UNIFLEX-Hydraulik GmbH
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1 UNIFLEX-Hydraulik GmbH The Best Return on Investment Service & Production Crimpers, Test Benches Cutting & Skiving Machines, Cleaning Devices Nipple Inserter, Pin Prick, Marking Machines Edition
2 2 Dedicated Staff Worldwide service We are happy when the customers of our customers are satisfied! (Patrick Sticker, President) References: and many more... No. 1 in innovation, quality, service and price-performance ratio. UNIFLEX is the global leader of machines for hydraulic hose assemblies from workshop equipment to production series. For more information visit our Website: UNIFLEX Management: Harald von Waitz, Dr. Friedrich von Waitz and Patrick Sticker or follow us on LinkedIn, Xing, YouTube and Google+.
3 Your Premium Partner for crimping 3 Our machines crimp anything with circular symmetry, and we provide the tools required for a crimped connection. Best Return on Investment for our customers, suppliers, employees and our shareholders is our goal. Best ROI We manufacture highly valued and innovative products for our customers, which benefit their customers. Extensive know-how Innovation & value Our know-how encompasses the development, manufacture, sales and service for all our products.
4 4 Global Leader Innovative solutions for local needs 1972 since UNIFLEX-Hydraulik GmbH was Due to innovations such as the Release of the HM 310 Futura, USA: Subsidiary near Chicago, Illinois founded by Peter Schröck in legendary greaseless technology, the first hose crimper with a thin opened Frankfurt/Main UNIFLEX is the global leader narrow frame and a stationary of machines for hydraulic hose bottom die assemblies HM 10 Hose Crimper Becomes a member of the Freiherren Waitz company group UNIFLEX moves into a bigger office and production facility in Karben, 10 km north of Frankfurt Pioneering innovations and extraordinary product quality. In 1972, the machine builder and engineering graduate Peter Schröck established UNIFLEX- Hydraulik GmbH in Frankfurt/Main. Owing to pioneering innovations and extraordinary product quality, the flourishing enterprise soon developed into a global provider of machines for hose production.
5 Protect our Environment 5 Long-lasting equipment contributes to the reduction of CO Asia: Subsidiary in China: Subsidiary in Uruguay: Subsidiary in Russia: Partner company Singapore opened Shanghai opened Montevideo opened in Yekaterinburg opened ISO 9001 BUREAU VERITAS Certification India: Subsidiary in Bangalore opened Presentation of the HMC , the most powerful 8-die C-crimper with 2000 t crimp force and UNIFLEX greaseless technology UNIFLEX synonymous with meeting the highest demands. Due to advanced, robust and extremely durable technology, UNIFLEX is synonymous with meeting the highest demands worldwide. We are also recognized for our user-friendly machines and extraordinary investment for their customers and customers clients.
6 6 What about Cost of Ownership? Precision The precise production of component parts from qualified suppliers ensures the quality and long life for our machines. Innovation The technical department delivers designs that meet the standards for tomorrow based on customer input. Universal UNIFLEX machines are universal and can be used into action for all types of fittings and diverse applications. Presence Service Warranty The UNIFLEX Team can be contacted at all times in the following showroom-warehouses: Karben (DE), Singapore (SG), Schaumburg (IL, USA), Montevideo (UY), Bangalore (IN), Shanghai (CN), via partner company: Yekaterinburg (RU). Your complete satisfaction is very important to us. Therefore, we place great value on a global all-round service. service@uniflex.de Do you need help? Send us a video: WeChat: +49 (0) 152/ WhatsApp: +49 (0) 152/ Skype: service@uniflex.de FaceTime: service@uniflex.de UNIFLEX is proud of all of its products and provides a 2-year warranty on all new products and a 1-year warranty on second-hand machines.
