cereal crushers and grain silos compact feed-stations, feed trucks, bale trucks and saddle trolleys technology for agriculture

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Preston Quinn
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1 cereal crushers and grain silos compact feed-stations, feed trucks, bale trucks and saddle trolleys technology for agriculture

Your satisfaction is our first priority. Since 1972: Well over 25.000 enthusiastic customers worldwide.

Therefore we developed the "Haferboy" (Oat boy), with which everyone can crush, freshly and at need. Since the successful debut in 1972, the original "Haferboy" has been developed further.

Roller technology, safety devices and user friendliness are regarded as exemplary. Every detail is finished to a high quality standard. Flexibility and reliabilty are proverbial.

2 Your satisfaction is our first priority. Since 1972: Well over enthusiastic customers worldwide. In the beginning there was the practical experience of horse owners, whose animals digested and utilised crushed oats better. Therefore we developed the "Haferboy" (Oat boy), with which everyone can crush, freshly and at need. Since the successful debut in 1972, the original "Haferboy" has been developed further. Whereas a few years ago, the machines were used just to crush oats, today they can be used to crush all types of cereal. Roller technology, safety devices and user friendliness are regarded as exemplary. Every detail is finished to a high quality standard. Flexibility and reliabilty are proverbial. Around the world, over satisfied customers swear by our cereal crushers. Among them can be counted internationally known dressage riders and show jumpers, stud farms, trotting and race tracks, riding and driving clubs, private and state stallion owners, stables and not forgetting the many thousands of paasionate, horseloving riders, drivers and breeders. In addition come more and more farmers, who get better value by feeding crushed cereals. Our machines are used alike on dairy farms, by breeders (families as well as large companies) of beef and sheep and by feed mills. Everywhere, where healthy animals and efficiency are important.

3 Convincing: Crushing brings nothing but advantages. Good reasons for horse owners: Freshly crushed cereals mean no loss of vitamins and nourishment through drying out Good reasons for farmers: Reduction in fodder costs through improved digestion and utilisation Crushed cereals are economical cerealsfeeding crushed cereals reduces the amount of feed necessary but up to 25% against whole cereals, producing the same result Animals prefer to eat crushed cereals, because of the structure (large flakes, which are easy to regurgitate for cudchewing) Saliva production is stimulated, which supplements the otherwise sparse stomach juices Better digestion due to the broken husk You choose your own cereal quality Balanced, individual feeding, cereal mixtures according to your own choice Higher take-up of fodder Important fibre content is not destroyed Crushed cereals retain in the rumen their loose structure - no lumping and clotting Slow breakdown of the large flakes of crushed cereals by the bacteria in the rumen Regular digestive process with fewer changes in ph No blocking of the airways For calves an early and greater takeup of fodder, which is good for the development of the rumen Crushed cereals are ideal for use in automatic feed dispensers No outside costs for crushing, economic use of own grown cereals and therefore a greater production efficiency High throughput for a low power motor and so light wiring Up to 70% less energy use compared to milling

From quality to service: Eyerything to your satisfaction. There is no substitute for quality.

There are even no problems matching old and new equipment. Eyerything is designed for longevity and universal use.

In order that you remain completely satisfied with your cereal crusher, service is for us of the highest priority.

4 From quality to service: Eyerything to your satisfaction. There is no substitute for quality. Therefore our complete programme is based on in-house work, which is matched to your wishes and requirements. Machines and extras complement each other sensibly. There are even no problems matching old and new equipment. Eyerything is designed for longevity and universal use. Older machines can be cheaply overhauled, and often brought up to date with the most modern technology. Afterwards, the machines are ready once again to give years of service - guaranteed. In order that you remain completely satisfied with your cereal crusher, service is for us of the highest priority. We ll support you in word and deed and react as soon as your order or call reaches us. With us, you`ll never experience "Out of sight, out of mind". The optimum production: Made in Osnabrueck. We continually endeavour to improve our performance further. In order that you can depend upon the value of our machines, we produce with our own workforce nearly all the parts ourselves. We have the skilled experts who know how to put our high quality standards into practice. Additionally, we invest continuously in the optimising of our production. In the development of special, wear resistant alloys for the rollers, in the most modern machine tools for engineering

