UN TEST SEQUENCE TEST REPORT

Transcription

1 UN TEST SEQUENCE TEST REPORT PREPARED FOR: Mr. William J. Smirles Senior Vice President Heartsine Technologies, Inc. 940 Calle Amanecer Suite E San Clemente, CA PREPARED BY: Trace Laboratories Central 1150 West Euclid Avenue Palatine, IL S.O. # FILE # CUSTOMER P.O. # HST DATE IN: January 7, 2005 DATE OUT: January 25, 2005 REPORT DATE: January 25, 2005 SAMPLE SUBMISSION: DataPak, DataPak +, and Pad PAK Samples were visually inspected prior to testing and were deemed acceptable for testing. SAMPLE DISPOSITION: The customer picked up the samples.

2 TEST DATE: January 11, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: DataPak, DataPak +, and Pad PAK QUANTITY: SPECIFICATION: Twenty from each group, three groups. UN ST/SG/AC.10/27/Add.2 January 18, 2001 ALTITUDE TEST REQUIREMENTS: The samples shall be mounted securely inside an altitude chamber. This test shall be performed using un-discharged batteries. The pressure in the chamber shall be decreased to an absolute pressure equivalent of 16,800 m. mean sea level (MSL). This pressure shall be maintained with a temperature of 24 C. for a minimum of six (6) hours. The pressure shall then be returned to ambient condition, allowing the sample to stabilize. The samples are then to be observed for 24 hours. All results and observations shall be recorded and appear in the data section of the report. PROCEDURE: The samples were mounted securely inside an altitude chamber. This test was performed using undischarged batteries. The pressure in the chamber was decreased to an absolute pressure equivalent of 16,800 m. mean sea level (MSL). This pressure was maintained with a temperature of 24 C. for a minimum of six (6) hours. The pressure was then returned to ambient condition, allowing the sample to stabilize. The samples were then observed for 24 hours. All results and observations were recorded and appear in the data section of this report.

3 INSTRUMENTATION OR EQUIVALENT: LAST NEXT EQUIPMENT MANUFACTURER MODEL# LAB# CAL. CAL. Altitude Chamber Thermotron F-8-CHA-3-3 TL-495 For reference only DMM Agilent 34401A TL-821 8/16/04 8/16/05 RESULTS: The samples were mounted securely inside an altitude chamber. This test was performed using undischarged batteries. The pressure in the chamber was decreased to an absolute pressure equivalent of 16,800 m. mean sea level (MSL). This pressure was maintained with a temperature of 24 C. for a minimum of six (6) hours. The pressure was then returned to ambient condition, allowing the sample to stabilize. The samples were then observed for 24 hours. All results and observations were recorded and appear in the data section of this report. It was found that all samples met the requirements for this test.

4 TEST DATE: January 20, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: DataPak, DataPak +, and Pad PAK QUANTITY: SPECIFICATION: Twenty from each group, three groups. UN ST/SG/AC.10/27/Add.2 January 18, 2001 THERMAL TEST REQUIREMENTS: The samples shall be mounted securely and be placed inside a temperature cycling chamber. This test is to be performed using un-discharged batteries. The samples will then be exposed to -55 C for a minimum of eight (8) hours. Then the samples shall be exposed to a minimum of sixteen (16) hours of +85 C. This will then be repeated for a total of ten (10) cycles. Each samples voltage shall be measured before and after the test. All results and observations shall be recorded and appear in the data section of the report. PROCEDURE: The samples shall be mounted securely and be placed inside a temperature cycling chamber. This test is to be performed using un-discharged batteries. The samples will then be exposed to -55 C for a minimum of eight (8) hours. Then the samples shall be exposed to a minimum of sixteen (16) hours of +85 C. This will then be repeated for a total of ten (10) cycles. Each samples voltage shall be measured before and after the test. All results and observations shall be recorded and appear in the data section of the report.

