Company Profile. Rädlinger Maschinen- und Anlagenbau

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1 PRODUCT RANGE

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3 CONTENT 04 Company Profile 06 Construction Machine Equipment 08 Mini-Excavator Backhoe Bucket 10 Standard Backhoe Bucket 12 Volume Backhoe Bucket 14 Futura Backhoe Bucket 16 Conduit and Trench Lining Bucket 17 Skeleton Bucket/Sieve Bucket 18 Backhoe Bucket with Tilt Motor 20 Heavy Duty Bucket 22 Stone Placing Bucket 23 Ripper Bucket 24 Ripper Tooth 25 Trench Trapezoidal Bucket 26 JR Spade 28 Mini-Excavator Trench Clearing Bucket rigid 30 Mini-Excavator Trench Clearing Bucket open 32 Trench Clearing Bucket with Cylinder 33 Trench Clearing Bucket with Cylinder and 15 Tub 34 Trench Clearing Bucket with Cylinder and 0 Tub 35 Rädlinger Tilt Motor 38 Trench Clearing Bucket with Tilt Motor 40 Tilt Motor with Quick-Coupler System 41 Hammer Plate/Conversion Plate/Adapters 42 Rädlinger Quick-Coupler System Lehnhoff 44 Rädlinger Quick-Coupler System SWP 46 JR Sensor Control - Electronic locking control system 48 Tilt Motor JR Tilt JR Collecting Unit 52 Light-Material Loading Shovel 54 Standard Loading Shovel 56 Heavy Duty Shovel 57 Skeleton Shovel 58 High-Tip Shovel 60 Pallet Fork 62 Special Designs 64 Regeneration and Repair 66 Wear and Spare Parts 68 Contract Manufacturing 70 Steel Constructions 3

4 Company Profile Nothing is impossible! With this central idea, Josef Rädlinger Sr. laid the first stone for a promising future in Cham, Upper Palatinate in Continuous expansion of the product range and company departments characterised the success story from the start as a gravel dredging and haulage company to a broadly positioned and globally active group of companies. Today, the Rädlinger Group has around 1,800 employees at several German and international locations. The company areas include the divisions construction, plant and machinery construction, trenchless pipe rehabilitation and electrical engineering. The company s in-house vocational training centre BBZ makes an important contribution to the education and training of specialists in the region. Rädlinger Maschinen- und Anlagenbau GmbH The mechanical engineering division of Rädlinger is made up of the areas of construction machinery equipment, steel construction and contract manufacturing. The departments benefit mutually from the great know-how and experience of the employees, as well as the modern equipped machine pool on more than 17,000 m 2. In 1988, the company division was formed as a second pillar of the company group. Ideas for the development and optimisation of attachments for construction equipment arose from the practical experience of the Rädlinger construction company. Today, the mechanical engineering company is among the leading construction machine suppliers in the Germanspeaking area and customers throughout Europe benefit from the patented Rädlinger attachments. Excavator buckets, loading shovels, quick-coupler systems, tilt motors and other innovative products are developed and produced to the highest quality standards at the company headquarters in Cham. The company has a second production facility in Schwandorf in southeast Germany which produces independently and is especially geared towards the requirements of an efficient serial production with an ideal production line and appropriate machinery. The broad range of services is completed by the regeneration and repair of construction machine equipment of all kinds, as well as a comprehensive range of wear and spare parts. Additionally, Rädlinger is also a specialist in various steelwork constructions. From development to production through to installation, the department is a competent partner in implementing individual components and complete projects. Rädlinger Maschinen- und Anlagenbau also supports external companies experiencing staff or machinery bottlenecks with contract manufacturing or the complete production of assemblies. 4

5 Our strengths are your advantages: First-class customer care Practice-oriented order processing Customer-oriented engineering Innovative solutions State-of-the-art production Efficient logistics Convincing product quality 5

6 Construction Machine Equipment Only through a high-quality attachment, which is optimally complemented with the carrier device, can a construction machine develop its full potential. Performance and efficiency depend not only on the features and the power of the excavator or wheel loader, but crucially on the quality of the equipment. Durability and perfect application behaviour are the crucial factors which Rädlinger therefore commits itself to as the highest goal at each step. Innovation & Performance Rädlinger Maschinen- und Anlagenbau was never a company to rest on its laurels. The strive for perfection, which is deeply ingrained in the corporate culture, stimulates new developments and drives forward ideas to optimise existing products. The company s planning and development department, therefore, always works at the cutting edge of matters concerning technology, materials and software-based design. Always with the goal in mind of ensuring the efficiency and lifetime of the attachments, and increasing these to a maximum. In addition to traditional calculations, virtual simulations and software-based FEM calculations are used for this, through which the forces which affect the components in reality can be displayed. Potential weaknesses, as well as the potential for weight and material savings or for optimisations of volumes and application behaviour, can already be identified in the development phase. Product Diversity & Service The innovative strength is the reason that Rädlinger produces customised designs in addition to proven standard solutions, and implements individual customer requirements for single or series production. The product range includes all-round tools with various application areas, as well as special tools for special requirements, and ranges from attachments for mini-excavators to large excavators with 300 tons of operating weight. In addition to providing individual product consultation and planning in close coordination with the customers, Rädlinger Maschinen- und Anlagenbau also stands by their customers and other interested parties as a supplier of wear and spare parts, and as a partner for repairs or regeneration. Competence & Quality A high-quality product can only be developed if the entire process for this project is coordinated from the beginning on. This applies to the development of products, the purchase and testing of materials, the production and assembly of components and to quality control. Here, the high level of expertise, know-how and experience of the staff at Rädlinger are just as critical a success factor as the exclusive use of high-quality materials and high-strength steels in the particularly stressed areas. 6

7 Our competitive advantage is the indispensable and close linking of experience and knowledge with practice. A high degree of awareness of the requirements of various application areas and a keen sense for different materials conduct the entire process of product development from development to optimisation through to production. Werner Rädlinger, Managing Director 7

8 Mini-Excavator Backhoe Bucket Application Based on its high performance and bucket quality, the backhoe bucket for mini-excavators is most suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material in landscaping and at construction sites with smaller construction areas. PROFILE Features Bolt tooth removable for cable work (exception: class 0,1 with welded tooth) Optically identical shape to the large bucket Very stable and robust design Double-edged box Protruding base to the side Cutting edge in HB 400 From class 0,4 base in HB 400 Class 0,5/0,6 with a blade size of 20 x 150 mm Tapering per side 2.5 Welded nose for bucket transport Extra equipment Load hook 2 t, 3 t Front-insert blade TECHNICAL DETAILS Class 0,1 (approx. - 1 t) Cutting width in mm Capacity SAE/L Number of teeth Class 0,2 (approx t) Cutting width in mm Capacity SAE/L Number of teeth