5 Additionally, we invest continuously in the optimising of our production. In the development of special, wear resistant alloys for the rollers, in the most modern machine tools for engineering production with computer control for the best precision, in rationalising the work flow to minimise production costs. All parts undergo rigorous quality control. Every machine is examined very thoroughly before being despatched. We are therefore able to give a2 year full guarantee. From us you get top technology for a fair price. That`s what we understand by "made in Osnabrück".

6 The right cereal crusher for your need. Ideal for horse owners: Cereal crusher "Haferboy". The best quality for a sensible price - with our "Haferboy" cereal crushers you can master all the requirements of horse feeding. For a balanced and modern cereal feeding programme you can now easily crush next to oats larger proportions of barley and maize. The best roller material ensures a super resistance to wear. At a glance: Cereal crusher "Haferboy" Machine Cereal requirement Piccolo 11 (S) up to 25 kg/day Piccolo 15 (S) up to 50 kg/day Minor (S) up to 100 kg/day Norma S up to 250 kg/day Plus up to 500 kg/day Choose the machine size according to your daily cereal needs. Performance of the cereal crusher "Haferboy" Cereal crusher Haferboy Throughput in kg/h (dependant on moisture and degree of crushing) Motor power in kw (HP) 3 phase 415 V single phase 240 V Piccolo 11 (S) Piccolo 15 (S) Minor (S) Norma S Plus ,1 (1,5) 1,1 (1,5) 1,5 (2) 1,5 (2) 2,2 (3) - 4 (5,5) - 5,5 (7,5) - Weight in kg Size in cm (W x H x L) 58 x 40 x x 40 x x 58,5 x x 58,5 x 53 Delivery form: standard with wall mounting bracket - stand as extra 70 x 58,5 x 56

We make these rollers out of a special alloy. they cope therefore easily with hard grains. The rollers can also, unlike earlier coated rollers, be reground many times.

7 The best for farmers: Cereal crusher "Universal". When the cereals used are predominately hard, we recommended the "Universal" cereal crusher with chilled rollers, which give an even better resistance to wear. We make these rollers out of a special alloy. they cope therefore easily with hard grains. The rollers can also, unlike earlier coated rollers, be reground many times. At a glance: Cereal crusher "Universal" Legs are standard on the Universal 75 and up Machine Universal 11 Universal 15 Universal 22 Universal 40 Universal 55 Universal 75 Universal 110 Universal 150/220/300 Cereal requirement up to 30 kg/day up to 50 kg/day up to 100 kg/day up to 250 kg/day up to 500 kg/day up to 750 kg/day up to 1000 kg/day for large concerns, machine sharing, toll-crushing Choose the machine size according to your daily cereal needs. Performance of the cereal crusher Universal Cereal crusher Universal Throughput in kg/h (dependant on moisture and degree of crushing) Motor power in kw (HP) 3 phase 415 V single phase 240 V Universal 11 Universal 15 Universal 22 Universal 40 Universal ,1 (1,5) 1,1 (1,5) 1,5 (2) 1,5 (2) 2,2 (3) - 4 (5,5) - 5,5 (7,5) - Weight in kg Size in cm (W x H x L) 58 x 40 x x 40 x x 58,5 x x 58,5 x 53 Delivery form: standard with wall mounting bracket - stand as extra 70 x 58,5 x 56

8 Performance of the cereal crusher Universal Cereal crusher Universal Throughput in kg/h (dependant on moisture and degree of crushing) Motor power in kw (HP) (3 phase 415 V) Universal 75 Universal 110 Universal 150 Universal 220 Universal ,5 (10) 11 (15) 15 (20) 22 (30) 30 (40) Weight in kg Size in cm (W x H x L) Height with stand in cm Outlet height with stand in cm 90 x 68 x x 68 x x 80 x Delivery form: standard with legs 120 x 80 x x 80 x

The safe, comfortable working and the simple operation are convincing.

