Service Crimpers. Compact, mobile and powerful The best return on investment

Transcription

1 Service Crimpers Compact, mobile and powerful The best return on investment Should workshops and mobile service teams do without the power and reliability of large stationary crimpers? The answer definitely is no, says UNIFLEX, and their compact, multipurpose workshop crimpers provide the evidence that legendary UNIFLEX slide bearing technology may also prove its advantages in lightweight, inexpensive equipment fitting into almost any vehicle and workshop. Even our especially economical ECOLINE models allow for rapid repair without any loss in power, robustness and reliability. Our slide bearing technology prevents crimp force friction losses and needs no lubrication. This makes working clean and the machines are almost maintenance-free except for the occasional replacement of the brackets. Universal applications, efficient and energy-saving drive systems as well as safe and easy operation are characteristics of particular economic efficiency and rapid return of investment just like an extreme lifetime: Many machines from UNIFLEX early years today operate as precisely as 30 years ago.

2 UNIFLEX History In 1972, the machine builder and graduate engineer Peter Schröck established UNIFLEX Hydraulik GmbH in Frankfurt/Main. Owing to pioneering innovations and extraordinary product quality, the flourishing enterprise soon developed into a global provider of machines for hose production. UNIFLEX-Hydraulik GmbH became a member of the Freiherren Waitz group in This laid the foundation for further growth. In 1996, the company occupied a new, larger office and production building in Karben, 10 km north of Frankfurt/Main. The subsidiary UNIFLEX of America LLC, with its present registered office in Schaumburg near Chicago, Illinois, was established in 1998 to support the markets in the Americas. In June 2004, UNIFLEX opened a subsidiary in Singapore from where our Asia-Pacific customers are served. We are also represented by offices in Tangerang, Indonesia and Shanghai, China since 2007 and 2009, respectively. In 2013 subsidiaries opened in Montevideo, Uruguay and Bangalore, India. Today, after more than 40 years, UNIFLEX is a system provider in hose production from workshop equipment to production plants. Innovative and reliable as well as durable hose crimpers, cutting machines, pin prick tools, skiving machines, marking tools, test systems, software and cleaning machines have been and are being developed and marketed in close cooperation with leading hose manufacturers and users.

3 UNIFLEX Product Catalogue Productions Crimpers Service Crimpers Peripheral Equipment Proof and Clean Special Machines Image Catalogue