5 INSTRUMENTATION OR EQUIVALENT: LAST NEXT EQUIPMENT MANUFACTURER MODEL# LAB# CAL. CAL. Chamber CSZ DC-256C TL-642 For reference only Chart Recorder Honeywell DR45AT TL-637 5/13/04 5/30/05 DMM Agilent 34401A TL-821 8/16/04 8/16/05 RESULTS: The samples shall be mounted securely and be placed inside a temperature cycling chamber. This test is to be performed using un-discharged batteries. The samples will then be exposed to -55 C for a minimum of eight (8) hours. Then the samples shall be exposed to a minimum of sixteen (16) hours of +85 C. This will then be repeated for a total of ten (10) cycles. Each samples voltage shall be measured before and after the test. All results and observations shall be recorded and appear in the data section of the report. It was found that all samples met the requirements for this test.

6 TEST DATE: January 12, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: Intelli-Pak, DataPak, DataPak +, and Pad PAK QUANTITY: SPECIFICATION: Eight from each group, four groups. UN ST/SG/AC.10/27/Add.2 January 18, 2001 VIBRATION TEST REQUIREMENTS: The Vibration test shall be conducted per UN ST/SG/AC.10/27 Add.2 dated 18, January 2001 entitled Test #3. The vibration shall be a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz. then back to 7 Hz, traversed in 15 minutes. This cycle shall be repeated 12 times for a total of 3 hours in each of the three (3) mutually perpendicular axes. All results and observations shall be recorded and appear in the data section of the report. PROCEDURE: The Vibration test was conducted per UN ST/SG/AC.10/27 Add.2 dated 18, January 2001 entitled Test #3. The vibration was a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz. then back to 7 Hz, traversed in 15 minutes. This cycle was repeated 12 times for a total of 3 hours in each of the three (3) mutually perpendicular axes. All results and observations were recorded and appear in the data section of this report.

7 INSTRUMENTATION OR EQUIVALENT: LAST NEXT EQUIPMENT MANUFACTURER MODEL# LAB# CAL. CAL. Shaker Unholtz Dickie T-1000-IAR TL-458 For reference only Signal Conditioner PCB 483A11 TL-1078 For reference only Accelerometer PCB Piezotronics 353B17 TL /19/04 5/19/05 Accelerometer PCB Piezotronics 353B17 TL-720 8/25/04 8/25/05 DMM Fluke 75 III TL-700 3/23/04 3/23/05 RESULTS: The Vibration test was conducted per UN ST/SG/AC.10/27 Add.2 dated 18, January 2001 entitled Test #3. The vibration was a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz. then back to 7 Hz, traversed in 15 minutes. This cycle was repeated 12 times for a total of 3 hours in each of the three (3) mutually perpendicular axes. All results and observations were recorded and appear in the data section of this report. It was found that all samples met the requirements for this test.

8 TEST DATE: January XX, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: Intelli-Pak, DataPak, DataPak +, and Pad PAK QUANTITY: SPECIFICATION: Eight from each group, four groups. UN ST/SG/AC.10/27/Add.2 January 18, 2001 MECHANICAL SHOCK TEST REQUIREMENTS: The Mechanical Shock test shall be conducted per UN ST/SG/AC.10/27/Add.2 dated 18, January 2001 entitled Test #4. The shock response spectrum will have a half sine waveform with a peak acceleration of 150 G s with a time duration of 6 ms. The shock test will consist of three (3) impacts in both directions (+/-) along each of the three (3) mutually perpendicular axes for a total of eighteen (18) impacts. All results and observations shall be recorded and appear in the data section of the report. PROCEDURE: The Mechanical Shock test was conducted per UN ST/SG/AC.10/27/Add.2 dated 18, January 2001 entitled Test #4. The shock response spectrum has a half sine waveform with a peak acceleration of 150 G s with a time duration of 6 ms. The shock test consists of three (3) impacts in both directions, (+/-), along each of the three (3) mutually perpendicular axes for a total of eighteen (18) impacts. All results and observations were recorded and appear in the data section of this report.

