BAUMA 2013 Electric Rope Shovel

Transcription

1 BAUMA 2013 Electric Rope Shovel April, 15-21th in Munich, Germany

2 SIMINE MMS Portfolio Electrical Systems for Trucks, Shovels, Draglines, SIRAS/MIDAS Software Page 2 April 2013

3 Sustainability designed into our products Reliability Efficiency Productivity Safety Page 3 April 2013

4 Shovels

5 Shovel Agenda General AC Benefits Higher Productivity Higher Efficiency Reduced Maintenance SIMINE SH Benefits Environmental (Dust, Ambient Temp./Altitude, Shock/Vibration) Motor and Control Diagnostics (HMI, SIRAS/MIDAS) New Shovel Sizes (20 m 3 ), 182 (10 m 3 ) Development - Peak Shaver Energy Storage Summary Minimize the Costs Per Ton of Material Moved Page 5 April 2013

6 AC Benefits Higher Efficiency Component AC DC Rectifier Inverter Motor RPC Total % % Power Factor 1 (shovel AFE) 0.93 (shovel RPC) Total 2 adjusted % % 93.61/84.70 = 10 % More Efficient Page 6 April 2013

7 AC Benefits Reduced Maintenance AC squirrel cage induction motors require no brush or commutator maintenance Bearing replacement every 25,000 hours Less Downtime, Higher Availability, 99 % Page 7 April 2013

8 Reliability Integrated into Design Reliable systems lead to efficient and economically viable mine operations Traction Solution Contamination protected Designed for shock&vibration Withstand extreme ambients Custom system design Custom traction motor Traction Control system Total machine diagnostics Off the Shelf Solution Exposed to contamination Limited shock & vibration Limited range Standard design Industrial motor Fixed PWM control Drive diagnostics Highest Productivity & Reliability at Lowest OPEX Page 8 April 2013

9 Diagnostics - MIDAS Page 9 April 2013

10 New Shovel Sizes HD/HR, 182 Integrated, water cooled IGBT drive system with 12 module slots, up to 4 AFEs, SIBAS32S, PLC, HMI Benefits Reduced cost, smaller size Common hardware platform with dragline, truck DCC manufactured in Nashik, India Strategic Fit Expands portfolio to smaller electric mining shovels Expands coverage in new markets 7 units in operation in India, Brazil, 3 more on order Page 10 April HR

11 Summary AC drives have proven their advantages increased productivity, better efficiency and reduced maintenance. The SIMINE SH solution for mining shovels is designed to withstand the environmental mining conditions in the long term. Features of the control system including Diagnostics with HMI, SIRAS/Midas and further Developments are available to maximize safety and reliability. The system is supported by our worldwide mining team. Siemens is the Only Company with 30+ Years of Experience in AC Drives for Shovels and Draglines Page 11 April 2013

12 Software

13 Software Solutions Condition Monitoring Page 13 April 2013

14 Software Solutions SiRAS Enables factory experts to join local maintenance teams. Can be implemented with a dedicated network, or can be integrated with existing mine networks. 1 st installation in 2000 Today, nearly all systems are sold with SiRAS. Page 14 April 2013

15 Software Solutions Midas Process Optimization Users gain insight to improve operator performance machine utilization overall operations utilization Page 15 April 2013

16 Software Solutions Operator Assist A solution for semi-autonomous machine operation. scanner Increases digging productivity Increases digging reliability Scanning angle bank Increases safety Progressive step towards autonomous operation. Page 16 April 2013

17 Software Solutions Summary Siemens electrical drive systems for shovels, draglines and haul trucks are rugged and reliable. Siemens software solutions enhance these core products, increasing their productivity, and lowering the total cost of ownership. Together, Siemens offers mining solutions that are connected, optimized, and automated. Page 17 April 2013

18 Thank you for your attention!