SERVICE MANUAL B221.G2 - B212.G2

Transcription

1 SERVICE MANUAL B.G - B.G This manual is printed for service field operation. Information may not be updated or complete. For complete and updated information please refer to and This document contains information which is the property of FASEP 000 srl and all rights are reserved. This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 000 srl FASEP 000 srl Via Faentina, Ronta (Fi) Italy Tel info@fasep.it Fax WWW

2 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 BALATRON / USER S MANUAL FIG. Balatron FIG. Balatron For any information, please contact: info@fasep.it FASEP 000 srl Via Faentina Ronta (Fi) Italy Tel. # Fax # i

3 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 WARNING.This document contains information which is the property of FASEP 000 srl and all rights are reserved. This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 000 srl..fasep 000 srl reserves the right to revise products firmware, software or documentation without obligation to notify any person or organization. The information contained in this document is subject to change without warning..prior of the installation of the unit described in this manual, user should read this manual carefully to be instructed properly on installation, use and maintenance of the unit..failing to read this manual and operate accordingly may cause damage to the user or the unit..fasep 000 srl shall not be responsible for inconvenience, breakdown, accidents due to uncomplete knowledge of this manual or uncomplete application of recommendations described in this manual..fasp 000 srl shall not be responsible for inconvenience, breakdown, accidents due to unauthorized modifications of the unit, use of non-original or unauthorized accessories (see Accessories listing in this manual for a list of original accessories available for this model)..fasep 000 srl shall not be responsible for any inconvenience, breakdown, accidents caused directly or indirectly by not qualified service. Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit. SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions, this manual uses the following typing conventions: <NAME OF THE PUSH BUTTON> DISPLAY Used to indicate name of push-buttons on the control panel. Used to indicate text or number visible on the displays on the control panel. ADVICES Contain useful advices or solutions, evidence d with respect to the rest of the text. NOTE Notes contain important information, evidenced to the rest of the text. WARNING Warning messages appears corresponding to procedures that, if not properly observed, may lead to loose of data or cause damage to the unit.! CAUTION Caution messages appears corresponding to procedures that, if not properly observed, may cause injuries to the user. ii

4 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 TABLE OF CONTENTS WARNING...ii SYMBOLS AND CONVENTIONS...ii TABLE OF CONTENTS... iii PRESENTATION Intended Use Definitions... - INSTALLATION Moving the unit Assembling the unit Installation Electrical Hookup USE THE CONTROL PANEL Meaning of keys at the keyboard Meaning of Led Indicators CALIBRATION How to calibrate the Wheel Balancer How to check the calibration of Wheel Balancer MEASUREMENT AND CORRECTION OF UNBALANCE Placing the wheel rim on the wheel balancer How to compensate unbalance of flanges using AFC function (optional for B) Input of Rim Dimensions Detecting and correcting unbalance How to apply the weight using ALU-SE indicator HOW TO OPTIMIZE UNBALANCE OF THE WHEEL HOW TO USE SPLIT WEIGHT FUNCTION SPECIAL FUNCTIONS MENU Enter in the special functions menu Diagnostic program of sensors Statistic program User Setup APPENDIX... i A: Technical Data... i B: Environmental Data, Safety Features and Requirements... i C: Errors and Malfunctions recognized by the Computer... i iii

5 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 PRESENTATION.0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel, the dimension and weight of which are within the working range of the machine (see Technical Data appendix for reference) This unit is meant for a professional use. Operator shall be properly trained before use. Training Course is not included in the price of the unit and must be purchased separately. This unit is designed for indoor use only ( see Environmental Data appendix for reference).! CAUTION This unit is designed to spin vehicle wheels only, within the range of dimensions and weight approved (see Technical Data appendix for reference). Special adaptors suit this purpose. Do not attempt to use the machine to spin anything else. Unproper locking may cause the part being spun to be ejected, causing damage to the unit itself, the operator or anything in the in the neighborhood.. Definitions. 3D console. Nameplate label 3. Flange holders 4. Weights and tolls compartments 5. Foot-pedal brake -

6 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 INSTALLATION. Moving the unit WARNING When the unit has to be moved: never lift balancer by motor shaft or by neighborhood of it.. Assembling the unit For ease of transportation, the wheel balancer might be disassembled into units. If necessary, assembling instruction are provided within each package..3 Installation The wheel balancer must be installed on a firm and level ground. NOTE The machine must be secured to the floor. Using four holes in the base and anchor bolts provided..4 Electrical Hookup! CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty..4. Electrical hookup is to be provided by a qualified electrician..4. A fusible wall-mounted switchbox is required at the installation site. This switch should provide on-off control and overload protection for your wheel balancer only. The switchbox should be fused with time-delay fuse(s) in accordance with the power rating specified on your wheel balancer..4.3 Electrical connection of the machine should be by plug connectors..4.4 The balancer must be effectively connected to ground. The electric cord is regularly provided with a ground terminal..4.5 Make sure that Power Rate Specifications for your wheel balancer (refer to nameplate on the wheel balancer) comply with those provided by the external power source.! CAUTION After electrical hookup has been performed unit is ready to operate. Always observe pertinent safety precautions when operating the unit (see Appendix tables for an overview of relevant Safety requirement). -

7 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September USE THE CONTROL PANEL FIG. 7: Panel Balatron Meaning of keys at the keyboard These instructions apply to Normal Operating Mode. Other function maybe activated by these keys in other operating modes (see Special Functions). <MODE>:... To select balancing type: Dynamic-Static-Alu. <SET>:... Confirm selection <OPER>:... To select Operator or Operator. <FINE>:... To select reading scale. <FUNC>:... To select specific functions <START-STOP>:... Starts-stops wheel spinning. 6 <DISTANCE -/+>:... Set internal side measure. 7 <WIDTH -/+>:... Set width measure. 8 <DIAMETER -/+>... Set diameter measure. 3. Meaning of Led Indicators -4:... indicate location of weight required. -5:... indicate amount of weight required. 3:...indicate the application point of weights. 3-

