w w w. h d o n l i n e s h o p. d e BLADE FRONT WHEEL KITS GENERAL INSTALLATION -J04025 REV Kit Numbers Models Additional Parts Required
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1 -J04025 RV GNRL Numbers , , , , , Models or model fitment information, please see the P& atalog or the Parts and ccessories section of (nglish only). NOT ccessory hub caps are not compatible with this wheel. dditional Parts Required These kits only include the custom wheel except for s and which also include a hub cap. earing Remover and nstaller (H-44060) (See Service Parts Tables for part number) The following Harley-avidson Genuine Motor ccessories are recommended for proper maintenance and cleaning: Harley right hrome leaner ( ) Harley Glaze Polish and Sealant ( ) Harley and Spoke rush ( ) Harley-avidson and Tire leaner ( ) The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. f the procedure is not within your capabilities or you do not have the correct tools, have a Harley-avidson dealer perform the installation. mproper installation of this kit could result in death or serious injury. (00333a) NOT This instruction sheet references Service Manual information. Service Manual for your model motorcycle is required for this installation and is available from a Harley-avidson dealer. ontents See the Service Parts section for kit contents. NSTLLTON. Remove existing front wheel assembly. Save axle, axle nut, brake disc, and wheel spacers for kit installation. Refer to RONT WHL in Service Manual. or LST and LSTN Models: iscard moon-style hub cap. L RONT WHL KTS or XST: iscard tapered spacer. 2. See igure. nstall valve stem assembly () on wheel. Refer to TRS in Service Manual. o not re-use brake disc screws. Re-using disc screws can result in torque loss and damage to rotor and/or brake assembly. (0039b) NOTS nstall the primary bearing first using appropriate Service Manual and WHL RNG RMOVR/NSTLLR. The side with the machined groove on the hub face is the primary bearing side for all kits except and or : nstall the wheel so that the hub markings are on the left side and the machined groove is on the right side of the motorcycle. or 2007 and later X Softail and 2008 and later XWG Models: The left side of the wheel is the primary bearing side. or 2006 and earlier X Softail and 2007 and earlier XWG Models: The right side of the wheel is the primary bearing side. or : Proper installation of this kit requires the separate purchase of two floating brake discs (part number for models and for 2008 and later models). The left side of the wheel has machined OT markings to identify it as the primary bearing side. 3. ssemble wheel installation kit components and brake disc(s) to wheel, using the appropriate service parts table. Refer to RONT WHL in Service Manual. 4. or LST and LSTN Models: nstall wheel kit and right hand wheel spacer provided in installation kit. Refer to RONT WHL in Service Manual. or XST Models: nstall wheel kit, stock wheel spacer and right side wheel spacer provided in installation kit in place of the tapered spacer discarded in Step. Refer to RONT WHL in Service Manual. or XSTS Models: nstall wheel kit, stock wheel spacers and spacer provided in installation kit between the left side wheel spacer and the left fork. or all other models: nstall previously removed wheel spacers. Refer to RONT WHL in Service Manual. 5. nstall front wheel (), stock axle and stock axle nut. Refer to RONT WHL in Service Manual. -J04025 of 8
2 MNTNN N LNNG hrome parts must be maintained regularly to ensure that they keep their original shine and luster.. lean heavily-soiled wheel surfaces using Harley-avidson and Tire leaner, applied with Harley and Spoke rush. 2. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley right hrome leaner. 3. fter cleaning and polishing, seal the finish with a good quality sealer, such as Harley Glaze Polish and Sealant. -J of 8
3 SRV PRTS is04590a G H Touring Models igure. Service Parts: lade ront s Table. Service Parts Table escription (Quantity) Machined Groove s requiring separate purchase: ront 6x3 inch earing (2) iscard the following components which are provided with this installation kit but are not required for this fitment. Screw, TORX (0) Washer (0) J of 8
4 Table. Service Parts Table 2008 and later Touring Models without S 2008 and later Touring Models with S ront 6x3 inch ront 6x3 inch earing (2) escription (Quantity) (install under primary bearing) iscard the following components which are provided with this installation H earing (install under primary bearing) earing, S (Red side must face inward) iscard the following components which are provided with this installation Screw, TORX (0) Washers (0) Table 2. Service Parts Table escription (Quantity) Machined Groove s requiring separate purchase: -J of 8
5 Touring Models 2008 and later Touring Models without S 2008 and later Touring Models with S ront 8x3.5 inch ront 8x3.5 inch Table 2. Service Parts Table earing (2) escription (Quantity) Screw (0) Washer (0) iscard the following components which are provided with this installation Screw () earing (2) Screw, TORX (0) (install under primary bearing) (0) Washer (0) iscard the following components which are provided with this installation ront 8x3.5 inch earing (2) Screw, TORX (0) H (install under primary bearing) Washer (0) earing, S Red side must face inward) iscard the following components which are provided with this installation Screw (0) J of 8
6 Table 3. Service Parts Table LST, LST, LST and LSTN (Not 2006 LSTS2) or LST and LSTN Models: spacer ( ) is included to replace the moon-style hub cap and later LST and LSTN or LST and LSTN Models: spacer ( ) is included to replace the moon-style hub cap ront 6x ront 6x3 escription (Quantity) Machined Groove earing (2) s requiring separate purchase: (LST and LSTN only) iscard the following components which are provided with this installation kit but are not required for this fitment. earing (2) (LSTN and LST only) (install under primary [left side] bearing) iscard the following components which are provided with this installation Table 4. Service Parts Table escription (Quantity) Machined Groove s requiring separate purchase: -J of 8
7 Table 4. Service Parts Table escription (Quantity) 2007 LST ront 7x3.5 inch earing (2) Screw (5) iscard the following components which are provided with this installation (install under primary bearing) Screw (5) and later LST ront 7x3.5 inch Table 5. Service Parts Table earing (2) escription (Quantity) s requiring separate purchase: Screw (5) Not Sold Separately iscard the following components which are provided with this installation Screw (5) Table 6. Service Parts Table escription (Quantity) Not Sold Separately 2 Hub cap s requiring separate purchase: -J of 8
8 X Softail (except XSTS) and XWG On XSTS models: nstall spacer ( ) on the left side of the vehicle between the stock wheel spacer and fork. or XST Models: spacer ( ) is included to replace the tapered spacer XWG 2007 and later X Softail spacer ( ) is included to replace the tapered spacer for 2007 and later XST. The left side of the wheel is the primary bearing side for this fitment ront 2Wx2.5 inch ront 2x2.5 inch Table 6. Service Parts Table G earing (2) escription (Quantity) (XST only) (XSTS only) iscard the following components which are provided with this installation kit but are not required for this fitment. earing (2) iscard the following components which are provided with this installation Spacer, bearing spacer Screws, TORX (0) Washers (0) ront 2x2.5 inch earing (2) (XST only) (install under primary [left side] bearing) iscard the following components which are provided with this installation J of 8
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