd. Centro Industrial #11 Fracc. Industrial Puente de Vigas, Tlaneplanta, Edo. de Mexico, Mexico Telephone: (52) Fax: (52) Europe/Middle East/Africa Tool & Hoist Division Headquarters and European Customer Care Centre Ingersoll-Rand Zone du Chêne Sorcier BP Les Clayes sous Bois Cedex France Telephone: +33 (0) Fax: +33 (0) Ingersoll-Rand Distribution Centre Swan Lane Hindley Green Wigan Lancashire WN2 4EZ England Phone: +44 (0) Fax: +44 (0) Asia/Pacific Marketing/Sales/Service Headquarters Ingersoll-Rand Asia Pacific 23/F., 625 Kings Point Road North Point Hong Kong Phone: (852) Fax: (852) Australia Ingersoll-Rand Australia, Ltd. 1 Hartnett Drive Mail: PMB 2, Carrum Downs BC, Vic., 3201 Seaford, Victoria 3198 Australia Phone: (61) Fax: (61) India Ingersoll-Rand Wadco Tools, Ltd. 37A, Site 4 Sahibabad Industrial Area Ghaziabad (UP) India Phone: (91) Fax: (91) For additional specific information on Ingersoll-Rand locations in Europe and Asia, visit our website at: Disclaimer: Nothing contained within this brochure is intended to extend any warranty or representation, expressed or implied, regarding the products described here Any such warranties or other terms or conditions of the sale of products shall be in accordance with Ingersoll-Rand Standard Terms and Conditions of Sale for such products which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.

140 Suggested Price: $4.50 Ingersoll-Rand Company Tool and Hoist Division 1467 Route 31 South Annandale, New Jersey Ingersoll-Rand Company Form Printed in USA