8 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September CALIBRATION 4. How to calibrate the Wheel Balancer NOTE the following symptoms indicate need for calibration: a) check calibration program fails. b) constant low or high weight readings. c) indicated point of unbalance constantly wrong d) more than spins required to balance wheels repeatedly Switch on the wheel balancer. Press <SET> when SOF X.XX (software version) is displayed. Spin the empty shaft ( Fig. 9). FIG. 9 Place a wheel on the flange ( Fig. 0). Put the calibration weight (Fig. ). FIG. 0 End of calibration. Press <MODE/ESC> to return to normal balancing mode. FIG. 4-

9 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September How to check the calibration of Wheel Balancer Press <+/-> to select CAL TEST FIG. 3 Place a wheel on the flange ( Fig. 3). Put the calibration weight ( Fig. 4). FIG. 4 Press <FINE> to see actual values (±3) is correct result. When all LED (left side) are lit, calibration weight must be at exactly 6 o clock. If no, press <FUNC> to calibrate position. Turn the wheel until the calibration weight is located at 6 o clock. FIG. 5 Press <SET> to calibrate. Press <MODE/ESC> to return to normal balancing mode. 4-

10 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September MEASUREMENT AND CORRECTION OF UNBALANCE 5. Placing the wheel rim on the wheel balancer 5.. Select the cone or flange suitable for the wheel to be balanced. Specific mounting instructions are delivered with each flange. NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing. Good results depend on proper performance of these procedures. Clean accurately all cones, shaft and adapter surface before placing the wheel on the wheel balancer.! CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used. 5. How to compensate unbalance of flanges using AFC function (optional for B) NOTE This operation allows to put compensate unbalance of flange and other accessories. 5.. Lock the required flange on the shaft without the wheel. HOW TO TURN ON AFC FUNCTION HOW TO TURN OFF AFC FUNCTION Remove the flange. The AFC led blinking. The AFC led switch off. The AFC led is on. 5-

11 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September Input of Rim Dimensions NOTE DOUBLE OPERATOR option (optional for B): this wheel balancer can be used by operators in the same time. Everyone can memorizes the dimensions of the wheel to balance with <OPER> button. The machine memorizes the operating procedure too DYNAMIC MODE Press MODE to select the operating mode. Select the wheel diameter. FIG. 9: DYNAMIC Select the distance of the wheel.(fig. 9, Fig.0) Select the wheel width. FIG. 0: Rod positioning for distance measurement STATIC MODE Press MODE to select the operating mode. Select the diameter. FIG. : Reading distance gauge. Select the distance. Select the width. 5-

12 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September ALU S- MODE / ALU S- MODE ( Manual input) Press MODE to select the operating mode. ( Fig. 3, Fig. 4 ). Select the wheel diameter. Insert the internal measure (IN ) (Fig. 0, Fig. ). FIG. 3 ALU S- Insert the external measure (IN ) (Fig.8, Fig.) Fig. 3: ALU S ALU S- MODE / ALU S- MODE (Automatic input - optional) Press MODE to select the operating mode ( Fig. 3, Fig.4 ) Press <DISTANCE -/+> to start measurement. Insert the internal measure ( Fig. 7 ). Wait for the BEEP. FIG. 7 Insert the external measure ( Fig. 8 ). Wait for the BEEP. FIG

13 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September Detecting and correcting unbalance 5.4. After setting wheel dimensions, press <START> or close the safety cover (optional) to spin the wheel and start the measurement run.! CAUTION Wheel start automatically when safety cover is closed At the end of the spin the wheel will brake automatically and the display will show the weight position and weight requirement to correct the wheel s unbalance If unbalance shown is 0, press <FINE> to show residual unbalance. FIG. 9: inside weight indication FIG. 30: outside weight indication NOTE OPT light blinking after the measurement indicates that static unbalance is exceeding more than 0grs. Optimization procedure is suggested. 5.5 How to apply the weight using ALU-SE indicator Place the weight (Fig. 3). Turn the wheel to the position ( Fig. 9, Fig. 30). Move the rod until /// appears on the display ( picture on the left). Apply the weight ( Fig. 33). FIG. 3 FIG

14 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September HOW TO OPTIMIZE UNBALANCE OF THE WHEEL 6. Measure the unbalance of the rim only. Once the measurement of rim unbalance is calculated, press <FUNC> to enter optimization function. Mount the tyre on the rim. After mounting the tyre, the wheel must be put on the shaft in the same position as before. FIG. 35: First spin, rim only Left display (0 in example) indicates present static unbalance. Right display (55% in example) indicates possible reduction of weight in %. Turn the wheel until SIGN is displayed. FIG. 36: second spin, complete wheel Mark the rim ( o clock). Turn the wheel until SIGN is displayed. Mark the tyre ( o clock). Put the two marks together to optimize unbalance. 6. After pressing <SET>, the program return to the measurement of unbalance mode, where an indication of the residual unbalance values will be given. 6-

15 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September HOW TO USE SPLIT WEIGHT FUNCTION 7. Measure the unbalance of the wheel. Once the measurement of unbalance is calculated, press <FUNC> to enter split function. Turn the wheel until POS is displayed. Mark the tyre when the first spoke selected is at o clock. Turn the wheel until POS is displayed. Mark the tyre when the second spoke selected is at o clock. 7. The weight in grams for external side is displayed only when the wheel is in a correct position ( o'clock). 7-

16 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September SPECIAL FUNCTIONS MENU 8. Enter in the special functions menu Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. CAL Calibration of wheel balancer CAL tst Control of the calibration of electronic sensors CAL rod Calibration of electronic input sensors SEn Sor Diagnostic of sensors StA tis Statistic about the use of machine USr Set User setup tec Set Technical Setup Ser num Serial number Act Cod Inserting Activation Codes 8. Diagnostic program of sensors Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select Sen Sor and press <SET>. rpm Balancing speed PS PS voltage PS PS voltage to Encoder is in the zero position PoS Angle of position sensor(from 0 to 55) dis Value of distance sensor dia Value of diameter sensor OUT Value of width sensor Cou Safety cover is open or closed PED Air pedal (only PL version) AIR Pressure guage (only PL version) 8.3 Statistic program Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select Sta tis and press <SET>. tot Total number of spin SUC Percent of runs with a good result c 0s Percent of wheels with diameter <" from to 7 Percent of wheels with the indicated diameter ]7 0s Percent of wheels with diameter >7" CAL Number of calibrations pne Number of PL test (only PL version) 8.4 User Setup Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select USa SET and press <SET>. ScA LE Set or 5 grams step (0.05/0.5 ounces). Cut off Set minimum weight to be displayed. Uni Out Unit of measure for the width (0=inch, =millimeters). Uni Umb Unit of measure for the weight (0= grams, =once). Fin AL Display of final (0 = normal, = blink, = Go OD). bip Enable/Disable beep in position. EME StP Motor brakes in case of emergency stop (On or OFF) (OFF: motor power is cut). Cou Er OFF = safety cover is not installed; On = the motor starts only if the safety cover is closed; Aut = closing of safety cover the motor starts automatically. rod in Enable/Disable distance input system. rod out Enable/Disable width input system. STE P Increase distance/width measure. PNE U Enable/Disable PL system. SCR EEN Screen saver selection from to 5 (0 = disable). VOI CE Enable/Disable voice system. Snr Sensibility to external vibration. Tim er Input system speed. Fas t Enable/Disable fast cycle. APS Enable/Disable automatic position system. ADM IN Enable/Disable Admin mode. OPT Set minimum tire matching level. res Et Load Factory Setup. 8-