9 Class 0,3 (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class 0,4 (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class 0,5 (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class 0,6 (approx t) Cutting width in mm Capacity SAE/L Number of teeth

10 Standard Backhoe Bucket Application With the standard backhoe bucket, the user has a diverse, all-round device for collecting, transporting, lifting and emptying soil and mediumweight ground material. PROFILE Features Robust, high-strength bucket, so difficult tasks are also no problem Fitted by default with Bofors loader tooth system Base in HB 400 excluding transverse wear strips Cutting edge in HB 400 Protruding base to the side Tapering per side 2.5 Welded nose for bucket transport Extra equipment Load hook 5 t Front-insert blade TECHNICAL DETAILS Class 0,7 (approx. 6-8 t) Cutting width in mm Capacity SAE/L Number of teeth Class 0,8 (approx t) Cutting width in mm Capacity SAE/L Number of teeth

11 Class 0,9 (approx t) Cutting width in mm Capacity SAE/L Number of teeth

12 Volume Backhoe Bucket Application The Volume Backhoe Bucket is used for a more efficient loading of bulk materials. Due to the optimised cutting width it penetrates into the bulk material easier. Its higher volume enables a machine-specific maximal capacity. PROFILE Features Robust, high-strength bucket, so even difficult tasks are no problem Fitted by default with blade in HB 500 Base in HB 400 excluding transverse wear strips Cutting edge in HB 400 Protruding base to the side Tapering per side 2.5 Welded nose for bucket transport Equipped by default with Radlog recep tacle; Class 0,7 either with MS-03 or MS-08 Radlog (default: MS-08 Radlog) TECHNICAL DETAILS Class 0,2 (approx. 1-1,8 t) Cutting width in mm Capacity SAE/L Class 0,3 (approx. 1,6-2,6 t) Cutting width in mm Capacity SAE/L Class 0,4 (approx. 2,6-3,5 t) Cutting width in mm Capacity SAE/L Class 0,5 (approx. 3,5-5 t) Cutting width in mm Capacity SAE/L

13 Class 0,6 (approx. 4,8-6 t) Cutting width in mm Capacity SAE/L Class 0,7 (approx. 6-8 t) Cutting width in mm Capacity SAE/L

14 Futura Backhoe Bucket Application The Futura backhoe bucket is the result of consistent further development of the super standard backhoe bucket in terms of higher performance, best filling and emptying behaviour and less wear. It is suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material. PROFILE Features Blade in usual high quality; HB 400 in conjunction with toothed system, HB 500 without teeth Lower side cutting edge and protective siding combined, in HB 400 Protruding base in HB 400 as standard for highest durability Tapering per side 2.5 CAT J-System or Bofors tooth systems Lower operating costs Extra equipment Load hook 5 t, 10 t Front-insert blade Transverse wear strips All standard toothed systems available on request TECHNICAL DETAILS Class I (approx t) Cutting width in mm Capacity SAE/L Number of teeth

15 Class I/II (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class II (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class III (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class III/IV (approx t) Cutting width in mm Capacity SAE/L Number of teeth

16 Conduit and Trench Lining Bucket Application The special bucket shape for use in conduit and trench-lining meets the requirements of a professional excavator operator. Even areas of conduits that are deep and difficult to access can be reached. PROFILE Features Available in various designs (standard, heavy duty) Short bulge enables optimum lowering through the conduit formwork Protruding base to the side Tapering per side 2.5 Steeply installed blade for grabbing material in deep conduits or corners that are difficult to access Extended bucket opening by 15 for practically vertical cutting Extra equipment Ideally equipped with single-bar toothholder system to create a flat base Front-insert blade 16

17 Skeleton Bucket/Sieve Bucket Application This special tool is exceptionally suited for loading and sorting work. Skeleton buckets are mainly used for filtering out rock and paving stones and for recycling building rubble. PROFILE Features Robust bucket with good price/performance ratio High-strength so difficult applications are also no problem Versatile for all-round use Equipped with CAT J-System, screw-on tooth or Bofors loader toothed system Cutting edge in HB 400 Customised bar spacing; Available with skeleton base or bars Extra equipment 100% HB 400 Load hook Front-insert blade Class TECHNICAL DETAILS Class (t) Cutting width in mm 0, , , , , , , , Model with skeleton base Class (t) Cutting width in mm I I I I I/II I/II I/II I/II II II II II III III III III IV Model with skeleton base or bars 17

18 Backhoe Bucket with Tilt Motor Application The backhoe bucket with tilt motor is used in hydraulic construction and landscaping. Through the tilt function, additional work on embankments and the removal of foundation soils is possible independent of the excavator footprint. PROFILE Features Ideally combines the shape of the conventional backhoe and the tilting trench-clearing bucket Protruding base to the side Tapering per side 2.5 Fitted with straight blade and transverse wear strips Problem-free, safe and maintenance-free operation through use of the tilt motor Extra equipment 100% HB 400 Drainage slots Load hook Hose package Reversible screw-on blade Embankment edge Special seal TECHNICAL DETAILS Tilt Motor Cl. I (Carrier machines - 12 t) Cutting width in mm Tilt Motor Cl. I (Carrier machines - 14 t) Cutting width in mm

19 Tilt Motor Cl. II S (Carrier machines - 19 t) Cutting width in mm Tilt Motor Cl. II S (Carrier machines - 23 t) Cutting width in mm Tilt Motor Cl. III L (Carrier machines - 26 t) Cutting width in mm Tilt Motor Cl. III (Carrier machines - 29 t) Cutting width in mm Tilt Motor Cl. IV (Carrier machines - 38 t) Cutting width in mm Tilt Motor Cl. V (Carrier machines - 50 t) Cutting width in mm

20 Heavy Duty Bucket Application The Rädlinger heavy duty bucket is a popular product with professional users in the mining and demolition industry for heavy-duty use with high break-out forces and high levels of wear. Best filling characteristics ensure high excavator performance and low fuel consumption. PROFILE Features Customised production and fittings possible with different toothed systems and blades Extremely robust construction design and low net weight through the use of highquality materials and high-strength steels Blade and side cutting made of special steel Welded blade reinforcement in front and side cutting edge reinforcement below Protective siding and transverse wear strips in HB 400/500 Heavy-duty and deep side cutting for force transfer from the box to the blade Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket Extra equipment TECHNICAL DETAILS 100% HB 400 Load hook 5 t, 10 t, 18 t Ball groove Various reinforcement stages Intermediate sizes and special designs available on request Class I (approx t) Cutting width in mm Capacity SAE/L Number of teeth (approx. kg) Class II (approx t) Cutting width in mm Capacity SAE/L Number of teeth (approx. kg) Class III (approx t) Cutting width in mm Capacity SAE/L Number of teeth (approx. kg)