9 Outstanding top technology: More comfort and safety. Solid and mature contruction, wear resistant materials, outstanding roller and drive technology, excellent finish: With our machines, you crush oats, barley, wheat, maize, peas and beans. The safe, comfortable working and the simple operation are convincing. From the appealing design through the compact, space-saving type of construction to the exemplary ease of maintenance, we leave no desire unfulfilled. Highly wear resistant, profile ground rollers Both rollers driven against each other by cog wheels - therefore running without slipping Function model of a crusher Safe when running empty - no contact between the rollers Adjustable crushing gap with patented quick adjuster (Exception: Piccolo and Minor models) Through the fixed crushing gap, even at maximum throughput, the rollers don`t move - consistent crushing quality Robust motors and drivers, matched to the throughput of the machine Standard adjustment for Piccolo 11 and 15 and Minor Blockage-preventing feed system with magnetic metal-removers as standard Foreign body remover up to machine type Norma S/Universal 40 Simple access to the rollers through removal of the roller cover plates Amperemeter for optimum setting of the feed regulator - motor overload protection with CEE plug

Torsion resistant steel construction, using galvanised steel as well as other forms of corrosion protection

machines Lever quick adjustment for Piccolo 11 S and 15 S and Universal 11 and 15 Available extras include:

Available extras include: Roller cleaners for all Universal types for crushing grain with more than 20%

10 Torsion resistant steel construction, using galvanised steel as well as other forms of corrosion protection As standard, a wall mounting bracket is supplied with machines up to5,5 kw, bolt-on legs for bigger machines Lever quick adjustment for Piccolo 11 S and 15 S and Universal 11 and 15 Available extras include: Automatic shut-down when the machine is empty Available extras include: Automatic cut-out on blocking Available extras include: Roller cleaners for all Universal types for crushing grain with more than 20% water content Handwheel quick adjustment for Minor S, Norma S, Plus and all Universal models from 2,2 kw upwards Amperemeter

Top performance: Economic for Horse owners and farmers. In our programme you will find machines of varying performance. Each is matched to particular requirements in horse stabling or farming.

11 Top performance: Economic for Horse owners and farmers. In our programme you will find machines of varying performance. Each is matched to particular requirements in horse stabling or farming. "Haferboy" cereal crushers and "Universal " cereal crushers. When you make your choice, you need to take into account your daily cereal requirement and the prevailing types to be crushed. Please make sure that you don`t choose too small a machine, it would only be an apparently cheaper solution. Plan rather too uch than too little throughput. Think as well about fittings, existing and future extras. In this way you will certainly find your ideal cereal crusher from Sommer. Meaningful extras complete your cereal crusher. The clean solution: Corn cleaner "Staub-Master". The corn cleaner "Staub-Master" cleans in one stage directly after the crushing operation and removes all light particles out of the cereal, e.g. dust, hairs, weed seeds and ground corn. In this way a dust free fodder is achieved. This prevents dust allergies, as the airways of the animal won t be irritated. The production of dust through the crushing of contaminated cereals belongs to the past, and the fine grinding dust which forms during crushing is also sucked away by this cleaning operation. The clean solution for people and animals.