17 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 APPENDIX A: Technical Data Absorbed power Speed Balancing Measuring time Precision 60W 98RPM 4-5 seconds ±grs (±/8 ounce) Wheel dimensions Rim Diameter from 8" (00mm) to 6" (650mm) Wheel Diameter (m ax, with cover) 34" (850mm) Rim Width (max, with cover) 6" (40mm) Wheel Weight (max) 70Kg (55Lbs) Wheel balancer dimensions B B L (mm) L (mm) L (mm) P (mm) P (mm) P (mm) H (mm) H (mm) FIG. 38: Balatron / measures Peso (kg) 7 70 B: Environmental Data, Safety Features and Requirements Environmental Data [Operating conditions] This unit is designed for indoor use only. Temperature: 0 to 45 C Relative Humidity: 5 to 80% a 40 [Storage conditions] Package is designed for indoor storage only. Temperature: -5 to 70 C Relative humidity: 5 at 95% to40 C Safety Features. The Balance Weights Holder may be removed for servicing. It is secured to the machine body through screws so that only voluntarily it may be removed. Removal of this protection is therefore restricted to Authorized Service Engineers.. The Control Panel may be removed for servicing. It is secured to the machine body through screws so that only voluntarily it may be removed. Removal of this protection is therefore restricted to Authorized Service Engineers. WARNING FASEP 000 srl shall not be responsible for any inconvenience, breakdown, accidents caused directly or indirectly by unauthorized service. Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit. NOTE As this unit runs at a speed below 00rpm, a safety cover is not required. However a safety cover is recommended when balancing wheels with diameter bigger then 0".! CAUTION The safety cover is anyway required when using the motorcycle adapter. i

18 Fasep 000 srl Rev..6 Balatron /: User s Manual 7 September 007 General Safety Requirement [before using/servicing this unit]. Read this instruction manual before operating or servicing the wheel balancer.. Make sure electrical power source conforms to requirements shown on nameplate (see also model identification chart for reference). 3. Make sure the unit has a stable position and it s bolted to the ground. [when using the unit] 4. Protect power leading to the unit from damage. 5. When work area is being washed, make sure unit is adequately protected. 6. Remove all stones and mud lodged in tire treads before balancing the wheel. 7. Do not touch spinning wheel. 8. Make sure counterweights are securely attached before checking residual unbalance. [when servicing the unit] 9. Make sure power sources are disconnected before service on the unit is performed. 0. Service to PCB, electrical and mechanical parts should be done only by an Authorized FASEP 000 Service Center. C: Errors and Malfunctions recognized by the Computer Errors may apply to some model only. ERR : Shaft does not rotate ERR : Rotation Direction is wrong ERR 3: Rotation speed is not ready ERR 4: Rotation speed is wrong (too low or too high) ERR 5: Position Sensor or Position Disk failure ERR 6: Safety Safety cover is open ERR 7: Measuring cycle was interrupted ERR 8: Calibration weight was not inserted. ERR 9: Activation code not correct ERR 0: Overflow in calculations ERR : Serial number is wrong ERR : Serial number not inserted ERR 3: Reserved ERR 4: Uncorrected password ERR 5: E²prom error ERR 6: Calibration memory error ERR 7: Rod in uncorrected position ERR 8: Excessive weight detected ERR 9: Reserved ERR 0: Excessive Deceleration ERR : Error in inputting data ERR : Brake error ERR 3: Reserved ERR 4: Insufficient air pressure (PL version) ERR 5: Reserved ERR 6: Piezo sensor error ERR 7: Wheel is not securely tightened on the shaft ERR 8: Laser error ERR 9: Reserved i

19 Fasep 000 srl Rev..6 Balatron /: User s Manual 4 October, 006 TO MAINS Bl Br Y/G PE COLORS TABLE B Bl Br G LBl R BLACK BLUE BROWN GREEN LIGHT BLUE RED Y YELLOW Y/G YELLOW/ GREEN W WHITE ONLY FOR ALU-SE SYSTEM R4 DIAMETER 0K 3 SP SPEAKER ONLY FOR VS VERSION J5 AMP P-M 4 3 J4 AMP 4P-M 08 ONLY FOR VS VERSION 3 J5 AMP P-M J4 AMP P-M J6 AMP P-M INT.SIDE SIGNAL GND A INT.SIDE SIGNAL GND A EXT.SIDE SIGNAL GND A PZA PZOXID PZB PZOXID PZ PZOXID RC Br Bl Y/G PE SW POWER SWITCH 4 3 Br Bl DISTANCE R3 0K 0 REV 3 3 R5 0K ONLY FOR EXTERNAL MEASUREMENT SYSTEM 4 3 J8 AMP 4P-M J3 STRIP 6P-M J 6P FLAT CABLE FC J7 AMP P-M J ENCODER PE Y/G KB KEYBOARD MODE/ESC SET/OK FUNC OPER FINE START/STOP 4 SW SWITCH SAFETY COVER J4 MOLEX 4P-M E FASTON MALE 6.3mm M RC Bl Br J AMP 3P-M AMP 6P-M J AMP 6P-M CON JACK-F CON JACK-M J3 6P FLAT CABLE PE Y/G FASEP 000 S.R.L. FIRENZE -ITALY- Ph MOTOR Ph RC3 Title GLOBAL WIRING DIAGRAM B000 Ph Size Document Number Rev B B000-Ph 00 Date: Friday, February 06, 004 Sheet of ii