7 q q q UNIFLEX Products Leading supplier for high-quality machines 7 The broad range of UNIFLEX products for all applications and hose diameters offers everything the hydraulic hose industry needs in order to provide its clients with optimum quality. Service Crimpers Intermittent use in service and workshop applications. P q Cutting Machines Machines for cutting hoses. P q uxinside.net q P Production Crimpers Crimpers suitable for big production series. Skiving Machines Machines for skiving hoses. P q uniflex.de P Peripheral Equipment More machines for hose assembly preparations. P.18 q Test Benches Machines for testing hose assemblies. P q Special Equipment Custom machines for unique applications. Cleaning Devices Machines for cleaning hoses. P.19 Labelling and Software on demand.
8 Service Crimpers 8 What about greaseless crimpers? S 2 UA 4 HM 200 S 3 Technical Data S 2 M Ecoline S 2 M H Ecoline S 2 M* S 2 P S 2 A S 2 DC UA 4* UA 4 DC HM 200 Ecoline* HM 200 HM 200 DC S 3 Ecoline* S 3 Light S 3 Light DC* Crimp force (kn/ton) 900 / / / / / 160 SAE R ¼ 1 ¼ 1 ¼ 1 ½ Industrial 1 ¼ 1 ½ Max. crimp range (mm) Opening (mm) Die type xx 239-xx Type of application Mobile Workshop / Mobile Workshop / Mobile Workshop / Mobile Workshop / Mobile SL 3-16 M Greaseless Slide bearings on the crimp tool improve efficiency by 20%, reduce friction and help keep the tool free of contaminants. Universal For all types of hoses and fittings. Ecoline Value driven solution for less frequent use. SL 3-16 M Low pressure crimper with 2 dies set integrated Ø5 and Ø15 for DN 03 to 16. * Machine pictured.
9 ACCESSORIES FOR CRIMPERS P. 22/23 9 S 4 S 6 S 7 S 8 S 10 S 8 i xl S 10 i xl S 4 Ecoline* S 4 DC S 4 C.2 S 6 Ecoline* S 6 A S 6 C.2 S 6 Light S 6 Light DC* S 7* S 8 Ecoline S 10 Ecoline S 8* S 10* S 8 i xl S 10 i xl 1800 / / / / / 220; 2800 / / 220; 2800 / xx 239-xx/ xx/ xx/ xx/ xx/237 Workshop / Mobile Workshop Workshop / Mobile Workshop / Mobile Workshop Workshop Features Package Slide bearing technology Maximum productivity with low maintenance costs. No risk of prematurely damaging the crimping head. 20% more capability for crimping stronger or more difficult couplings versus our competition s equivalent crimpers. No greasing improves cleanliness of machine and prolongs its lifetime. Metal flaking will not stick. QDC QDS 239 B With Quick-Die-Change.
10 Production Crimpers 10 What about 6-o clock dies? HM 3 HM 220 HM 225 HM 325 HM 375 HM 380 Technical Data HM 3 H HM 220 HM 225 HM 325 HM 375 HM 380 Crimp force (kn/ton) 750 / / / / / / SH ¾ 1 1 ¼ 2 2 ½ 3 Industrial Speed (mm/sec) Close 8,3 10,5 18, Crimp 8,3 5 1,5 1,4 1,4 1,3 Open 13,8 10,5 18, Max. crimp range (mm) / opening 70 / / / / / / +70 Die type 239-xx xx 239-xx/ xx/ xx/237 Pressure Force Monitoring Greaseless Slide bearings on the crimp tool improve efficiency by 20%, reduce friction and help keep the tool free of contaminants. Universal For all types of hoses and fittings. Fixed 6-o clock die Stationary bottom die for efficient positioning of the product. Low Noise Very quiet hydraulic system. Ergonomic Ease of use maximizes productivity. PFM Standard on all machines with C.2 Control Quality-enhancing option for series production. With PFM, the upper and lower pressure limits can be set by adjusting the tolerance values obtained from test pressing. Pressures outside these limits are output as errors. It is possible to let the machine switch off at a fixed upper or lower limit obtaining a higher process safety. This way you can display and record combinations of incorrect hose and fittings, skipped work stage, such as skiving of the hose or a poorly positioned hose-fitting connection. Achieve integrated quality control without any additional effort.
