2015 Fall Product Catalog ADVANCED CONTROLS & DRIVES

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1 2015 Fall Product Catalog ADVANCED CONTROLS & DRIVES

2 24/7/365 Service and Support Field Services: Installations and commissioning On-site repairs Scheduled / emergency On-site retrofits and upgrades Factory Services: Send-in repair Scheduled / emergency Send-in retrofits and upgrades Quick ship modified Benshaw Express stock Benshaw and 3rd party Technical Training: In-class in our training center In-class at your facility Customized for your business Maintenance Services: Thermography Service contracts Preventive Maintenance / agreements Power quality Spare Parts: 24 / 7 / 365 availability Emergency delivery Courier available Replace or repair Technology Retrofits: Solid state motor controls and drives Electromechanical motor controls benshaw.com

3 Medium Voltage Variable Frequency Drives... Section 1 Low Voltage Variable Frequency Drives... Section 2 Medium Voltage Starters...Section 3 Low Voltage Starters...Section 4 Wye Delta Starters... Section 5 Pump Control Starters... Section 6

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5 Medium Voltage Variable Frequency Drives Engineered Medium Voltage Drive Products M2L 3000 Series

6 Engineered Medium Voltage Drive Products Variable Frequency Drives M2L 3000 Series Developed, designed and manufactured in the USA. Supported around the globe kv Class, ,000 HP Product Highlights: With over 30 years of medium voltage motor controls experience, Benshaw is now introducing a new family of medium voltage drives. Our medium voltage drive features a unique technology that allows Benshaw to offer a simple, compact and reliable drive solution. Our innovative topology, coupled with an advanced control architecture, will enable customers to transform the way they do business. The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from Benshaw s wide-ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an option. Our innovative patented topology modular multilevel converter (M 2 LC) is powered by state-of-the-art hardware and software controls. Our control algorithms are setting the stage for the next generation of VFDs. Key Features: Compact Modular Design Simplistic component arrangement with minimal total part count Installation Flexibility Optimal for retrofits Arc Resistant Safety by design arc flash footprint inherently lower Energy Efficiency Inverter efficiency 99.5% Robust Control Architecture High performance, reliability and immunity from EMI through noise-tolerant signaling and fiber optic communications 1-2 benshaw.com h c m

7 Variable Frequency Drives M2L 3000 Series M2L Topology Power is fed to the M2L inverter from a standard, easily sourced isolation transformer, which can be placed in a remote or outdoor location. All M2L drive systems are compliant with IEEE input harmonic current requirements through the use of an 18-pulse input transformer (standard). + BUS CELL A2 CELL B2 CELL C2-20 CELL A4 CELL B4 CELL C4 CELL A6 CELL B6 CELL C6 L1 T1 L2 0 T2 AC MOTOR L3 T3 CELL A5 CELL B5 CELL C5 GND 20 CELL A3 CELL B3 CELL C3 CELL A1 CELL B1 CELL C1 - BUS M2L Topology 1-3

8 Engineered Medium Voltage Drive Products Variable Frequency Drives M2L 3000 Series M2L Topology Energy storage is distributed among identical power modules that comprise the M2LC inverter, which greatly reduces arc flash potential and substantially improves reliability. CELL CONTROL & POWER SUPPLY BOARD Cell detail Each cell in the inverter contains two fourth-generation IGBT switching modules and uses only high-reliability dry-type film capacitors. Embedded circuitry in each cell provides intelligence for control and communication. 1-4 benshaw.com

9 Variable Frequency Drives M2L 3000 Series Advanced Features and Configurations Benshaw provides an integrated synchronous transfer scheme using the M2L drive and an intelligent PLC control center. Synchronous, or bi-directional bumpless, transfer allows a single inverter to start up to six individual motors and smoothly transfer them to across-theline operation. INCOMING POWER VFD INPUT DISCONNECT LINE DISCONNECT LINE DISCONNECT LINE DISCONNECT LINE DISCONNECT MV FUSE MV FUSE MV FUSE MV FUSE MV FUSE VFD INPUT CONTACTOR VFD OUTPUT DISCONNECT (OPTIONAL) DISCONNECT (OPTIONAL) DISCONNECT (OPTIONAL) DISCONNECT (OPTIONAL) DISCONNECT (OPTIONAL) DECOUPLING REACTOR LINE ISOLATION CONTACTOR VFD ISOLATION CONTACTOR LINE ISOLATION CONTACTOR VFD ISOLATION CONTACTOR LINE ISOLATION CONTACTOR VFD ISOLATION CONTACTOR LINE ISOLATION CONTACTOR VFD ISOLATION CONTACTOR 3 CONDUCTORS (MIN) M2L SERIES INVERTER 2 CONDUCTORS (MIN) INDUCTION MOTOR #1 INDUCTION MOTOR #2 INDUCTION MOTOR #3 INDUCTION MOTOR #4 M2L SERIES CONVERTER 3 CONDUCTORS (MIN) Single-line diagram of a typical four-motor synchronous transfer scheme 1-5

10 Engineered Medium Voltage Drive Products Variable Frequency Drives M2L 3000 Series Advanced Features and Configurations High speed communication architecture enables the connection of up to eight inverter sections in parallel, providing clean, multi-level PWM output for motors up to 90,000 HP. DC LINK REACTOR INVERTER SECTION AC REACTOR INCOMING POWER XFMR/RECTIFIER (CONVERTER) ASSEMBLY STD-EE MASTER TC-OF INDUCTION MOTOR DC LINK REACTOR INVERTER SECTION AC REACTOR STD-EE FOLLOWER PROCESS CONTROL INTERFACE STD-EE ROUTER STD-EE: STANDARD ELECTRICAL ETHERNET TC-OF: TIME CRITICAL OPTICAL FIBER HMI STD-EE LAPTOP (BENSHAW CONNECT) SINGLE MACHINE INTERFACE Example of two parallel inverter sections Contact your regional sales manager for more information and to obtain a quote. 1-6 benshaw.com

11 Low Voltage Variable Frequency Drives Standard Low Voltage Drive Products General Purpose Micro Drives Sensorless Vector Drives NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives Built-to-Order Packaged Drives Standard Low Voltage Drive Options Input Line Reactors Output Reactors Long Lead Filters Dynamic Brake Resistors and Brake Modules Engineered Low Voltage Drive Products VFD Pre-Order Check List Sensorless Vector Drives Integrated Control Solutions Custom-Engineered Drive Solutions Clean Power Drives

12 Standard Low Voltage Drive Products General Purpose Micro Drives GX Series RATINGS Constant Torque: V V *Chassis VFD converts to NEMA 1 with conduit kit 1 5 HP, 230 / 460 V / Protected Chassis / NEMA 1* Product Highlights: The GX series is a compact, economical chassis drive designed for low horsepower applications. The GX series has a powerful set of parameters with a simple, easy to use keypad. The programming structure provides quick, simple setup. Although small in size, the GX series provides a large amount of digital I/O for custom applications. Key Advantages: Small, compact design Constant torque rated Sensorless vector control or V/Hz control Standard dynamic braking transistor (external resistor required) Flexible, programmable I/O Integral PID control Standard ModBus RTU terminals Windows based software Standard Features: Standard I/O: 8 digital inputs, 2 analog inputs, 1 analog output, 1 relay output, 1 open collector output Digital metering: Output current, output frequency, DC link voltage, motor RPM, output power, output voltage, output torque Protection: Over current, ground fault, over voltage, current limit, motor overload, output phase loss, over heat, loss of signal and more Communications: ModBus RTU (standard) Voltage tolerance: ±10% Control methods: Open loop V / Hz, sensorless vector control V / Hz patterns: Linear, squared, user programmable V / Hz Analog output functions: 1 analog output 0 10 VDC: Configurable to motor speed, output current, output voltage, DC link voltage Analog inputs: 1 at 0/4 20 ma, 1 at 0 10 VDC Relay output and open collector output: 1 Form C relay output and 1 open collector output, programmable to running, faulted, stopped, ready, at speed, high or low frequency levels, loss of signal and more Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more User interface: 4 digit LED display Stop methods: Coast, decel, DC injection braking and optional dynamic braking 2-2 benshaw.com