20 Legenda: Ref. number Q.ty Sub-table exists 5 Codice (Code): Descrizione / Description: Rev: Data (Date): Equilibratrice B.G E543.xxx BALATRON Model B.G R 09/07/ FASEP 000 s.r.l Ronta - Firenze - Italy

21 FASEP 000 srl Code: E543.xxx - Equilibratrice B.G - (BALATRON Model B.G) - Rev. R - Date: 09/07/07 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 4M800 Basamento equilibratrice B000 Base 3M69 Gruppo Oscillante LS x Bxx.G Bxx.G Motor Assy 3 M89 Coperchio con vaschette x B Cover 4 M060 Nasello Porta-flangia Flange Holder 4 5 9E98 Controdado PG Nut 6 9E080 Passacavo PG Wire tightener 7 9E3056 Interruttore bipolare Switch 8 9E56 Distanziale blocca scheda corto Spacer 4 9 M887 Etichetta Switch Carter Bxx Carter Sticker 0 x 3ES486- Scheda 4 Potenza B000 98rpm 4 board (B RPM) 3EC55 Cavo 4_37-Switch Carter 4-Switch Cable 9M475 Etichetta normata PE PE Sticker 3 9M345 Etichetta 0V 0V Sticker 4 M63 Etichetta alimentazione 0V 50Hz Ph Sticker 5 9M476 Etichetta alta tensione normata Sticker 6 3EC548- Cavo piatto 4-4 x Bxx.G Flat Cable 7 M47 Targhetta Matricola CE S/N Sticker 8 3EC544 Cavo Alimentazione Bxx Cable 9 3EC489 Cavo Motore Bxx Motor Cable 0 3EC40 Cavo terra scheda-basamento Cable 9M499 Anello d'arresto 8SXN09 Ring 4M85 Tirante freno Tension Rod 3 9M86 Zoccolino freno Brake 4 4M856 Perno x freno B Brake Pin 5 M3335 Presp. FASEP S x74 Bianco FASEP Sticker 6 M80 Presp. Balatron 6 Bit Technology BALATRON Sticker 7 M3368 Presp. B.G B.G Sticker 8 4M84 Supporto freno Brake Support 9 4M8 Pedale Freno x Bxx Brake Pedal 30 9M876 Molla TR38 Spring 3 3M563 Gruppo Carter Copriruota Bxx Safety Cover Assy 3 M80 Pannello B000 Electronic panel 33 x 3ES54 Scheda 4 4 Board POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 34 M338 Etichetta FASEP MI x8 Resinata 3D Sticker 35 4M308 Squadretta fissaggio coperchio B Support Cover 36 x 3ES54- Scheda 40-0 Matroc 50Hz 40-0 Board 37 M53 Distanziale 6x4x4.6 ottone Spacer 3 38 M33 Etichetta Freno Brake Sticker 39 3EC549- Cavo 4-40 x Bxx.G Flat Cable RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

22 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Equilibratrice B.G E544.xxx BALATRON Model B.G R 09/07/07 FASEP 000 s.r.l Ronta - Firenze - Italy

23 FASEP 000 srl Code: E544.xxx - Equilibratrice B.G - (BALATRON Model B.G) - Rev. R - Date: 09/07/07 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 4M800 Basamento equilibratrice B000 Base 3M69 Gruppo Oscillante LS x Bxx.G Bxx.G Motor Assy 3 M358 Coperchio con vaschette in ABS x B ABS Cover 4 M060 Nasello Porta-flangia Flange Holder 4 5 9E98 Controdado PG Nut 6 9E080 Passacavo PG Wire tightener 7 9E3056 Interruttore bipolare Switch 8 9E56 Distanziale blocca scheda corto Spacer 4 9 M887 Etichetta Switch Carter Bxx Carter Sticker 0 x 3ES486- Scheda 4 Potenza B000 98rpm 4 board (B RPM) 3EC55 Cavo 4_37-Switch Carter 4-Switch Cable 9M475 Etichetta normata PE PE Sticker 3 9M345 Etichetta 0V 0V Sticker 4 M63 Etichetta alimentazione 0V 50Hz Ph Sticker 5 9M476 Etichetta alta tensione normata Sticker 6 3EC548- Cavo piatto 4-4 x Bxx.G Flat Cable 7 M47 Targhetta Matricola CE S/N Sticker 8 3EC544 Cavo Alimentazione Bxx Cable 9 3EC489 Cavo Motore Bxx Motor Cable 0 3EC40 Cavo terra scheda-basamento Cable 9M499 Anello d'arresto 8SXN09 Ring 4M85 Tirante freno Tension Rod 3 9M86 Zoccolino freno Brake 4 4M856 Perno x freno B Brake Pin 5 M3335 Presp. FASEP S x74 Bianco FASEP Sticker 6 M80 Presp. Balatron 6 Bit Technology BALATRON Sticker 7 M3367 Presp. B.G B.G Sticker 8 4M84 Supporto freno Brake Support 9 4M8 Pedale Freno x Bxx Brake Pedal 30 9M876 Molla TR38 Spring 3 3M563 Gruppo Carter Copriruota Bxx Safety Cover Assy 3 M80 Pannello B000 Electronic panel POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 33 x 3ES54 Scheda 4 4 Board 35 x 3ES54- Scheda 40-0 Matroc 50Hz 40-0 Board 36 M33 Etichetta Freno Brake Sticker 37 3EC549- Cavo 4-40 x Bxx.G Flat Cable RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

24 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Gruppo Oscillante LS x Bxx.G 3M69 Bxx.G Motor Assy R 3/06/07 FASEP 000 s.r.l Ronta - Firenze - Italy