4 Service Crimpers

5 Weitere Informationen UNIFLEX Voltages S 2.1_M : Manual S 2.1_MM_Ecoline: Manual S 2.1_P : Pneumatic S 2.1_A_23 : 230 Volt- 50 Hz - 1 Phase S 2.1_A_11 : 110 Volt 60 Hz 1 phase S 2.1_A_22 : 220 Volt 60 Hz 1 phase S 2.1_A_90 : 12 Volt DC S 2.1_A_91 : 24 Volt Dc UA 4_MVC : Volt hz - 1 Phase UA 4_08_11 : Volt Hz 1 Phase HM : Volt 50 Hz 3 Phases HM : Volt 50/60 hz 3 phases HM ECOLINE_00 : Volt 50 Hz 3 Phases HM ECOLINE_20_21 : Volt 50/60 hz 3 phases HM ECOLINE_23: 230 Volt- 50 Hz - 1 Phase HM ECOLINE DC_90 : 12 Volt DC HM ECOLINE DC_91 : 24 Volt Dc S 3.3 ECOLINE_00 : Volt 50 Hz 3 Phases S 3.3 ECOLINE_20_21 : Volt 50/60 hz 3 phases S 3.2 ECOLINE_23 : 230 Volt- 50 Hz - 1 Phase S 3.2 ECOLINE_22 : 220 Volt 60 Hz 1 phase S 3.2 ECOLINE_90 : 12 Volt Dc S 3.2 ECOLINE_91 : 24 Volt DC S 6.3 ECOLINE_00 : Volt 50 Hz 3 Phase S 6.3 ECOLINE_20_21 : volt 50/60 hz 3 phase S 6.3 ECOLINE_23 : 230 Volt- 50 Hz - 1 Phase S 6.3 ECOLINE_22 : 220 Volt 60 Hz 1 phase S 6.2 ECOLINE_90 : 12 Volt DC S 6.2 ECOLINE_91 : 24 Volt DC S 6.3_Eco_C.2_MVA : volt 50/60hz 3 phase S 6.3_A_00 : Volt 50 Hz 3 Phase S 6.3_C.2_MVA : volt 50/60hz 3 phase S 8.1i_Ecoline_00 : Volt 50 Hz 3 Phase S 8.1i_Ecoline_20 : volt 50/60 hz 3 phase S 8.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 Phase S 8.1i_Ecoline_22 : 220 Volt 60 Hz 1 phase S 8.3i 00 : Volt 50 Hz 3 Phase S 8.3i 20 : volt 50/60 hz 3 phase S 8.3i_C.2_MVA : volt 50/60hz 3 phase S 10.1i_Ecoline_00 : Volt 50 Hz 3 Phase S 10.1i_Ecoline_20 : volt 50/60 hz 3 phase S 10.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 Phase S 10.1i_Ecoline_22 : 220 Volt 60 Hz 1 phase S 10.3i 00 : Volt 50 Hz 3 Phase S 10.3i 20 : volt 50/60 hz 3 phase S 10.3i_C.2_MVA : volt 50/60hz 3 phase S 4.2 ECOLINE_00 : Volt 50 Hz 3 Phases S 4.2 ECOLINE_20_21 : Volt 50/60 hz 3 phases S 4.2 ECOLINE_23 : 230 Volt- 50 Hz - 1 Phase S 4.2 ECOLINE_22 : 220 Volt 60 Hz 1 phase S 4.2 ECOLINE_90 : 12 Volt Dc S 4.2 ECOLINE_91 : 24 Volt DC S 4.3_Eco_C.2_MVA : volt 50/60hz 3 phases S 7_00 : Volt 50 Hz 3 Phases S 7_20 : Volt 50/60 hz 3 phases S 7_90 : 12 Volt Dc S 7_91 : 24 Volt DC 26

6 Service Crimpers Quality Made in Germany For UNIFLEX Hydraulik GmbH, it is very important to assure a steady, high-quality system. Especially when crimpers that generate enormous production force of tons in one tool. Quality and construction of a machine influence its durability and therefore the customer s satisfaction. All UNIFLEX machines are being produced and proofed after strict standards. That is because all components must be produced with strict tolerances so the end product will match all customers standards. UNIFLEX has been developing hydraulic machines based on own experience and the experience of its customers for over 40 years. During this time, efficiency and the customer s return on investment have been UNIFLEX s main goals. There are not only individually produced machines, but also matching software programs and adjustable accessories that are being chosen with care from UNIFLEX employees from all over the world. This strict tolerance allows UNIFLEX machines to produces a high crimping force and accuracy. This picture for example shows how easy it is to crimp all kinds of pieces, even elbow pieces, here on a HM 325. The long master dies make this possible. UNIFLEX has set itself high goals to satisfy customers for decades to come. Gone are problems with difficult forms of pieces. Where other companies fail, UNIFLEX has the solution. Only through continuous research and development can we remain the best. Customer expectations do not only need to be fulfilled but surpassed, globally.

7 Service Crimpers Overview S 2 S 2 M + MM S 2 MH UA 4 HM 200 HM 200 Ecoline HM 200 DC S 3 Ecoline S 3 DC S 2 P S 2 A S 2 DC Technical Data S 2 UA 4 HM 200 S 3 Crimp force (ton) SAE R ¼ 1 ¼ 1 ¼ Industry 1 ¼ 1 ½ 2 2 Max. crimp range (mm) Opening (mm) Type of application Mobile Workshop Workshop Workshop First Class Advantages Greaseless Universal Ecoline The First Class Advantages will be explained in the Image Catalogue.

