Astra presentation

Transcription

1 Astra presentation Company overview 2. Custom exhaust products for commercial vehicles 3. Emission control products 4. Specialist vehicle engineering (SVE) (commercial vehicle conversions & customisation) 5. Dual fuel developments

2 1. Company Overview Secure petrochemical site location, with outdoor parking for to commercial vehicles Privately owned since 2005 Currently 13 staff 8 production 5 office (including 2 Directors) chassis conversion disciplines include:- Chassis engineer, auto electrical systems engineer (canbus systems), cab trim specialist 1,700 m 2 factory incorporating vehicle fitting and production areas 200 m 2 office facility Sage Line 50 & MRP Manufacturing controller 3 seats - Solidworks 3D CAD AutoCAD D CAD FARO portable 3D co-ordinate measuring 2

3 1. Quality products from a quality company ISO9001:2008 accredited quality management system. Accredited March 2006 Recertified April 2012 no major or minor non conformities MBUK audited quality partner for chassis engineering SVE team objective - to produce a result that is hard to tell that work has been done. Where commercially possible use OE supplier parts Similar brake & electrical fittings Correct chassis steels & profiles Astra is committed to providing an unequalled quality of product & an honest service 3

4 1. Markets served Commercial vehicles A new chassis is prepared for specific use by UK located equipment installers, such as Astra. Specialist vehicle applications create a need for exhaust & chassis modifications (one stop shop) Retrofit filter systems for low emission zones Off highway Plant Retrofit catalytic converters & particulate filters for construction plant Plant room Gen set & CHP system exhaust products including catalysts & filters 4

5 2. Exhaust & Air Intake products Astra exhaust products include:- Vertical stainless steel stack systems Vertical discharge systems (low level silencer) Customised low level systems Air filter relocations Engine overspeed protection systems Pet reg systems for tankers Relocated DPF & catalyst systems Euro 4 & 5 5

6 Astra exhaust kits (standard wheelbases) are suitable for installation by Astra,bodybuilders, or dealers and include: Isometric diagrams Picking lists Fitting instructions Fastener kits 2. Exhaust products CCIS11003 Vertical tailpipe kit Isuzu F

7 3. Emission Control Products Astra emission control products include:- Diesel oxidation catalysts SCR selective catalytic reduction catalysts Adastra FBC regenerated diesel particulate filters On & off highway Gen set Adastra - ccrf catalysed continuously regenerating filter systems On highway trunking applications 7

8 3. Emission Control Products Adastra TM FBC DPF Diesel particulate filtration systems (low ave temp, start/stop duty cycles) Credentials Award winning environmental technology North West Business awards Audited by TfL & approved for supply to the London Low Emission Zone (LEZ) LEC approved A VERT approved technology, achieving a minimum 80% TPM reduction and no increase in unregulated emissions (uncatalysed) A VCA approved technology for retrofit to Euro III or older technologies to achieve RPC scheme reduced VED More than 1000 installations Astra ccrf Diesel particulate filtration systems (catalysed continuously regenerating filter, for higher ave temp, mixed use duty cycles) Credentials Audited by TfL & approved for supply to the London Low Emission Zone (LEZ) A VCA approved technology for retrofit to Euro III vehicle technologies 8

9 3. Emission Control Products The Adastra TM DPF Process Process Diagram Fuel entering the engine is treated with a liquid catalyst During combustion engine out carbon is catalysed Engine out carbon is collected and periodically burns away within the silencer located filter 9

10 On highway retrofit Astra Diesel Particulate filter systems

11 4. Specialist Vehicle Engineering Astra provides a one stop shop, with the expertise necessary for Euro 5 exhaust system repackaging / relocation together with a wide range of chassis modification services including: Wheelbase alterations Additional axles (lift / steered tag or mid) Air suspension systems Mini artic conversions ADR, fire screens & pet reg. Dual steer installations Upgraded cab tilt mechanisms Buddy seat installations Additional fuel tank, catwalk & heavy haulage conversions 11

12 4. Specialist Vehicle Engineering Mercedes SVE applications AC0929 Atego rear steer brewery spec AC1286 Atego mid lifting/steering axle & cab mods WBME1001 Axor w.base modification 4.22m to 3.62m, rear windows, vertical tailpipe exhaust WBME9001 Axor w.base modification 3.9m to 4.2m 12

13 4. Specialist vehicle engineering Mercedes Atego -Mid lifting steered axle providing additional manouverability and uprating a 15t chassis to 21.7t on an overall track width of 2400mm for an urban RCV application Features: Overhang reduction PTO driven hydraulics Tecma axle with Knorr Bremse brake system Granning air suspension with auto raise/lower and speed/time related traction control Mobile Elektronics steering control system Secondary steering angle preprogrammed and speed dependent Manual override of lift control 13

14 4. Specialist vehicle engineering Fleet prep AC DAF XF105 Bracket supports customised cat walk infill assembly 14

15 4. Specialist vehicle engineering Local Authority spec Mini artic conversion Features Full, fabricated sub frame Bolted 5 th wheel flitch plates George Fischer 6t, cast 5 th wheel c/w run up ramps Aluminium cat walk, with side step, grab handle, side protection, mud wings & spray suppression Enclosed ventilated Gast compressor with 20 litre air tank (pressure controlled cut in/out) ABS & compressor warning light 2 line air & elec s and ABS, suzies & storage Pressure gauge, with ABS & compressor indicator lights LED rear light cluster 15

16 4. Specialist vehicle engineering Exhibition display spec mini artic conversion Additional features: Profiled side skirt infills, with steps and air filter access Full Aluminium checker plate cat walk infill LED light cluster mounted on stainless steel supports Stainless steel low profile suzie mountings c/w working light Anderson socket and charging lead 16

17 4. Specialist vehicle engineering DAF Heavy Haul Front tow assembly rear tow assemblies Air & electrical connections Heavy duty 5 th wheel and striker plate 3D CAD design 17

18 4. Specialist vehicle engineering DAF FTG XF105 Hydraulic Kit System Relocated batteries Astra vertical stainless steel exhaust tailpipe Side mounted hydraulic tank 18

19 4. Specialist vehicle engineering DAF Euro 5 LF series Dual controls Astra developed AKIS automatic key insertion system Insert the key to select drive side Auto or Manual (manual with single or dual gear change) Chassis repackaging options 19

20 5. Dual Fuel activities Astra exhaust system relocation dual fuel installation by Hardstaff Merc Axor & Actros versions Euro 5 CNG dual fuel Chassis repackaging by others 20

21 5. Dual fuel activities Astra exhaust system relocation CNG Dual Fuel installation by Prins 21

22 5. Dual fuel activities Astra chassis repackaging for LNG Dual Fuel installation by Prins Scania R440 22

23 Thanks for your attention 23