25 FASEP 000 srl Code: 3M69 - Gruppo Oscillante LS x Bxx.G - (Bxx.G Motor Assy) - Rev. R - Date: 3/06/07 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 4M770 Controtelaio x gruppo LS Frame 4M77 Distanziale Spacer 3 3 4M809 Campana per Bxx B000 Bell 4 M56 Disco ricerca ø94x64t Position disk 5 9V ANELLO DI ARRESTO, Ø 7E Seeger Ring 6 4M83 Traversino Support 7 4M004 Barra Filettata M8x Pool 8 4M8 Supporto Motore Universale Motor support 9 9M946 Puffer 5.0 M6 Vibration Dampers 0 4M8 Piastrina Motore Plate 3M80 Motore + puleggia TB Motor + Pulley 9M04 Molla G6x3 Spring 3 4M64 Attacco Flangiato HD HD Support 4 4M763 Albero Centrale gruppo LS Central shaft 5 9M63 Molla G40x5 Spring 6 M30 Tirante sfinato per HD Pool 7 M64 Scodellino per molla G40 Flange 8 4M857 Boccolo richiamo x molla Pin 9 M4 Disco premi-molla Disk 9C06 Sfera 3/8" Ball 6 9V09304 Seeger ø8i senza becchi Seeger Ring 3 M849 Molla a compressione ø67x0x4.5 Spring 4 x 9M839- Cinghia TB Nerv. Belt 5 9C0030 CUSCINETTO ø30xø55 x ZZ Ball bearing 6 9C009 CUSCINETTO ø7xø40x 603-Z Ball bearing 7 9V09409 Anello Seeger ø30 E Seeger Ring 8 9V ANELLO DI ARRESTO Ø88 E Seeger Ring 9 3M537 Gruppo misura Alu-s non sensorizato Not sensorized ALU-S system 30 3M573 Tastatore ALU-S ALU-S Distance gauge 3 3M648 Gruppo ALU-S.005 sens. completo ALU-SE Measuring System Assy 3 3M573- Braccetto tastatore mobile completo ALU-S Distance measuring rod 33 9M398 Puffer 30.0 M6x8 Vibration Damper 34 x 3EV556 Sensore PIEZOXID MATROC 007 Piezo Sensor 3 35* M68- Striscia numerata bandierina (90-390) Scale RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

26 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Gruppo misura ALU-SE 008 ALU-SE Measuring System Assy 008 Rev: Data (Date): 3M M573- R0 5/0/08 FASEP 000 s.r.l Ronta - Firenze - Italy

27 FASEP 000 srl Code: 3M M Gruppo misura ALU-SE (ALU-SE Measuring System Assy 008) - Rev. R0 - Date: 5/0/08 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) M509 Corpo per ALU-S ALU-S Body M50 Asta scorrevole x ALU-S Sliding rod 3 9V08804 Spina elastica ø3x6 Spring Pin 4 M646 Disco ritegno molla ALU-S Stop Washer disk 5 M645 Molla a compressione De4 d NT30 Lo450 Spring 6 M376 Supporto potenz. dist. Alu-s Distance Pot holder 7 x 9E800 Potenziometro servo 534S03 0K Servo Pot 8 M374 Puleggia dentata 3XL Pulley 9 9V70009 Anello a spessore LMKAS d.35e Ring 0 9V70008 Anello Seeger Ø 7E Seeger Ring M377 Supporto pot. diametro Alu-S Diameter Pot holder x 9E786 Potenziometro 57B03 0K Pot 3 M643 Distanziale staffa Alu-s Spacer 4 3M639 Ingranaggio Z30 Completo Gear 5 M096 Molla a Trazione ø9x50 Spring 6 M573 Braccetto bandierina ALU-S Rod 7 M3373 Camicia tastatore ALU-S (3-5) Jacket for ALU-S rod 8 M6 Tastatore x Alu-s ALU-S rod 9 M3374 Pistoncino x tastatore Alu-s (3-5) Piston 9V Anello seeger ø4e Seeger Ring 3 M68- Striscia numerata bandierina (90-390) Scale 4 9M0885 Molla CO De9.3 d0.65 NT8 Lo Spring 5 M346 Blocchetto x estrazione piombo Block 6* 3M64 Sensore Distanza x ALU-S Sensor Distance ALU-S RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

28 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Prolunga 4"-8" x braccetto ALU-S 3M346 ALU-SE arm 8" extension R0 0/04/08 FASEP 000 s.r.l Ronta - Firenze - Italy

29 FASEP 000 srl Code: 3M346 - Prolunga 4"-8" x braccetto ALU-S - (ALU-SE arm 8" extension) - Rev. R0 - Date: 0/04/08 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) M346 Prolunga ALU-S 4" 8" Extension M3373 Camicia tastatore ALU-S (3-5) Jacket for ALU-S rod 3 M346 Blocchetto x estrazione piombo Block 4 M3374 Pistoncino x tastatore Alu-s (3-5) Piston 5 M6 Tastatore x Alu-s ALU-S rod 6 9V Anello seeger ø4e Seeger Ring 7 9M0885 Molla CO De9.3 d0.65 NT8 Lo Spring RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

30 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Gruppo misura ALU-S non sensorizzato ALU-S system Rev: Data (Date): 3M M573 R //06 FASEP 000 s.r.l Ronta - Firenze - Italy

31 FASEP 000 srl Code: 3M M573 - Gruppo misura ALU-S non sensorizzato - (ALU-S system ) - Rev. R - Date: //06 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) M509- Corpo per ALU-S (senza inserti) ALU-S Body M50- Asta Scorrevole ALU-S (senza an. Met) Sliding Rod 3 9V08804 Spina elastica ø3x6 Spring Pin 4 M646 Disco ritegno molla ALU-S Stop Washer disk 5 M645 Molla a compressione De4 d NT30 Lo450 Spring 6 9V70009 Anello a spessore LMKAS ø35 E Ring 7 9V70008 Anello Seeger Ø 7E Seeger Ring 8 M68- Striscia numerata bandierina (90-390) Scale 9 3M573 Tastatore ALU-S ALU-S Distance gauge RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

32 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Gruppo Carter Copriruota Bxx 3M563 Safety Cover Assy R 08//06 FASEP 000 s.r.l Ronta - Firenze - Italy

33 FASEP 000 srl Code: 3M563 - Gruppo Cart er Copriruot a Bxx - (Saf et y Cover Assy) - Rev. R - Date: 08/ / 06 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 4M86 Supporto per cart er Bxx Safety Cov er Support 3M857 Finecorsa per Carter Microswitch 3 M869 Anello in Nylon Bearing 4 4M864 Anello di bloccaggio Locking Ring 5 9E34 Fascetta TY-7MX TY-RAP Cable Tie 4 6 4M868 Biella di battuta Connecting Rod 7 9M875 Piedino di battut a (PM ø0x5 M6) Vibrat ion dampers 8 4M843 Tubo sostegno cart er x Bxx Bxx Tube 9 M84 Carter copriruota in ABS Safety Cover 0 M06 Tappo ø 6 in Nylon Plug RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

