binder clutches & brakes spring-applied single-disc brake H H00 vario line power of partnership and magnetism
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1 binder clutches & brakes springapplied singledisc brake 7 40H H00 power of partnership and magnetism
2 Kendrion clutches and brakes Kendrion Power Transmission binder clutches & brakes Our company's strength is measured by the delivery of products, performances, as well as a high degree of esteem towards our customers. KENDRION POWER TRANSMISSION is striving to develop a longterm relations hip with its customers and to cultivate this relationship under the motto "Power of Partnership". Ambitious aims can only be realised through a close and productive cooperation with our customers. The development of highquality standard products as well as optimised tailor made solutions is the foundation of all our actions. Power of Partnership stands for a cooperation with the Kendrion employees without bureaucracy, ensuring a long and successful partnership with our customers. Top Market Knowledge... the realisation of market orientated products are the results of our competence in electromagnetism which has been achieved with decades of experience and knowledge. The development of most innovative concepts and the use of the most modern technologies in our research department together with the use of the latest production and logistic processes are our strengths. Our customers profit from the individual solutions for high volume as well as the availability of individual products on the basis of a standard platform. Our knowhow is growing steadily hand in hand with the constant optimisation of every business process. Optimal tailor made solutions... are not empty promises. The profound understanding of the Power of Magnetism at KENDRION POWER TRANSMISSION is the source of the research/development of market orientated products. Continuous expansion of the technological possibilities enables us to be in the position to offer optimal solutions of brakes and clutches for numerous applications. We lay great emphasis on being able to offer solutions for different applications such as:... SECURING... STOPPING... POSITIONING. ACCELERATING. Important synergies as a basis for success... KENDRION POWER TRANSMISSION is a European company with a local presence in all economic regions of the world. Integrated in and yielding performance to the Kendrion Holding N.V., which is noted on the Amsterdam stock exchange, as a successful company with an annual turnover of, billion EUR; and approx. 00 employees all over the world. This is an excellent basis to realise, secure and enable our longterm goals and company objectives. A network of connected companies within Kendrion is another valuable factor for the success of KENDRION POWER TRANSMISSION. We live the "Power of Partnership" in a firm exchange of expertise and business relationship within these companies. Kendrion Power Transmission protects people and the environment
3 Contents General technical information 7 40H H00 Clutch or brake design and rating, calculation example look at
4
5 General technical information Product line information vario The VARIO LINE is comprised of DC operated springapplied singledisc brakes. Due to the great variety of brakes included in this line, the products can be ideally tailored to specific applications. Electromagnetically operated springapplied brakes generate the braking torque when voltage is removed. The braking effect can be neutralised by the electromagnetic force or by an additional hand release feature. The fitting dimensions and brake sizes within the VARIO LINE are specifically tailored to IEC motors. Versions 7 40H00 torque range 4 Nm DC adjustable torque binder clutches & brakes 7 4..H00 torque range Nm DC adjustable torque Applications line Machining equipment DC motors Material handling vehicles Gear motors Equipment manufacturing industry Handling technology Lifting and materials handling technology Information on technical data included in the data sheets IEC threephase motors Medical technology Papermaking and printing machines Wheelchairs Textile machines Gate drives... The information provided in the operating instructions must be strictly adheared to when designing a machine (e.g. motor) and when using the brakes. The brakes are manufactured and tested in compliance with DIN VDE 00 requirements. The insulation materials used conform with thermal class F norms. Operation of the brake as a pure holding brake without friction work is only permitted after prior consultation with the manufacturer. The specified times apply to the following conditions: seperate switching of the brake, operating temperature, rated voltage, and rated air gap. All values are mean values that are subject to variation. In the case of AC brake switching, the coupling time t is substantially longer. Wmax (maximum switching energy) is the switching energy that must not be exceeded during braking operations at max. 00 rpm. Braking operations at >00 rpm lead to a substantial reduction in the maximum admissible switching energy per switching operation. Such operations are only permitted after prior consultation with the manufacturer. The maximum switching power P max is the switching energy W that can be converted by the brake per hour. In the case of applications where the number of switching operations per hour is greater than (Z>), the diagram (W max as a function of the number of switching operations per hour Z) shown in the operating instructions applies. The P max and W max values are approximate values; they apply to applications where the brake is installed between the Bface end shield of the motor and the motor fan. The specified rated torques M characterise the torque level of the brakes. Depending on the application of the brake, the switching torque M and the transmissible torque M 4 may differ from the specified M values. The switching torque M depends on the speed (rpm). If the friction surfaces are contaminated with oil, grease or dirt the transferable torque M 4 and the switching torque M may drop. All technical data is subject to the runningin process of the brake being completed. Vertical operation of the brake is only permitted after prior consultation with the manufacturer.