Cleaning after the crushing Infinitely variable cleaning performance Space saving installation with standard wall mounting bracket or special arch stand as extra Installation of the filter unit left

12 Cleaning after the crushing Infinitely variable cleaning performance Space saving installation with standard wall mounting bracket or special arch stand as extra Installation of the filter unit left or right of the crusher, please specify when ordering (picture shows right hand model) Please specify lenght os suction hose - standard length 1 m Please note the additional height of 25 cm due to the suction head Combination of double sack filter and "Staub-Matser" can be delivered Simplest fitting, can be mounted under all of our cereal crushers, not even a problem with older Haferboy models Meaningful extras complete your cereal crusher. Useful: Feed box, Stands, Additional hopper, Sackfiller Feed box Closed storage container with viewing window (forpiccolo 11 (S) and 15 (S) as well asuniversal 11 and 15)

Arch stand For feed trucks and sack filling For all cereal crushers up to Universal 55, Universal 75 and above have stands as standard Also available with castors with brakes Performance of the arch

13 Arch stand For feed trucks and sack filling For all cereal crushers up to Universal 55, Universal 75 and above have stands as standard Also available with castors with brakes Performance of the arch stand Arch stand Piccolo 11 (S) + 15 (S) Universal Minor (S) to Universal 55 Height to top of machine hopper in cm 127,5 148,5 Height to bottom of machine outlet in cm Clearance for feed truck in cm (W x H) 70 x x 80 Performance of the special arch stand Special arch stand Piccolo 11 (S) + 15 (S) Universal Minor (S) to Universal 55 Height to top of machine hopper in cm Height to bottom of machine outlet in cm Clearance for feed truck in cm (W x H) 80 x x 80

Additional hopper Increases the capacity of the hopper Simple to fit on the machine hopper, with two quickclamps Double sackfiller For all cereal crushers from 2,2 kw upwards For wall-mounting or

14 Additional hopper Increases the capacity of the hopper Simple to fit on the machine hopper, with two quickclamps Double sackfiller For all cereal crushers from 2,2 kw upwards For wall-mounting or with special arch stand Hopper size in cm (L x W x H) Performance of the additional hopper Additional hopper Piccolo 11 (S) + 15 (S) Universal x 52 x 28,5 Minor (S) Universal ,5 x 54,5 x 30 Norma S, Plus Universal ,5 x 70 x 30 Total capacity in l Total capacity in kg

15 Our versatile extras make it easy for you. Small and good: The Piccolo-Center Ideal for the small stable, everything completely unified Mobile combination of cereal crusher, feed container and feed truck By use of special compartmentalisation, about 150 kg of whole grains as well as the daily ration of freshly crushed cereal can be stored Closed system - no dust in the feed compartment - "Rodents don t have a chance" Available for Piccolo 11 (S) and 15 (S) as well asuniversal 11 and 15 Performance of the Piccolo-Center Piccolo-Center Total capacity in l 450 Grain storage in l/kg 300/150 Crushed cereal storage in l/kg 150/50 Size in cm (L x B x H) 120 x 80 x 80

with roller bearings and pneumatic tyres Available on request: dividing

16 Our versatile extras make it easy for you. Helpful: The feed trucks. Robust design, galvanised and painted With lid(s) Light running wheels with roller bearings and pneumatic tyres Available on request: dividing wall 1/3 zu 2/3 brakes on the steerable wheels box for mineral supplement and utensils

Performance of the feed truck Feed trucks 250 450 650 Capacity in l 250 450 650 Crushed cereal capacity in kg 100 180 260 Size in cm (L x W x H) 95 x 65 x 75 120 x 75 x 80 145 x 90 x 80 Front wheels,

17 Performance of the feed truck Feed trucks Capacity in l Crushed cereal capacity in kg Size in cm (L x W x H) 95 x 65 x x 75 x x 90 x 80 Front wheels, Ø in cm Steerable wheels (back), No. x Ø in cm 1 x 21 2 x 21 2 x 21 Our versatile extras make it easy for you. Practical: The saddle trolley. Sturdy, space saving tube construction with easy running wheels with roller bearings Everything to hand, plenty of space, secure storage for saddle, brushes etc. Removable bucket and boxes With one swing, the saddle holder converts into a cleaning horse Standard colour silver, other colours at extra cost Delivered without riding equipment Dimensions: 65 cm wide x 125 cm long x 112 cm high

Prepare your own high quality, high energy food with vegetable oils and molasses The budget-priced option: The oil-blending device "Misch-Master" or the molasses-blending device "Müsli- Master" Grain