13 General Purpose Micro Drives GX Series Control Terminal Layout LED display Status indicators Run / stop buttons Left / right up / down keys Save parameters Programmable I/O Modbus terminal T/M Description MO Multi-Function Open Collector Output MG MO Common V Power Supply (100 ma Max.) P1 P2 Multi-Function Input Terminal (Factory Setting) CM Input Signal Common P3 P4 Multi-Function Input Terminal (Factory Setting) P5 CM Input Signal Common P6 P7 Multi-Function Input Terminal (Factory Setting) P8 VR 10 V Power Supply For Potentiometer V1 Freq. Setting Voltage Signal Input: V I Freq. Setting Current Signal Input: 0 20 MA AM Multi-Function Analog Output Signal: 0 10 V 3A 3B Multi-Function Relay Output Terminal 3C S+ S RS485 Communication Terminal Fx: Forward Run Rx: Reverse Run Bx: Emergency Stop Rst: Trip Reset Jog: Jog Operation Multi-Step Freq. Low Multi-Step Freq. Middle Multi-Step Freq. High Normally Open Contact Normally Closed Contact Common 2-3

14 Standard Low Voltage Drive Products General Purpose Micro Drives GX Series Protected Chassis, 1 5 HP, 230 / 460 V 230 V Constant Torque Dimensions (in.) Model Number HP Amps H W D Weight (lbs.) List Price RSI-001-GX-2B $ RSI-002-GX-2B $ RSI-003-GX-2B $ RSI-005-GX-2B $ V Constant Torque Dimensions (in.) Model Number HP Amps H W D Weight (lbs.) List Price RSI-001-GX-4B $ RSI-002-GX-4B $ RSI-003-GX-4B $ RSI-005-GX-4B $ NEMA 1 Conduit Kits Model Number Description List Price GX-NEMA1KIT-A Conduit Kit for 1 HP GX Drive $60.00 GX-NEMA1KIT-B Conduit Kit for 2 HP GX Drive $60.00 GX-NEMA1KIT-C Conduit Kit for 3 HP and 5 HP GX Drive $60.00 Remote Keypad Model Number Description List Price VFD-2M-GX-KEYPAD Remote Mount Keypad and 2 Meter Cable $ Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit. Conduit kits will need to be installed by customer. Web stocked Available for same day shipping. 2-4 benshaw.com

15 Sensorless Vector Drives SG Series RATINGS Variable Torque: V V V Standard Duty: V V V Heavy Duty: V V V Variable Torque / Standard Duty / Heavy Duty Product Highlights: The SG series is a compact, economical drive designed for the most demanding applications. The flexible power stack allows the user to apply it to heavy duty loads (150% for 60 secs), standard duty loads (120% for 60 secs), or variable torque loads (110% for 60 secs). With over 250 programmable parameters, Benshaw s SG series drives are configurable to meet the needs of almost any industrial application, yet remain simple and easy to use. Key Advantages: Standard and heavy duty ratings Integral PID Control Sensorless vector control or V/Hz control Integral multiple motor control for pumping applications Uploadable / downloadable keypad Flexible, programmable I/O Economical, compact design Simple, easy to use LCD interface Standard ModBus RTU port Windows-based software Standard Features: Standard I/O: 8 digital inputs, 2 analog inputs, 2 analog outputs, 5 relay outputs Optional I/O: Isolated analog output board (adds 2 additional analog outputs, 0/4 20 ma) Digital metering: Output currents, ground current, output frequency, DC link voltage, motor RPM, output motor voltage, run time and more Protection: Over current, ground fault, over voltage, current limit, motor overload, phase loss, over heat, loss of signal and more Analog inputs: 1 at 0/4 20 ma, 1 at 0 10 VDC (or -10 to 10 VDC) Communications: Modbus RTU (standard); Optional Fieldbus includes DeviceNet, Profibus, BacNet, LonWorks, Modbus TCP Voltage tolerance: -15%, +10% Control methods: V/Hz, sensorless vector, slip compensation V/Hz patterns: Linear, squared, user programmable V/Hz Analog outputs: 2 at 0 10 VDC (standard), 2 at 0/4 20 ma (with option board). Configurable to motor speed, output current, output voltage, DC link voltage, power, PID follower Relay outputs: 1 Form C fault relay output, 4 Form A relay outputs configurable to running, faulted, ready, at speed, high or low frequency levels, loss of signal, ready and more Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more User interface: 2 line LCD display, 16 characters per line Stop methods: Coast, decel, DC injection braking, Flux braking and optional dynamic braking 2-5

16 Standard Low Voltage Drive Products Sensorless Vector Drives SG Series Basic Wiring Diagram DB UNIT (option) MCCB1 MC1 ACR R P1P2 N U U S V V M 3 Phase AC input T G Setting Switch RSi-SG 24G Sourcing Mode PNP W E/G CN1 Safety stop (600V only) W E Motor 24 VDC (50mA max) Default: Speed-L Default: Speed-M Default: Speed-H Default: RST 24 M1 M2 M3 M4 24P Sinking Mode NPN V1 0[V]~+12[V] V1S I -12[V]~+12[V] 0/4[mA]~20[mA] Analog input BX (E-STOP) Default: JOG M5 M6 5G Default: FX Default: RX 24G M7 M8 CM 24V 4.9mA S0 S1 5G Default: Frequency Default: Voltage Analog meter Max output voltage:12v Source max: 30mA Sink max: 20mA A1 C1 A2 3A 3C 3B Fault relay output 250Vac, 1A Relay outputs programmable 250Vac, 1A C2 A3 Aux. relays 24G C3 A0 RS-485 A4 C4 C- C+ 24G Terminating resistor 24G 5G NT 5G B0 Pulse input Pulse input method: (A+B), (A) Input freq: 0Hz~100KHz Motor thermal detection 2-6 benshaw.com

17 Sensorless Vector Drives SG Series NEMA V Model Number Variable Torque Standard Duty Heavy Duty Dimensions (in.) HP Amps HP Amps HP Amps H W D Weight (lbs.) List Price RSI-007-SG-2B $1, RSI-010-SG-2B $1, RSI-015-SG-2B $1, RSI-020-SG-2B $2, RSI-025-SG-2B $2, RSI-030-SG-2B $3, RSI-040-SG-2B $4, V Model Number Variable Torque Standard Duty Heavy Duty Dimensions (in.) HP Amps HP Amps HP Amps H W D Weight (lbs.) List Price RSI-007-SG-4B $1, RSI-010-SG-4B $1, RSI-015-SG-4B $1, RSI-020-SG-4B $2, RSI-025-SG-4B $2, RSI-030-SG-4B $3, RSI-040-SG-4B $4, RSI-050-SG-4B $5, RSI-060-SG-4B $6, RSI-075-SG-4B $7, RSI-100-SG-4B $9, RSI-125-SG-4B $11, RSI-150-SG-4 * $13, RSI-200-SG-4 * $15, RSI-250-SG-4 * $18, RSI-350-SG-4 * $23, RSI-400-SG-4 * $32, RSI-500-SG $40, RSI-600-SG $48, RSI-700-SG $57, Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute Units ending in a B designate NEMA 1. Units not ending in a B are protected chassis units. Protected chassis only (power terminal covers do not meet NEMA 1). * DC Link Reactor (internal) Web stocked Available for same day shipping. 2-7