8 S 4 Ecoline S 4 C S 4 DC S 7 S 6 S 6 Ecoline S 6 DC S 8 S 10 S 8 Ecoline S 10 Ecoline S 4 S 7 DC S 6 S 8 / S ½ Workshop Mobile Workshop Workshop

9 Service Crimpers S 2 Must workshops and mobile service teams do without the power and reliability of large stationary crimpers? UNIFLEX s answer is a definite no, and our compact, multi-purpose workshop crimpers prove that the advantages of the legendary slide bearing technology can also be used in light-weight, inexpensive equipment that will fit into almost any vehicle and workshop. Numerous drive variants are available. S 2 MM Ecoline S 2 A 5 S 2 S 2 P S 2 DC Ergonomic Is the lightest with the biggest Opening in its class Flexible to handle 2 - level hand pump Compact Design Finds a place in every workshop Ideal for on-site service Slide bearing technology No greasing improves cleanliness of machine Prolongs the machine s lifetime Maximum productivity with very low maintenance costs Flaking cannot stick in grease no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result CE compliant

10 Technical data S 2 M S 2 MM Ecoline S 2 P S 2 A S 2 DC Crimp force (ton) 90 No grease: 20% less friction SAE R12 4SP 1 piece 1 1/4 SAE R12 4SP 2 pieces 1 Industry 1 1/4 90 elbow 1 Max. crimp range (mm) with master dies 63 Opening (mm) + 22 Opening without dies 77 mm Speed (mm/sec) Close Press - - Drive Manual Manual Air Pressure 1 phase electr. 12 / 24 Volt Oil 0,75 l 0,75 l 2 l 1,5 l 1,5 l L x W x H (mm) 500 x 420 x x 220 x 330 0,9 0,9 380 x 400 x 310 5,8 0,6 2,4 0,2 450 x 450 x x 450 x 450 Weight (kg) Accessory PTS System TU Table Package Machine + PB Ø 17, 20, 24, 28, 32, 40 + QDS 26X B On S2 M models, an optical signal is given when the crimp measure is reached. The electric variants have an automatic stop function. SM 2 H with special pump. (The conveyed volume is around three times higher than the standard value (11.26 cm³ to cm³), which means crimping is carried out in one-third the time.) Telescopic hand-lever pump available for S2M and S2 MH. PTS System is an accessory 6 More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket.

11 Service Crimpers UA 4 The powerful workshop crimper UA4 with its capability to crimp a wide range of hoses, up to 1 ¼ SAE R15 or 4 SH (even two-piece versions) offers maximum flexibility at a great value. The open, horizontally slidable compression dies spring open to facilitate crimping of short 90 fittings with long necks. Thanks to the standard-equipped 115 or 230 V single-phase power unit, the UA4 is ready for operation globally. This UNIFLEX crimper is also equipped with the legendary greaseless slide bearing technology. Easy to handle Openly built for easy crimping even of 90 elbow pieces Horizontally relocatable stamp for more accessibility Divided dies for quick and easy changes Powerfull crimping tool Makes crimping of hydraulic hoses possible with 1½ 1 piece and 1¼ 2 pieces 4SP Compact Design Finds a place in every workshop Slide bearing technology UA 4 No greasing improves cleanliness of machine and prolongs its lifetime Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result CE compliant 7

12 Tools can be changed cleanly and rapidly using the divided crimping die set. Technical data UA 4 Crimp force (ton) 135 No grease: 20% less friction SAE R12 4SP 1 piece 1 1/4 SAE R15 4SH 2 pieces 1 SAE R12 4SP 2 pieces 1 1/4 The small, compact design makes the UA4 easy to use and work around. Easily accessible Industry 1 1/2 90 elbow 1 1/4 Max. crimp range (mm) with master dies (65) Opening (mm) + 15 Opening without dies 73 mm Drive 0,75 kw Oil 5 l L x W x H (mm) 380 x 390 x 500 Weight tool (kg) 65 Weight power unit (kg) 25 Accessory TU Table Package Machine + PB 17, 19, 22, 25, 28, 32, 38, 44, 58 Easy crimping of elbow pieces More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 8

13 Service Crimpers HM 200 As the unrivaled classic in the 1¼ field, with its narrow, innovative construction, high level of user friendliness, versatility and long service life, this HM 200 sets the unbeatable standard for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of solid master dies allows you to crimp all types of fittings with the greaseless slide bearing technology, which also reduces maintenance costs. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Compact Design Finds a place in every workshop Slide bearing technology No greasing improves cleanliness of machine and prolongs its lifetime Maximum productivity with very low maintenance costs HM 200 Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result ECOLINE Version High quality for beginners HM 200 Ecoline CE compliant 9