6 Data sheet springapplied singledisc brake DC Version Standard rated voltages Protection Thermal class Rated torques 7 40H00 4V, 0V, 7V, 0V DC IP (if installed under motor fan hood) IP (with accessories and if installed under motor fan hood) F 4 Nm Accessories (options) Specification subject to change without notice. The "General technical information" and the "Operating instructions" 7 40H00 must be strictly observed. friction plate, hand release feature, mounting screws, protective cover, screw plugs, sealing rings Photo: 7 40H00 Technical data Rated torque range (standard) Max. reachable rated torque with fully screwed in adjustment ring Max. speed Max. switching power Max. switching energy (Z=) Rated power Response times on off Moment of inertia hub and friction disc Weight M M max n max P max W max P N t t J m [Nm] [Nm] [rpm] [kj/h] [kj] [W] [ms] [ms] [kgcm ] [kg] Ordering data (to be fully specified) SPRINGAPPLIED SINGLEDISC BRAKE Please specify requested version HUB Mounting pitch circle diameter pitch circle diameter Ø 7 mm pitch circle diameter Ø 7 mm Corrosion protection with corrosion protection without corrosion protection Coil voltage (standard 4 V, 0 V, 7 V, 0 V) Voltage: V DC Corrosion protection with corrosion protection without corrosion protection Bore diameter (standard), groove JS9 as per DIN, sheet / sheet 0: Ø 0, Ø, Ø mm 4 Rated torque M (standard) 0: 4 Nm Rated torque M : Nm Bore diameter: mm or pilot bore
7 Dimensions (mm) binder clutches & brakes d d d d d 4 (H7) d d d 7 d d 9 d 0 d b b b b ) / ) 7 / b 4 b b b 7 b h h L L L L L 4 s s max ) M F 4) [N] α xm4 ca. ) Min. bore with keyway JS9 as per DIN, sheet. ) Max. bore with keyway JS9 as per DIN, sheet. Shaft ISO fitting k. ( ), ) ) ) Max. air gap referred to max. rated torque (standard) up to brake adjustment or friction disc replacement. 4 ) Release force F (approx.) referred to max. rated torque (standard). Accessories 0 Friction plate 7 40A0004 ) Friction plate required ) sealing rings for mounting screws Hand release feature 7 40A0940 Mounting screws Screw Rated torque Material number Screws per brake DIN 794M4 x. Nm Protective cover ) without hand release with hand release Sealing ring ) Screw plugs 7 40A A
8 Data sheet springapplied singledisc brake DC Version Standard rated voltages federdruckeinscheibenbremse 7 4..H00 4V, 0V, 7V, 0V DC Protection Thermal class Rated torques IP (if installed under motor fan hood) IP (with accessories and if installed under motor fan hood) F 4400 Nm Accessories (options) Specification subject to change without notice. The "General technical information" and the "Operating instructions" 7 4..H00 must be strictly observed. friction plate/flange, hand release feature, mounting screws, protective cover, screw plugs, sealing rings Photo: 7 40H00 Technical data Rated torque range (standard) M Max. reachable rated torque with fully screwed in adjusting ring M max Max. speed n max Max. switching power P max Max. switching energy (Z=) W max Rated power P N Response times on off t t Moment of inertia hub and friction disc J Weight m [Nm] [Nm] [rpm] [kj/h] [kj] [W] [ms] [ms] [kgcm ] [kg] Ordering data (to be fully specified) SPRINGAPPLIED SINGLEDISC BRAKE Please specify requested version 4 (0,,, 4,, 9, 4, 9) : Coil voltage (standard 4 V, 0 V, 7 V, 0 V) Voltage: V DC Optional hand release feature with optional hand release without optional hand release Corrosion protection Corrosion protection(enhanced) Corrosion protection(standard) Rated torque M (standard) 0: Nm 9: 400 Nm : Nm : Nm 4: 0 Nm : 0 Nm 9: 0 Nm 4: 40 Nm Rated torque M : Nm HUB (0,,, 4, 9, 4, 9) : Corrosion protection Corrosion protection (enhanced) Corrosion protection (standard) Bore diameter (standard), groove JS9 as per DIN, sheet 0: Ø, Ø, Ø 0 mm : Ø, Ø 0, Ø mm : Ø, Ø, Ø mm 4: Ø 0, Ø, Ø mm : Ø, Ø, Ø mm 9: Ø, Ø 40, Ø 4 mm 4: Ø 40, Ø 4, Ø 0 mm Bore diameter: mm or pilot bore 9: Ø 40, Ø 4, Ø 0 mm