18 Standard Low Voltage Drive Products Sensorless Vector Drives SG Series NEMA 1 / Protected Chassis 600 V Model Number Variable Torque Standard Duty Heavy Duty Dimensions (in.) HP Amps HP Amps HP Amps H W D Weight (lbs.) List Price RSI-007-SG-6B $1, RSI-010-SG-6B $1, RSI-015-SG-6B $1, RSI-020-SG-6B $2, RSI-025-SG-6B $2, RSI-030-SG-6B $3, RSI-040-SG-6B $4, RSI-050-SG-6B $5, RSI-060-SG-6B $6, RSI-075-SG-6B $7, RSI-100-SG-6B $9, RSI-125-SG-6B $11, RSI-150-SG-6 * $13, RSI-200-SG-6 * $16, RSI-250-SG-6 * $21, RSI-350-SG-6 * $23, RSI-400-SG-6 * $32, Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute Units ending in a B designate NEMA 1. Units not ending in a B are protected chassis units. Protected chassis only (power terminal covers do not meet NEMA 1). * DC Link Reactor Web stocked 2-8 benshaw.com

19 Sensorless Vector Drives SG Series Options Dynamic Brake Transistor Modules Model Number Description List Price VFD-RSI-DBU V Dynamic Braking Transistor for 1 20 HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for 1 20 HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for HP VFD, 10% Duty Cycle $1, VFD-RSI-DBU V Dynamic Braking Transistor for 100 HP VFD, 10% Duty Cycle $1, For HP greater than 100 HP or duty cycle greater than 10%, consult factory. Fieldbus Communication Cards Model Number Description List Price PC DeviceNet Communication Board Kit, SG VFD $ PC Profibus Communication Board Kit, SG VFD $ PC LonWorks Communication Board Kit, SG VFD $1, PC BacNet Communication Board Kit, SG VFD $1, PC Ethernet IP/Modbus TCP Communication Board Kit, SG VFD $1, Display / Keypad Remote Mounting Model Number Description List Price LCD Replacement Display / Keypad $ VFD-2M-RE-CABLE-SG 2 Meter Keypad Cable $ VFD-3M-RE-CABLE-SG 3 Meter Keypad Cable $ VFD-5M-RE-CABLE-SG 5 Meter Keypad Cable $ VFD-KEYPAD-SG-BEZEL Bezel, for SG Keypad, Remote Mounting $20.00 VFD-KEYPAD-SG-BLANK Keypad Blank, Installs in Drive when Keypad Is Remote $20.00 Analog Output Card Model Number Description List Price VFD-RSI-SG-4-20-MA 4 20 ma Output Card, Adds (2) 4 20 ma Outputs $

20 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives S4 Series RATINGS Constant Torque: V 1 to V 1 to 200 HP@ 460 V / 600 V Standard Duty / Heavy Duty RSI S4 Series Product Highlights: The S4 Series is a line of high performance NEMA 4X washdown variable frequency drives. Benshaw s S4 variable frequency drives are built to withstand the harshest environments and hold up under your most demanding pressure washing applications. All S4 Series drives combine a simple user interface with an array of features and are suited to almost any indoor environment. S4 variable frequency drives come standard with over 180 configurable parameters to match specific application and interface requirements. A standard dynamic braking transistor and resistor are also included for regenerative applications. Key Advantages: NEMA 4X washdown duty enclosure Sensorless vector control Standard braking transistor and resistor Infrared programming port Standard and Heavy Duty ratings LCD plain English display Simple, easy-to-use interface Standard ModBus communication port Integral Pl control Standard Features: NEMA 4X washdown enclosure Standard l/o: 10 digital inputs, 2 analog inputs, 2 analog outputs, 2 relay outputs Digital metering: Output current, output volts, power, MWh meter, run time, power on time, bus voltage, output frequency Communications: ModBus standard, optional other Fieldbus Voltage tolerance: ±10% Sensorless vector control V / Hz Pattern: Linear, quadratic Analog output functions: Output voltage, output current, drive load, drive temp, stator frequency, output power Analog inputs: 0 10VDC, 4 20mA, -10VDC to 10VDC, pulse train input Relay outputs: Running, forward, reverse, ready, faulted, at speed, keypad control, adjustable torque levels, adjustable current levels, PID limits, loss of reference, timers 10 digital inputs configurable: Run, preset speeds, jogging, PID disable, fault reset, drive enable, timers, motorized pot User interface: 20 character LCD display, infrared programming port Braking functions: Decal, coast, DC injection, dynamic braking Units 1 100HP are NEMA 4X; units HP are NEMA benshaw.com

21 NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives S4 Series Basic Wiring Diagram +24 VDC +24 NC2 Forward Run FWD RC2 Relay #2 Reverse Run REV NO2 Jog R/J NC1 Digital Input #1 DI1 RC1 Relay #1 Digital Input #2 DI2 NO1 Digital Input #3 DI3 DO1 Digital Output #1 Digital Input #4 DI4 DO2 Digital Output #2 Digital Input #5 DI5 DOQ Pulse Train Output External Fault MOL dcom Common Enable EN dcom Common dcom Imet 4 20 ma output cin+ acom Analog Common 4 20 ma input cin- Vmet 0 10 VDC Output +10 acom Analog Common 0 10 VDC Input Vin1 acom 0 10 VDC Input Vin2 2-11

22 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives S4 Series NEMA 4X / 230 V Model Number Standard Duty Heavy Duty Dimensions (in.) Weight HP Amps HP Amps H W D (lbs.) List Price RSI-001-S4-2W $1, RSI-002-S4-2W $1, RSI-003-S4-2W $1, RSI-005-S4-2W $2, RSI-007-S4-2W $2, RSI-010-S4-2W $3, RSI-015-S4-2W $3, RSI-020-S4-2W $5, RSI-025-S4-2W $6, V Input / 230 V Output Model Number Standard Duty Heavy Duty Dimensions (in.) HP Amps HP Amps H W D Weight (lbs.) List Price RSI-001-S4-1SW $1, Single phase 110 V input / 3 phase 230 V output Web stocked NEMA 4X / NEMA 12 / 460 V Standard Duty Heavy Duty Dimensions (in.) Model Number HP Amps HP Amps H W D Weight (lbs.) List Price RSI-001-S4-4W $1, RSI-002-S4-4W $1, RSI-003-S4-4W $1, RSI-005-S4-4W $2, RSI-007-S4-4W $2, RSI-010-S4-4W $2, RSI-015-S4-4W $3, RSI-020-S4-4W $4, RSI-025-S4-4W $4, RSI-030-S4-4W $4, RSI-040-S4-4W $7, RSI-050-S4-4W $7, RSI-060-S4-4W $12, RSI-075-S4-4W $13, RSI-100-S4-4W $15, RSI-125-S4-4D * $22, RSI-150-S4-4D * $24, RSI-200-S4-4D * $25, Web stocked * Units ending In D are NEMA 12 and not washdown rated benshaw.com