11 ACCESSORIES FOR CRIMPERS P. 22/23 11 HM 450 HM 480 HM 495 HM 660 HM 665 HM 1200 HM 450 HM 480 HM 495 HM 660 HM 665** HM / / / / / / / 12 * 8 / 12 * 8 / 12 * / 16 * ,4 1,3 1,0 2 0,9 1, / / / / / / xx/237/ xx/237/ xx/237/ xx/237/ xx/237/ xx/237/246 * For pipe fitting with speical dies ** Design like HM 450 Features C.2 Control Accessories Engineered solutions using quality components Hi-Low cylinder Maximum efficiency producing less heat. Lateral reinforcement optimizes overall tolerance. Fixed 6-o clock die Electronic caliper Calibration mandrel Barcode scanner Workpiece does not move, making it easier to position laterally. Increases productivity, driving up profitability. Reduces risk for injuries. Customized software UTS/UDL ULS 807.2
12 Cutting Machines 12 What about a cutter with a flat motor, large shaft, double bearings? EM 1 EM 2 EM 3 EM 4 EM 6 Technical Data EM 1* EM 2* EM 3* EM 3 Ecoline EM 3 DC Workshop 4SH / R15 5/8 1 ¼ 1 ¼ 1 1 ¼ Production 4SH / R15 - ¾ ¾ - - Industrial 1 ¼ ¼ 2 Drive (kw) 1, ,8 12 VDC : 2 kw / 24 VDC : 3,2 kw Cutting blade (mm) Cutting blades Special Brake Motor A safety feature meeting DIN CE standards requiring the cutting blade to stop turning in 10 seconds. Special Cutting Motor Higher forces are achieved using a larger shaft. Test-proven Cutting Blades Cutting blades are made out of test-proven material. Ecoline Value driven solution for less frequent use. * Machine pictured. TM C, TM G and TM High quality cutting blades: TM C, TM G and TM. TM C Lasts 7 times longer, cut twice as fast, less smoke, less debris in the hose and less heat. Reduces the risk of separation of the rubber from the wire.
13 ACCESSORIES FOR CUTTING MACHINES P EM 8 EM 110 EM 115 USC 10 USC 20 USC 30 EM 4* EM 4 DC EM 6 DC EM 6 M EM 6 P* EM 6 Ecoline EM 8 M* EM 8 P EM 110* EM 115* USC 10* USC 20 USC 30 1 ½ ¼ - 1 ¼ / 4 / VDC : 2 kw 24 VDC : 3,2 kw 4,6 2,6 4,6 7,5 7, / / 250 / 350 Features UPG 10 Unique drive motor with double bearings and large shaft Reduce scrap with straight cuts. Less contamination. Maximizes motor life, giving you the lowest cost of ownership in the market. More cuts between sharpening while increases profits. Cut faster and generate more profit. UPG 10 Guillotine for industrial hoses up to 2 (max. OD: 75mm).
14 Skiving Machines 14 You can also skive internally and externally in the same time? USM 2 USM 10 USM 10 S Technical Data USM 2* USM 10 Ecoline USM 10* USM 10 S* Internal skiving 5/8-2 5/8-2 5/8-2 5/8-2 External skiving 3/16-2 3/16-2 3/16-2 3/16-2 Drive (kw) Manual 0,37 0,37 0,37 Type of application Mobile Workshop Workshop Workshop USM 10 S Internal & External Skiving Simultaneous internal and external skiving in one operation. Universal For all types of hoses and fittings. Ecoline Value driven solution for less frequent use. USM 10 S With TU Table and tooling storage. * Machine pictured.
15 15 USM 100 USM 125 USM 100* USM 125* 5/8-2 ½ ¼ - 4 ¼ - 2 5/8-4 1,2 / 1,8 1,1 / 2,2 Production Production Features Notes User-friendly control improves efficiency Full concentration on the piece due to control via footpedal. Big Makrolon window provides a good view on the workpiece. CE compliant Protective cover with gas spring for easy opening. Safety flap for injury-free working. Safe installation on the workbench.