14 The micrometer allows you to easily set the crimping diameter. The large opening stroke allows you to crimp all common types of fittings without changing the crimp dies. The 12V /24V units offer space- and weight-saving deployment options, e.g. for fitting service trucks. A box with master dies is available in a package Technical data HM 200 HM 200 Ecoline HM 200 DC Crimp force (ton) 130 no grease: 20% less friction SAE R13 1 piece 1 1/2 SAE R12 2 piece 1 1/4 SAE R13 2 piece 1 SAE R15 2 piece 1 Industry 2 90 ellbow 1 1/2 Max. crimp force (mm) with master dies 70 Opening (mm) + 30 Opening without dies 100 mm Speed (mm/sec) 3,5 Close + Crimp 5,9 Open Drive 3 kw Oil 40 l 4 l L x W x H (mm) - Aggregat DC 800 x 530 x x 530 x x 535 x x 270 x 230 Weight (kg) Accessory TA(A) QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf PTS System TU Table + TU Rack PB239 LUF / LUS Lampe Options Control C.2 Package Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50 + QDS 239 B + QDC More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 10

15 Service Crimpers S 3 Due to its narrow and innovative construction, high level of user friendliness and long service life, the S3 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90 elbow fittings up to 1 ¼ with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Compact Design Finds a place in every workshop Slide bearing technology No greasing improves cleanliness of machine and prolongs its lifetime S 3 Ecoline Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result ECOLINE Version High quality for beginners CE compliant 11 S 3 DC

16 The S3 series is fitted with the clean slide bearing technology. Technical data S 3 Ecoline S 3 DC Crimp force (ton) 120 No grease: 20% less friction x The S3 series can be used to crimp short 90 elbow fittings with a long drop. This is impossible for other conventional machines. With the double pin connection, it is possible to crimp on both sides of S3 series machines. The mirror is an accessory This box with master dies is available as an accessory. SAE R15 4SH 1 piece 1 1/4 SAE R15 4SH 2 pieces 1 SAE R15 4SP 2 pieces 1 1/4 Industry 2 90 elbow 1 1/2 Max. crimp force (mm) 70 with master dies Opening (mm) +35 Opening without dies 105 mm Speed (mm/sec) 4 1 Close + Crimp 6,5 1,8 Open Drive 3 kw 1,8 kw Oil 35 l 4 l L x W x H (mm) 545 x 580 x x 430 x 485 Weight (kg) Accessory Mirror SHS TA QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf PTS System TU Table + TU Rack PB239 LUF / LUS Lampe Package Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50 + QDS 239 B + QDC More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 12

17 Service Crimpers S 4 As the unrivaled classic in the 1¼ field, with its narrow, innovative construction, high level of user friendliness, versatility and long service life, the machine sets the unbeatable standard for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of solid master dies allows you to crimp all types of fittings with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases product quality. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Compact Design Finds a place in every workshop Slide bearing technology S 4 C.2 No greasing improves cleanliness of machine and prolongs its lifetime Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head S 4 Ecoline 13 S 4 DC End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result ECOLINE Version High quality for beginners CE compliant

18 The S3 serie is fitted with the clean slide bearing technology. Technical data S 4 S 4 Ecoline Crimp force (ton) 180 S4 DC x The S3 series can be used to crimp short 90 elbow fittings with a long drop. This is impossible for other conventional machines. With the double pin connection, it is possible to crimp on both sides of S3 series machines. PTS System is an accessory This master die box is in a package available No grease: 20% less friction SAE R12 4SP 1 piece 2 SAE R15 4SH 2 piece 1 1/4 SAE R12 4SP 2 piece 2 Industry 2 90 ellbow 1 1/2 Max. crimp range (mm) with master dies 70 Opening (mm) + 35 Opening without dies 105 mm Speed (mm/sec) 2,7 0,8 Close + Crimp 2,7 0,8 Open 4,7 1,3 Drive 3 kw 1,8 kw Oil 35 l 4 l L x W x H (mm) 720 x 600 x x 545 x 672 Weight (kg) Options Control C.2 Accessory 509 x 430 x 485 TA(A) QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf PTS System TU Table + TU Rack PB239 LUF / LUS Lampe Package Machine + PB Ø 17, 20, 24, 28, 32, 40, 47, 54, 62 + QDS 239 B + QDC More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 14