21 Class III/IV (approx t) Cutting width in mm Capacity SAE/L Number of teeth (approx. kg) Class IV (approx t) Cutting width in mm Capacity SAE/L Number of teeth (approx. kg) Class V (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class VI (approx t) Cutting width in mm Capacity SAE/L Number of teeth Class VI s (approx t) Cutting width and capacity subject to agreement. 21

22 Stone Placing Bucket Application The stone placing bucket is especially characterised by its extremely far protruding cutting edge. As a result, the optimum collection and laying of stones, blocks of stones and quadrants is possible without any problems or tilting. PROFILE Features Far forward-protruding blade Side cutting edge recessed far back Base-sided fixing of stone-laying protrusi - ons for the fine placement of stones Extremely robust construction design made of high-quality materials Blade and side cutting made of special steel Welded blade reinforcement in front and side cutting edge reinforcement below Protective siding and transverse wear strips in HB 400/500 Heavy-duty and deep side cutting for force transfer from the box to the blade Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket 22

23 Ripper Bucket Application The ripper bucket is suitable for the most difficult tear-out and demolition tasks with extreme break-out forces and for direct extraction with increasing restrictions on the use of explosives as an alternative to traditional drilling and explosive operations. PROFILE Features Similar to a heavy-duty bucket but with thicker walling and heavier toothed system Extremely robust construction design and low net weight through the use of highquality materials and high-strength steels Blade and side cutting made of special steel Welded blade reinforcement in front and side cutting edge reinforcement below Protective siding and transverse wear strips in HB 400/500 Heavy-duty and deep side cutting for force transfer from the box to the blade Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket Reinforcing bar in the centre Extreme protruding central tooth acts as a ripper tooth TECHNICAL DETAILS Class Volume m³ Tooth System IV - 45 t 1.8 V - 65 t 2.5 VI - 90 t 3.5 VI t 4.5 VII t 6.5 VII t 9 All standard toothed systems available on request. Central tooth one size bigger than outer teeth. 23

24 Ripper Tooth Application The ripper tooth is used for breaking up the hardest types of rock (e.g. limestone, slate, nagelfluh layers, slag, basalt and granite). PROFILE Features Bundles the entire force of the excavator on one tooth tip Can be combined with standard tooth systems Very robust construction design from deep strut Extra equipment Wear reinforcement on the strut Supporting plate TECHNICAL DETAILS Class Operating 0,2/0,3/0,4-3,5 t 0,5/0,6-6 t 0,7-8 t 0,8-10 t 0,9-12 t I II III III/IV IV V VI VI s VII VII s - 15 t - 23 t - 29 t - 38 t - 50 t - 70 t t t t t 24

25 Trench Trapezoidal Bucket Application The bucket is suitable for the regeneration of shoulders and for forest path maintenance and the cleaning of clogged-up and silted-up trenches in roads and forest paths. With the trench trapezoidal bucket, a far higher output per hour and thus higher revenues can be achieved than with conventional trench clearing buckets. PROFILE Features Can be rotated 45 by means of a cylinder 2 x 45 tilting angle through tilt motor Separately adjustable wings to avoid obstacles for unlimited range of operation Embankment angle of 30 to 55 separately adjustable on each side Base width approx. 400 mm Available for excavators of t application weight Extra equipment Wear package available for forest path construction Rotary movement possible by means of cylinder or tilt rotator Rounded-off front-insert blade Rigid design Bucket also available in rigid design Individual profiles and embankment angles on request 25

26 JR Spade Application Digging or excavating, vertical or horizontal operation with JR Spade it is possible to perform excavations, digging works and clearings. Excavated material and damage, for instance, to pipes and cables can be reduced and the vertical digging depth can be increased. PROFILE Features Combines conventional and Radlog receptacle; enables horizontal and vertical operation Open design for material movement Standardised sizes for system Lehnhoff Optimised installation height in conjunction with JR Tilt 90* Extra equipment Exchangeable blade, laterally moveable for more effective digging under pipes and cables Freely selectable tooth system TECHNICAL DETAILS Suspension Class of wall thickness Blade in mm Length A in mm Width B in mm MS-01 Radlog 1 16 x 150 HB MS-03 Radlog 3 20 x 200 HB MS-08 Radlog 7 25 x 200 HB

27 * in conjunction with JR Tilt 90 the field of application expands considerably, e.g. 2 x 90 ⁰tilting 27

28 Mini-Excavator Trench Clearing Bucket rigid Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms. PROFILE Features Class 01-06: open 25 tub, Class 07-09: open 20 tub for easy emptying Based on missing centre sickle, also suitable for sticky material and optimum for dosing Protruding base to the side From class 0,3 base in HB 400 Cutting edge made of blade steel HB 500, tapering per side 4, therefore ideal in combination with JR Tilt 90 With drainage slots Extra equipment 100% HB 400 Embankment edge Drainage slots Load hook TECHNICAL DETAILS Class 0,1 (approx t) Cutting width in mm Class 0,2 (approx t) Cutting width in mm Class 0,3 (approx t) Cutting width in mm

29 Class 0,4 (approx t) Cutting width in mm Class 0,5 (approx t) Cutting width in mm Class 0,6 (approx. 5-6 t) Cutting width in mm Class 0,7 (approx. 6-8 t) Cutting width in mm Class 0,8 (approx t) Cutting width in mm Class 0,9 (approx t) Cutting width in mm

30 Mini-Excavator Trench Clearing Bucket open Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium duty). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms. PROFILE Features Open 20 tub for easy emptying Based on missing centre sickle, also suitable for sticky material and optimum for dosing Tilt movement 2 x 45 Protruding base to the side Tapering per side 2 With drainage slots Extra equipment 100% HB 400 Embankment edge Drainage slots Load hook Hose package Cylinder protection Optional protected load retaining valve integrated into the cylinder TECHNICAL DETAILS Class 0,1 (approx t) Cutting width in mm Class 0,2 (approx t) Cutting width in mm Class 0,3 (approx t) Cutting width in mm

31 Class 0,4 (approx t) Cutting width in mm Class 0,5 (approx t) Cutting width in mm Class 0,6 (approx. 5-6 t) Cutting width in mm

32 Trench Clearing Bucket with Cylinder Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms. PROFILE Features Open 20 tub for easy emptying Based on missing centre sickle (except for cutting width 1800 mm) suitable for sticky material and optimum for dosing Tilt movement 2 x 45 through two generously dimensioned hydraulic cylinders Side-protruding base in HB 400 With drainage slots Extra equipment 100% HB 400 Embankment edge Load hook and hose package Reversible screw-on blade Special forms possible Optional protected load retaining valve integrated into the cylinder TECHNICAL DETAILS Class 0,7 (approx. 6-8 t) Cutting width in mm Class 0,8 (approx t) Cutting width in mm Class 0,9 (approx t) Cutting width in mm