9 INSTRUMENTATION OR EQUIVALENT: LAST NEXT EQUIPMENT MANUFACTURER MODEL# LAB# CAL. CAL. Shock Machine AVCO SM105 TL-353 For reference only Accelerometer PCB 350B02 TL-875 7/8/04 7/8/05 Storage O-Scope Hewlett Packard 54603B TL-630 6/8/04 6/8/05 DMM Fluke 75 III TL-700 3/23/04 3/23/05 RESULTS: The Mechanical Shock test was conducted per UN ST/SG/AC.10/27/Add.2 dated 18, January 2001 entitled Test #4. The shock response spectrum has a half sine waveform with a peak acceleration of 150 G s with a time duration of 6 ms. The shock test consists of three (3) impacts in both directions, (+/-), along each of the three (3) mutually perpendicular axes for a total of eighteen (18) impacts. All results and observations were recorded and appear in the data section of this report. It was found that all samples met the requirements for this test.

10 TEST DATE: January 20, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: DataPak, DataPak +, and Pad PAK QUANTITY: Four (4) per type STANDARD: Minimum Operational Performance Standards For Lithium Batteries TEST SPECIFICATION: RTCA / DO-227, sec REQUIREMENTS: DUT must not leak, vent, catch fire nor rupture EXTERNAL SHORT-CIRCUIT TEST ABSTRACT: External Short-circuit is a test to determine the safety of Lithium batteries when an external short occurs across the (+) and (-) terminals of the batteries. The test is to be conducted one environment: 55 C. The samples are to remain in environment for 24 hours prior to test. The short circuit is to be completed with a conductor having a maximum resistance of 50 mω. After the test is complete each sample is to be brought to ambient temperature and observed for damage for 24 hours.

11 EXTERNAL SHORT-CIRCUIT per RTCA / DO-227, sec PROCEDURE: All three sets of batteries, Duracell 6-cell & 7-cell and the Kokam 2-cell flat packs, four each were placed in a temperature controlled heat chamber. After a weekend at 55 C the samples were ready to be tested. A 27mΩ resistance was measured between the wires that short-circuited the samples. Each battery was tested individually with wires to complete the short-circuit soldered to the (+) and (-) terminals. A switch was used in line to control when the short would occur. The circuit remained short for several seconds before being switched back to an open circuit. The tested sample was then removed from the temperature chamber and inspected for damage. INSTRUMENTATION: LAST NEXT EQUIPMENT MANUFACTURER MODEL # LAB # CAL. CAL. Digital Multimeter Agilent 34401A TL Digital Multimeter Fluke 75 III TL Temperature Chamber (hot) Blue M TL-641 Checked 2x daily Chart Recorder Honeywell DR45000 TL

12 EXTERNAL SHORT-CIRCUIT per RTCA / DO-227, sec RESULTS: Set 1: Duracell 6-cell Pretest: All batteries measured the full charged voltage of 19V Batteries 1 4 all had the same result: No visible change, but all measured 0V after test. Set 2: Duracell 7-cell Pretest: All batteries measured the full charged voltage of 21V Batteries 1 4 all had the same result: No visual change, voltage remained constant. Set 3: Kokam Pretest: All batteries measured the full charged voltage of 7.4V Battery 1: Felt very hot, but no visible damage nor did voltage not change. Battery 2: Also very hot to touch and cells appeared just slightly bloated, voltage not change. Battery 3: Extremely hot to touch and cells were bloated and voltage did change to 3.7V Battery 4: Much like #3, extremely hot, definitely bloated and voltage measured 4.04V Summary: All batteries withstood the external short-circuit and did not leak, vent, catch fire nor rupture, thereby meeting the requirements of RTCA / DO-227. Although distortion was noticed on the Kokam batteries, that was an acceptable response.

