NATIONAL TECHNICAL SYSTEMS

Transcription

1 Test Report Number DIA Testing of Optic Assemblies PREPARED FOR: PREPARED BY: Dialight 1501 Route 34 South Farmingdale, NJ National Technical Systems 36 Gilbert Street South Tinton Falls, NJ 07701

2 REVISION PAGE Rev. # Date Page # Para. # Description 0 8/25/09 Complete Document Page 2 of 18

3 SIGNATURES Prepared By: Mark Betts, Senior Engineer Reviewed By: Mark Betts, Program Manager Approved By: David Potpinka, Quality Manager Page 3 of 18

4 TABLE OF CONTENTS 1.0 PURPOSE Test Program Sequence Receipt Inspection Functional Test Testing APPLICABLE DOCUMENTS Purchase Order Number NTS Quotation Number NTS Corporate Quality Policy Manual TEST ITEMS Description Security Classification of Items TEST DATE(S) AND EQUIPMENT Test Date(s) Test Equipment GENERAL TEST REQUIREMENTS Test Facility Test Sample Configuration Functional Pass/Fail Criteria TEST PROCEDURE Vibration Requirement Test Procedure Comments Shock Requirement Test Procedure Comments Appendix A, Test Equipment List Appendix B, Vibration Data Appendix C, Shock Data Appendix D, Photographs Page 4 of 18

5 1.0 PURPOSE This test report describes the methods used for the Environmental Testing of the Optic Assemblies tested for Dialight. This test program was conducted to determine the ability of the Optic Assemblies to successfully satisfy the requirements specified in the references listed in section 2.0 of this report. 1.1 Test Program Sequence Receipt Inspection Upon receipt at NTS, the Optic Assemblies were visually inspected to ensure there had been no damage due to shipping/handling, and to confirm that the test model number and serial number coincide with those on the packing list. No discrepancies or damage was observed Functional Test The Optic Assemblies were checked for functionality before, during and after testing as applicable Testing Tests and Test Methods Test Vibration Shock Standard/Test Method Class A alternating 60 C to 25 C Twenty 12 minute cycles g 3 axes 10g 11 ms Terminal Peak Sawtooth 3 axes Page 5 of 18

6 2.0 APPLICABLE DOCUMENTS 2.1 Purchase Order Number NTS Quotation Number NTS Corporate Quality Policy Manual Revision 5, Dated June 13, TEST ITEMS 3.1 Description NATIONAL TECHNICAL SYSTEMS Qty. Item P/N 1 Optic OPGD Optic OPTX Optic OPIO Optic OPK Optic OPC 12 COL 1 Optic OPC 11 COL 1 Optic OPC 11 SPOT 1 Optic OPC 11 MED 1 Optic OPC 11 WIDE 1 Optic OPC 11 OVAL 1 Optic OPC 11 SDIF 1 Optic A20 OPTX GULL 1 Optic Assembly 4700 STL Optic Assembly 9300 STL Optic Assembly 9300 STL Security Classification of Items None Page 6 of 18

7 4.0 TEST DATE(S) AND EQUIPMENT 4.1 Test Date(s) 4.2 Test Equipment NATIONAL TECHNICAL SYSTEMS Test Date(s) Vibration 8/17/09 Shock 8/17/09 A list of the test equipment to be used is included in Appendix A of this procedure. This equipment is calibrated according to ISO and calibration is traceable to the National Institute of Standards and Technology (NIST). Calibration records are maintained on file at National Technical Systems. Page 7 of 18

8 5.0 GENERAL TEST REQUIREMENTS 5.1 Test Facility NATIONAL TECHNICAL SYSTEMS The Optic Assemblies was tested for Environmental tests at NTS test facilities located in Tinton Falls, NJ. 5.2 Test Sample Configuration The test item configurations are documented in the photographs contained in this test report. 5.3 Functional Pass/Fail Criteria The Optic Assemblies shall successfully satisfy the requirements specified in the references listed in Section 2.0 of this procedure. The Optic Assemblies will be checked for functionality before, during and after testing as applicable. Page 8 of 18

9 6.0 TEST PROCEDURE 6.1 Vibration Requirement The Optic Assemblies shall be capable of withstanding the vibration test of Class A alternating 60 C to 25 C Twenty 12 minute cycles g 3 axes Test Procedure The Optic Assemblies were mounted to the vibration table and tested to the above stated specifications Comments The Optic Assemblies complied with the Vibration Test requirements. Please reference Appendix B for test data. Page 9 of 18

10 6.2 Shock Requirement The Optic Assemblies shall be capable of withstanding the shock test of 10g; 11 ms Terminal Peak Sawtooth 3 axes Test Procedure The Optic Assemblies were mounted to the shock table and tested to the above stated specifications Comments The Optic Assemblies were compliant with the Shock Test requirements. Please reference Appendix C for test data. Page 10 of 18

11 Appendix A, Test Equipment List Page 11 of 18

12 Test Equipment NTS # Manufacturer Make Model S/N Cal. Date Cal. Due NJ1205 Spectral Dynamics Vibration Controller /18/ /18/2009 NJ1397 PCB Accelerometer 302A /12/ /12/2009 NJ1128 Unholtz Dickie Power Amplifier TA117S N/A NCR NCR NJ1227 Unholtz Dickie Vibration Testing system T513A 315 NCR NCR Page 12 of 18

13 Appendix B, Vibration Data Page 13 of 18

14 10 5 A Sine g [Control] x: , y: NATIONAL TECHNICAL SYSTEMS Dialight Test 1 Sine Sweep 2 g (Log) Hz (Log) NATIONAL TECHNICAL SYSTEMS 10 5 A Sine g [Control] x: , y: Dialight Test 2 Sine Sweep 2 g (Log) Hz (Log) Page 14 of 18

15 Appendix C, Shock Data Page 15 of 18

16 11 A Time Trace g [Control] x: , y: NATIONAL TECHNICAL SYSTEMS Test 1 Shock + g Sec NATIONAL TECHNICAL SYSTEMS 9.9 A Time Trace g [Control] x: , y: Test 2 Shock + g Sec NATIONAL TECHNICAL SYSTEMS A Time Trace g [Control] x: , y: Test 1 Shock - g Sec NATIONAL TECHNICAL SYSTEMS A Time Trace g [Control] x: , y: Test 2 Shock - g Sec Page 16 of 18

17 Appendix D, Photographs Page 17 of 18

18 Page 18 of 18