33 Trench Clearing Bucket with Cylinder and 15 Tub Application Based on the additional functions and 15 tub, the special version of the trench clearing bucket with cylinder (from 11 t) is most suitable for demanding operations in terms of materials and efficiency. PROFILE Features Open 15 tub for easy emptying Hydraulic hose routing close to swivel head, so no tearing off Piston rod protection Extra equipment 100% HB 400 Embankment edge Load hook Hose package Reversible screw-on blade Special forms according to customer wishes possible Load retaining valve With some cutting widths, also available without centre sickle TECHNICAL DETAILS Class I/II (approx t) Cutting width in mm Class III (approx t) Cutting width in mm Class I (approx t) Cutting width in mm Class II (approx t) Cutting width in mm Class III/IV (approx t) Cutting width in mm

34 Trench Clearing Bucket with Cylinder and 0 Tub Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). PROFILE Features Compact 0 tub for typical trench clearing work Generously dimensioned main pivot head bolts ensure long durability and a high level of functional stability Robust frame for high level of stability and protects the hydraulics system Tilt movement 2 x 45 through two generously dimensioned hydraulic cylinders Side-protruding base in HB 400 With drainage slots Extra equipment 100% HB 400 Embankment edge Load hook, Load retaining valve and hose package Reversible screw-on blade TECHNICAL DETAILS Class I (approx t) Cutting width in mm Class I/II (approx t) Cutting width in mm Class II (approx t) Cutting width in mm Class III (approx t) Cutting width in mm All trench clearing buckets are also available as a rigid version. Class III/IV (approx t) Cutting width in mm

35 Rädlinger Tilt Motor Application The tilt motor replaces the traditional tilt head with cylinder, and is thus responsible for the force transfer between excavator and bucket, and for the tilt movements. PROFILE The harsh conditions of the construction sector have already proven to be detrimental to tilt technology with cylinders found in the market. Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money. Features Extremely robust through the use of highstrength alloys/nitriding Only provider with cast housing Safe: the hydraulic hoses are routed directly to the tilt motor, virtually ruling out any damage to them Bolts, cylinder and cylinder covering not needed The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear Screw-retained suspension for changing for various carrier machines All these advantages can be exploited by installing the tilt motor on different tools, such as backhoe buckets, demolition hammers, ripper teeth, etc. Wear-free: even after many years of usage, backlash-free rotary motion is guaranteed by generously dimensioned and hardened components Maximum Rotation and rotary torque values Integrated pressure relief valve prevents overload of the tilt motor Extra equipment Special seal on request to protect the standard seal of the motor for use underwater or in fine-sand ground Hydraulic seals are suitable for standard bio-oils 35

36 Rädlinger Tilt Motor TECHNICAL DETAILS Class I (approx t) Dimensions (w x h x l): 260 x 265 x 350 mm : 128 kg Tilt angle: 100 Torque: 8,500 Nm at 150 bar Retention torque: approx. 16,000 Nm Oil requirement: 1.4 ltr./100 Operating pressure: 150 bar Max. operating pressure: 180 bar Class II (approx t)/cl. IIs (- 23 t) Dimensions (w x h x l): 310 x 340 x 368/(346 x 363 x 368) mm : 180 kg/(193 kg) Tilt angle: 100 Torque: 16,000 Nm at 150 bar Retention torque: approx. 30,000 Nm Oil requirement: 2.5 ltr./100 Operating pressure: 150 bar Max. operating pressure: 180 bar Class III L (approx t)/iii (approx t) Dimensions (w x h x l): : 360 x 370 x 420/(365 x 408 x 471) mm 235 kg/(330 kg) Tilt angle: 100 Torque: Retention torque: Oil requirement: Operating pressure: Max. operating pressure: 19,500 Nm/(23,000 Nm) at 150 bar approx. 38,000 Nm/ (approx. 43,000 Nm) 3 ltr./100 /(3.5 ltr./100 ) 150 bar 180 bar Class IV (approx t) Dimensions (w x h x l): 405 x 448 x 540 mm : 452 kg Tilt angle: 100 Torque: 33,000 Nm at 150 bar Retention torque: approx. 62,000 Nm Oil requirement: 5.5 ltr./100 Operating pressure: 150 bar Max. operating pressure: 180 bar 36

37 Class V ( - approx. 50 t) Dimensions (w x h x l): 455 x 458 x 635 mm : 690 kg Tilt angle: 100 Torque: 47,000 Nm at 150 bar Retention torque: approx. 90,000 Nm Oil requirement: 8.3 ltr./100 Operating pressure: 150 bar Max. operating pressure: 180 bar For carrier machines with an operating weight of up to 16 t are now also possible with a swivel angle of up to 2 x

38 Trench Clearing Bucket with Tilt Motor Application This type of bucket is the German market leader among tilt motor buckets. As a high-performance bucket, it enables unrestricted and maintenance-free work on both sides up to a 45 tilt position. The harsh conditions of the construction sector have proven to be detrimental to the trench clearing buckets that were found in the market. Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money. PROFILE Features Robust and compact tilt motor replaces traditional tilt head Hydraulic hoses are directly fed to the tilt motor to rule out damage The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear Bolts, cylinder and cylinder covering not needed Screw-retained suspension for changing for various carrier machines Highest possible rotation and rotation torque Integrated pressure relief valve prevents overload of the tilt motor With drainage slots Protruding base to the side from Class 0,7 base in HB 400 Only provider with cast housing Extra equipment Special seal to protect the standard seal of the motor for use underwater or in fine-sand ground available on request for the tilt motor classes II S and III L 38

39 TECHNICAL DETAILS Class I (Carrier machines - approx. 14 t) Cutting width in mm Class II (Carrier machines - approx. 19 t) Cutting width in mm Class II S (Carrier machines - approx. 23 t) Cutting width in mm Class III L (Carrier machines - approx. 26 t) Cutting width in mm Class III (Carrier machines - approx. 29 t) Cutting width in mm Class IV (Carrier machines - approx. 38 t) Cutting width in mm Tilt motor Cl. V (Carrier machines 50 t) on request 39

40 Tilt Motor with Quick-Coupler System Application The combination of the tilt motor and quick-coupler system brings enormous advantages of the tilt motor for several attachment tools. Tools of all kinds can be attached or replaced in a fast and straightforward manner and thus benefit from the 2 x 45 tilt function. PROFILE Features Ideally combines the advantages of the tilt motors with those of the quick-coupler For direct mounting or as a removable tilt unit combined with a quick-coupler system Very lean and compact construction design, ideal for narrow attachments in conduit construction 40