34 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Dotazione Standard Equilibr. con Carter 3M88-xx Standard Accessories for all off-the-car wheel balancers R0 05/09/06 FASEP 000 s.r.l Ronta - Firenze - Italy

35 FASEP 000 srl Code: 3M88-xx - Dotazione Standard Equilibr. con Carter - (Standard Accessories for all off-the-car wheel balancers ) - Rev. R0 - Date: 05/09/06 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 9M376 Chiave aperta di 7 (a una bocca) Hex-key to lock shaft 9M343 Pinza x Piombi Weight pliers 3 M077-3 Cono 4/6 (Piccolo) Small Cone 4 M44- Albero Flilettato ø38x3 L=90 Shaft 5 3M06- Volantino Blocc. Rapido ø38x3 Standard Quick Lock 6 9M345 Tassello di fissaggio Bolts for tightening to the ground 4 7 4M05 Peso x Taratura Calibration weight 8 9M504 Anello in gomma per Bloccaggio Rapido (Haweka) Rubbercap 9 9M50 Campana per Bloccaggio Rapido (Haweka) Clamping Hood 0 9M53- Bloccaggio Rapido ø38x3 Quick Lock 9M503 Anello per Bloccaggio Rapido (Haweka) Pressure Ring M076-3 Cono 54/8 (Medio) Medium Cone 3 M075-3 Cono 70/98 (Grande) Large Cone 4 3M56 Calibro di misura Width gauge RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

36 Legenda: Ref. number Q.ty Sub-table exists Codice (Code): Descrizione / Description: Rev: Data (Date): Dotazione Standard Equilibr. No Carter 3M88-yy Standard Accessories for all off-the-car wheel balancers R0 05/09/06 FASEP 000 s.r.l Ronta - Firenze - Italy

37 FASEP 000 srl Code: 3M88-yy - Dotazione Standard Equilibr. No Carter - (Standard Accessories for all off-the-car wheel balancers ) - Rev. R0 - Date: 05/09/06 POS RSP Codice (Code) Descrizione Description Q.tà (Q.ty) 9M376 Chiave aperta di 7 (a una bocca) Hex-key to lock shaft 9M343 Pinza x Piombi Weight pliers 3 M077-3 Cono 4/6 (Piccolo) Small Cone 4 M44- Albero Flilettato ø38x3 L=90 Shaft 5 3M06-3 Volantino Blocc. Rap. ø38x3 con Volante Quick Lock with Steer 6 9M345 Tassello di fissaggio Bolts for tightening to the ground 4 7 4M05 Peso x Taratura Calibration weight 8 9M50- Campana per Bloccaggio Rapido (Femas) Clamping Hood 9 9M53- Bloccaggio Rapido ø38x3 con Volante Quick Lock with steer 0 9M503- Anello x bloccaggio Rapido (Femas) Spacer Cap 9M504- Anello in gomma per Bloccaggio Rapido (Femas) Rubbercap M076-3 Cono 54/8 (Medio) Medium Cone 3 M075-3 Cono 70/98 (Grande) Large Cone 4 3M56 Calibro di misura Width gauge RSP = Parti di ricambio consigliate - (Recommended Spare Parts)

38 B000.G - Overview of Balatron Pagina di 05//08 Home > Reserved Area > Wheel Balancers > Balatron 000 > Overview.G latest update 9/07/08 System Overview of Balatron 000 G Applicable to: B.G, B.G, B306.G,B33*,B44.G * B33 was born G directly (no B33.G exixts) click on the component to open a specific information page

39 03 - How to restore the wheel balancer configuration after replacing 4 board Pagina di 05//08 Home > Reserved Area > Tech doc > td03 latest update 4//07 FASEP Tech Doc 03 How to maintain/restore the wheel balancer configuration after replacing 4 board Applicable to: - all units units equipped with 4 pcb INTRODUCTION: 4 PCB holds the wheel balancer configuration memory. The memory contains serial number, counters, configuration of the wheel balancer. The memory is phisically stored on the IC X4C6. The configuration of the wheel balancer is strictly related to the hardware and software of the unit where it is placed, and it is essential for the good working of the unit. If, for any reason, the 4 board has to be replaced, the memory X4C6 has to stay with the original unit. Therefore, absolutely X4C6 has to be removed from the old 4 board and placed on the new 4 being exchanged, to stay with the unit. Procedure. Remove the IC X4C6 from 4 you are replacing and move it to the board being put in place. fig. - click to zoom WARNING: Make sure to keep orientation of the chip same as the original.

40 07 - How to upgrade Balatron 6-bit using FasepUFD Pagina di 4 05//08 Home > Reserved Area > Tech doc > td07 latest update /04/08 FASEP Tech Doc 07 How to upgrade Balatron 6-bit using FasepUFD These instructions are applicable to FasepUFD.3.0 or higher. Download latest version of FasepUFD here, if necessary. FasepUFD must be installed on the computer before starting this procedure. V044 programming kit is also needed.. Connect FASEP Hardware Key to the computer (HW key is not needed version or higher). open FasepUFD program 3. select the B000/B300 device from the "select device" list > press NEXT 4. select.4r or higher from "select FW" list > press NEXT Warning: Always select latest fw version. Old fw versions should be selected only if necessary or if recommended by the Fasep Support Service.

41 07 - How to upgrade Balatron 6-bit using FasepUFD Pagina di 4 05//08 5. make sure 6 programming interface is connected to 3 board > press NEXT Warning: FasepUFD.3.0 or lower is not able to program 4 boards (G type)

42 07 - How to upgrade Balatron 6-bit using FasepUFD Pagina 3 di 4 05//08 serial cable (part number 9E3068) usb cable (part number 9E304) 6. Make sure that 6 is connected to the PC (serial or USB cable) > press NEXT 7. Make sure wheel balancer is turned ON 7. press START 8. Programming will start Warning: Do not interrupt programming procedure. Do not cut power supply during programming.