23 NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives S4 Series NEMA 4X / NEMA 12 / 600 V Standard Duty Heavy Duty Dimensions (in.) Weight Model Number HP Amps HP Amps H W D (lbs.) List Price RSI-001-S4-6W $2, RSI-002-S4-6W $2, RSI-003-S4-6W $2, RSI-005-S4-6W $2, RSI-007-S4-6W $2, RSI-010-S4-6W $2, RSI-015-S4-6W $4, RSI-020-S4-6W $4, RSI-025-S4-6W $4, RSI-030-S4-6W $5, RSI-040-S4-6W $7, RSI-050-S4-6W $7, RSI-060-S4-6W $13, RSI-075-S4-6W $13, RSI-100-S4-6W $15, RSI-125-S4-6D * $23, RSI-150-S4-6D * $24, RSI-200-S4-6D * $27, * Units ending In D are NEMA 12 and not washdown rated. 2-13

24 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series Standard Duty / Heavy Duty RATINGS Standard Duty: V V SG Series sensorless vector drive Control power transformer Heavy Duty: V V Input circuit breaker and disconnect User terminal strip Bypass contactor Product Highlights: Benshaw s Built-To-Order packaged drives meet UL and CE approvals and are available with standard ( HP) and heavy duty (5 100 HP) ratings to meet your drive requirements. NEMA 12 ventilated enclosure Key Advantages: Standard and heavy duty ratings UL and CE approvals Pre-designed options configurable to your application Operating Conditions: Operating Temperature: -10 to 40 C Storage Temperature: -20 C to 65 C Humidity: Less than 90% RH max (non-condensing) Altitude: 3,300 ft. max. Standard Features: NEMA 12 ventilated enclosure with fans and filters SG Series Sensorless Vector Drive User terminal strip Door mounted keypad Control power transformer User input and output power connections -10 to 40 C operating environment temperature range -20 to 65 C storage temperature Options: Circuit breaker Disconnect fused or unfused Input line reactor Output reactor 3 contactor bypass Door mounted operator station (6 configurations) 2-14 benshaw.com

25 Packaged Drives SGP Series Part Number Assembler SGP SD NC A 3B 1 12 SG Built-to-Order Packaged Drives Voltage 2 = 230 V Reactor Options A = No Reactors Enclosure 12 = NEMA 12 V 4 = 460 V B = Input Reactor C = Output Reactor D = Input and Output Reactor Horsepower 005 = 5 HP 007 = 7.5 HP 010 = 10 HP 015 = 15 HP 020 = 20 HP 025 = 25 HP 030 = 30 HP 040 = 40 HP 050 = 50 HP 060 = 60 HP 075 = 75 HP 125 = 125 HP Bypass Type NN = None 3B = 3 Contactor Bypass Duty Type SD = 120% 1 Min. Std. Duty HD = 150% 1 Min. Heavy Duty Disconnect Option NC = Non-Combination CB = Circuit Breaker FD = Fusible Disconnect CF = Non-Fused Disconnect IF = Inline Fuse Door Mounted Devices 1 = None 2 = Start / Stop PB, Reset PB, HOA Switch, Speed POT 3 = Option 2 Plus Power On, VFD Running, VFD Fault Light 4 = Start / Stop PB, Fault Reset PB, HOA Switch, Speed POT, Jog PB, Fwd / Rev Switch, VFD Fault Light 5 = VFD / Off / Bypass Switch, Bypass Running Light 6 = Start / Stop PB, Reset PB, HOA Switch, Speed POT, VFD Running Light, VFD / Off / Bypass Switch, Bypass Running Light 2-15

26 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series Standard Duty Rated 120% O/L for 1 Minute 230 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Dimensions (in.) Model Number HP A H W D Weight (lbs.) List Price SGP0072SDXXXXXX $5, SGP0102SDXXXXXX $5, SGP0152SDXXXXXX $5, SGP0202SDXXXXXX $5, SGP0252SDXXXXXX $6, SGP0302SDXXXXXX $6, SGP0402SDXXXXXX $6, VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Dimensions (in.) Model Number HP A H W D Weight (lbs.) List Price SGP0074SDXXXXXX $5, SGP0104SDXXXXXX $5, SGP0154SDXXXXXX $5, SGP0204SDXXXXXX $5, SGP0254SDXXXXXX $6, SGP0304SDXXXXXX $6, SGP0404SDXXXXXX $6, SGP0504SDXXXXXX $8, SGP0604SDXXXXXX $9, SGP0754SDXXXXXX $10, SGP1004SDXXXXXX12 * $12, SGP1254SDXXXXXX12 * $14, * Dimensions will increase to 70x30x18 for units with three contactor bypass. Refer to page 2-18 for Disconnect Options, Reactor Options, Bypass Type and Door Mounting Devices 2-16 benshaw.com

27 Packaged Drives SGP Series Heavy Duty Rated 150% O/L for 1 Minute 230 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Dimensions (in.) Model Number HP A H W D Weight (lbs.) List Price SGP0052HDXXXXXX $5, SGP0072HDXXXXXX $5, SGP0102HDXXXXXX $5, SGP0152HDXXXXXX $5, SGP0202HDXXXXXX $6, SGP0252HDXXXXXX $6, SGP0302HDXXXXXX $6, VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Dimensions (in.) Model Number HP A H W D Weight (lbs.) List Price SGP0054HDXXXXXX $5, SGP0074HDXXXXXX $5, SGP0104HDXXXXXX $5, SGP0154HDXXXXXX $5, SGP0204HDXXXXXX $6, SGP0254HDXXXXXX $6, SGP0304HDXXXXXX $6, SGP0404HDXXXXXX $8, SGP0504HDXXXXXX $9, SGP0604HDXXXXXX $10, SGP0754HDXXXXXX12 * $12, SGP1004HDXXXXXX12 * $14, * Dimensions will increase to 70x30x18 for units with three contactor bypass. Refer to page 2-18 for Disconnect Options, Reactor Options, Bypass Type and Door Mounting Devices 2-17

28 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series Modular Control Options to Customize Your Application Options CO1 CO2 CO3 CO4 CO5 CO6 Keypad Start PB Stop PB Reset PB HOA Switch Speed POT Run Light Fault Light Power On Light Jog PB FWD/REV Switch VFD/OFF Bypass Switch Bypass Running Light List Price $ $ $ $ $ $ If selecting a unit with bypass, you must select either option 5 or 6. Door mounted keypad is standard. 230 VAC Drive Adder HP CB N-F Disc Fsd Disc Input Fuse In-React Out-React 3-Cnt Bypass 5 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $1, $ $ $ $1, $ $ $1, $ $ $ $1, $ $ $1, $ $ $ $1, VAC Drive Adder HP CB N-F Disc Fsd Disc Input Fuse In-React Out-React 3-Cnt Bypass 5 $ $ $ $99.00 $ $ $ $ $ $ $99.00 $ $ $ $ $ $ $99.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $1, $ $ $1, $ $ $ $1, $ $ $1, $ $ $ $1, $ $ $1, $ $ $ $1, $1, $ $1, $ $1, $1, $1, benshaw.com

29 Standard Low Voltage Drive Options Input Line Reactors 3% Impedance 230 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA25L REA-KDRA25L-C $ $ REA-KDRA27L REA-KDRA27L-C $ $ REA-KDRA28L REA-KDRA28L-C $ $ REA-KDRB22L REA-KDRB22L-C $ $ REA-KDRB23L REA-KDRB23L-C $ $ REA-KDRD25L REA-KDRD25L-C $ $ REA-KDRD24L REA-KDRD24L-C $ $ REA-KDRD26L REA-KDRD26L-C $ $ REA-KDRC22L REA-KDRC22L-C $ $ REA-KDRF24L REA-KDRF24L-C $ $1, REA-KDRF25L REA-KDRF25L-C $ $1, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive. 2-19