41 Hammer Plate/Conversion Plate/Adapters Application Hammer plates, conversion plates and adapters are used as connecting parts between attachments (buckets, mounting plates, hammer and shear plates, grabber adapters, eccentric adapters) and quick-couplers. PROFILE Available in all sizes for the following quick-coupler systems: Baumaschinentechnik Kewaco Lehnhoff Liebherr Nado Oil Quick Schaeff SMP Stury Verachtert Volvo/Akermann Wimmer Winkelbauer 41

42 Rädlinger Quick-Coupler System Lehnhoff Application As an all-rounder, the optimised quick-coupler system Lehnhoff from Rädlinger is very versatile. Locking through two locking bolts which engage in a block on the attachment. PROFILE Features Rapid and secure changing Connection of quick-coupler and adapter via adjusting sheet on SW housing free from backlash Sealed interlocking mechanics, long durability and low level of maintenance Universal adapter system suitable for all excavator makes Low loss of tear-out strength Extra equipment Certified hydraulic attachment kit: valve control with adjustable locking and unlocking pressure for double-acting quick-coupler cylinder TECHNICAL DETAILS Rädlinger quick-coupler system Lehnhoff (MS/HS-01 - HS-40) Type Excavator/ (t) Quick-Coupler * MS/HS MS HS-03EW HS-03DW MS/HS MS/HS MS/HS MS/HS HS *approx. weight, depending on the respective excavator suspension used. Grab adapter with cross joint or arm pipe for original Grabber Fork Type MS MS MS MS MS MS-21/

43 Robust quick-coupler: The system is composed of two components: the quick-coupler and the adapter for the attachment. The quick-coupler has a robust, closed housing with two stable hooks, with which the attachment can be lifted, displaced and positioned before bolting. Stable seating in the adapter The quick-coupler has mechanically finished receptacle and placement surfaces for the adapter. The adapter consists of the receptacle shaft and the finished crossbar plate with exact dimensional accuracy and high quality finish. After bolting, both sides form a solid, stable connection. Mechanically locked: The quick-coupler can be interlocked effortlessly and quickly with two crossbar bolts and mechanical dead-centre interlocking simply by using socket spanners. Hydraulically locked: A hydraulic cylinder with unblock-capable shut-off valve holds the crossbar bolts securely in position. Advantages over other manufacturers Hook in HB 400 Back wall adjustable by means of adjusting plate for exact fit (MS-10 - HS-40) Constant application of pressure Special features Compatible with original Lehnhoff system JR Sensor Control (see also page 42) Additional sensor-supported display of the secure locking status Standard-compliant with regard to European standards in accordance with DIN EN Satisfies the Prevention Directives of BG Bau (German statutory accident insurance organisation for the construction industry) 43

44 Rädlinger Quick-Coupler System SWP Application The SWP quick-coupler system is especially designed for the toughest conditions, such as quarrying. The adapter is locked using fixed hooks and a movable clamping unit in the quick-coupler. The hydraulic quickcoupler system is operated comfortably with the push of a button in the driver s cab. PROFILE Features Parts subject to high stress (bucket bolts, hooks and unit faces) generously dimensioned and made of hardened steel High surface pressure free from backlash Safety devices: Cylinder continuously pre-stressed through continuous pressure Lockable safety switch and warning buzzer for the driver s cab Safety-tested by BG and approved system Emergency unlocking possible externally if the excavator hydraulics fail Locking display Extra equipment Hydraulic attachment kit: Valve control block with adjustable locking and unlocking pressure TECHNICAL DETAILS Mechanical Design Class Operation (t) SWP-0, SWP SWP SWP Hydraulic Design Class Operation (t) SWP SWP SWP SWP SWP SWP SWP-6 s

45 Grapple Adapter Class Operation (t) SWP SWP-2-33 SWP

46 JR Sensor Control - Electronic locking control system Application The electronic locking control system helps to make the operation of the hydraulic quick-coupling systems even safer, and minimise the risk of accidents caused by incorrectly-locked quick-couplers. PROFILE Features Checking of locking status via two applicable limit switches, located in a protected position inside the quick-coupler Limit switch 1 checks the correct fitting of the quick-coupler in the adapter Limit switch 2 checks the correct movement position of the locking bolts within the permitted tolerance Displaying of safe operating state via a clear optical signal on the operating unit in addition to conventional safety devices such as warning buzzers and lock display Two-finger operation prevents unintentional unlocking Simple installation/connection thanks to prefabricated operating unit Metal-reinforced cable protection hose in danger zone Robust cable connector on arm as an interface between excavator and quickcoupler BG-certified (currently funded) system TECHNICAL DETAILS Suitable for 12V/24V power supply Robust aluminium housing of the operating unit Dimensions of operating unit: 114 x 36 x 137 mm of operating unit including cable: 950 g Fault detection and display (e.g. broken cable) Three connectors on the operating unit for power supply, limit switch in quick-coupler and hydraulic control valve Displaying of safe locked state by operating unit in cab 46

47 1 2 Scope of delivery Quick-coupler system Lehnhoff HS 08 SC, HS 10 SC, HS 21 SC, HS 25 SC; HS 03 DW SC is still under development All sizes of quick-couplers can be combined with the corresponding JR Tilt 90 or tilt motor 2x45 1: Limit switch 1 2: Limit switch 2 3 operating states Locked Unlocked No attachment Limit switch 1 indicates contact between quick-coupler and adapter Limit switch 2 indicates that the locking bolts have been extended and are in the permitted tolerance range Quick-coupler LOCKED is displayed on the operating unit and a green padlock icon light indicates locked state The outline of the two unlock buttons lights up To unlock, both unlock buttons must be pressed Limit switch 1 indicates no contact - or no more contact - between the quick-coupler with the adapter Limit switch 2 indicates that the locking bolts have been retracted Quick-coupler UNLOCKED is displayed on the operating unit and a red padlock icon light indicates unlocked state and the buzzer sounds The outline of the lock button lights up To lock, the lock button must be pressed Limit switch 1 indicates no contact between the quick-coupler and the adapter Limit switch 2 indicates that the locking bolts have been fully extended Quick-coupler no attachment is displayed on the operating unit and a red padlock icon light indicates unlocked state. The buzzer does not sound The outline of the two unlock buttons lights up To unlock, both unlock buttons must be pressed 47

