UTILITY HELICOPTERS & CORPUS CHRISTI ARMY DEPOT Our Key s to Aviation Readiness
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1 UH 72A PRODUCT OFFICE UNCLASSIFIED UTILITY HELICOPTERS & CORPUS CHRISTI ARMY DEPOT Our Key s to Aviation Readiness Charles E. Strowbridge Chief, Logistics Management Division October 2017 COL WILLIAM D. JACKSON PROJECT MANAGER UNCLASSIFIED MR GREGORY D. GORE DEPUTY PROJECT MANAGER Commitment to Soldiers & Acquisition Excellence Jud UHPO McCrary, Update (256) , edward.j.mccrary.ctr@mail.mil As of 10 March 2015 / 1
2 Evolution of the UH-60 Black Hawk CURRENT 7 x H-60 Configurations EH-60A EH-60L UH-60A UH-60L HH-60L UH-60M HH-60M EH-60A UH-60A UH-60Q/HH-60A UH/HH-60L LEGACY UH-60V 701D ITEP 23 Last UH 60A Divested 27 World Wide 6K/95 Increased Range Mission Capability UH-60V ITEP The Future Years (34 Beyond) 760 FUTURE 4 x H-60 Configurations Common Operations, Training, and Maintenance UH-60M HH-60M MEDEVAC UH-60V UH-60V MEDEVAC UH/HH-60M UH/HH-60M ITEP 1,375 Column1 H-60M H-60V Total UH ,516 MEDEVAC Total 1, ,135 Commitment to Soldiers & Acquisition Excellence 2 2
3 Manage the production and modernization of reconditioned aircraft and development of materiel solutions to meet current and future requirements Current Analog H-60L Outlook UH-60A/L Standard Configuration NRE efforts underway Airframe 5 Avionics 5 Propulsion 2 UH-60V Current UH-60L Black Hawk Fleet % Modernized BLACK HAWK Fleet Upgraded UH-60V Black Hawk Fleet UH-60L to L Rebuild UH-60L to V Recapitalization UH-60M to M Rebuild Commitment to Soldiers & Acquisition Excellence 3
4 UH-60A-A Recap to 60L In Detail Airframe Lot 30 Baseline Structural Assembly (Lot 30) H60 Tail Cone Components Corrosion Control Maintenance Burdens Safety Drivetrain 701D Engine Improved Durability Gearbox Components Latest Configuration (Applicable ECPs) Top 75 DLRs Readiness Impact Maintenance Burdens Safety Tail Rotor Gear Box Stabilator Actuators MWO s NVG Lighting (Lot 21) Heads Up Display (Lot 21) ARC 220 HF Radio SLAB Battery (Lot 21) Aux Fuel Panel IAFTS CECOM Upgrades Advanced Flight Control Computer ARN Tail Landing Gear Strut Tail Rotor Blades Improved Fuel Roll-Over Vent Valves 701D Engine Modulating Valve DECU HMU Intermediate Tail Gear Box ECP-0319 Engine High Speed Shafts Oil Cooler Fan Vane, Fan Axial ECP 451 Flight Control Upgrades Fuel Cell Area Rework Spindles and Bearings Improved Durability Gearbox Black A/A RECAP Tracks & Rails Replacement Rework Interior Sound Proofing 14 Bolt Main Wheels and Tires Hydraulic Modules Mixer Assy Main Landing Gear Struts Red A/L Upgrade Main Rotor Blades Primary Servos Install Crew Escape Windows Panel Indicator (CDU) Panel Indicator (PDU) 4-Per Roll Absorber Signal Data Converter Accessory Modules Nose/Cabin Box Absorber IVHMS Commitment to Soldiers & Acquisition Excellence 4