18 Prepare your own high quality, high energy food with vegetable oils and molasses The budget-priced option: The oil-blending device "Misch-Master" or the molasses-blending device "Müsli- Master" Grain mixtures charged with vegetable oils and molasses are becoming more and more popular as horse feed. The result, as practical experiences show is not only an increase in performance, but using addition of vegetable oils you can save up to 20% of the total food consumption. That of course with the same feeding results. With our well known oil-blending device "Mix-Master" fitted under your grain crusher you can add high quality, high energy vegetable oils for example cold pressed linseed oil, soya- or sunflower oil to the crushed grain, inexpensively and without spoiling the grain in one step. Now you can also mix molasses or mixtures of oil and molasses with the crushed grain using our new development, the molasses-blending device"müsli-master".

Furthermore using our small component metering screw you can also blend minerals, vitamin and herb mixtures, yeast and for example ferment grain.

19 Furthermore using our small component metering screw you can also blend minerals, vitamin and herb mixtures, yeast and for example ferment grain. In addition each mixing screw can be provided with a worm conveyer, with which green rye lucerne flour, corn flakes or others can be added directly out of a silo. Take advantage and prepare your own mixtures cheap, fresh and individually to a professional quality. Completely without preservatives. All advantage recapitulated: Optimum dust linkage of crib feed, relief for the airways during feeding Homogeneous blending of all components, no de-mixing or separation of the components which stick to the corn due to the vegetable oil or the molasses Better food utilization and gentle gut digestion Tasteful grain mixtures with a high content of linoleic acid and vitamins More energy with a decrease in feeding volume, protein free vegetable oils have an energy content ca. 3 times as high as oatmeal Replace protein rich food, decrease the protein surplus which is a problem for the feeding of sports horses Increase in the blood cholestorol level, mainly the "good" cholésterol (HDL) Increase the power and decrease the sweating at high work rates by reducing the water which is combined with food particles especially running horses have a lower "dead weight"

Glucose saving effect, different metabolic effects, such as a general higher blood sugar level and its low decrease after sporting strain convenient for high performance sport horses Rich on

20 Glucose saving effect, different metabolic effects, such as a general higher blood sugar level and its low decrease after sporting strain convenient for high performance sport horses Rich on essential trace elements and unsaturated fat Reduction of undesirable, microbial activities in the stomach and gut channel Increase in the well-being, more vitality, reduction of performance depressions, colic risks and protein surplus diseases Increased antibody production against infectious diseases Thick, shining coat - convenient for molting. Possibility to extend: Small component metering screw for minerals, vitamins and herb mixtures, yeast and ferment grain, drive via a variable drive motor, plug ready with protective switch Worm conveyer for the discharge of green rye lucerne flour pellets or corn flakes out of a silo, flow rate control via a variable drive motor with protective switch

Engine driven mixing barrel for the "Müesli

with grain cleaning "Dust-Master" to remove

21 Engine driven mixing barrel for the "Müesli Master" to allow a continuous mixture of oil and molasses during the feeding into the mixing screw If required a combination with grain cleaning "Dust-Master" to remove all light-density material before the blending

"Misch-Master" and "Müsli-Master": The optimum machine concept Plug ready, electrical installation Automatic starting of the mixing screw and grain crusher and accessoires.

22 "Misch-Master" and "Müsli-Master": The optimum machine concept Plug ready, electrical installation Automatic starting of the mixing screw and grain crusher and accessoires. The motors of the individual devices are protected by protective switches and can be independently switched on and off Drive of the mixing screw is via a slow running drive motor complete corn and flake friendly blending of crushed grain, minerals with oil in the "Mix-Master" or molasses in the "Müesli- Master" High performance feed pump, driven directly from the mixing screw, suction tube prepared for the withdrawal/discharge from a200 ltr storage barrel, complete with lance-barrel including fine strainer and adjustable flow control valve with stop valve Constant, exact metering by gauging the capacity by liter of the grain-, oil-, molasses- and small component parts Easily cleaned for cleanliness and hygiene