48 Tilt Motor JR Tilt 90 Application With the vertical tilt function of the JR Tilt 90 by 2 x 90 work in the most confined spaces is possible. At the same time, the tilt motor expands the areas of use and performance of mini-excavators as well as the efficiency of attachments. PROFILE Features The JR Tilt 90 combines proven Rädlinger quality and many years of experience with new features: With the JR Tilt 90, Rädlinger addresses growing demand in the gardening and landscaping sector, creating an indispensable product which meets the demands of maximum flexibility, versatility and productivity of the attachment. 2 x 90 tilting angle, limited by a mechanical stop Pressure relief valve secured with 310 bar for maximum rotary and retention torque Additional check valve by default to compensate pressure losses of the machine System approved and tested by BG for safety Compact: optimised installation height and length Size optimised for the respective machine classes Extremely robust and wear-resistant through the use of high-strength alloys/ nitriding Suspension welded for minimum installation heights Fits on all standard quick-coupler systems Protected hydraulic connection points Optional hydraulic package for hose feed for various carrier machines 48

49 Excavator side for double-acting quick-coupler cylinder Excavator side for single-acting quick-coupler cylinder A B A T P B T 1 P A,B: control lines for quick-coupler P: main pump (Pmax. 420 bar) T: tank 1: adjustable unlocking pressure 2: adjustable locking pressure 3: measuring port for control lines Hydraulic package for outside hosing A: control line for quick-coupler B: priority oil flow leveling blade P: main pump (Pmax. 350 bar) T: tank 1: adjustable unlocking pressure Hydraulic package for inside hosing 49

50 TECHNICAL DETAILS JR Tilt 390 (approx t) Dimensions (w x h x l): : 165 x 145 x 267 mm 24 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 1,080 Nm at 210 bar 1,335 Nm at 260 bar approx. 2,800 Nm at 300 bar 0.20 ltr./ bar 310 bar Syst. Lehnhoff HS-01/HS-03EW/HS-03DW approx kg JR Tilt 490 (approx t) Dimensions (w x h x l): : 190 x 166 x 298 mm 34 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 1,880 Nm at 210 bar 2,320 Nm at 260 bar approx. 4,830 Nm at 300 bar 0,43 ltr./ bar 310 bar Syst. Lehnhoff HS-03EW/HS-03DW approx. 92 kg JR Tilt 590 (approx t) Dimensions (w x h x l): : 210 x 181 x 325 mm 44 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 2,600 Nm at 210 bar 3,220 Nm at 260 bar approx. 7,100 Nm at 300 bar 0.52 ltr./ bar 310 bar Syst. Lehnhoff HS-03EW (bis 4.8 t)/hs-03dw approx. 107 kg JR Tilt 790 (approx. 6-9 t) Dimensions (w x h x l): : 270 x 232 x 402 mm 86 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 4,320 Nm at 210 bar 5,350 Nm at 260 bar approx. 14,200 Nm at 300 bar 0.95 ltr./ bar 310 bar Syst. Lehnhoff HS-08 approx. 221 kg JR Tilt 1090 (approx t) Dimensions (w x h x l): : 310 x 280 x 450 mm 141 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 8,200 Nm at 210 bar 10,150 Nm at 260 bar approx. 22,800 Nm at 300 bar 1.89 ltr./ bar 310 bar Syst. Lehnhoff HS-08 approx. 342 kg JR Tilt 1490 (approx t) Dimensions (w x h x l): : 390 x 330 x 515 mm 205 kg Tilt angle: 180 Torque: Retention torque: Oil requirement: Operating pressure: Max. Operating pressure: Set-up recommendations: of complete unit: 15,300 Nm at 210 bar 17,522 Nm at 240 bar approx. 48,600 Nm at 240 bar 3.70 ltr./ bar 240 bar Syst. Lehnhoff HS-10 approx. 565 kg 50

51 JR Collecting Unit Application The JR Collecting Unit creates an optimized interface between the tilt motor and the excavator. It combines the individual functional outputs of the tilt motor JR Tilt 90 and takes them to the rear part of the motor, facing away from the work area. From there, the hydraulic hoses are collected in the form of a classic internal hose system and safely routed to the machine. PROFILE Features Minimized susceptibility to disturbances Simplified routing of hydraulic hoses in regard to space requirements Hoses do not come in contact with one another or exceed the minimum bending radius Screwed-in, modular building-block solution Easy to disassemble, replace parts and reassemble during servicing and maintenance work Built-in shut-off valve cartridge Sturdy steel design Sealing method appropriately proven in practice Protected seals for the connectors Optimal hose routing is easy to implement with the JR hydraulics package for internal hose systems Tension-relieved hydraulic hoses: large bending radius, no crimping or squeezing TECHNICAL DETAILS JR Collecting Unit Max. operating pressure: Material: Vol. flow tilt: Vol. flow quick-coupler: Hydraulic connectors: 310 bar steel design max. 30 ltr./min. max. 20 ltr./min. 8L/M14x1,5 51

52 Light-Material Loading Shovel Application This shovel is exceptionally suited for handling light bulk material. Areas of application: feed industry, composting plants, coal reclaiming, sawmills and snow transport, other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel. PROFILE Features Maximum shovel volume through design for light bulk material Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving Shovel shape designed for fast and maximum filling Manufactured in all sizes and for all carrier machines and with direct or quickcoupler attachment possible Equipped lengthwise with four wear strips and one transverse wear strip Extra equipment Deflector plate Shovel body completely in HB 400 Toothed blade in HB 500 Reversible screw-on blade in HB 500 Load hook TECHNICAL DETAILS Class (t) Cutting width in mm III (3.5-4) approx IV (4-5) approx V (5-7) approx VI (7-9) approx VII (9-11) approx

53 Class (t) Cutting width in mm VIII (11-13) approx IX (13-17) approx X (17-23) approx XI (22-30) approx XII (28-50) approx

54 Standard Loading Shovel Application The standard loading shovel is suitable for handling medium bulk materials (e.g. ballast, soil, gravel, stone chippings or sand loading). Other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel. PROFILE Features Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving Shovel shape designed for fast and maximum filling Installation of all standard toothed systems, cutting edges and toothed blades according to customer wishes possible Manufactured in all sizes and for all carrier machines and with direct or quickcoupler attachment possible Equipped lengthwise with four wear strips and one transverse wear strip Extra equipment Shovel body completely in HB 400 Load hook Tooth protection Deflector plate in lifting frame area Toothed blade TECHNICAL DETAILS Class (t) III (3.5-4) IV (4-5) V (5-7) VI (7-9) VII (9-11)

