COMA COKE CONFERENCE. The Latest Advancements in Coke Oven Machinery
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1 COMA COKE CONFERENCE The Latest Advancements in Coke Oven Machinery
2 John M Henderson Brief Introduction History & Current Activity Scottish company established in 1866 Diverse range of industries and customers since establishment: Quarrying Equipment Cableways & Winches Ministry of Defence Marine Slipways Ship Builders Oil & Gas Industry Steel Industry
3 John M Henderson Brief Introduction Strength Through Numbers 140+ Years Experience in Engineering Design, Manufacturing & Installation 60+ Years of Research and Development Innovation in Coke Oven Machinery More than 200 Coke Oven Machinery Projects successfully completed for worldwide customers BS-EN-ISO 9000:2008 Series of Quality Certifications to guarantee first class Design, Manufacture and Project Management.
4 John M Henderson Brief Introduction History & Current Activity Involved in Design, Manufacture & Installation of Coke Oven Machines for over 60 years Projects successfully completed in multiple countries in every continent All projects designed In-House including Mechanical, Automation & Fluid Engineering; Manufacturing carried out by various worldwide partners or by JMH UK facility.
5 Machines in operation at more than 30 coke plants worldwide
6 60 Years of R&D Innovation The Roadmap Simple Electrical Machines Pusher Machines, Guide Cars, Door Machines, Quench Cars First Coke Oven Machines Coal Charging Technologies Sequential Charging Bellflow Charging Massflow and Turntable Charging JETCLEAN Door Cleaning System Alternative to the mechanical door cleaner Water Jet Door Cleaning Single Spot Coke Guide and Integrated Hood Machine Combines several machine units, providing emission reduction Coke Side Dedusting Emission Control Systems Smokeless Charging, Zero Emission Pusher Machine and Transfer Car Zero Emission Technology Full Manless Automation Machine Coordinating Systems Data Transfer Manless Operation The 21 st Century Coke Oven Machine Manless. Smokeless. COMPLETE s 1960 s 1970 s 1980 s 1990 s 2000 s 2010 s
7 JMH Facility in Arbroath, Scotland
8 Coke Oven Machinery by JMH Screwfeeder Charge Cars Pusher Machines Transfer Cars Coke Side Machines / Hood Machines Coke Cars & Locomotives High Pressure Water Jet Door Cleaners Machine Co-ordinating & Supervisory Systems
9 Screwfeeder Charge Car
10 Pusher Machine
11 Transfer Car
12 Coke Guide Machine & Hood
13 Coke Guide Machine
14 Hood Machine
15 Wet Scrubber Hood Machine
16 Wet Scrubber Hood Machine
17 Wet Scrubber Hood Machine
18 Quench Car Locomotive
19 Quench Car Locomotive
20 Wet Quench Car
21 CDQ Bucket Car
22 Coke Stability Quench Car
23 Key Design Features Automation Environment Reliable Design for Manless Automation Design for Environmental Control Design for Reliability Maximizing Production Stable Coke Supply to Blast Furnace Satisfied Authorities Motivated Employees Battery and Equipment Preservation Maximizing Availability Maximizing Production Reduced Maintenance