5 UH-60L-L Recap to 60V In Detail Airframe Lot 30 Baseline Structural Assembly (Lot 30) Corrosion Control Maintenance Burdens Safety Drivetrain 701D Engine Improved Durability Gearbox Components Latest Configuration (Applicable ECPs) Top 70 DLRs Readiness Impact Maintenance Burdens Safety MWO s NVG Lighting Heads Up Display ARC 220 HF Radio Aux Fuel Panel Aircraft Survivability Equipment CECOM Upgrades Advanced Flight Control Computer ARN 147 (MWO) 1553 BUS Digital Design Tail Rotor Gear Box Stabilator Actuators Tail Rotor Blades Tail Landing Gear Strut 701D Engine Oil Cooler Fan Vane, Fan Axial ECP-0319 Engine High Speed Shafts Transition Door ECP 451 Flight Control Upgrades Transition Area Avionics Rack Black L-L Recap Replace Aircraft Wiring St Improved Durability Gearbox Enhanced Electrical 60 KVA Provisions 4-Per Roll Absorber Dual Aircraft SLAB Batteries Red UH-60V Upgrade Hydraulic Modules Mixer Assy Install Crew Escape Windows Bussed Communications Digital Avionics Installation Improved Navigation Sensors Nose/Cabin Box Absorber FLIR Video and Power Provisions Commitment to Soldiers & Acquisition Excellence 5
6 UH-60V Program Enhances Situational Awareness Global Air Traffic Management (GATM) Leverage legacy UH-60L investment Maximize organic industrial base at CCAD UH-60M comparable performance Reduces UH-60 training costs TDP owned by gov t: Maximize competition Open system architecture Digital Map Hover on HSI Primary Display Consolidated ASE Engine and Caution Advisory Page Commitment to Soldiers & Acquisition Excellence 6
7 Future Work H-60M Recap Tentative Schedule with Engineering Changes Publish DMWR DMWR Analysis ongoing DO109 Air Frame DO105 Component AE-M Development and Validation ITEP IOC ITEP Field Depot Install Engineering Analysis -Monolithic Structures BCA -Engineering Changes Prototype Kits Location study Engineering Changes Prototype(s) LRIP 25 YR Life H-60M Recap w/ Engineering Changes Engineering Changes - EMD Integration & Qualification 60V Inductions 60M Recaps MY IX MY X CCAD max throughput is 54/year( that s a surge) Second source needed for RECAP Ability to RECAP a monolithic structure still unknown A 15 year RECAP plan would require 91/year for 60M Commitment to Soldiers & Acquisition Excellence per year RECAP rate matches ~UH60M procurement #s over (21years)
8 H 60M DMWR Timeline Component DMWRs 19 Component Unique DMWRs; 35 Component Common DMWRs; TO-05 Analysis for MEO Development TO Months Common DMWRs Completed 4Qtr Common DMWRs BoD/Kick-off 5 Unique DMWRs completed -Swash plate - TR Gear Box - Vanaxial Fan - Main Gear Box - TL Shock Strut 4 Unique DMWRs -Yaw Trim -Gen Ctrl Unit -Bifilar Assy -Utility Pump 4 Unique DMWRs 4 Unique DMWRs 2 Unique DMWRs - Gen Alt Current - Hyd Refill Pump - Blade De-Ice - Electric Prime Pump - Signal Data Converter - Flight Control Mixer - Main Extension Assy - Hub Pressure Plate - 2 each Stand-alone DMWR scheduled (Awaiting Contract Awards) Airframe DMWR / DO-109 Analysis 106 work packages work packages 291 work packages DO Months 12/18/18 Lot 1 Completed Lot 2 Completed Lot 3 scheduled Lot 4 scheduled Lot 5 scheduled Lot 6 scheduled Parts List Development Began Lists Complete, Analysis Began Mod 11 Award List B Analyses Complete List D/G1 Analyses Complete Final CDRL Delivery Mod 11 Analysis Complete Mod 11 Analyses Approved PoP May 2020 Commitment to Soldiers & Acquisition Excellence 8
9 Commitment to Soldiers & Acquisition Excellence 9
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