ZLM Supplementary Agreements for the Supply of High-Voltage Electric Motors for Use in Power Plants
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1 ZLM Supplementary Agreements for the Supply of High-Voltage Electric Motors for Use in Power Plants VGB Technical Association of Large Power Plant Operators VGB-R 160 e
2 Edited by Vereinigung Deutscher Elektrizitätswerke - VDEW - e.v. Frankfurt am Main copyright VDEW-Verlag, Frankfurt am Main Copyright subsists on all parts of this publication. Any use outside the narrow limits of copyright law is prohibited, and offenders are liable to prosecution. This applies in particular to reproduction in any form (by photocopying, microcopying or any other method) and to translation or storage and processing in any electronic system. Published by Technical Association of Large Power Plant Operators e.v. obtainable from: VGB-Kraftwerkstechnik GmbH Publishers of techno-scientific papers P. O. Box , D Essen Tel.: +49/2 01 / Fax: +49/2 01/ mark@vgb-power.de
3 VGB Guideline ZLM Supplementary Agreements for the Supply of High-Voltage Electric Motors for Use in Power Plants VGB-R 160 e 3rd Edition 1995 Reproduction in whole or in part only with prior permission of the publishers.
4 Preface The 2nd (original German) edition of the "Supplementary Agreements for the Supply of High-Voltage Electric Motors for Use in Power Plants (ZLM)" was published in In the light of ongoing technical development in recent years and changes made to the Standardsdefinitions of certain concepts in the course of the harmonisation of the VDE the VDEW Working Committee on "Generators and Motors" considered it advisable to revise the ZLM. At the same time, some of the provisions of the 1982 edition were formulated more precisely and/or supplemented. This concerns in particular the motor data that are of importance to electronic protection, the start-up characteristics, and the tan â values for windings that have been cured in the stator. The ZLM is not a specification within the meaning of the VDE standards but rather a selection of technical data and equipment details which the operators of power plants may require the suppliers of high-voltage motors to provide further to the requirements of the VDE Standards. The following experts were involved in the elaboration of these Supplementary Agreements for Supply: Dipl.-Ing. Helmut Orlowski, RWE Energie AG, Essen Dipl.-Ing. Eberhard Pfaff, BASF AG, Ludwigshafen Dipl.-Ing. Lothar Reuber, Vereinigte Elektrizitätswerke Westfalen AG, Dortmund Dipl.-Ing. Wolfgang Springer, Energie-Versorgung Schwaben AG, Heilbronn Dipl.-Ing. Winfried Witt (Chairman), Hamburgische Electricitäts-Werke AG, Hamburg The VDEW thanks all concerned for their valuable contributions Frankfurt am Main, February 1995 VERElNlGUNG DEUTScHER ELEKTRlZlTÄTSWERKE - VDEW - e.v.
5 contents 1. Validity and General Provisions Scope codes and Standards Commencement of Validity Type of Construction Rated Powers Power Limits Duty Type Number of Switch-on Operations, Inspection Intervals Interchangeability ldentification Weight installation Conditions Types of Protection Paint Finish Documentation Mechanical Design Cooling Terminal and Neutral Box Location Terminal Arrangement Short-circuit Strength Cable Connections ,5 Terminal Boxes for lnstrumentation and Heating seals Bearings, Bearing lnsulation Rolling-contact Bearings Design Nominal Service Life Fitting Tolerances and clearance ln-service Lubrication Regreasing interval Lubricant Monitoring Sleeve bearings Bearing design Ease of Replacement Monitoring Shaft Alignment 19
6 4. Electrical Design Stator Winding Temperature Class Winding Design Dissipation Factor Connections High-voltage Terminals Earth Terminal Rotor Winding start-up Characteristics Starting current Run-up and Operation at Voltage Dips Allowable starts in succession Load Rejection by the Turbine-generator Unit Change-over Proofness Mechanical characteristics Direction of Rotation Noise Running Smoothness Torsional Vibration Motor Protection and Monitoring Tests and Acceptance inspections Manufacturing lnspections component Tests Type Test Acceptance lnspection record 28
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