13 TEST DATE: January 24, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: DataPak, DataPak +, and Pad PAK QUANTITY: SPECIFICATION: Ten from each group, three groups. UN ST/SG/AC.10/27/Add.2 January 18, 2001 IMPACT TEST REQUIREMENTS: The samples shall be placed on a flat surface. A 15.8 mm. Diameter bar is to be placed across the center of the sample. A 9.1 kg mass is to be dropped from a height of 61 +/- 2.5 cm. onto the sample. Each sample is to be subjected to only a single impact. All results and observations shall be recorded and appear in the data section of the report. PROCEDURE: The samples were placed on a flat surface. A 15.8 mm. Diameter bar was placed across the center of the sample. A 9.1 kg mass was dropped from a height of 61 +/- 2.5 cm. onto the sample. Each sample was subjected to only a single impact. All results and observations were recorded and appear in the data section of this report.

14 INSTRUMENTATION OR EQUIVALENT: LAST NEXT EQUIPMENT MANUFACTURER MODEL# LAB# CAL. CAL mm. diameter bar N/A N/A N/A N/A N/A Impact Fixture Trace Laboratories N/A N/A For reference only Digital Thermometer Fluke DR45AT TL-536 6/9/04 6/9/05 RESULTS: The samples were placed on a flat surface. A 15.8 mm. Diameter bar was placed across the center of the sample. A 9.1 kg mass was dropped from a height of 61 +/- 2.5 cm. onto the sample. Each sample was subjected to only a single impact. All results and observations were recorded and appear in the data section of this report. It was found that one sample did not meet the requirements for this test all other samples passed.

15 TEST DATE: January 18, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: Intelli-Pak, Pad PAK, and a double Pak PAK QUANTITY: STANDARD: TEST SPECIFICATION: REQUIREMENTS: Three (3), one per type Amendments to the 3 rd Revised Ed. Of the Recommendations on the Transport of Dangerous Goods, Manual of Tests and Criteria Overcharge Test Per United Nations- ST/SG/AC.10/27Add.2 sec DUT must not leak, vent, catch fire nor rupture OVERCHARGE TEST ABSTRACT: This test evaluates the ability of a rechargeable battery to withstand an overcharge condition. -page 8 ST/SG/AC.10/27Add.2 sec

16 OVERCHARGE TEST per UN ST/SG/AC.10/27Add.2 sec PROCEDURE: Charge the battery to twice the manufacturers recommended maximum continuous charge current. The voltage requirement is based on the manufacturer s recommended charge voltage: when less than 18 Volts, then the minimum voltage of the test shall be the lesser of twice the manufacturer s set maximum charge voltage of the battery or 22V. Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours. -page 9 ST/SG/AC.10/27Add.2 sec INSTRUMENTATION: LAST NEXT EQUIPMENT MANUFACTURER MODEL # LAB # CAL. CAL. Digital Multimeter Agilent 34401A TL Digital Multimeter Fluke 75 III TL Power Supply Hewlett-Packard 6267B TL-985 N/A N/A Flame Chamber Atlas HMV TL-643 N/A N/A Ventilation Hood N/A N/A TL-254 N/A N/A Chart Recorder Honeywell DR45000 TL

17 OVERCHARGE TEST per UN ST/SG/AC.10/27Add.2 sec RESULTS: First item tested, Kokam 2-cell flat pack, was charged with 16.8V and 1.8A, both double manufacturer s maximum continuous charge values. Forty-one (41) minutes later total failure occurred. The battery set was heated up to the flashpoint. The flames extinguished themselves soon afterward. The test environment was roughly sealed in a metal pot by placing a brick on top. The force of the heated environment from the batteries caused the lit to burst off. Only ashes and burnt circuit board remained of the test item. Next two (2) Kokam flat packs, totaling 4 cells, wired together were tested to the overcharge. This time because of the increase in voltage from 7.6V to 15.25V the overcharge was limited to 22V, but the current remain at the overcharge level of 1.8 Amperes. Results were similar, failure occurred thirty-seven (37) minutes into the test- the batteries caught ablaze. This time the test was performed in a flame hood and ventilation chamber, thereby containing the short-lived fire. A chart recorded was used to find out the temperature at which the batteries failed. Around 75 C the temperature began increasing very rapidly and at 100 C there was fire. The blaze was contained and self-extinguishing after about a minute, but the wafers remained glowing red-hot for many minutes afterwards. Finally a complete assembly, a Data-Pak Rechargeable Battery was tested, Part No.: SBP 002. The serial number was listed as R and to be used until Jan 10. Like the Kokam double pack, 22V and 1.8A was applied. The unit only became dirty with soot and ashes only because it was tested in the same flame chamber as the double Kokam flat packs. No damage was noticed after 24 hours. Very little current, few milliamps read off a 1A scale, was noticed to be going into the batteries. The voltage remained constant at 16.28V before, during and after the completion of 24hr of testing.