23 Increase the economy. Our grain silos: Better with edges and corners. One of the main features of our grain silos is their angular design. In this way we don t waste any storage space. The robust construction in galvanised steel plate is absolutely suited to long life. The silo is delivered broken down into ist component parts. You have the choice of various sizes, according to your storage and feeding needs, as well as the prevailing space considerations. With one of your grain silos you become independant of delivery dates and cereal price fluctuations. You buy cheaply straight after the harvest and crush freshly for every feed. Economic and comfortable. Naturally our silos fit all of our cereal crushers, with or without a Dust Master, as well as arch stands and feed trucks. A complete system which rapidly pays for itself. Space saving: The compact feed-station. The designed combines the smallest space requirement, the lowest headroom and the greatest possible storage capacity. Even in narrow fodder stores and stable passages, there is enough space for our compact feed-station. Thanks to the fact that it stands at ground level, there is no worry about overloading upper floors. Available in two different base areas. The standard feed-station consists of one base unit and three upper units, built-in storage

Performance of the compact feed-station The compact feed-station 1,5 x 1,5 m base area 2 x 2 m base area Silo height in m Overall height in m Number of units 3,15 3,60 3,5 3,60 4,05 4 4,05 4,50 4,5

24 Performance of the compact feed-station The compact feed-station 1,5 x 1,5 m base area 2 x 2 m base area Silo height in m Overall height in m Number of units 3,15 3,60 3,5 3,60 4,05 4 4,05 4,50 4,5 4,50 4,95 5 4,95 5,40 5,5 5,40 5,85 6 Capacity in cbm Grain capacity in Tonnes 6 ca. 2,75 7 ca. 3,30 8 ca. 3,85 9 ca. 4,40 10 ca. 4,95 11 ca. 5,50 Capacity in cbm Grain capacity in Tonnes 10,8 ca. 5 12,6 ca. 6 14,4 ca. 7 16,2 ca. 8 18,0 ca. 9 19,8 ca. 10 The total height of the silo is always inclusive the screw conveyor. Magnificent: The standing silo. When sufficient height is available, a solution is offered by the version with a cereal crusher standing under the central outlet. It can also be fitted with corn cleaning. The picture shows an example with 3 units which give it a storage capacity of about 6 Tonnes. The floor area is only 2 m x 2 m, the height is 5,5 m.

Rectangular construction - more storage capacity than a round silo with the same ground area Variations for every need, especially for the tightest fits Robust construction of all parts with

25 Rectangular construction - more storage capacity than a round silo with the same ground area Variations for every need, especially for the tightest fits Robust construction of all parts with galvanised steel plate Built-in cleaning door with contents sight class Filling from silo lorry Filter on the air balance pipe Delivered as kit with easy to understand assembly instructions Solid construction, perfect finish Performance of the standing silo Standing silo 1,5 x 1,5 m base area 2 x 2 m base area Silo height in m Overall height in m 3,45 1,5 3,90 1,5 4,35 1,5 4,80 1,5 5,25 1,5 capacity in cbm Grain capacity in Tonnes 2,75 ca. 1,10 3,75 ca. 1,65 4,75 ca. 2,20 5,75 ca. 2,75 6,75 ca. 3,30 Capacity in cbm Grain capacity in Tonnes 4,95 ca. 2 6,75 ca. 3 8,55 ca. 4 10,35 ca. 5 12,15 ca. 6

New Generation Feed Preparation Machineries

New Generation Feed Preparation Machineries YEARS Produce your own feed, make profit YEARS ÝTOB OSB 10011 Sokak No: 10 Menderes, ÝZMÝR / TÜRKÝYE Tel: (+ 90 232) 853 74 00 Faks: (+90 232) 853 74 01 www.kocamaz.com.tr kocamaz@kocamaz.com.tr New Generation