30 Standard Low Voltage Drive Options Input Line Reactors 3% Impedance 480 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA8L REA-KDRA8L-C $ $ REA-KDRA1L REA-KDRA1L-C $ $ REA-KDRA2L REA-KDRA2L-C $ $ REA-KDRA3L REA-KDRA3L-C $ $ REA-KDRA4L REA-KDRA4L-C $ $ REA-KDRA5L REA-KDRA5L-C $ $ REA-KDRB2L REA-KDRB2L-C $ $ REA-KDRB1L REA-KDRB1L-C $ $ REA-KDRD1L REA-KDRD1L-C $ $ REA-KDRD2L REA-KDRD2L-C $ $ REA-KDRC1L REA-KDRC1L-C $ $ REA-KDRF2L REA-KDRF2L-C $ $1, REA-KDRF4L REA-KDRF4L-C $ $1, REA-KDRF3L REA-KDRF3L-C $ $1, REA-KDRH3L REA-KDRH3L-C $1, $1, REA-KDRH2L REA-KDRH2L-C $1, $1, REA-KDRH1L REA-KDRH1L-C $1, $2, REA-KDRG3L REA-KDRG3L-C $2, $2, REA-KDRG1L REA-KDRG1L-C $2, $2, REA-KDRG2L REA-KDRG2L-C $2, $2, REA-KDRJ2L REA-KDRJ2L-C $2, $3, REA-KDRJ1L REA-KDRJ1L-C $2, $3, REA-KDRL2L REA-KDRL2L-C $5, $5, REA-KDRL3L REA-KDRL3L-C $6, $7, REA-KDRS1L REA-KDRS1L-C $7, $9, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive benshaw.com

31 Input Line Reactors 3% Impedance 600 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA50L REA-KDRA50L-C $ $ REA-KDRA46L REA-KDRA46L-C $ $ REA-KDRA52L REA-KDRA52L-C $ $ REA-KDRA47L REA-KDRA47L-C $ $ REA-KDRA48L REA-KDRA48L-C $ $ REA-KDRA49L REA-KDRA49L-C $ $ REA-KDRB45L REA-KDRB45L-C $ $ REA-KDRB44L REA-KDRB44L-C $ $ REA-KDRB43L REA-KDRB43L-C $ $ REA-KDRD42L REA-KDRD42L-C $ $ REA-KDRC43L REA-KDRC43-C $ $ REA-KDRC44L REA-KDRC44L-C $ $ REA-KDRF46L REA-KDRF46L-C $ $1, REA-KDRF47L REA-KDRF47L-C $ $1, REA-KDRF45L REA-KDRF45L-C $ $1, REA-KDRH43L REA-KDRH43L-C $1, $1, REA-KDRH44L REA-KDRH44L-C $1, $1, REA-KDRI42L REA-KDRI42L-C $1, $2, REA-KDRG47L REA-KDRG47L-C $1, $2, REA-KDRG45L REA-KDRG45L-C $1, $2, REA-KDRJ45L REA-KDRJ45L-C $2, $2, REA-KDRJ43L REA-KDRJ43L-C $2, $3, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive. 2-21

32 Standard Low Voltage Drive Options Input Line Reactors 5% Impedance 240 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA25H REA-KDRA25H-C $ $ REA-KDRA26H REA-KDRA26H-C $ $ REA-KDRA28H REA-KDRA28H-C $ $ REA-KDRB25H REA-KDRB25H-C $ $ REA-KDRB26H REA-KDRB26H-C $ $ REA-KDRD21H REA-KDRD21H-C $ $ REA-KDRD22H REA-KDRD22H-C $ $ REA-KDRC22H REA-KDRC22H-C $ $ REA-KDRF28H REA-KDRF28H-C $ $1, REA-KDRF25H REA-KDRF25H-C $ $1, REA-KDRF26H REA-KDRF26H-C $ $1, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive benshaw.com

33 Input Line Reactors 5% Impedance 480 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA8H REA-KDRA8H-C $ $ REA-KDRA1H REA-KDRA1H-C $ $ REA-KDRA2H REA-KDRA2H-C $ $ REA-KDRA3H REA-KDRA3H-C $ $ REA-KDRA4H REA-KDRA4H-C $ $ REA-KDRA5H REA-KDRA5H-C $ $ REA-KDRB2H REA-KDRB2H-C $ $ REA-KDRC3H REA-KDRC3H-C $ $ REA-KDRC1H REA-KDRC1H-C $ $ REA-KDRE2H REA-KDRE2H-C $ $ REA-KDRF4H REA-KDRF4H-C $ $1, REA-KDRF1H REA-KDRF1H-C $1, $1, REA-KDRF2H REA-KDRF2H-C $1, $1, REA-KDRH2H REA-KDRH2H-C $1, $1, REA-KDRI2H REA-KDRI2H-C $1, $2, REA-KDRG3H REA-KDRG3H-C $1, $2, REA-KDRG1H REA-KDRG1H-C $2, $2, REA-KDRJ1H REA-KDRJ1H-C $2, $3, REA-KDRL1H REA-KDRL1H-C $2, $3, REA-KDRL2H REA-KDRL2H-C $2, $3, REA-KDRL3H REA-KDRL3H-C $3, $4, REA-KDRL4H REA-KDRL4H-C $4, $5, REA-KDRL5H REA-KDRL5H-C $4, $5, REA-KDRL6H REA-KDRL6H-C $5, $6, REA-KDRS1H REA-KDRS1H-C $7, $9, REA-KDRS2H REA-KDRS2H-C $8, $9, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive. 2-23

34 Standard Low Voltage Drive Options Input Line Reactors 5% Impedance 600 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA50H REA-KDRA50H-C $ $ REA-KDRA43H REA-KDRA43H-C $ $ REA-KDRA44H REA-KDRA44H-C $ $ REA-KDRA45H REA-KDRA45H-C $ $ REA-KDRB42H REA-KDRB42H-C $ $ REA-KDRB43H REA-KDRB43H-C $ $ REA-KDRB44H REA-KDRB44H-C $ $ REA-KDRD41H REA-KDRD41H-C $ $ REA-KDRC43H REA-KDRC43H-C $ $ REA-KDRE42H REA-KDRE42H-C $ $ REA-KDRF44H REA-KDRF44H-C $ $1, REA-KDRF45H REA-KDRF45H-C $1, $1, REA-KDRH43H REA-KDRH43H-C $1, $1, REA-KDRH42H REA-KDRH42H-C $1, $1, REA-KDRI41H REA-KDRI41H-C $1, $2, REA-KDRG44H REA-KDRG44H-C $1, $2, REA-KDRG45H REA-KDRG45H-C $1, $2, REA-KDRJ41H REA-KDRJ41H-C $2, $3, REA-KDRL46H REA-KDRL46H-C $3, $4, REA-KDRL47H REA-KDRL47H-C $3, $4, REA-KDRL48H REA-KDRL48H-C $3, $4, REA-KDRL49H REA-KDRL49H-C $3, $4, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kva rating of the drive benshaw.com

