ASKAYNAK CleanArc. Fume Extraction Systems M100 M200 S100

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1 ASKAYNAK CleanArc Fume Extraction Systems M100 M200 S100

ASKAYNAK - Kaynak Tekniği Sanayi ve Ticaret A.Ş. Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March 1, 1974.

2 ASKAYNAK - Kaynak Tekniği Sanayi ve Ticaret A.Ş. Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March 1, With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1992, Kaynak Tekniği Sanayi ve Ticaret A.Ş. became the Turkish distributor of the USA based The Lincoln Electric Company, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company s market share and exports to Europe, Russia, Africa and The Middle East was established. The Lincoln Electric Company., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 21 countries and a worldwide network of distributors and sales offices in approximately 160 countries. As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniği moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in Located in the district of Çayırova, within the borders of the Municipality of Şekerpınar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters. In operation since 1974, Kaynak Tekniği has a capacity to produce 40,000 tons of covered electrodes, 30,000 tons of MIG/MAG welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding rods on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 500 peoples and has about 800 authorized dealers throughout Turkey. Kaynak Tekniği maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality. Under the brand Askaynak, Kaynak Tekniği manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the Kobatek brand of products were developed to be primarily utilized during maintenance and repair welding processes. Additionally, Kaynak Tekniği distributes the Lincoln Electric brand of welding electrodes, welding wires and welding equipment, etc... of its partner The Lincoln Electric Company throughout Turkey. Askaynak branded welding machines and CleanArc branded fume extraction systems are respectable product group of the company. In addition to welding equipment and consumables, Askaynak branded abrasives, Harris and Askaynak by Harris branded gas equipment are the other products sold by the company. Our company also commenced service in automation and robot technologies industry under the name of Askaynak Automation by incorporating SYS- RT Company in 2014, which provided robotic and automation solutions for the key industries like automotive, defence, steel construction, machine, metal and had huge expertise in the installation of robotic and automation systems as well as design of mold, fixture, face molds and special purpose tools. Kaynak Tekniği continues to increase its export capacity each year and in parallel with this rapid growth in export, realizes sales were in over 50 countries worldwide. The major fundamental principle at Kaynak Tekniği is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers. In 1995, Kaynak Tekniği was the first welding company receiving the ISO 9001 Quality Management System Certificate in Turkey. Further, Kaynak Tekniği has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company s products have been approved by leading certification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniği Sanayi ve Ticaret A.Ş. is also the first welding company receiving the CE certificate in Turkey. In 1999, Kaynak Tekniği won the Top Quality Award in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen s Association) and KalDer (Turkish Society for Quality) once again confirming the company s commitment for providing superior quality products and services.

3 Table of Contents CleanArc M100 MOBILE FUME EXTRACTION SYSTEM CleanArc M200 MOBILE FUME EXTRACTION SYSTEM CleanArc MECHANICAL FUME EXTRACTION ARMS (MOBILE) CleanArc S100 WALL TYPE FUME EXTRACTION SYSTEMS CleanArc CONSUMABLES...12

CleanArc M100 Mobile Fume Extraction System 1237 mm 741 mm 655 mm The distance to hood welding point should be 30-50 cm. Recommended for slight and mild welding applications.

Filter replacement in clean-air region (Kontaminationsfreier Filterwechsel) Long filter life with special internal diffuser (Operating life changing between 300-600 hours according to the welding

4 CleanArc M100 Mobile Fume Extraction System 1237 mm 741 mm 655 mm The distance to hood welding point should be cm. Recommended for slight and mild welding applications. Should not be used for welding oily parts. Features: Economical solutions for low-frequency welding applications (Averagely 2-3 hours/day). Filter replacement in clean-air region (Kontaminationsfreier Filterwechsel) Long filter life with special internal diffuser (Operating life changing between hours according to the welding method used, wire and/or electrode diameter and welding speed) Dust-proof guaranteed special sealed filter elements and design Capability to retain 95% of 0,3-1,0 micron dusts with F9 class filter elements as standard and 99.95% of 0,1-0,2 µ dusts with optional H13 filter Hot burr and spark separator metal mesh pre-filter Filter Contamination Signal activated in case of insufficient air flow Maximum fire safety with specially designed metal pre-filter positioning. Low sound level with silencer design and top air outlet Product with highest electric efficiency in its class due to flexible extraction arm w/external mechanism Highly efficient, recurvate winged and G6.3 level balanced fan Full compliance to all standard, including TS, DIN, EN, ISO and CE norms Design fully compatible with TS EN ISO W3 standard Full compliance to CE norms, electrical and mechanical safety Quick service opportunity and maintainability 2

