EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS
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1 Intelligent Drivesystems, Worldwide Services EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS EN INTERNATIONAL REQUIREMENTS
2 EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS Electric drives in industrial applications consume up to 70 percent of the total energy required. For many companies, this offers great potential for optimisation. NORD supplies a wide range of electric motors, which meet all common global efficiency regulations and standards. Our motors are used in many applications because they are not just powerful and robust, but can also be combined with all NORD gear units. Whether in agitators, conveyor systems, intralogistics or the food industry: NORD electric motors can be found wherever high performance is required. They operate reliably over many years with very high efficiency. This saves operating costs for our customers and at the same time helps protect the environment. This brochure gives you an overview of the global regulations for energy efficiency in the field of electric motors. Please note that standards and directives are subject to constant change. Even though we make every endeavour to ensure that this information is correct, this document cannot provide a substitute for a study of the relevant directives or import regulations. 2 Efficiency regulations for motors and motor systems
3 ECODESIGN DIRECTIVE EN50598 NEW EFFICIENCY CLASSES FOR MOTOR SYSTEMS The new standard which defines the IE classes for inverters and IES classes for the combination of motors and inverters was published at the beginning of Federal Environmental Agency: "The objective of the Ecodesign Directive is to minimise the environmental effects of relevant products which are relevant to the consumption of energy over their entire life cycle." NORD DRIVESYSTEMS drive solutions already fulfil the stringent requirements of the new EN standard. New terms and definitions in EN Extended Product Complete system of drive control, motor, power transfer and the driven load machine Driven Equipment Actual load machine, including the mechanical power transfer by gear units or belts Motor System Motor plus Motor Control System Combination of the drive control and motor including the motor cable, regardless of the motor technology (PDS / Power Drive System = CDM + Motor) Motor Control System CDM (Complete Drive Module) or Motor Starter CDM = The frequency inverter, including all necessary auxiliary components and equipment EN (IE classes for inverters) IE0 IE1 IE2 IE1 = Reference +25 % losses -25 % losses EN (IES classes for inverters and motors) IES0 IES1 IES2 IES1 = Reference +20 % losses -20 % losses Efficiency regulations for motors and motor systems 3
4 EUROPEAN UNION, SWITZERLAND, TURKEY IE1 IE2 IE3 IE4 European Union, Switzerland and Turkey Efficiency standard IEC Efficiency regulations Minimum efficiency Directive 2009/125/EC Ecodesign Directive Regulation (EC) 640/2009 Regulation (EC) 4/2014 IE to 375 kw 2, 4 and 6-pole V 50 and 60 Hz Motors designed for continuous operation Exceptions Brake motors Single phase motors Switchable pole motors Two-speed motors Fixed speed motors Explosion protected motors Motors designed for frequency inverter operation (which cannot be connected directly) Frequency inverter controlled motors with efficiency IE2 (permanent necessary) Motors designed for ambient temperatures < - 30 C or > + 60 C Motors designed for altitudes > 4,000 m Submersible motors CE mark and IE class on the type plate Efficiency Switzerland Adoption of Reg 640/2009 in the national energy regulations Turkey Adoption of Reg 640/2009 in the official register no Future: No update planned 4 Efficiency regulations for motors and motor systems
5 UNITED STATES OF AMERICA Standard High Premium Super Premium United States of America Efficiency standard NEMA MG-1 Efficiency regulations EISA EISA (DOE amendment 10 CFR Part 431) Minimum efficiency NEMA MG-1, Table (IEC , Class IE3) Premium Efficiency (IE3) HP ( kw) All voltages < 600 V 60 Hz (AC) Nominal continuous operation (S1) Fixed speed induction motors 2, 4, 6, 8-pole Sizes: NEMA 56 (IEC-80) and larger Design: NEMA Design A, B, or C or IEC Design N or H Motors for frequency inverters, which can also be operated directly Including: integrated geared motors and brake motors, partially electric motors, TENV motors, motors with size U Motors with NEMA Design C Exceptions Multiple speed motors Single phase motors Motors labelled for intermittent operation Motors designed for frequency inverter operation (which cannot be connected directly) Submersible motors and water-cooled motors CC092B Efficiency D o E registration number Future It is expected that additional decisions will require higher efficiencies for motors with size NEMA (IEC ). Efficiency requirements already exist for small, open, dripprotected motors according to DOE regulation 10 CFR Part Efficiency regulations for motors and motor systems 5