43 07 - How to upgrade Balatron 6-bit using FasepUFD Pagina 4 di 4 05//08 9. once programming is completed > press END to finish

44 045-4 troubleshooting guide Pagina di 05//08 Home > Reserved Area > Tech doc > td045 latest update 06//07 FASEP Tech Doc troubleshooting guide. D3 = air sensor. D3 = pneu lock switch 3. D33 = carter 4. FWD = Motor turn on 5. BRAKE = motor braking command (ON = braking) 6. ON = air lock 7. OFF = air unlock 8. V = V power supply (ON = present) 9. +5V = 5 volts power supply (ON = present) 0. CYCLE = microprocessor operation (must always be blinking > BLINK = correct operation). A = Encoder signal. B = Encoder signal 3. Z = Encoder signal 4. TPC = PC communication signal 5. RX PC = PC communication signal 6. READY = PC communication signal 7. BOOT = Microprocessor programming mode (ON during programming mode)

45 04-4 troubleshooting guide Pagina di 05//08 Home > Reserved Area > Tech doc > td04 latest update 06//07 FASEP Tech Doc 04 4 troubleshooting guide. 5V = 5 volts power supply (ON = present). GO MOT = motor running command (ON = running) 3. V = V power supply (ON = present) 4. BRAKE = motor braking command (ON = braking)

46 05 - How to replace piezo sensors on Wheel balancers G 6-bit series Pagina di 05//08 Home > Reserved Area > Tech doc > td05 latest update /03/08 FASEP Tech Doc 05 How to replace piezo sensors on Wheel Balancers G 6-bit series. Remove the upper cover. Remove the 40 board (Fig. ) Fig.. Disconnect the piezos from 40 board: J (PZA), J (PZB), J3 (PZ) (Fig. ) 3. Remove the nut locking the spring (Fig. 3) Fig. Fig Push down the shaft and remove the piezos (Fig. 4)

47 05 - How to replace piezo sensors on Wheel balancers G 6-bit series Pagina di 05//08 5. Insert the new piezos. Fig Put the spring (Fig. 3) and the nut. Screw the nut until it starts compressing the spring, after that turn the nut 5 complete turns. 7. Remove the nuts (Fig. 5) Fig Lift the shaft and remove the single piezo (Fig. 5) 9. Insert the new piezo 0. Put the spring (Fig. 5) and fix the nuts. Screw the nut until it starts compressing the spring, after that screw turn the nuts 3 complete turns.. Put the 40 board (Fig. ) and connect the piezo to 40 board: J (PZA), J (PZB), J3 (PZ) (Fig. ). Calibrate the machine

48 FASEP 000 srl F:\DOCUMENT\SERVICE\TECH_DOC\WB\0033.wpd 6 september 005 How to check calibration of Automatic Measurement input Systems of Wheel Balancers NOTE: The wheel balancer we are checking can have a shaftor a flange different than the ones showed in the following images. The important thing is to bring the rod to touch to the internal side of the flange and to identify the correct issue on the reference tables ALU-SE ROD Bring the rod to touch the flange, as showed in Fig. 4 Fig. 4 Timeframe Issue of mechanical assy From To HD/PL LS March 998 February mm February mm December mm

49 FASEP 000 srl F:\DOCUMENT\SERVICE\TECH_DOC\WB\0033.wpd 6 september 005 SENSONIC ROD Bring the rod to touch the flange, as showed in Fig. 5 Fig. 5 Timeframe Type of machine From To B-NEXUS UTR/VDT/VDT-CA/VDT9 VDO/V57 V57/V573 - December mm October 995 January mm January 996 February mm March mm

50 FASEP 000 srl F:\DOCUMENT\SERVICE\TECH_DOC\WB\0033.wpd 6 september 005 SME ROD NOTE: Before to check, make sure that there is not memorized a distance value. In this casepress RESETto go to MAIN MENU. Bring the rod to touch the flange, as showed in Fig. 6 Fig. 6 Timeframe Type of machine From To V55 V55/V553/V65 V65 B306/V64 September 00 March mm (,5") March mm (3") June 00 June mm (,5") May mm (3")

51 034 - How to adjust potentiometers on ALU-SE on Balatron 6-bit series Pagina di 05//08 Home > Reserved Area > Wheel Balancers > Tech doc > 034 latest update 05//08 FASEP Tech Doc 034 How to adjust ALU-SE sensors on Balatron 6 Bit Applicable to: all units Balatron 6 Bit. Switch on the machine > SOF.xxx > press SET/OK to enter Setup > select SENSOR > press Set/ok for to confirm.. Remove weight tray 3. Adjustment of Distance sensors. Select DIS. Untighten screws of the potentiometer 3. Lift the sensor to free it from the gear 4. Turn the sensor until all LEDs are ON 5. Lock the sensor 4. Adjustment of Distance sensors. Selezionare DIA. Lift the sensor to free it from the gear as indicated in the picure 3. Turn the sensor until all LEDs are ON 4. Leave the sensor to be in working position

52 034 - How to adjust potentiometers on ALU-SE on Balatron 6-bit series Pagina di 05//08 5. Calibrate the ALU-SE rod see tech doc 0037

53 Fasep 000 Srl F:\DOCUMENT\SERVICE\TECH_DOC\Vdt\0037.wpd December, 004 Come calibrare i Sistemi Automatici di Misura su VDO How to calibrate Electronic Input Systems on VDO CALIBRAZIONE ASTA ALU-SE ALU-SE ROD CALIBRATION MENU PRINCIPALE > UTILITY > ALU-S CALIBRATION Posizionare l asta come in Figura e premere OK Posizionare l asta come in Figura e premere OK Posizionare l asta come in Figura 3 (cerchio di 4") Premere OK MAIN MENU > UTILITY > ALU-S CALIBRATION Place the rod as Figure and press OK Place the rod as Figure and press OK Place the rod as Figure 3 (4" rim) Press OK Figure Figure Figure 3

54 Fasep 000 Srl F:\DOCUMENT\SERVICE\TECH_DOC\Vdt\0037.wpd December, 004 CALIBRAZIONE ASTA SENSONIC MENU PRINCIPALE > UTILITY > CALIBRATION Posizionare l asta come in Figura 4 e premere OK Posizionare l asta come in Figura 5 (massima estensione) Premere OK Posizionare l asta come in Figura 6 e premere OK Posizionare l asta come in Figura 7 (cerchio di 4") Premere OK SENSONIC ROD CALIBRATION MAIN MENU > UTILITY > CALIBRATION Place the rod as Figure 4 and press OK Place the rod as Figure 5 (maximum extension) Press OK Place the rod as Figure 6 and press OK Place the rod as Figure 7 (4" rim) Press OK Figure 4 Figure 5 Figure 6 Figure 7