M100 STANDARD EQUIPMENT Product Code Product Name Description 81CAM100-V1 CleanArc M100 Mobile Fume Extraction Unit Single armed mobile fume extraction unit (F9 filter and spark arrester included)

82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts) 82CAVM100-SPARK Spark Arrester Filter Hot burr and spark separator metal pre-filter OPTIONS Product

Mechanical Arm (3 meter) Mobile type mechanical fume extraction arm (ø160 mm - 3 meter) 82CAV160-4M-M CleanArc Mobil 160/4000 Mechanical Arm (4 meter) Mobile type mechanical fume extraction arm (ø160

5 M100 STANDARD EQUIPMENT Product Code Product Name Description 81CAM100-V1 CleanArc M100 Mobile Fume Extraction Unit Single armed mobile fume extraction unit (F9 filter and spark arrester included) 82CAV160-3M-M CleanArc Mobil 160/3000 Mechanical Arm (3 meters) Mobile type mechanical fume extraction arm (ø160 mm - 3 meters) ACCESSORIES INCLUDED IN SET Product Code Product Name Description 82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts) 82CAVM100-SPARK Spark Arrester Filter Hot burr and spark separator metal pre-filter OPTIONS Product Code Product Name Description 82CAV160-2M-M CleanArc Mobil 160/2000 Mechanical Arm (2 meter) Mobile type mechanical fume extraction arm (ø160 mm - 2 meter) 82CAV160-3M-M CleanArc Mobil 160/3000 Mechanical Arm (3 meter) Mobile type mechanical fume extraction arm (ø160 mm - 3 meter) 82CAV160-4M-M CleanArc Mobil 160/4000 Mechanical Arm (4 meter) Mobile type mechanical fume extraction arm (ø160 mm - 4 meter) 82CAVM100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts) TECHNICAL SPECIFICATIONS Nominal Air Flow m 3 /hour 1300 Motor Power kw 1,1 Motor RPM rpm 2895 Energy Usage A 1,8 Power Input 400 V/AC, 50 Hz, 3P N PE Noise Level db (A) 69 Pre-filter 1 pc. Metal grilled spark arrester filter Main Filter 1 pc. F9 EPA filter Filter Field m 2 21 Dimensions (HxWxL) mm 1237 x 655 x 741 Weight (w/o arm) kg 110 General Usage Areas: Indoors and welding workshops at companies without central air cleaning system Removing the noxious fumes formed during welding and soldering from the working environment Homogeneous Air Flow Panel: The life of the filter extends with the aid of the middle panel enabling the homogeneous direction of the contaminated air to the surface of the filter. 3

CleanArc M200 Mobile Fume Extraction System 789 mm 870 mm 1335 mm The distance to hood welding point should be 30-50 cm. Recommended for slight and mild welding applications.

4 Features: Opportunity to extract fume from two separate points at the same time with one unit Economical solutions for low-frequency welding applications (Averagely 2-3 hours/day).

method used, wire and/or electrode diameter and welding speed) Dust-proof guaranteed special sealed filter elements and design Capability to retain 95% of 0,3-1,0 micron dusts with F9 class filter