6 CANADA Standard High Premium Super Premium Canada Efficiency standard CSA C Efficiency regulations Energy Efficiency Regulations (EER 2017) Minimum efficiency Premium Efficiency (IE3) HP ( kw) Nominal continuous operation (S1) Fixed speed induction motors All voltages < 600 V 50 and 60 Hz (AC) Motors for frequency inverters, which can also be operated directly 2, 4, 6, 8-pole Premium efficiency motors NEMA MG-1, Table (IEC , Class IE3) Exceptions Future HP ( kw) 2, 4, 6, 8-pole Design: NEMA Design A, B, or C with three or four digit number Closed NEMA Design A, B or C, NEMA size 56 or IEC Design N or H with IEC size 80 or larger An IP code from 00 to 67 Multiple speed motors Single phase motors Motors designed for frequency inverter operation (which cannot be connected directly) Motors labelled for intermittent operation(s2-s10) energy verified No update planned The efficiency label must be stated on the type plate. 6 Efficiency regulations for motors and motor systems
7 MEXICO Standard High Premium Super Premium Mexico Efficiency standard Efficiency regulations Minimum efficiency Exceptions Future NOM-016-ENER-2010 (3-phase motors) NOM-016-ENER-2010 Premium Efficiency (IE3) HP ( kw) All voltages < 600 V 60 Hz (AC) Nominal continuous operation (S1) 2, 4, 6, 8-pole Geared motors Brake motors Two-speed motors Motors designed for frequency inverter operation NEMA C Design motors Motors labelled for intermittent operation The efficiency label must be stated on the type plate. No update planned Efficiency regulations for motors and motor systems 7
8 PEOPLE'S REPUBLIC OF CHINA Grade 3 Grade 2 Grade 1 China Efficiency standard GB ; GB Efficiency regulations GB ; GB Minimum efficiency Grade 3 (IE2) GB : kw up to Hz 2, 4 and 6-pole Motors with fixed speed and completely enclosed, with fan IEC Design N Motors designed for continuous operation Universal motors Explosion protected motors Closed and ventilated motors GB : W up to Hz 3-phase, low power asynchronous motors Exceptions Motors labelled for intermittent operation, switch-on duration < 80 % Motors with internal brake Motors designed for special applications, e.g. operation at altitudes above 1000 m Motors designed for varying conditions, e.g. frequency inverter operation Motors with two or more speeds Motors for the textile industry and smoke extraction systems The efficiency must be stated on the type plate. CCC marking or 2-pole motors 2.2 kw, 4-pole motors 1.1 kw, 6-pole motors 0.74 kw and 8-pole motors 0.55 kw China energy according to efficiency Future Grade 2 (IE3) Introduction is postponed indefinitely, however possible on a voluntary basis. 8 Efficiency regulations for motors and motor systems
9 AUSTRALIA / NEW ZEALAND E1 E2 E3 E3+ Australia/New Zealand Efficiency standard AS/NZS : 2004 Efficiency regulations Minimum efficiency Exceptions MEPS 2 E2 High Efficiency IE2 (see note) 0.73 to 185 kw Up to 1100 V 50 Hz 2, 4, 6 and 8-pole Motors designed for frequency inverter operation (which cannot be connected directly) Motors labelled for intermittent operation 2-speed motors Single phase motors Submersible motors Future Note The efficiency label must be stated on the type plate. Motor must be listed under No update planned The required efficiencies according to AS/NZS are more stringent for some sizes than the IE2 requirements. General use of IE3 motors is recommended. Efficiency regulations for motors and motor systems 9
10 BRAZIL Padrão Alto Rendimento Alto R. Plus Brazil Efficiency standard ABNT NBR : 2013 Efficiency regulations Lei No Decreto No Portaria No 553 Minimum efficiency Alto Rendimento (IE2) 0.75 to 185 kw 2 and 4-pole motors from 0.75 to 185 kw 6-pole motors from 0.75 to 150 kw 8-pole motors from 0.75 to 110 kw Up to 1000 V 50 / 60 Hz Exceptions Brake motors Motors labelled for intermittent operation (S2 - S10), switch-on duration < 80 % Two-speed motors Single phase motors Motors designed for frequency inverter operation (which cannot be connected directly) Unventilated motors (TENV, TEAO) Submersible motors Explosion protected motors Future Alto Rendimento plus (IE3) from June Efficiency regulations for motors and motor systems
11 SOUTH KOREA IE1 IE2 IE3 IE4 South Korea Efficiency standard KS C 4202 Efficiency regulations REELS 2010 Minimum efficiency IE to 37 kw, IE3-37 to 375 kw 2 and 4-pole motors from 0.75 to 375 kw 6 and 8-pole motors from 0.75 to 200 kw Up to 600 V 60 Hz Motors for continuous operation, even if these are combined with a frequency inverter Exceptions 2-speed motors Motors labelled for intermittent operation Motors designed for frequency inverter operation (which cannot be connected directly) Unventilated motors (TENV, TEAO) Submersible motors Future IE to 37 kw from October Efficiency regulations for motors and motor systems 11