55 Class (t) VIII (11-13) IX (13-17) X (17-23) XI (22-30) XII (28-50)

56 Heavy Duty Shovel Application With its extremely robust construction design, the heavy duty shovel can also be used under difficult conditions with particularly strong abrasion characteristics, such as found in the mining industry when handling or loading quarry and rock materials. PROFILE Features Very generously dimensioned box Built-up side cutting faces Shovel with trapezoidal blade All cutting widths are fitted with 8 teeth Spillguard with pipes or slots Extra equipment Shovel body completely in HB 400 Side stone deflectors Protection segments Screw-on segments TECHNICAL DETAILS Class (t) Cutting width in mm VIII (11-13) approx IX (13-17) approx X (17-23) approx XI (22-30) approx XII (28-50) approx XIIIa (- 75) approx XIIIb (- 100) approx

57 Skeleton Shovel Application This special tool is exceptionally suited for loading and sorting work. Skeleton shovels are mainly used for filtering out rock and paving stones and for recycling building rubble. PROFILE Features Customised width between the skeleton bars Shovel with skeleton base or bars The shovel is equipped as standard with 8 teeth or turning blade screwed on below Extra equipment Shovel bodies and bars in HB 400 TECHNICAL DETAILS Class (t) Cutting width in mm I (- 3) approx II (3-3.5) approx III (3.5-4) approx IV (4-5) approx V (5-7) approx VI (7-9) approx VII (9-11) approx VIII (11-13) approx IX (13-17) approx X (17-23) approx

58 High-Tip Shovel Application The high-tip shovel is suitable for all applications which require high dumping elevations. PROFILE Features Optimal fill level with flowing materials by means of front lenticular shovel contour Largest possible inside width of shovel through cylinder boxes set to the rear and recessed bolt locks on the outer side of the shovel for optimum penetration Standard slots and additional bolted covers based on the visual field standard for oversized shovels Adjustable, end-position damped cylinder Lowering brake valve Hydraulic piping covered in protective casing Two-cylinder implementation, set up diagonally in outside boxes at the rear As standard, rubber stops between frame and shovel Blade with straight blade in HB500 (without teeth) Version with narrow and lowered frame at rear of shovel available Extra equipment Shovel body completely in HB 400 Reversible screw-on blade in HB 500 Hose package Clamp 58

59 TECHNICAL DETAILS Class (t) Model Cutting width in mm III (3.5-4) n IV (4-5) n V (5-7) VI (7-9) VII (9-11) VIII (11-13) l n el l n/v el l n/v el l n/v Class (t) Model Cutting width in mm IX (13-17) X (17-23) XI (22-30) el l n/v el l n/v el l n/v Scale of bulk density: < 0.8 t/m³ extra light (el) t/m³ light (l) t/m³ normal (n) > 1.6 t/m³ reinforced (v) 59

60 Pallet Fork Application The pallet fork is suitable for the lifting and transporting of under-support pallets and goods of all types (pallet fork up to 16,000 kg). PROFILE Features Individually adjustable forks Tooth safety closure Production with direct or quick-coupler attachments Extra equipment Custom-built designs available TECHNICAL DETAILS Class I, II (- 3.5 t) FEM-Class Design Pair/kg load bearing capacity Fork carrier dimensions in mm Prongs in mm II normal x 40 x 1200 III heavy x 45 x 1200 Class III, IV, V (- 7 t) FEM-Class Design Pair/kg load bearing capacity Fork carrier dimensions in mm Prongs in mm III normal x 45 x 1200 III heavy x 50 x

61 Class VI, VII (- 11 t) FEM-Class Design Pair/kg load bearing capacity Fork carrier dimensions in mm Prongs in mm III normal x 50 x 1200 IV heavy x 60 x 1200 IV heavy x 70 x 1500 Class VIII, IX (- 17 t) FEM-Class Design Pair/kg load bearing capacity Fork carrier dimensions in mm Prongs in mm IV normal x 60 x 1200 IV normal x 70 x 1500 V heavy x 80 x 1500 Class X (- 22 t) FEM-Class Design Pair/kg load bearing capacity Fork carrier dimensions in mm Prongs in mm V normal x 80 x 1500 on request heavy on request on request 61

62 Special Designs Application Many work processes can be created efficiently through individual designs and a good idea. Rädlinger Maschinen- und Anlagenbau has the planning and technical expertise to develop and implement special designs. PROFILE Examples of special designs previously created: Boat mooring barge Ball forceps Screen unit Arm extension Additional side panels Collecting tank Pipe insertion device Mounting roller assembly Screed box Dozer blade Crushing systems High-tip bucket RH 90 62

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64 Regeneration and Repair Long and intensive work performances leave traces on your buckets and shovels. Proper and timely maintenance is therefore necessary both for lasting use of the construction equipment and also for optimal machinery performance and economical fuel consumption. High quality & fast Rädlinger Maschinenbau has a large stock of various wear and spare parts made of high-quality materials from well-known manufacturers, which are used for regeneration. Together with the modern machine pool, repairs or conversions can be carried out without long waiting times. Rädlinger also provides the customers with blades, bucket bases and various sheet metal parts for their own regeneration. Individual & tested Details about the equipment s area of application and the options for technical improvements are coordinated with the customers for optimum regeneration of the attachment. One option contains various protective armour systems that are fitted to the entire attachment and effectively protect all areas that are subject to wear. These have been best proven in use and have been further developed for years. 64

65 We professionally repair your worn and damaged attachments of all types, for example: Backhoe buckets and face shovels Trench clearing buckets Loading shovels Arms and booms Sieving and crushing systems Our sales representatives coordinate the technology with you, and advise you competently on an optimal and rapid repair. 65

66 Wear and Spare Parts Application Downtime halts project progress and costs money. To provide customers and our own production with relevant components for repairs and regeneration, Rädlinger has a large store of wear and spare parts. PROFILE We have various spare and wear parts in stock: Steel blades Reversible blades Profile blades Wear strips Tooth systems Standard tooth systems (Cat, Bofors); further tooth systems on request Loading hooks Bolts and connectors Hydraulic cylinders 66