35 Output Reactors 1.5% Impedance 480 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA1P REA-KDRA1P-C $ $ REA-KDRA2P REA-KDRA2P-C $ $ REA-KDRA3P REA-KDRA3P-C $ $ REA-KDRA4P REA-KDRA4P-C $ $ REA-KDRB1P REA-KDRB1P-C $ $ REA-KDRD1P REA-KDRD1P-C $ $ REA-KDRD2P REA-KDRD2P-C $ $ REA-KDRD3P REA-KDRD3P-C $ $ REA-KDRD4P REA-KDRD4P-C $ $ REA-KDRC1P REA-KDRC1P-C $ $ REA-KDRF1P REA-KDRF1P-C $ $1, REA-KDRF2P REA-KDRF2P-C $ $1, REA-KDRF3P REA-KDRF3P-C $1, $1, REA-KDRH1P REA-KDRH1P-C $1, $1, REA-KDRI1P REA-KDRI1P-C $1, $2, REA-KDRI2P REA-KDRI2P-C $1, $2, REA-KDRG1P REA-KDRG1P-C $2, $2, REA-KDRJ1P REA-KDRJ1P-C $2, $3, REA-KDRJ2P REA-KDRJ2P-C $2, $3, REA-KDRL1P REA-KDRL1P-C $2, $3, REA-KDRL2P REA-KDRL2P-C $3, $4, REA-KDRL3P REA-KDRL3P-C $3, $4, REA-KDRL4P REA-KDRL4P-C $5, $6, V drives/motors can operate with extended lead lengths (<500 ft.) without a load reactor. If the installation is >500 ft. or involves multiple motors from one drive, use an appropriately sized (current) 480 V reactor or a long lead filter. 2-25

36 Standard Low Voltage Drive Options Output Reactors 1.5% Impedance 600 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price REA-KDRA31P REA-KDRA31P-C $ $ REA-KDRA35P REA-KDRA35P-C $ $ REA-KDRA33P REA-KDRA33P-C $ $ REA-KDRA34P REA-KDRA34P-C $ $ REA-KDRA36P REA-KDRA36P-C $ $ REA-KDRD31P REA-KDRD31P-C $ $ REA-KDRD32P REA-KDRD32P-C $ $ REA-KDRD35P REA-KDRD35P-C $ $ REA-KDRD33P REA-KDRD33P-C $ $1, REA-KDRD34P REA-KDRD34P-C $ $1, REA-KDRC31P REA-KDRC31P-C $1, $1, REA-KDRF31P REA-KDRF31P-C $1, $1, REA-KDRF32P REA-KDRF32P-C $1, $1, REA-KDRF33P REA-KDRF33P-C $1, $2, REA-KDRH31P REA-KDRH31P-C $1, $1, REA-KDRI31P REA-KDRI31P-C $2, $2, REA-KDRI32P REA-KDRI32P-C $2, $3, REA-KDRG31P REA-KDRG31P-C $3, $3, REA-KDRJ31P REA-KDRJ31P-C $3, $4, REA-KDRJ32P REA-KDRJ32P-C $3, $4, REA-KDRL31P REA-KDRL31P-C $4, $5, benshaw.com

37 Long Lead Filters (DV / DT) 240 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price FLTR-V1K3A00 FLTR-V1K3A $ $1, FLTR-V1K4A00 FLTR-V1K4A $ $1, FLTR-V1K6A00 FLTR-V1K6A01 1~ $ $1, FLTR-V1K8A00 FLTR-V1K8A $ $1, FLTR-V1K12A00 FLTR-V1K12A $ $1, FLTR-V1K16A00 FLTR-V1K16A $ $1, FLTR-V1K25A00 FLTR-V1K25A $1, $1, FLTR-V1K35A00 FLTR-V1K35A $1, $1, FLTR-V1K45A00 FLTR-V1K45A $1, $1, FLTR-V1K55A00 FLTR-V1K55A $1, $2, FLTR-V1K80A00 FLTR-V1K80A01 25~ $2, $2, FLTR-V1K110A00 FLTR-V1K110A $2, $3, Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV/DT. 2-27

38 Standard Low Voltage Drive Options Long Lead Filters (DV / DT) 480 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price FLTR-V1K2A00 FLTR-V1K2A $ $1, FLTR-V1K3A00 FLTR-V1K3A01 1~ $ $1, FLTR-V1K4A00 FLTR-V1K4A $ $1, FLTR-V1K6A00 FLTR-V1K6A $ $1, FLTR-V1K8A00 FLTR-V1K8A $ $1, FLTR-V1K12A00 FLTR-V1K12A $ $1, FLTR-V1K16A00 FLTR-V1K16A $ $1, FLTR-V1K18A00 FLTR-V1K18A $1, $1, FLTR-V1K21A00 FLTR-V1K21A $1, $1, FLTR-V1K25A00 FLTR-V1K25A $1, $1, FLTR-V1K27A00 FLTR-V1K27A $1, $1, FLTR-V1K35A00 FLTR-V1K35A $1, $1, FLTR-V1K45A00 FLTR-V1K45A $1, $1, FLTR-V1K55A00 FLTR-V1K55A $1, $2, FLTR-V1K80A00 FLTR-V1K80A01 50~ $2, $2, FLTR-V1K110A00 FLTR-V1K110A $2, $3, FLTR-V1K130A00 FLTR-V1K130A $2, $4, FLTR-V1K160A00 FLTR-V1K160A $3, $4, FLTR-V1K200A00 FLTR-V1K200A $3, $4, FLTR-V1K250A00 FLTR-V1K250A $3, $4, FLTR-V1K305A00 FLTR-V1K305A $4, $4, FLTR-V1K362A00 FLTR-V1K362A $4, $5, FLTR-V1K420A00 FLTR-V1K420A $5, $5, FLTR-V1K480A00 FLTR-V1K480A $5, $6, FLTR-V1K600A00 FLTR-V1K600A $5, $7, FLTR-V1K750A00 FLTR-V1K750A $9, $12, Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV / DT benshaw.com

39 Long Lead Filters (DV / DT) 600 V Model Number Open Dimensions (in.) Enclosed Dimensions (in.) Open Enclosed (NEMA 1) HP A H W D H W D Weight (lbs.) Open List Price Enclosed List Price FLTR-V1K2A00 FLTR-V1K2A $ $1, FLTR-V1K3A00 FLTR-V1K3A $ $1, FLTR-V1K4A00 FLTR-V1K4A $ $1, FLTR-V1K8A00 FLTR-V1K8A $ $1, FLTR-V1K12A00 FLTR-V1K12A $ $1, FLTR-V1K18A00 FLTR-V1K18A $1, $1, FLTR-V1K25A00 FLTR-V1K25A $1, $1, FLTR-V1K27A00 FLTR-V1K27A $1, $1, FLTR-V1K35A00 FLTR-V1K35A $1, $1, FLTR-V1K45A00 FLTR-V1K45A $1, $1, FLTR-V1K55A00 FLTR-V1K55A $1, $2, FLTR-V1K80A00 FLTR-V1K80A $2, $2, FLTR-V1K110A00 FLTR-V1K110A $2, $3, FLTR-V1K130A00 FLTR-V1K130A $2, $4, FLTR-V1K160A00 FLTR-V1K160A $3, $4, FLTR-V1K200A00 FLTR-V1K200A $3, $4, FLTR-V1K250A00 FLTR-V1K250A $3, $4, FLTR-V1K305A00 FLTR-V1K305A $4, $4, FLTR-V1K362A00 FLTR-V1K362A $4, $5, FLTR-V1K420A00 FLTR-V1K420A $5, $5, Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV / DT. 2-29

40 Dynamic Brake Resistors and Brake Modules Dynamic brake resistors and modules are used to address over voltage conditions with drives. Over voltage trips occur when the DC bus in the drive increases to the over voltage trip level. This increase in voltage occurs when the mechanical energy in the motor is converted into regenerative electrical energy, which is transferred back into the drive (the motor acts like a generator). Regeneration occurs when: The deceleration time is too quick The load has high inertia and keeps rotating after the drive output power has decreased below that of the load (Ex: fly wheels, large fans) The load is an over hauling load, cyclical or periodic (Ex: pump jack, punch press) When the motor suddenly becomes unloaded (Ex: lumber mill saw applications) Regeneration can occur on an occasional basis or periodically (cyclical) depending on the type of load. A dynamic brake module and resistor are required to be added to the drive to dissipate this excess power. The module and resistor must be sized correctly depending on the application. Contact Benshaw for assistance with sizing brake resistors and brake modules benshaw.com