19 Service Crimpers S7 DC Due to its narrow, innovative construction, high level of user friendliness, and long service life, the S7 sets the standard for quality and cost effectiveness. Balanced weight and compact engineered design make the S7 perfect for workshops and on-site service up to 2. The tried and tested greaseless slide bearing technology reduces maintenance and increases the product quality. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Compact Design Finds a place in every workshop Slide bearing technology S 7 No greasing improves cleanliness of machine and prolongs its lifetime Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result CE compliant 15

20 The classical micrometer brings perfect crimping dimensions. Technical data S7 + S7 DC Crimp force (ton) 240 No grease: 20% less friction The QDS 261 B is available in the package. Manual closing SAE R15 4SP 1 piece 2 SAE R15 1½ 4 SH 2 pieces 2 Industry 2 90 elbow 1½ Max. crimp range (mm) with master dies 82 Opening (mm) + 24 Opening without dies Speed (mm/sec) Close + Crimp Open Drive Oil 110 mm Manual 0,42 Manual 0,75 kw 2,3 l L x W x H (mm) 430 x 367 x 682 Weight (kg) 77 Accessories PTS System TU Table 12 / 24 Volt 1 / 3 Phase Package Machine + PB 17, 20, 24, 28, 32, 40, 44, 50, 57, 71 +QDS 239 B + QDC Globally the lightest mobile 2 Service crimper. Also available in 12/24 Volt. More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 16

21 Service Crimpers S 6 Due to its narrow and innovative construction, high level of user friendliness and long service life, the S6 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90 elbow fittings up to 1 ¼ with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Big crimping tool Crimping of 3 industry hoses is made possible Compact Design Finds a place in every workshop Slide bearing technology No greasing improves cleanliness of machine and prolongs its lifetime S 6 Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result ECOLINE Version S 6 DC S6 Ecoline C.2 17 High quality for beginners CE compliant

22 With the double pin connection, it is possible to crimp on both sides of S3 series machines. Technical data S 6 S 6 Ecoline Crimp force (ton) 200 No grease: 20% less friction SAE R15 4SH 1 piece 2 4SH 2 pieces 2 S 6 Ecoline DC x The micrometer makes it possible to adjust the correct crimping dimension. The S6 series can be used to crimp short 90 elbow fittings with a long drop. This is impossible for other conventional machines. As an option you can get the new and user friendly Control C.2 The S6 Ecoline with TU Rack 18-PB239 SAE R15 2 ppieces 1 1/2 Industry 3 90 elbow 2 Max. crimp range (mm) with master dies 100 Opening (mm) +45 Opening without dies 147 mm Speed (mm/sec) Phase 3 Phase 1 DC Close 9,7 4,9 3,6 1,3 Crimp 2,2 2,3 1,3 0,6 Open 16 8,2 6,1 2,1 Drive 4 kw 1,8 kw Oil 55 l 50 l 44 l L x W x H (mm) 690 x 600 x x 600 x x 505 x 558 Weight (kg) Option Control C.2 Accessory TA(A) QDS 239 B + QDS 239 R + QDS 239 S (not: Ecoline version)+ TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf PTS System TU Table + TU Rack PB239 LUF / LUS Lampe Package Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, L + QDC QDS 239 B More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 18

23 Service Crimpers S 8, S 10 Due to its narrow and innovative construction, high level of user friendliness and long service life, the S8 /10 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90 elbow fittings up to 2 with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality. Big opening Openly built for easy crimping even of 90 elbow pieces, without taking out all dies Big crimping tool Crimping of 4 industry hoses is made possible Compact Design Finds a place in every workshop Slide bearing technology No greasing improves cleanliness of machine and prolongs its lifetime S 8 + S 10 Maximum productivity with very low maintenance costs Flaking cannot stick in grease, no risk of prematurely damaging the crimping head End product can be used in sanitary applications without cleaning 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers Consistently accurate crimp result 19 S 8 Ecoline + S 10 Ecoline ECOLINE Version High quality for beginners CE compliant