6 CleanArc M200 Mobile Fume Extraction System 789 mm 870 mm 1335 mm The distance to hood welding point should be cm. Recommended for slight and mild welding applications. The valves of both arms should be on when the unit is operating. Should not be used for welding oily parts. 4 Features: Opportunity to extract fume from two separate points at the same time with one unit Economical solutions for low-frequency welding applications (Averagely 2-3 hours/day). Filter replacement in clean-air region (Kontaminationsfreier Filterwechsel) Long filter life with special internal diffuser (Operating life changing between hours according to the welding method used, wire and/or electrode diameter and welding speed) Dust-proof guaranteed special sealed filter elements and design Capability to retain 95% of 0,3-1,0 micron dusts with F9 class filter elements as standard and 99.95% of 0,1-0,2 µ dusts with optional H13 filter Hot burr and spark separator metal mesh pre-filter Filter Contamination Signal activated in case of insufficient air flow Maximum fire safety with specially designed metal pre-filter positioning. Low sound level with silencer design and top air outlet Product with highest electric efficiency in its class due to flexible extraction arm w/external mechanism Highly efficient, recurvate winged and G6.3 level balanced fan Full compliance to all standard, including TS, DIN, EN, ISO and CE norms Design fully compatible with TS EN ISO W3 standard Full compliance to CE norms, electrical and mechanical safety Quick service opportunity and maintainability

STANDARD EQUIPMENT Product Code Product Name Description 81CAM200-V2 CleanArc M200 Mobile Fume Extraction Unit Double armed mobile fume extraction unit (F9 filter and spark arrester included)

ACCESSORIES INCLUDED IN SET Product Code Product Name Description 82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts) 82CAVM100-SPARK Spark Arrester

7 STANDARD EQUIPMENT Product Code Product Name Description 81CAM200-V2 CleanArc M200 Mobile Fume Extraction Unit Double armed mobile fume extraction unit (F9 filter and spark arrester included) 82CAV160-3M-M CleanArc Mobil 160/3000 Mechanical Arm (3 meter) Mobile type mechanical fume extraction arm (ø160 mm - 3 meters). Can be orders in 2 pcs. ACCESSORIES INCLUDED IN SET Product Code Product Name Description 82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts) 82CAVM100-SPARK Spark Arrester Filter Hot burr and spark separator metal pre-filter OPTIONS Product Code Product Name Description 82CAV160-2M-M CleanArc Mobil 160/2000 Mechanical Arm (2 meter) Mobile type mechanical fume extraction arm (ø160 mm - 2 meter) 82CAV160-3M-M CleanArc Mobil 160/3000 Mechanical Arm (3 meter) Mobile type mechanical fume extraction arm (ø160 mm - 3 meter) 82CAV160-4M-M CleanArc Mobil 160/4000 Mechanical Arm (4 meter) Mobile type mechanical fume extraction arm (ø160 mm - 4 meter) 82CAVM100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts) TECHNICAL SPECIFICATIONS Nominal Air Flow m 3 /hour 2200 Motor Power kw 2,2 Motor RPM rpm 2900 Energy Usage A 3,9 Power Input 400 V/AC, 50 Hz, 3P N PE Noise Level db (A) 75 Pre-filter 1 pc. Metal grilled spark arrester filter Main Filter 2 pc. F9 EPA filter Filter Field m 2 42 Dimensions (HxWxL) mm 1335 x 789 x 870 Weight (w/o arm) kg 180 General Usage Areas: Indoors and welding workshops at companies without central air cleaning system Removing the noxious fumes formed during welding and soldering from the working environment Opportunity to extract fume from two separate points with one unit Metal Grilled Spark Arrester Filter: A safe working environment is provided by preventing the access of hot burr and spark to the main filter with the metal grilled spark arrester filter located in the input of the unit 5

CleanArc Mechanical Fume Extraction Arms (Mobile) Features: Flexible design with low-pressure loss and external mechanism for general industrial applications High-efficiency, comfortable and stable

in each adjusted position Flap connection design Mobility in 5-axis Low sound level Bellows polyurethane (PPA) elbow hose certified per DIN 4102-B1 standard, having non-flammable feature and made of