16 Nipple Inserter, Pin Prick 16 For the all-purpose workshop! UNE 10 UNE 115 PR 10 PR 12 Technical Data UNE 10 UNE 115 PR 10 PR 12 Working range 2 3 Ø 8-45 mm Ø 8-55 mm Air pressure (bar) Force (kn) 5,1 7,5 - - L x W x H (mm) 600 x 810 x x 1185 x x 150 x x 200 x 400 Weight (kg) ~ 8 ~ 22 Perforating dies for crimpers Universal For all types of hoses and fittings. Ecoline Value driven solution for less frequent use. PR PB-232 F PR PB-237 G PR PB-266 P Delivered in 4 pieces set PR PB
17 Marking Machines 17 UP 10 Ecoline UP 115 UIM 10 Technical Data UP 10 Ecoline UP 115 Technical Data UIM 10 Marking area (mm) Ø Ø 11,5-100 Working area 2 (up to DN50) Marking depth (mm) ~ 0,5 ~ 0,5 Insertable steel characters (pieces) 25 2x15 (two rows) Marking depth (mm) Production capacity (h) 700 Air pressure (bar / psi) 5 / 72 L x W x H (mm) 285 x 265 x x 465 x 325 Weight (kg) L x W x H (mm) 210 x 240 x 310 Weight (kg) 4,5 UBM 1 Accessories Options UBM 1 Tube bender OD Ø6 mm to Ø18 mm Type holder for UP Type holder for UP 10 Ecoline Height Setting Display for UP 115.
18 Test Benches 18 What about an integrated tank? P 160 Ecoline P 160 P 200 P 300 Technical Data Test Benches P 160 Ecoline P 160 P 200 P 300 Test pressure (bar) Test pressure (psi) Drive Intensifier Intensifier Intensifier Hydraulic aggregate 3 kw with pressure intensifier Connection Steck-O Steck-O Cone Cone Tank dimensions L x W x H (mm) 1200 x 600 x x 795 x x 795 x x 1450 x 870 Max. flow rate (l/min) 1,1 1,1 5 12,5 Low pressure type ( bar / psi) or high pressure type ( bar / psi) optional (one or the other). Test benches Accessories & options Universal For all types of hoses and fittings. Ecoline Value driven solution for less frequent use. Integrated Tank with water Quiet and saves workspace. UPP Pressure Sensor for test benches. Extension element. Fast clamping system. 4 Steck-O adapter
19 Cleaning Devices 19 P 350 RG 2 RG 10 P 350 Technical Data Cleaning Devices RG 2 RG Intensifier, diaphragm Max. air consumption (Nl/min) Drive (air, bar) Diaphragm, 7 bar air Diaphragm, 7 bar air Steck-O Tank capacity 38 L 215 L 1950 x 1950 x 2220 Output (l/min) ,5 Working range (ID) Up to 1 ¼ Up to 2 Cleaning machines Notes UNIFLEX cleaning machines effectively remove all residue and scale from hose operations and press fitting. Flushing cone.
20 Special Equipment 20 Try crimping instead of welding or screw / pin connections? HM 380 HM 480 KS 6 KS 8 KS 10 HMC 1-25 HMC 1-30 HM 245 HMC HM 660 HM 1200 Technical Data KS 6* KS 8* KS 10* HMC 1-25* HMC 1-30* HM 245 HM 380 HM 480 HM 660 HM 1200* HMC Crimp force (ton) 50 / 80 / / to Industrial Max. crimp range (mm) 55 / 139 / 139 Ø to Opening without dies (mm) 95 / 190 / to Special Equipment End Products (Cooper-) Cable Rebar fasteners Insulator Heater Aircon hose * Machine pictured.
21 21 ICM 300 ITM 300 Special test benches Technical Data ICM 300 Technical Data ITM 300 On demand Insulator rod (mm) Ø 16 up to 88 Hydraulic drive 4 kw, 400 VAC, 50 Hz, 3 Ph Cutting blade (mm) Ø 305 x 30 Piston stroke (mm) 500 Drive (kw) 2 Traction (kn) , stepless variability Noise level (dba) 93 Max. Insulator ext. dimensions (mm) Ø 240 Special Equipment End Products Special dies for forming tubes with square or round ends.