24 The S8 /10 series is fitted with the clean slide bearing technology. The micrometer gives the possibility to adjust the correct crimping dimension. As an option you can get the new and user friendly Control C.2. PS Double Footpedal Technical data S 8 S 8 Ecoline S 10 Crimp force (ton) No grease: 20% less friction SAE R15 4SH 1 piece 2 4SH 2 pieces 2 SAE R15 2 pieces 1½ 2 Industry 4 90 elbow 2 Max. crimp range (mm) with master dies 139 Opening (mm) + 45 Opening without dies 190 mm Speed (mm/sec) Close Crimp Open 6,1 1,7 10,3 4,8 2,3 7,9 6,1 1,7 10,3 S 10 Ecoline Phase 1 4,8 2,3 7,9 Drive 4 kw 5,5 kw 4 kw Oil 55 l 50 l 55 l 50 l L x W x H (mm) 690 x 600 x x 600 x x 600 x x 600 x 845 Weight (kg) Option Control C.2 Accessory TA(A) QDS 239 B + QDS 239 R + QDS 239 S (not in Ecoline version)+ TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf PTS System TU Table + TU Rack PB239 LUF / LUS Lampe PS Double (not Ecoline) Package Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, L + QDS 239 B + QDC More Accessories can be found on pages 21f, as well as on the inside of this catalogue s jacket. 20

25 The new machine control C.2 Control C.2 The new CONTROL C.2 with its intuitive operation for UNIFLEX crimpers, test benches and several more products has a colour touch display. The new menus (Quick-Start-Menu and Production Menu) as well as the possibility to individualize each and every menu and application will make your work much easier. Everything van be controlled via HID, i.e. via Windows devices. In addition, you can record, monitor and assure the quality of your product and how the machine works via the PFM option. Production management for serial production, production in line with your own processes Endless item memory increases productivity and consistency Item data easily searchable for faster set up of the next part. Data set filtering for faster production Data sets can be read in via scanner Scanner menus can be linked to your production data set Intuitive operation Service via network Simple organization of changes, maintenance and management of production data sets Central order management from the desktop saves time and money Windows based Upload and download data Easily upload and download data using HID-compliant devices, such as external database, scanners, USB flash drive, Vernier calipers or remotely via the Internet 21

26 Control C.2 Start the machine and its control: START Language Units Different users are possible: Language selection, other languages available upon request. LOGIN User Login Configuration units. MENU Login by menu Factory settings via user details and password with functionality assignments and user rights. Quick menu and production menu. After the Login, you have the choice: Quick Menu or Production Menu Quick Menu OR Production Menu (4) (1) (2) (3) (4) Production Menu (1) By pressing dimension (parameter) Input of the crimping dimension diameter, correction value and crimping dies (automatic). (2) By pressure (parameter) Four choices for selecting compression parameters quickly and easily. Selection menu includes pressing by dimension, by pressure, stored parameters in integrated database in the controller, or by use of a barcode scanner. (3) Via the integrated database (4) Barcode scanner TESTARTIKEL_ oder TESTARTIKEL_ Input of pressing dimension, correction value, hold time, aperture diameter, pre-selection of counter and crimping dies (automatic). Input of pressure, hold time, aperture diameter, pre-selection counter and crimping dies. Articles can be searched for and created numerically or alpha-numerically. Articles can be easily selected using the "Quick Search Menu". Scanner article data via barcode. (accessories) 16