41 Engineered Low Voltage Drive Packages Overview Benshaw is a recognized industry leader in the shipment of engineered drives from our stateof-the-art factory, with dedicated engineering teams and a complete inventory of components necessary to build engineered solutions for you. Select the enclosure, disconnect, bypass, pilot devices, control strategy and filters required to meet your most demanding applications. Control Modifications Whatever You Specify Pilot devices, control power transformers, switches, meters, relays, space heaters, protective devices, PLCs, etc. Combination Drive Packages To Meet Your Requirements Circuit breaker protection Non-fused disconnect protection Fusible disconnect protection Flange or rotary handle mechanism Bypass Packages To Fit Your Application Three contactor Reduced voltage solid state starters Enclosures To Match Your Environment Standard designs NEMA 1, 12, 3R Custom enclosures Special enclosures 4, 4X, air conditioned Motor control centers Filters For Your Unique Application Line reactors 3% and 5% Long lead filters Load reactors Harmonic filters 18 pulse systems Benshaw builds customized engineered solutions to meet your most demanding applications

42 Engineered Low Voltage Drive Products VFD Pre-Order Check List 3 1 Transformer 2 Purchaser Information Company Name Other Loads MCC 7 4 Enclosure 16 L 17 5 Contact Person Address Phone Number B+ B- DBR T 8 MOTOR 14 LOAD Fuse 7 VFD RSi MECH. INTERLOCK Supply Incoming Primary (Input) Volts VAC KVA % Impedance Short Circuit Capability ISC (Amps) Secondary (Output) Volts WYE-Delta Connection: Yes No Grounded Ungrounded PCC (Point of Common Harmonic Restrictions at PCC: Yes No Coupling) IEEE Other Connected Loads Present? Other Connected Loads 3 Please list in detail in comments. Ex. PFCC, VFD, etc. Yes No Feeder Cable 4 Cable Length Conduit Teck Shielded Main Disconnect 5 Breaker Fusible Disc. Line Fuses Input Isolation Contactor 6 Yes No HP Rated Harmonic Input Line Reactor Suppression 7 3 or 5 % Imp. Transformer Passive Filter Non- Shielded KAIC Rating NEMA Rated Active Filter 18 Pulse RFI/EMI Filter VFD - HP KVA KW CT VT Volts VFD Ratings 8 V Amps Model - RSi - HP - V - Encl. Dynamic Braking 9 Load Type: Decel Only Overhauling Duty Cycle 5% 10% 25% 50% 100% Output Filter 10 Reactor Long Lead Sine Wave 50 ft. ~ 300 ft. 300 ft. ~ 1500 ft. > 1500 ft. Bypass 11 2 Contactor 3 Contactor RVSS HP Rated NEMA Rated IEC Rated Overload 12 For ATL Bypass only: Class benshaw.com

43 VFD Pre-Order Check List Cable Length 13 See 10 Manufacturer Motor Name Plate Data 14 Length Ft M Cable Specification: Non-Shielded Shielded Conduit Manufacturer HP Volts RPM FLA S.F. Amps KVA/Code Design Frame Breakdown torque % lb-ft Temperature Rise C Critical speed RPM Insulation VFD Grade NEMA MG , Part Yes No; See 10 Over temperature protection: Thermostat Thermistor RTD and type 100 Pt 10 Cu 100 Ni 20 Ni Does the motor require a blower for low speed operation? Yes No Insulated Bearing(s) Yes No Options 15 Start P/B Local/Remote Sw. Stop P/B Emergency Stop P/B HOA Switch Forward P/B Reverse P/B Jog Forward P/B Jog Reverse P/B Potentiometer Fault Reset P/B Pilot Lights - Run/Stop - Forward/Reverse - Jog - Power - Fault Other Enclosure 16 UL Type (1, 12, 3R, 4, 4X) Ambient temperature range C to C Altitude 0 to 3,300 ft. (1,000m) Other Cable Entry/Exit Locations Enclosure Size Restrictions H W D Description Control 17 Keypad Multi-Motor Terminal Master Follower 0 to 5 VDC 0 to 10 VDC ± 10 VDC 0/4 to 20 ma Analog Outputs Analog Inputs Digital Inputs Relay Outputs 2-33

44 Engineered Low Voltage Drive Products VFD Pre-Order Check List VFD Pre-Order Check List (continued) Communications 18 DeviceNet ModBus RTU Profibus Other Moters 19 Motor Amps Motor Volts Frequency RPM Other (Please Specify) Application Details 20 Constant Torque (150% for 60s) Standard-Duty Torque (120% for 60s) Variable Torque (110% for 60s) Load-Steady Pulsing Regenerative Speed Range to RPM Load Flywheel Inertia (WK²) Load Torque Profile Breakaway Torque lb.-ft. Breakaway Torque Duration sec. Max. Peak Torque lb.-ft. Accel. Time Decel. Time Torque vs. Speed Curve Deceleration: Coast Ramp DC Injection Pump/Fan Speed Min. Speed Starting and stopping cycle (details) Holding Brake required? Yes No Load Details 21 Fan Fin Fan Cooler Cooling Tower Fan Pump Centrifugal Pump Centrifugal Compressor Electrical Submersible Pump (ESP) Oil Pump Pumpjack (PG) Progressive Cavity Screw Pump (PCP) Conveyor Extruder Other Screw Conveyor Single Extruder Number Throws Belt Conveyor Dual Extruder Centrifuge Flat Conveyor Piston Extruder Canter Line PD Pump Bucket Conveyor Slurry Pump Air Conveyor Step-up KVA Vprim Vsec V Z Transformer: Gear ratio/sheave ratio (Motor RPM/Load RPM) : Single-phase input Additional Comments: 2-34 benshaw.com

45 Sensorless Vector Drives Engineered Packages Part Number Assembler RSI 060 SG 4 NC A 01 VFD RSI = RediStart Inverter Horsepower 1 = 1 HP 2 = 2 HP 3 = 3 HP 5 = 5 HP 7 = 7.5 HP 10 = 10 HP 15 = 15 HP 20 = 20 HP 25 = 25 HP 30 = 30 HP 40 = 40 HP 50 = 50 HP 60 = 60 HP 75 = 75 HP 100 = 100 HP 125 = 125 HP 150 = 150 HP 200 = 200 HP 250 = 250 HP 300 = 300 HP 400 = 400 HP 500 = 500 HP 600 = 600 HP 700 = 700 HP VFD Series SG = Sensorless Vector Drive S4 = Washdown Sensorless Vector Drive Voltage 2 = 230 V 4 = 460 V 6 = 600 V Disconnect Options NC = Non-Combination CB = Circuit Breaker FD = Fusible Disconnect** Package Type A = Packaged Drive, No Bypass C = Packaged Drive with Three Contactor Bypass SS = Packaged Drive with Soft Starter (RVSS) Bypass** s** Enclosure** 1/12 = NEMA 1/12 4 = NEMA 4* 3R = NEMA 3R * Air conditioning required. ** Consult factory. 2-35