22 Product Overview 22 Service Crimpers S2 M Ecoline S2 A S2 A DC S2 P HM 200 HM 200 Ecoline DC S3 Light S4 C.2 S4 DC S6 Light S6 C.2 + QDS 239 S S6 A + QDS 239 S S8 Ecoline / S10 Ecoline S8 / S10 i xl S8 C.2 / S8 i xl C.2 S10 C.2 / S10 i xl C.2 Accessories for Crimpers TU QDS Die Storage System: For PB 232 & 237 & 239 & 266 dies Table TU Basic Sheet TU-QDS F Basic Shelf TU-QDS F Shelf Pod TU-QDS F239I PTS System SHS Mirror QDS 239 C / T + Oil cooler LUS / LUF QDS 239 S magnetic light OSC 10 Retro Camera system Dies sets Ø mm 263 6, & 239-xx 6, , * 265* 275* 305* * Special Dies
23 Product Overview of more Machine Variations 23 Cutting Machines Training & Info Hose assembling with maximum safety Certification for Specialist workshop of hose assembling EM 3 Ecoline EM 3 DC EM 4 DC Poster Leaflet Training and Certification EM 6 Ecoline EM 6 MVC / MVD EM 6 DC Promote Quality! EM 6 M EM 8 P Accessories for Cutting Machines Accessories C.2 Control for Crimpers TU Table Counter set of EM 8.3 P UMS 4 (UNIFLEX) Measuring device Caliper CtrlC 3 Inch caliper TA Back stop Calb CtrlC calibration pin / Spark arrestor UVC (UNIFLEX vacuum cleaner) Vacuum system USH 4 (UNIFLEX) Hose storage PS.2 Double Foot pedal C.2 Screen Guard ULS (UNIFLEX) labeling system UWT 2 (UNIFLEX) Hose coiling system + UMS 4 (UNIFLEX) Measuring device UHG 14 (UNIFLEX) hose guide UAT 4 (UNIFLEX) Coiling table UTS (UNIFLEX transfer software) Data management software / UDL (UNIFLEX) data logging BCR CtrlC Barcode scanner Customized software
24 UNIFLEX Special Innovations often copied, never reached! RUSSIA For UNIFLEX: Hydraulics-Engineering-Services LLC GERMANY UNIFLEX-Hydraulik GmbH USA UNIFLEX of America LLC CHINA UNIFLEX-Hydraulik Trading (Shanghai) Co. INDIA UNIFLEX-Hose Assembly Machines India Pvt. Ltd. SINGAPORE UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. URUGUAY UNIFLEX-Hydraulik Latin America We reserve the right to make technical changes without notice. Based on the customer-specific hose line system the working range of the machines may vary. Where we are and how to reach us. 2017/0304 EN offset / Rev. 01 GERMANY UNIFLEX-Hydraulik GmbH Robert-Bosch-Strasse Karben / Germany sales@uniflex.de USA UNIFLEX of America LLC 1088 National Parkway Schaumburg, IL / USA sales@uniflex.de URUGUAY UNIFLEX-Hydraulik Latin America Juan Benito Blanco Montevideo / Uruguay ext ext sales@uniflex.de INDIA UNIFLEX Hose Assembly Machines India Ovt. Ltd. Thigallarapalya Main Road #4 52/3A 1st Cross Peenya 2nd stage Bangalore / India T F M sales@uniflex.de CHINA UNIFLEX-Hydraulik Trading (Shanghai) Co. South 2 Warehouse, Building 1 No. 500 Jianyun Road Zhoupu Town, Pudong New Area Shanghai CN / China T M sales@uniflex.de SINGAPORE UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. No. 51 Bukit Batok Cresent # Singapore sales@uniflex.de RUSSIA Via partner company: Hydraulics-Engineering-Services LLC Sibirskiy Trakt 12 / 8, Entrance Yekaterinburg Sverdlovsk Oblast Russian Federation sales@uniflex.de Edition
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