55 Fasep 000 Srl F:\DOCUMENT\SERVICE\TECH_DOC\Vdt\0037.wpd December, 004 CALIBRAZIONE SME MENU PRINCIPALE > UTILITY > CALIBRATION Posizionare l asta come in Figura 8 e premere OK Posizionare l asta come in Figura 9 e premere OK SME ROD CALIBRATION MAIN MENU > UTILITY > CALIBRATION Place the rod as Figure 8 and press OK Place the rod as Figure 9 and press OK Figure 8 Figure 9

56 Error 0 - E0 blinking at startup. Author: Fasep 000 srl Created On: 08 May 007 :36 PM Cause: problem is due to missing serial number of the unit in the 3/4 pcb memory. Temporary workaround: press MODE/ESC to continue Solution : If the problem appears just after replacing 3 (or 4) board, install chip 4C6 that came with the original board equipped on the unit. Page / Powered By FASEP 000 srl esupport

57 Error - 'Position sensor or Motor Failure' Author: Fasep 000 srl Created On: 0 Sep :55 AM Applicable to: all wheel balancers 0-bit series, 6-bit G series, 6-bit G series Italian: ENCODER DI POSIZIONE O MOTORE GUASTO! nnn RPM English: POSITION SENSOR OR MOTOR FAILURE! nnn RPM Espanol: ENCODER DE POSICION O MOTOR DANADO! nnn RPM Situation: the motor does not reach the required speed or the speed/position sensor does not detect the speed correctly. The actual speed detected is visualized in RPM at the right end of the error message (example 60 RPM). (usually very low values of RPM) Cause: pcb 075 failed Solution:Â replace 075 pcb. (usually little less then normal values of RPM : 90 RPM in units with 98 RPM / 60 RPM in units with 66 RPM) Cause: the motor does not reach the required speed Solution: replace the motor Page / Powered By FASEP 000 srl esupport

58 Error - 'Reverse rotation or position sensor error' Applicable to: all units with 3Ph motor Cause: motor phases are inverted Final solution:â invert motor phases Author: Fasep 000 srl Created On: 0 Sep :50 AM Page / Powered By FASEP 000 srl esupport

59 Error 4 - Motor speed or pcb quartz failure Author: Fasep 000 srl Created On: 0 Mar 007 :50 PM Italiano: Velocità motore o quarzo scheda errato English : Motor speed or pcb quartz failure Espanol: Velocidad del motor o quarzo del circuito con error. Cause: Belt is worn Solution: replace belt. Cause: the APS function does not work correctly Temporary workaround: disable APS in User Setup Final solution: upgrade to software 7.e or higher Page / Powered By FASEP 000 srl esupport

60 Error 5 - 'Position sensor or Position Disk failure' Author: Fasep 000 srl Created On: 9 Oct 007 :3 PM Applicable to: all wheel balancers 0-bit series, 6-bit G series, 6-bit G series Italian: ENCODER GUASTO O POSIZIONATO MALE! English: POSITION SENSOR FAILURE! Espanol: ENCODER DANADO O MAL POSICIONADO! Situation: the position sensor does not detect properly the reset point on the position disk. Cause: cable of position sensor is not well connected Solution: check connection (pin ) see also: Balatron 6-bit > Setup > Sensor > T0 (*) Videotronic 0-bit > main menu > utility > diagnostic > sensor (adc test) > Zero Encoder (*) Videotronic 6-bit > main menu > utility > diagnostic > sensor (adc test) > Zero Encoder (*) (*) The value must switch OFF-ON when the position disk reset point pass through the position sensor. Page / Powered By FASEP 000 srl esupport

61 Error 8 - 'Calibration weight was not detected' Author: Fasep 000 srl Created On: 9 Oct 007 0:57 PM Situation: the calibration weight was not detected when required during calibration procedure. cause: the calibration weight was not inserted solution: insert the calibration weight, when required. cause: the piezo sensor value is too small solution: check connection or identify the piezo sensor with low signal (less then Volt) and replace it Balatron 6-bit: Go to Setup > Sensors > PS > Press Start to run the motor (calibration weight must be inserted) (press "DIAM (-)" to select PS) Page / Powered By FASEP 000 srl esupport

62 Error 7 - 'Bar not in position' Author: Fasep 000 srl Created On: 0 Oct :46 AM Applicable to: Balatron 6-bit, Videotronic 0-bit, Videotornic 6-bit, Videotronic CE. Cause : the measuring bar (input gauge) is not in zero position Solution : move the measuring bar to zero position. Cause : the measuring bar is not calibrated Solution : calibrate the measuring bar 3. cause: the distance/diameter sensor is not adjusted solution: adjust the distance/diameter sensor Balatron 6-bit: Videotronic 0-bit / 6-bit: Page / Powered By FASEP 000 srl esupport

63 Error 9 - speed not stable Author: Fasep 000 srl Created On: 09 Jul :4 AM Cause: the speed is not stable within 4 sec after you started the motor (or hand-spin the wheel) Solution: check motor / belt tensioning Page / Powered By FASEP 000 srl esupport

64 Error 0 - excessive deceleration of rotation Applicable to: hand spin models situation: the rotation decelerated too rapidly. cause: the wheel is not mounted on the shaft solution: mount the wheel if not mounted Author: Fasep 000 srl Created On: 09 Jul :9 AM. cause: the brake is touching the wheel while turning solution: make sure brake do not touch the wheel while turning 3. cause: the wheel's own ball bearing have too much friction solution: lubricate wheel's own ball bearings on wheel hub or use 3M604 cones kit with built-in ball bearings to ease rotation of motorcycle wheels Page / Powered By FASEP 000 srl esupport

65 Error - Error in inputting data Applicable to : Balatron 6-bit Situation: E appears using Alu-SE functions. Cause: problem is due to a software bug. Author: Fasep 000 srl Created On: 08 May 007 :40 PM Solution: Install.3c version or higher to fix the problem. Page / Powered By FASEP 000 srl esupport