18 TEST DATE: January 20, 2005 FILE #: S.O. #: COMPANY: Heartsine Technologies, Inc. SAMPLES: DataPak, DataPak +, and Pad PAK QUANTITY: STANDARD: Four (4) per type Minimum Operational Performance Standards For Lithium Batteries TEST SPECIFICATION: RTCA / DO-227, sec REQUIREMENTS: DUT must not leak FORCED DISCHARGE TEST ABSTRACT: This test evaluates the effects of a battery being forced to discharge immediately after a complete discharged has occurred.

19 FORCED DISCHARGE TEST per RTCA / DO-227, sec PROCEDURE: Immediately after discharging the battery to 0V, the forced discharge test is to begin. The test current is the maximum-continuous current specified by the manufacturer. The duration of the test is defined by the rated capacity of the sample divided by the test current. For this test, 900mA was the current used and the duration of the test was 1 hour. Upon completion of the test, the battery is to be observed for 24 hours before determining if requirements are met. The test was performed at the same three temperature environments as the Discharge Test: -20 C, +24 C and +55 C. INSTRUMENTATION: LAST NEXT EQUIPMENT MANUFACTURER MODEL # LAB # CAL. CAL. Digital Multimeter Fluke 75 III TL Digital Multimeter Agilent 34401A TL Power Supply Hewlett-Packard 6653A TL-554 For reference only

20 FORCED DISCHARGE TEST per RTCA / DO-227, sec RESULTS: The force discharging of both Duracell sets, the 6-cells and the 7-cells, at all three temperatures had the same result, no visual damage. The Kokam batteries displayed distortion in all three temperatures, but distortion was an acceptable response for this test. No leakage, venting, rupture or fires were noticed on any batteries. Therefore all requirements were met for this test.

21 TESTED BY: DATED: January 25, 2005 Shaun Karp Laboratory Technician TESTED BY: DATED: January 25, 2005 Rich Arden Senior Test Technician TESTED BY: DATED: January 25, 2005 Leo Bityou Supervisor, Vibration & Shock Testing TESTED BY: DATED: January 25, 2005 George Bowman EMC Director TESTED BY: DATED: January 25, 2005 Martin F. Czuba Engineer

22 REVIEWED BY: DATED: January 25, 2005 William Lagattolla Manager, Vibration, Shock, & Materials Testing APPROVED BY: DATED: January 25, 2005 Chris Finch Sales Manager Unless otherwise stated herein, all equipment used to generate the test results contained herein meets the requirements of ANSI/NCSL Z540-1 and is in calibration and traceable to NIST. As a mutual protection to clients, the public and Trace Laboratories, this report is submitted for the exclusive use of the client to whom it is addressed. This report applies only to the sample(s) tested and is not necessarily indicative of the qualities of apparently similar or identical products. Use of this report, whether in whole or in part, or anything else connected therewith, in any advertising or publicity matter, without prior written authorization from Trace Laboratories is prohibited.