27 Control C.2 ACCESSORIES (can be retrofitted at any time) Menus can be adapetd individually on demand. Order number: PFM Order number: Kit / Caliper Ctrl C 3 inch Or Kit / Caliper Ctrl C 4 inch Measuring point menu with foot mouse / Vernier caliper (3 or 4"): Quality testing using calipers and foot mouse (as OK button). With the digital calipers, you can also check the pressing dimensions for conicity and ovality (number of measurement points). The pictogram-driven menu control guides you through the entire process. PFM - Pressure Force Measuring Quality-enhancing option for series production. With PFM, the upper and lower pressure limits can be set by adjusting the tolerance values obtained from test pressing. Pressures outside these limits are output as errors. It is possible to let the machine switch off at a fixed upper or lower limit obtaining a higher process safety. This way you can display and record combinations of incorrect hose and fittings, skipped work stage, such as skiving of the hose or a poorly positioned hose-fitting connection. Achieve integrated quality control without any additional effort. Order number: Calp Ctrl C.2 (software + hardware) Calibrating your machine is simple using digital measurement via the software and the calibration mandrel. Order number: TA(A) PS Double.2 Order number: UTS Ctrl C Package or separately available: UTS Ctrl C.2 + Notebook Death stop Double footswitch UTS Ctrl C.2 Software + Notebook Allows the reading and output of production data or measured data (including time stamps) for complete production documentation. The ability to block the machine s user interface against erroneous input increases the transparency of the production process. Order number: BCR Ctrl C.2 : Barcode Scanner Fußmaus als separate Bestätigungstaste 17

28 Weitere Informationen OPTION (ex works) PFC Pressure Force Control The UNIFLEX PFC (Pressure Force Control) option offers two ways to stop a compression based on the distance travelled or the applied force, as happens with PFC. Stopping a compression stroke due to applied force can meet certain application requirements, specifically those where material behavior must be taken into account. Thus also makes it possible to press brittle materials, such as fibre glass. Many industry-leading glass insulator producers are already using PFC profitably PFC provides readings of pressing power and pressing position at any time during the pressing process. These measurements are displayed and analysed graphically. On the basis of just a few test pressings, you will learn exactly how to have the machine produce the perfect final assembly. This process can then be repeated by setting the pressing force, the rate the force increases and the precise time to switch to stop. By saving these values to the controller, you can improve productivity through shorter set up time and consistent quality can be achieved, thereby dramatically increasing customer satisfaction and profitability. Other options: On demand: Schaltschrank XXL Order number: Order number: For optional components. UX TOUCH 1800 mm cord TOUCH - non branded mm cord CORPORATE PROGRAMMING as a SPECIAL SOLUTION (ex works) Would you like to have the controller be part of your overall branding scheme? Have it configured with your part or pictures of your products and make the operator s job easier and decrease potential liability? Make it interface with production operating system to increase productivity? UNIFLEX can customize the operator interface to meet your needs. Simply compile your company solution from the v of menus, interfaces and options offered. Clients including EATON, CATERPILLAR and Intertraco are already advantage of our corporate programming solutions. Paperless communication: XML/CSV interface: Operating mode configurations: Topics customized in line with corporate identity: n Communication with server or machine. Order management via server. External database connection. Allows you to retrieve and save the documented Communication with the server or with other machines. CI-compliant menus. 18

29 Notes 25

30 force Pressforce SAE R Indus- Indus El- max. max. Öff- O. no Öff- Noise Ge- Crimp- SAE SAE R R max. Max. max. Max. kraft Steue- Control / / Industrie range rangepathpath typ crimp crimp crimp crimp Opening Opening Opening Noise die typedie Backen- Drive type Drive 12 / try try Bow bow Bogebereicweweg Backen pegel Press- Pressnungs-dies no nung dies o. level räusch- level (ton) (ton) rung 4SP 4SP (ton) 4SP S 2 M 90 Micrometer 1 1 1/ mm 8 mm +22 mm 77 mm 263 Manuell - S 2 P 90 Micrometer 1 1 1/ mm 8 mm +22 mm 77 mm 263 Druckluft - S 2 A 90 Micrometer elektrisch 1 Phase 1 1 1/ mm 8 mm +22 mm 77 mm dba S Control C 1 1/ /2 70 mm 8 mm +35 mm 105 mm 239- xx-ø-yy 3 kw 69 dba S Control C 1 1/ /2 70 mm 8 mm +35 mm 105 mm 4 kw 69 dba xx-ø-yy S xx- 200 Control C mm 8 mm +45 mm 147 mm 5,5 kw 69 dba Ø-yy/ 266 öffnen / S xx /2 82 mm 8 mm +24 mm 110 mm 0,55 kw 70 dba schließen Ø-yy/ 265 S Micrometer mm 8 mm +45 mm 190 mm 239- xx- Ø-yy / 237L 4 kw 69 dba S Micrometer mm 8 mm +45 mm 190 mm 239- xx- Ø-yy / 237L 5,5 kw 69 dba UA4 135 Micro meter 1 1/4 1 1/2 1 1/4 57 mm 8 mm +15 mm 73 mm 280 0,75kW 69 dba HM Micro meter 1 1/4 1 1/2 1 1/2 70 mm 8 mm +30 mm 1000 mm kw 69 dba Ø mm 6, L Ø mm xx-Ø-yy 6,