8 CleanArc Mechanical Fume Extraction Arms (Mobile) Features: Flexible design with low-pressure loss and external mechanism for general industrial applications High-efficiency, comfortable and stable air flow Aluminium extraction hood resistant to strokes and welding sparks Flange type hood providing efficient air extraction Self-bearing special design enabling the extraction hood to have balance in each adjusted position Flap connection design Mobility in 5-axis Low sound level Bellows polyurethane (PPA) elbow hose certified per DIN 4102-B1 standard, having non-flammable feature and made of special alloyed materials with increased abrasion durability against metal dusts Low dust accumulation not effecting the extraction yield and easycleaning option 180 mobility in 2 axis in the end-hood As an option, DIN standard compatible hose with anti-static feature minimizing static electricity risk (R<108 ohm) CleanArc Mobil 160/2000 Mechanical Arm Arm Length m 2 Hose Diameter mm 160 Capacity m 3 /h Loss of Pressure Pa Weight kg 15 CleanArc Mobil 160/3000 Mechanical Arm Arm Length m 3 Hose Diameter mm 160 Capacity m 3 /h Loss of Pressure Pa Weight kg 16 Disadvantages of internally supported bellows hose arms: The air extraction capability drops due to the extra friction area. The cleaning is harder due to the recessed structure. The hoses are generally punctured. Internal mechanism filled with dust hardens making adjustment. Askaynak CleanArc Mechanical Arm Standard Bellows Hose Arm 6

CleanArc Mobil 160/2000 Mechanical Arm 82CAV160-2M-M Kol

82CAV160-3M-M Kol Uzunluğu: 3 meter CleanArc Mobil 160/4000

3 /h 1000-1200 Loss of Pressure Pa 420-600 Weight kg 17

9 CleanArc Mobil 160/2000 Mechanical Arm 82CAV160-2M-M Kol Uzunluğu: 2 meter CleanArc Mobil 160/3000 Mechanical Arm 82CAV160-3M-M Kol Uzunluğu: 3 meter CleanArc Mobil 160/4000 Mechanical Arm Arm Length m 4 Hose Diameter mm 160 Capacity m 3 /h Loss of Pressure Pa Weight kg 17 CleanArc Mobil 160/4000 Mechanical Arm 82CAV160-4M-M Kol Uzunluğu: 4 meter 7

CleanArc S100 Wall Type Fume Extraction Systems 360 mm 490 mm 448 mm S100 wall type fume extraction system has no filter and designed to carry the

10 CleanArc S100 Wall Type Fume Extraction Systems 360 mm 490 mm 448 mm S100 wall type fume extraction system has no filter and designed to carry the fume to a required point. The distance to hood welding point should be cm. Should not be used for welding oily parts. 659 mm 655 mm 747 mm 8

11 S100 STANDARD EQUIPMENT Product Code Product Name Description 81CAS100-V1 CleanArc S100/4000 Discharge Fan High-efficient aluminium fan at a power of 1,1 kw (3000 rpm) 82CAV160-3M-D CleanArc Fix 160/3000 Mechanical Arm (3 meter) Wall type mechanical fume extraction arm (ø160 mm - 3 meters) OPTIONS 82CAV160-2M-D CleanArc Fix 160/2000 Mechanical Arm (2 meter) Wall type mechanical fume extraction arm (ø160 mm - 2 meters) 82CAV160-3M-D CleanArc Fix 160/3000 Mechanical Arm (3 meter) Wall type mechanical fume extraction arm (ø160 mm - 3 meters) 82CAV160-4M-D CleanArc Fix 160/4000 Mechanical Arm (4 meter) Wall type mechanical fume extraction arm (ø160 mm - 4 meters) 82CAVS100-FM CleanArc S100 Duvar Tipi Filter Modülü Covered filter cabin (F9 filter and spark arrester filter included) 82CAVS100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts) TECHNICAL SPECIFICATIONS 81CAS100-V1 - CleanArc S100/4000 Discharge Fan Nominal Air Flow m 3 /h (max) Motor Power kw 1,1 kw Motor RPM V/Hz 3000 Pressure Pa 1500 (max) Power Input Volt 400V AC, 50 Hz, 3P N PE Protection Class IP IP65 Fan Type Highly efficient aluminium fan with recurvate wing and balanced at G6.3 norm Direction of Rotation Clockwise Compliance Compliance with CE norms Weight kg 30 Dimensions (HxWxL) mm 360 (530)* x 490 x 448 (*) Dimension when used with wall hanging apparatus 82CAVS100-FM - CleanArc S100 Duvar Tipi Filter Modülü CleanArc S100/4000 Discharge Fan İçin Aksesuarlar Nominal Air Flow m 3 /h Ø 160 clamp 4 pc. Pre-filter 1 pc. Metal grilled spark arrester filter Wall mounting foot 2 pc. Main Filter 1 pc. F9 EPA filter Input and output adaptor hose (500 mm) 2 pc. Filter Field m 21 Carrier Car Optional Dimensions (HxWxL) mm 747 (997)* x 655 x 659 (719)* Weight (w/o arm) kg 65 (*) Dimension when used with wall hanging apparatus The adaptor hoses connected to the input and output of the fan are the accessories of S100 discharge fan and have high friction resistance, resistant against welding sparks, compatible with DIN4102-B1 standard and made of non-flammable special additive polyurethane (PAA). Easy wall mounting with mounting parts By means of the connection of S100 discharge fan to S100 wall type filter module, possibility to return the filtered air back to the working environment after being cleaned Note: Can be used together with high efficient arm with external mechanism. The fan output should be connected to a flue in case it is used together with S100 wall type filter module. Capability to retain 95% of 0,3-1,0 micron dusts with F9 class main filter elements and 99.95% of 0,1-0,2 µ dusts with optional H13 filter Opportunity to easily monitor the filter contamination level with the manometer located on S100 wall type filter module Hot burr and spark separator metal mesh filter (included to S100 wall type filter module) Opportunity to filter intensive working loads through connecting only one S100 discharge fan to S100 wall type filter module Opportunity to work at two different points by connecting two S100 discharge fans to one S100 wall type filter module for not very high working loads With its special design, easy-to-clean dust drawer providing the accumulation of filter system elements connected as to enable impermeability and dusts on the filter and having a volume of 5 litres located within the filter cabin Note: The adaptor hoses connected to the input and output of the fan are the accessories of S100 discharge fan and have high friction resistance, resistant against welding sparks, compatible with DIN4102-B1 standard and made of nonflammable special additive polyurethane (PAA).! S100 discharge fan is used together with high-efficient mobile type mechanical fume extraction arms with external mechanism. 1 pc. of S100 discharge fan should be used for each flexible extraction arm. 9