23 UN TEST SEQUENCE DATA SECTION Including: Test Data Sheets Test Setup Photographs

24 ALTITUDE TEST DATA

25 Customer Name: File No: Tested By: Heartsine Technologies, Inc Roger Muhs DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): 1-10 each group Customer P.O. No: HST Lot No(s): N/A Test Description: Altitude (Initial) Test Date: 01/05/05 Test Specification: RTCA/DO-227 Specification Rev: June 23, 1995 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Altitude test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Voltage Voltage Voltage SLPB S_1P 6 cell Duracell 7 cell Duracell Ultra 7.4V (910mAh) Lithium Batteries Lithium Batteries Kokam

26 Customer Name: File No: Tested By: Heartsine Technologies, Inc Richard Arden DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): 1-10 each group Customer P.O. No: HST Lot No(s): N/A Test Description: Altitude (Final) Test Date: 01/11/05 Test Specification: RTCA/DO-227 Specification Rev: June 23, 1995 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Decompression test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Sample # Voltage Sample # Voltage Sample # Voltage SLPB S_1P 6 cell Duracell 7 cell Duracell Ultra 7.4V (910mAh) Lithium Batteries Lithium Batteries Kokam

27 Heartsine Technologies Altitude Test

28 Heartsine Technologies Altitude Test

29 Heartsine Technologies Altitude Test

30 THERMAL TEST DATA

31 DATA SHEET Customer Name: Heartsine Technologies Sample Description: Rechargeable Batteries File No: Sample Part No(s): Below Tested By: Shaun Karp Sample Serial No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Temperature Cycle (Initial) Test Date: 1/6/2005 Test Specification: RTCA/DO-227 Lab Conditions: Temperature (C): Specification Rev: June 23, 1995 Humidity (%): Test Requirements: Measure battery voltage before and after Humidity test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Sample # Measurement Sample # Measurement SLPB S_1P 7.4V (910mAh) 6 cell Duracell Lithium Batteries Kokam Sample # Measurement cell Duracell Ultra Lithium Batteries

32 Customer Name: File No: Tested By: Heartsine Technologies Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample Serial No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Temperature Cycle (Final) Test Date: 1/20/2005 Test Specification: RTCA/DO-227 Specification Rev: June 23, 1995 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Humidity test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Sample # Measurement Sample # Measurement Sample # Measurement SLPB S_1P 6 cell Duracell 7 cell Duracell Ultra 7.4V (910mAh) Lithium Batteries Lithium Batteries Kokam

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35 Heartsine Technologies Temperature Cycling Test

36 Heartsine Technologies Temperature Cycling Test

37 Heartsine Technologies Temperature Cycling Test

38 VIBRATION TEST DATA

39 Customer Name: File No: Tested By: Heartsine Technologies, Inc Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Vibration (Initial) Test Date: 01/13/05 Test Specification: UN ST/SG/AC.10/27/Add.2 Specification Rev: 18, January 2001 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Vibration test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Voltage Voltage

40 Customer Name: File No: Tested By: Heartsine Technologies, Inc Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Vibration (Final) Test Date: 01/14/05 Test Specification: UN ST/SG/AC.10/27/Add.2 Specification Rev: 18, January 2001 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Vibration test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Voltage Voltage

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44 Vibration Setup Photograph Axis One (Lateral)

45 Vibration Setup Photograph Axis Two (Longitudinal)

46 Vibration Setup Photograph Axis Three (Vertical)

47 MECHANICAL SHOCK TEST DATA

48 Customer Name: File No: Tested By: Heartsine Technologies, Inc Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Shock (Initial) Test Date: 01/14/05 Test Specification: UN ST/SG/AC.10/27/Add.2 Specification Rev: 18, January 2001 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Vibration test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Voltage Voltage

49 Customer Name: File No: Tested By: Heartsine Technologies, Inc Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Shock (Final) Test Date: 01/21/05 Test Specification: UN ST/SG/AC.10/27/Add.2 Specification Rev: 18, January 2001 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Measure battery voltage before and after Vibration test. Equipment Used/Calibration Status:TL821 Agilent DMM Last Cal. 8/16/04 Next Cal. 8/16/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: V.D.C. Voltage Voltage