31 Accessories QDS 239 C / T QDS 239 S QDS 239 R Oil Cooler OCS 10 retro Mobile storage for dies Storage for dies 239 / 239 L and Prevent the heating of hydraulic Camera System - die alternative type 239 / 239 L (12 / 24 Satz) 237L directly on the machine or the oil. A constant oil temperature to the mirror, for a better sight and 237 L (2 oder 4 Satz) wall; for type 239 to UX-table leads to reproducible crimp line adjustment results QDS 239 B + QDC TA (A) Mirror / SHS LUS / LUF Standard in Standard for HM 3xx series LUS with LED and adapter Machine packages LUF with Halogen adapter PTS SYSTEM Marking and crimping in one step according to DIN 20066, EN 853, EN 854, EN 856, EN 857 PTS 52: Zeichen/character 4 x 2,0 mm / marking depth ca. 0,3-0,5 mm PTS 32: character 3 x 1,5 mm / marking depth ca. 0,3 mm TU QDS Die Storage System: For PB dies Anzahl Buchstaben Amount of characters P 200, 202, 204, 213, 261, 265 immer 10 Stck. / always 10 each P 262 /263 Ø = 17 Stck. / each P 239 Ø = 12 Stck. / each Ø = 17 Stck. / each P 239L Ø = 14 Stck. / each Ø = 15 Stck. / each Ø = 10 Stck. / each P 232L Ø = 21 Stck. / each Ø = 22 Stck. / each Ø = 24 Stck. / each Ø = 10 Stck. / each Ø = 11 Stck. / each P 237L Ø = 24 Stck. / each Ø = 11 Stck. / each P 266L Ø = 10 Stck. / each Table TU + Basic Sheet TU-QDS F Basic + Shelf TU-QDS F Shelf + Pod TU-QDS F239I with prepared holes =

32 Uniflex Innovationen oft kopiert, nie erreicht! Uniflex Special Innovations often copied, never reached! Where we are and how to reach us... UNIFLEX-Hydraulik GmbH Robert-Bosch-Straße D Karben / Frankfurt Germany Tel + 49 (0) Fax + 49 (0) sales@uniflex.de UNIFLEX of America LLC National Parkway Schaumburg, IL US 60173, U.S.A. Tel + 1 (847) Fax + 1 (847) sales@uniflexusa.com Uniflex-Hydraulik Trading (Shanghai) Co., Ltd Room 1902, Fang Zheng Building, No Xin Jin Qiao Road, Pudong New District Shanghai, China Tel Fax hongbo.ye@uniflex.cc UNIFLEX Hose Assembly Machines India Pte. Ltd. Thigallarapalya Main Road, #4, 52/3A, 1st Cross, Peenya 2nd stage Bangalore India Tel mansoor.khan@uniflex.cc UNIFLEX-Hydraulik Asia pacific Pte. Ltd. No 51 Bukit Batok Cres. # Singapore, SGP Singapore Tel Fax talim@uniflex.de UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. (Rep. Office) Kompl. Villa Melati Mas, Jl. Seruni III, Blok SR 10 No. 16, Serpong, Tangerang, Indonesia Tel Fax gunawan@uniflex.cc Uniflex-Hydraulik Latin America Juan Benito Blanco Montevideo Uruguay Tel ext Fax ext andres.sofer@uniflex.de