12 INDIA IE1 IE2 IE3 IE4 India Efficiency standard IS Efficiency regulations IS Minimum efficiency IE2 from January to 375 kw 2, 4 and 6-pole Up to 1000 V 50 Hz Exceptions Future > 1000 m > 40 C Motors labelled for intermittent operation, switch-on duration < 80 % Motors which can only be operated with a frequency inverter IE2 Efficiency BIS mark No update planned 12 Efficiency regulations for motors and motor systems
13 COLUMBIA IE1 IE2 IE3 IE4 Columbia Efficiency standard Resolución no 1012:2015 Efficiency regulations Resolución no 1012:2015 Minimum efficiency IE to 373 kw 2, 4, 6 and 8-pole < 600 V 60 Hz Open and ventilated motors Exceptions None Future IE2: from August 2018 IE3: from August 2020 for motors above 7.5 kw (or IE2 with inverter operation) IE3: from August 2021 for motors above 0.75 kw (or IE2 with inverter operation) Efficiency regulations for motors and motor systems 13
14 SINGAPORE IE1 IE2 IE3 IE4 Singapore Efficiency standard Efficiency regulations National Environment Agency (NEA) Minimum Energy Performance Standards (MEPS) Energy Conservation Act (ECA) Minimum efficiency IE3 from October to 375 kw 2, 4 and 6-pole < 1000 V 50 Hz S1 continuous operation Exceptions < - 30 C or > 60 C Water cooled motors for operation at < 0 C Explosion protected motors Submersible motors Multiple speed motors Brake motors Future Motors / manufacturers must be registered with the NEA IE class and efficiency at 100, 75 and 50 % of the rated power on the type plate No update planned 14 Efficiency regulations for motors and motor systems
15 SAUDI ARABIA IE1 IE2 IE3 IE4 Saudi Arabia Efficiency standard SASO IEC :2013 Efficiency regulations Minimum efficiency SASO CoC IE kw 0.75 to 375 kw 2, 4 and 6-pole < 1000 V 60 Hz S1 or S3 with a switch-on duration > 80 % Exceptions Future Geared motors Motors which can only be operated with a frequency inverter Two-speed motors Brake motors Explosion protected motors Submersible motors IE3 with efficiency at rated load on the type plate (responsibility of the importer) No update planned Efficiency regulations for motors and motor systems 15
16 CANADA CSA USA/EpAct EU, SWITZERLAND and TURKEY IE3 < COLUMBIA Energia BRAZIL Alto Rendimento 1 16 Efficiency regulations for motors and motor systems
17 SOUTH KOREA Korea Energy Label CHINA China Energy Label AUSTRALIA / NEW ZEALAND CE Efficiency regulations for motors and motor systems 17
18 NORD DRIVESYSTEMS COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCE DER ANTRIEB n Reliable n Versatile n Global The Gear Unit n Heavy-duty bearing n High power density n High level of corrosion protection The Motor n High efficiency n Global standards n All operating conditions The Drive Electronics n Compact design n Simple commissioning n Protection class up to IP69K Wide power range Versatile complete solutions High overall efficiency 18 Efficiency regulations for motors and motor systems
19 NORD DRIVESYSTEMS Group Headquarters and technology centre near Hamburg Mechanical products Electrical products Electronic products Gear units Motors Frequency inverters, motor starters and field distributors Innovative drive solutions for more than 100 branches of industry Gear unit production Motor production Inverter production 7 production locations with cutting-edge technology produce gear units, motors, inverters etc. including for complete drivesystems from a single source. Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service. The map shown above is for information only and does not claim to be created or applicable to any legal purpose. For this reason, we do not assume any liability for legality, correctness and completeness. More than 3,600 employees throughout the world create customised solutions. Efficiency regulations for motors and motor systems 19
20 NORD DRIVESYSTEMS Group Headquarters and technology centre in Bargteheide, near Hamburg Innovative drive solutions for more than 100 branches of industry Mechanical products Parallel shaft, helical, bevel and worm gear units Electrical products IE2/IE3/IE4 motors Electronic products Centralised and decentralised frequency inverters, motor starters, and field distributors 7 production locations with cutting edge technology for all drive components Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service More than 3,600 employees throughout the world create customised solutions. Headquarters: Getriebebau NORD GmbH & Co. KG Getriebebau-Nord-Straße Bargteheide, Germany T +49 (0) 4532 / F +49 (0) 4532 / info@nord.com, Member of the NORD DRIVESYSTEMS Group S4700 Part. No / 0418
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