50 Heartsine Technologies UN Test Sequence Shock

51 Heartsine Technologies UN Test Sequence Shock

52 Heartsine Technologies UN Test Sequence Shock

53 EXTERNAL SHORT CIRCUIT TEST DATA

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56 Kokam batteries 1 4 (left to right), displaying distortion SETUP PHOTOGRAPHS: All three sets of batteries in 55 C for over 24 hours before the External Short Circuit Test Test environment for the External Short Circuit

57 IMPACT TEST DATA

58 Customer Name: File No: Tested By: Heartsine Technologies, Inc Shaun Karp DATA SHEET Sample Description: Rechargeable Batteries Sample Part No(s): Below Sample No(s): Below Customer P.O. No: HST Lot No(s): N/A Test Description: Impact Test Date: 01/24/05 Test Specification: UN ST/SG/AC.10/27/Add.2 Specification Rev: 18, January 2001 Lab Conditions: Temperature (C): Humidity (%): Test Requirements: Impact each sample only once and record observations Equipment Used/Calibration Status:TL536 Fluke Thermometer Last Cal. 6/9/04 Next Cal. 6/9/05 TL TL TL Additional Test Information/Deviations From Specifications: Measurements are in: Observations Sample # 6 Cell Angle of Impact Notes: Flat, between 2 cells Flat, on 1 cell Upright, between 2 cells Upright, on 1 cell Flat, between 2 cells Flat, on 1 cell The temperature slowly reached 35C. The temperature slowly reached 35C. The temperature slowly reached 50C. The temperature slowly reached 38C. Sample caught fire. Temps. In excess of 240C. The temperature slowly reached 50C Upright, between 2 cells Upright, on 1 cell The temperature slowly reached 40C. The temperature slowly reached 35C Cell Flat, between 2 cells Upright, between 2 cells The temperature slowly reached 35C. The temperature slowly reached 35C Flat, between 2 cells Flat, between 2 cells The temperature slowly reached 25C. The temperature slowly reached 35C Flat, on 1 cell Flat, on 1 cell Upright, between 2 cells Upright, between 2 cells Upright, on 1 cell Upright, on 1 cell Flat, on 1 cell Upright, on 1 cell The temperature slowly reached 41C. The temperature slowly reached 35C. The temperature slowly reached 48C. The temperature slowly reached 50C. The temperature slowly reached 35C. The temperature slowly reached 35C. The temperature slowly reached 35C. The temperature slowly reached 35C.

59 Customer Name: File No: DATA SHEET - EXTENSION Heartsine Technologies, Inc. Test Date: 1/24/ Tested By: Shaun Karp Measurements are in: Observations Sample # Kokam Angle of Impact Flat Flat Upright, on 1 cell Upright, on 1 cell Upright, between 2 cells Upright, between 2 cells Flat Upright, on 1 cell Upright, between 2 cells Notes: The temperature slowly reached 35C. The temperature slowly reached 45C. The temperature slowly reached 35C. The temperature slowly reached 40C. The temperature slowly reached 50C. The temperature slowly reached 40C. The temperature slowly reached 45C. The temperature slowly reached 35C. The temperature slowly reached 35C.

60 Heartsine Technologies Impact Test

61 Heartsine Technologies Impact Test

62 Heartsine Technologies Impact Test

63 Heartsine Technologies Impact Test

64 Heartsine Technologies Impact Test

65 Heartsine Technologies Impact Test

66 OVERCHARGE TEST DATA

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68 PHOTOGRAPHS: Kokam Battery pack 2 cells For the Kokam double pack, a video capture was used to record the failure. The Data-Pak Rechargeable Battery had nothing special to make note of.

69 FORCED DISCHARGE TEST DATA

70 I:\APPS\Central \Reports\2005\Shaun Karp Reports\Heartsine\ Heartsine Technologies UN Test Sequence rpt so.doc

71 Kokam batteries displaying distortion after Forced Discharge Test at 55 C

72 SETUP PICTURES: General Setup