24 Coke Oven Machinery by JMH PROJECT REFERENCE LIST CUSTOMER QTY. MACHINE BATTERY YEAR ARCELORMITTAL BOSNIA 1 CHARGE CAR 4.2 METRE 2012 ITALIANA COKE ITALY 1 TRANSFER CAR 4.2 METRE 2011 MONCKTON COKE UK 1 HOOD CAR 4.0 METRE 2011 US STEEL - CANADA 1 TRANSFER CAR 6.7 METRE 2010 ITALIANA COKE ITALY 1 CHARGE CAR 4.2 METRE 2008 POSCO KOREA 3 TRANSFER CAR 5.2 METRE PUSHER MACHINE 3 CHARGE CAR 2 LOCOMOTIVE
25 Coke Oven Machinery by JMH PROJECT REFERENCE LIST CUSTOMER QTY. MACHINE BATTERY YEAR USIMINAS BRAZIL 2 CHARGE CAR 6.1 METRE 2008 ACOMINAS - BRAZIL 1 CHARGE CAR 6.3 METRE 2008 POSCO KOREA 1 TRANSFER CAR 6.7 METRE PUSHER MACHINE 1 CHARGE CAR 1 LOCOMOTIVE 1 COKE CAR ACOMINAS - BRAZIL 2 CHARGE CAR 6.1 METRE 2007 USIMINAS - BRAZIL 1 CHARGE CAR 6.1 METRE 2006
26 SCREWFEEDER CHARGE CAR Smokeless Charging Lid & Frame Cleaning Oven Top Vacuum Cleaning Ascension Pipe & Gooseneck Cleaning
27 Screwfeeder Charge Car
28 Screwfeeder Charge Car Horizontal Screwfeeder Electric Motor Drive via Fully Enclosed Reduction Gearbox Simple Drive System for Reduced Maintenance Inverter Controlled for Speed Variation
29 Screwfeeder Charge Car
30 Screwfeeder Charge Car Coal Discharge Telescopes Upper Telescope with Stainless Steel Expansion Bellows Lower Telescope with Suspension Rods & Centralising Springs Self Centring Seal Rings allow for Charge Hole Misalignment.
31 Screwfeeder Charge Car Charge Hole Tolerance
32 Screwfeeder Charge Car Charge Hole Lid & Frame Cleaners
33 Screwfeeder Charge Car Automatic Lid Sealing
34 Screwfeeder Charge Car Pneumatic System
35 Screwfeeder Charge Car
36 Screwfeeder Charge Car Ascension Pipe Cleaner Operating Position
37 PUSHER MACHINE Pushing & Levelling De-dusting Coke Spillage & Bench Cleaning Leveller Coal Weighing
38 Pusher Machine
39 Pusher Machine
40 Pusher Machine Emission Control System
41 Pusher Machine Emission Control System
42 Pusher Machine Coke Spillage Device
43 Pusher Machine Coke Spillage Device - Forward
44 Pusher Machine
45 Pusher Machine Coal Spillage Device
46 Transfer Car Total Capture Pushing Emissions Intelligent Door Extractor Advanced Door & Frame Cleaning
47 Transfer Car
48 Transfer Car
49 Transfer Car
50 Land Based Filter Plant
51 Pusher Machine Door Extractor
52 Pusher Machine Door Extractor
53 Jetclean Coke Oven Door Cleaner
54 Jetclean Coke Oven Door Cleaner Jetclean Door Cleaning BEFORE CLEANING AFTER CLEANING
55 Jetclean Coke Oven Door Cleaner Jetclean Pump & Tank Unit
56 Jetclean Coke Oven Door Cleaner
57 Jetclean Coke Oven Door Cleaner
58 Jetclean Coke Oven Door Cleaner
59 Pusher Machine Jamb Cleaner
60 Pusher Machine Jamb Cleaner Tar Plate Cleaning
61 Advanced Automation Manless Operation Auto-Positioning & Oven ID System Data Transmission Systems Anti-Collision System HMI / PLC Configurations
62 Advanced Automation
63 Advanced Automation Automatic Alignment System
64 Advanced Automation Automatic Alignment System
65 Advanced Automation Automatic Alignment System
66 Advanced Automation Power & Fibre Optic Cable Reel
67 Advanced Automation Power & Fibre Optic Cable Reel
68 Advanced Automation Fibre Optic Cable Reel
69 Advanced Automation Fibre Optic Cable Reel
70 Advanced Automation Anti-Collision System
71 Advanced Automation Anti-Collision System
72 Advanced Automation
73 Screwfeeder Charge Car Operator s Terminal
74 Advanced Automation
75
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