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68 Contract Manufacturing Both small companies and large industrial productions often experience bottlenecks and overload with machinery and personnel. Rädlinger thus offers contract manufacturing work as well as the complete production of assemblies for external firms. With qualified employees and a modern machine pool as well as fast and flexible order processing, we are happy to support you in the production of mechanical components and welded constructions with mechanical machining, and offer production from custom designs, zero series and small series through to series production. Services/machine pool TURNING 1 GEMINIS GT 5 G2 CNC lathe with C axis Peak height 1,200 mm, passage 850 mm, distance between centres 2,000 mm 1 TUR MN 930 cycle-by-cycle lathe Peak height 930 mm, passage 630 mm, distance between centres 4,000 mm 1 WEILER C50 cycle-by-cycle lathe Peak height 570 mm, passage 340 mm, distance between centres 2,000 mm 6 Universal Lathes Peak height max. 650 mm, distance between centres max. 2,000mm MILLING 1 DMU 65 monoblock CNC 5-axis milling machine with tilt rotary table Traversing distances (x/y/z) 650/650/560 mm, spindle speed 10,000 rpm 1 SORALUCE FR CNC moving column milling machine with swivel head Traversing distances (x/y/z) 16,000/3,600/1,600 mm, spindle speed 4,000 rpm 1 ZAYER 20 KF 3000 CNC bed-type milling machine Traversing distances (x/y/z) 2,700/1,200/1,000 mm, spindle speed 6,000 rpm 1 HURCO VMX 84 i CNC 3-axis machine centre Traversing distances (x/y/z) 2,100/860/760 mm, spindle speed 8,000 rpm 1 HURCO VMX 42 t CNC machining centre Traversing distances (x/y/z) 1,000/600/600 mm, spindle speed 12,000 rpm 1 TOS WHN 13.8 CNC table borer with rotary table Traversing distances (x/y/z) 3,500/2,000/1,250 mm, spindle speed 2,500 rpm SAWING/DRILLING 1 TRENNJÄGER SBM 1000 CNC sawing and drilling machines max. working 1,000 x 420 mm, max. length 18,000 mm 1 DAIß+PARTNER HBA 500S GLR-XL CNC doublebevelling metal band sawing machine max. working 500 x 400 mm, max. length 12,000 mm CUTTING/CHAMFERING 2 MESSER MultiTherm 4000 CNC flame cutting machines max. sheet thickness 200 mm, max. working area 3,000 x 14,000 mm 1 ZINSER 1211 NC flame cutting machine max. sheet thickness 100 mm, max. working area 1,500 x 4,000 mm 1 ERL Plasma chamfering robot Hi Focus 360i max. cutting length 50 mm, max. working area 2,000 x 6,000 mm 1 ATLANTIC ATSL 3016 sheet metal shear max. cutting length 3,050 mm, max. sheet thickness 16 mm 1 LISSMAC SBM-D 1000 E slag removal machine max. working area 1,000 x 100 mm FOLDING/ROLL BENDING 2 BYSTRONIC Beyeler PR10 800x4400 CNC Tandem folding press brake max. pressing force 800 to., max. bending length 4,400 mm (in tandem operation 8,800 mm) 68

69 1 ATLANTIC HPAT folding press brake max. pressing force 300 to., max. bending length 3,000 mm 1 ATLANTIC HPT 135/36 folding press brake max. pressing force 150 to., max. bending length 3,000 mm 1 DAVI MCB 3558 CNC 4 rolls round bending machine max. sheet thickness 45 mm, max. bending length 3,500 mm 1 DAVI MCB 2050 CNC 4 rolls round bending machine max. sheet thickness 60 mm, max. bending length 2,000 mm 1 DAVI MCP rolls profile bending machine WELDING Manual arc welding Metal active gas welding (MAG) Tungsten inert gas welding (TIG) Arc stud welding with arc ignition CONTINUOUSLY AVAILABLE STOCKED RANGE OF SHEET METAL with acceptance test certificate 3.1 Unalloyed structural steel S355J2+N (4-140 mm) Wear-resistant sheets HB 400 (4-120 mm), HB 450 (5-80 mm), HB 500 (8-80 mm) High-strength fine-grained construction steel S690QL (6-100 mm) ADDITIONAL SERVICES Complete sheet metal solutions, from design to production through to assembly High-quality individual and series part production Production of welded structures in structural steelwork and mechanical engineering up to 40 to. Sand blasting facility Paint shop 69

70 Steel Constructions As a specialist in steel construction, we provide all kinds of steel construction designs from development phase to implementation, through to installation. We deliver tailormade solutions according to your needs and prove convincing through our fast and flexible order processing. A modern machine pool and the expertise of our qualified employees ensure excellent results. Range of services STEEL BUILDING CONSTRUCTION Hall construction Subconstructions and supporting structures Power plant construction STEEL NOISE BARRIERS For motorways, trunk roads and railway lines BRIDGE CONSTRUCTION Truss bridges / composite bridges Pedestrian, railway and connecting bridges Bridge renovation Bridge reinforcement SPECIAL STRUCTURES Aluminium melting furnaces Podiums and stages Substructures for PV plants Pontoons Welded structures (e.g. truss girders) EQUIPMENT 5 halls with a production area of approx. 17,000 m² 19 bridge cranes with a lifting capacity of 5-20 t 13 wall-mounted slewing cranes 1 paint shop with sand blasting facility 4 Press brakes 3 guillotine shears 4 saws 1 drilling/sawing machines for supports up to 1,000 mm high 3 flame cutting machines for sheet metal up to 14,000 mm long 1 chamfering robot 10 stationary drills 9 lathes 5 milling machines 1 CNC drills/milling machines 3 roll bending machines 85 welding units 1 punching machine 1 angle punching machine Demmeler assembly tables 17 lift trucks WE HAVE THE FOLLOWING CERTIFICATIONS: Quality management system according to DIN EN ISO Environmental management system according to DIN EN ISO Occupational safety and environmental protection system according to DIN EN OHSAS 18001: 2007 Certificate of manufacturer s qualification for welding steel structures according to DIN : Class E with extension according to RIL 804 Certified according to DIN EN EXC 3 Certified according to DIN EN :2006 Certified according to HPQ: DBS [EXC3DB] Museum der Bayerischen Geschichte, Regensburg Waterworks, Langenau Bridge A44 - galvanized 70

71 Isarsteg, Freising Ski jumping hill, Oberstdorf Bridge, Bad Neustadt Connecting passage, Amberg Connecting passage, Regensburg References BRIDGES New construction of bridges A44 (coated / galvanized version) Pfaffensteiner Steg, Regensburg Isarsteg, Freising Rehabilitation of railway bridges / Bayerwaldbrücken Flood protection (bridge), Bad Neustadt HALLS Town hall, Cham New construction of company headquarters, Runding Production hall, Schönthal POWER PLANTS Steel construction for a biomass heating plant, Hengersberg Waterworks, Langenau SPECIAL STRUCTURES Ski jumping hill, Oberstdorf Museum der Bayerischen Geschichte, Regensburg CONNECTING PASSAGES Connecting passages, Regensburg, Hohenschwangau, Amberg, Cham Ski jumping hill, Oberstdorf More reference projects: 71

72 Product Range - 08/2018 RÄDLINGER MASCHINEN- UND ANLAGENBAU GMBH Kammerdorfer Straße Cham Phone: +49 (0) Fax: +49 (0) info@raedlinger.de Managing Directors: Werner Rädlinger, Josef Rädlinger sen. Subject to technical modifications and product improvements. All information about dimensions and weight are approximate and not guaranteed.