CleanArc S100 Wall Type Fume Extraction Systems CleanArc

Fan Filter Contamination Level Indicator: By means of the

wall type filter module, the operator can easily monitor

Uzunluğu: 2 meter CleanArc Fix 160/3000 Mechanical Arm

12 CleanArc S100 Wall Type Fume Extraction Systems CleanArc S100 Wall Type Filter Module CleanArc S100/4000 Discharge Fan Filter Contamination Level Indicator: By means of the filter contamination level indicator located under S100 wall type filter module, the operator can easily monitor the fill rate within the unit mounted on the wall without opening the cover. CleanArc Fix 160/2000 Mechanical Arm 82CAV160-2M-D Kol Uzunluğu: 2 meter CleanArc Fix 160/3000 Mechanical Arm 82CAV160-3M-D Kol Uzunluğu: 3 meter CleanArc Fix 160/4000 Mechanical Arm 82CAV160-4M-D Kol Uzunluğu: 4 meter 10

13 S100 1 Wall Type Fume Extraction System w/o Filter: The contaminated air extracted from the working environment is discharged to a central ventilation system or directly out of the building. 2 Wall Type Fume Extraction System w/filter Unit and Single Arm: The contaminated air extracted from the working environment is cleaned in the filter unit and then returned back to the working environment. One fan and arm have been connected to the filter unit in this system. 3 Wall Type Fume Extraction System w/filter Unit and Double Arms: The contaminated air extracted from the working environment is cleaned in the filter unit and then returned back to the working environment. Two fans and arm have been connected to the filter unit in this system. 11

14 CleanArc Consumables CleanArc F9 EPA Main Filter 82CAVM100-F9 CleanArc Hot Burr and Spark Arrester Metal Fillter 82CAVM100-SPARK 12

16 Kaynak Tekniği Sanayi ve Ticaret A.Ş. TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5, Şekerpınar Çayırova - KOCAELİ - TURKEY Phone: +90 (262) Fax: +90 (262) Art. nr. 02/11/ BeyazAjans/CanO

ASKAYNAK CleanArc. Fume Extraction Systems

ASKAYNAK CleanArc. Fume Extraction Systems ASKAYNAK CleanArc Fume Extraction Systems ASKAYNAK Kaynak Tekniği Sanayi ve Ticaret A.Ş. Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March