9 Dimensions (mm) binder clutches & brakes d d d d d 4 (H7) d d ca. d 7 d d 9 d 0 d d d b b 4) b b b 4 4) b b b 7 h h L L L L L 4 s s max ) s M F ) [N] α ca. β ) /0 ) xm 0 x ) / ) xm 0 x ) / ) xm 0 0 x ) / ) xm 0 0 x ) /40 ) 9 7 ) /4 ) ) /0 ) ) /70 ) x0 x0 x xm xm xm0 xm x0 x0 x0 x0 ) Min. bore with feather key groove JS9 as per DIN, sheet. ) Max. air gap referred to max. rated torque (standard) up to friction disc replacement. ) Max. bore with feather key groove JS9 as per DIN, sheet. 4 ) Except for sizes 4 and 9. Supporting feather key over entire length. Shaft ISO fitting k. ( ), ) ) ) Release force F (approx.) referred to max. rated torque (standard). Accessories Friction plate/flange ) Hand release feature Screw Mounting screws Rated Material Screws torque number per brake Protective cover 7) Screw plugs Order number Sealing ring Rings per brake H H00940 ISO 47 M x 4 Nm H H H00940 ISO 47 M x 0 Nm H H H H H H H H H H H H H00940 ISO 47 Mx 0 ISO 47 Mx 70 ISO 47 M x 7 ISO 47 M x 0 ) ISO 47 M0x 00 ) ISO 47 M0x 0 ) ) s 0 : friction plate; sizes 9 9: flange. 7 ) Friction plate or flange required. Operation of hand release feature only possible in the direction opposite the mounting surface. 0 Nm H Nm A 4 4 Nm H Nm H Nm H Nm H0000 ) Screw length if no flange is used
10 Vertretungen/ Representatives Belgien, Luxemburg/ Belgium, Luxembourg Bintz technics N. V. Brixtonlaan, Business Park 9 Zaventem Belgien/ Belgium Tel. + (0) Fax + (0) Dänemark/ Denmark Lind Jacobsen & Co. A/S Blokken 40 Birkerrad Dänemark/ Denmark Tel. +(4) 4 Fax +(4) 4 0 strong@lindjacobsen.dk Deutschland/ Germany Steinlen Elektromaschinenbau GmbH Ehlbeek 9 Burgwedel Deutschland/ Germany Postfach (PLZ 9) Tel. +49 (0) Fax +49 (0) Klebs + Hartmann GmbH & Co. KG AugustHellerStraße 70 Ludwigshafen Deutschland/ Germany Postfach (PLZ 700) Tel. +49 (0) Fax +49 (0) ELMATEC Straub und Müller GmbH Benzstraße 70 Dauchingen Deutschland/ Germany Postfach (PLZ 700) Tel. +49 (0) Fax +49 (0) Finnland/ Finland SKStekniikka Oy Martinkyläntie Vantaa Finnland/ Finland Tel. + (09) Fax + (09) 0 SKStekniikka@SKS.Fi Frankreich/ France Binder Magnetic, Allée des Barbanniers 9 Gennevilliers Cedex Frankreich/ France Tél. + (0) Fax + (0) info@bindermagnetic.fr Italien/ Italy Binder Magnete S.r.l. Centro Direzionale E Commerciale T 4 00 S. Felicino Italien/ Italy Peschiera Borromeo (Mi) Tel. +9 (0) 7 0 Fax +9 (0) 7 9 bindermagnete@tin.it Niederlande/ Netherlands Solar Elektro BV Postfach Postbus 90 AD Duiven Niederlande/ Netherlands Tel. + (0) 9 Fax + (0) 0 algemeen@solarelektro.nl Norwegen/ Norway Industrielementer AS Postboks 4 Son Norwegen/ Norway Tel. +(47) 4 9 Fax +(47) post@industrielementer.no Österreich/ Austria Kendrion Binder Magnete Vertriebs GmbH Estermannstrasse 7 Postfach Linz Österreich/ Austria Tel. +4 (0) 7 77 Fax +4 (0) 7 7 office@kendrionbinder.at Kendrion Binder Magnete GmbH Postfach 4 Eibiswald 9 Österreich/ Austria Tel. +4 (0) Fax +4 (0) 4 47 office@kendrion.com Schweden/ Sweden Industrikomponenter AB Industrivägen 74 Solna Schweden/ Sweden Tel. +4 (0) Fax +4 (0) info@inkom.se Schweiz/ Switzerland Kendrion Binder Magnet AG Albisstrasse 9 Hausen a/a Schweiz/ Switzerland Tel Fax binder.magnet@kendrion.com Spanien, Portugal/ Spain, Portugal Binder Magnete Iberica S.L. Apartado de Correos Costa Zefir, 99 c/de Cuba 49 MiamiPlaya (Tarragona) Spanien/ Spain Tel. +4 (977) Fax +4 (977) 7 0 binder@binderes.com Süd Afrika/ South Africa Magnete Service Binder SA CC Saal Street Kya Sand P.O. Box 440 Randburg 94 Linden 04 Süd Africa/ South Africa Tel. +7 () 4 0/09//9 Fax +7 () 4 4 info@binder.co.za Sonstige Länder/ Other Countries Kendrion Binder Magnete (U.K.) Ltd. Huddersfield Road, Low Moor Bradford, West Yorkshire, BD 0TQ Großbritannien/ Great Britain Tel. +44 (0) 74 0 Fax +44 (0) peter@kendrionbinder.co.uk Kendrion Binder Magnete GmbH Power Transmission Mönchweilerstrasse 704 VSVillingen Postfach 0 (PLZ 700) Deutschland/ Germany Telefon +49 (0) Telefax +49 (0) info@kendrionat.com KendrionPT 0/00/PDF
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