46 Engineered Low Voltage Drive Products Sensorless Vector Drives SG Series Enclosed Drives Non-Combination Sensorless Vector Drives 230 V HP / NEMA 1 and 3R Model Number Variable Torque Standard Duty Heavy Duty HP Amps HP Amps HP Amps A-1A C-1A A-3R C-3R RSI-007-SG2-NC-XX $6, $6, $6, $6, RSI-010-SG2-NC-XX $6, $6, $6, $7, RSI-015-SG2-NC-XX $6, $7, $7, $7, RSI-020-SG2-NC-XX $7, $7, $7, $8, RSI-025-SG2-NC-XX $7, $8, $8, $9, RSI-030-SG2-NC-XX $7, $8, $8, $9, RSI-040-SG2-NC-XX $8, $9, $9, $10, A-1A = VFD in fan and filtered enclosure. C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit. A-3R = VFD in fan and filtered enclosure. C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute benshaw.com

47 Sensorless Vector Drives SG Series Enclosed Drives Non-Combination Sensorless Vector Drives 460 V HP / NEMA 1 and 3R Model Number Variable Torque Standard Duty Heavy Duty HP Amps HP Amps HP Amps A-1A C-1A A-3R C-3R RSI-007-SG4-NC-XX $6, $6, $6, $6, RSI-010-SG4-NC-XX $6, $6, $6, $7, RSI-015-SG4-NC-XX $6, $6, $7, $7, RSI-020-SG4-NC-XX $7, $7, $7, $8, RSI-025-SG4-NC-XX $7, $7, $8, $8, RSI-030-SG4-NC-XX $7, $8, $8, $9, RSI-040-SG4-NC-XX $8, $8, $9, $9, RSI-050-SG4-NC-XX $9, $10, $10, $11, RSI-060-SG4-NC-XX $11, $12, $12, $13, RSI-075-SG4-NC-XX $12, $13, $13, $14, RSI-100-SG4-NC-XX $13, $15, $14, $16, RSI-125-SG4-NC-XX $15, $19, $15, $18, RSI-150-SG4-NC-XX $24, $27, $24, $24, RSI-200-SG4-NC-XX $25, $30, $26, $32, RSI-250-SG4-NC-XX $28, $33, $29, $34, RSI-350-SG4-NC-XX $39, $44, $40, $45, RSI-400-SG4-NC-XX $46, $54, $47, $55, RSI-500-SG4-NC-XX $58, $69, $59, $62, RSI-600-SG4-NC-XX $65, $77, $69, $79, RSI-700-SG4-NC-XX $75, $118, $76, $120, A-1A = VFD in fan and filtered enclosure. C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit. A-3R = VFD in fan and filtered enclosure. C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute. 2-37

48 Engineered Low Voltage Drive Products Sensorless Vector Drives SG Series Enclosed Drives Combination Circuit Breaker Sensorless Vector Drives 230 V HP / NEMA 1 and 3R Model Number Variable Torque Standard Duty Heavy Duty HP Amps HP Amps HP Amps A-1A C-1A A-3R* C-3R* RSI-007-SG2-CB-XX $6, $6, $7, $7, RSI-010-SG2-CB-XX $6, $7, $7, $7, RSI-015-SG2-CB-XX $6, $7, $7, $8, RSI-020-SG2-CB-XX $7, $7, $8, $8, RSI-025-SG2-CB-XX $7, $8, $8, $9, RSI-030-SG2-CB-XX $8, $9, $9, $10, RSI-040-SG2-CB-XX $9, $10, $9, $10, A-1A = VFD in fan and filtered enclosure. C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit. A-3R = VFD in fan and filtered enclosure. C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit. *Units should be mounted out of direct sunlight For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute benshaw.com

49 Sensorless Vector Drives SG Series Enclosed Drives Combination Circuit Breaker Sensorless Vector Drives 460 V HP / NEMA 1 and 3R Model Number Variable Torque Standard Duty Heavy Duty HP Amps HP Amps HP Amps A-1A C-1A A-3R* C-3R* RSI-007-SG4-CB-XX $6, $6, $6, $7, RSI-010-SG4-CB-XX $6, $6, $7, $73, RSI-015-SG4-CB-XX $6, $7, $7, $8, RSI-020-SG4-CB-XX $7, $7, $8, $8, RSI-025-SG4-CB-XX $7, $8, $8, $8, RSI-030-SG4-CB-XX $8, $8, $9, $9, RSI-040-SG4-CB-XX $8, $9, $9, $9, RSI-050-SG4-CB-XX $10, $10, $11, $11, RSI-060-SG4-CB-XX $12, $13, $13, $14, RSI-075-SG4-CB-XX $13, $14, $14, $15, RSI-100-SG4-CB-XX $14, $16, $15, $17, RSI-125-SG4-CB-XX $16, $18, $17, $19, RSI-150-SG4-CB-XX $25, $29, $23, $28, RSI-200-SG4-CB-XX $27, $31, $28, $33, RSI-250-SG4-CB-XX $30, $34, $31, $37, RSI-350-SG4-CB-XX $42, $49, $43, $50, RSI-400-SG4-CB-XX $50, $60, $51, $61, RSI-500-SG4-CB-XX $61, $74, $63, $75, RSI-600-SG4-CB-XX $72, $83, $74, $84, RSI-700-SG4-CB-XX $81, $125, $87, $126, A-1A = VFD in fan and filtered enclosure. C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit. A-3R = VFD in fan and filtered enclosure. C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit. *Units should be mounted out of direct sunlight For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute. 2-39

50 Engineered Low Voltage Drive Products Sensorless Vector Drives S4 Series Enclosed Drives Non-Combination Severe Duty Sensorless Vector Drives 230 V 1 20 HP / NEMA 12 and 3R Model Number Standard Duty Heavy Duty HP Amps HP Amps A-12 C-12 A-3R C-3R RSI-001-S42-NC-XX $7, $7, $7, $7, RSI-002-S42-NC-XX $7, $7, $7, $8, RSI-003-S42-NC-XX $7, $7, $7, $8, RSI-005-S42-NC-XX $7, $8, $8, $8, RSI-007-S42-NC-XX $7, $8, $8, $8, RSI-010-S42-NC-XX $9, $9, $9, $9, RSI-015-S42-NC-XX $9, $9, $10, $10, RSI-020-S42-NC-XX $11, $11, $12, $12, A-12 = VFD in NEMA 1 enclosure. C-12 = VFD in NEMA 1 enclosure with three contactor bypass circuit. A-3R = VFD in fan and filtered enclosure. C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute benshaw.com

51 Sensorless Vector Drives S4 Series Enclosed Drives Non-Combination Severe Duty Sensorless Vector Drives 460 V HP / NEMA 12 and 3R Model Number Standard Duty Heavy Duty HP Amps HP Amps A-12 C-12 A-3R C-3R RSI-001-S44-NC-XX $7, $7, $7, $7, RSI-002-S44-NC-XX $7, $7, $7, $8, RSI-003-S44-NC-XX $7, $7, $7, $8, RSI-005-S44-NC-XX $7, $8, $8, $8, RSI-007-S44-NC-XX $7, $8, $8, $8, RSI-010-S44-NC-XX $7, $8, $8, $8, RSI-015-S44-NC-XX $9, $9, $10, $10, RSI-020-S44-NC-XX $9, $9, $10, $10, RSI-025-S44-NC-XX $9, $9, $10, $10, RSI-030-S44-NC-XX $9, $10, $10, $10, RSI-040-S44-NC-XX $12, $13, $13, $13, RSI-050-S44-NC-XX $12, $13, $13, $14, RSI-060-S44-NC-XX $17, $18, $18, $19, RSI-075-S44-NC-XX $17, $18, $18, $19, RSI-100-S44-NC-XX $20, $21, $20, $22, RSI-125-S44-NC-XX $25, $27, $26, $26, RSI-150-S44-NC-XX $29, $32, $29, $34, RSI-200-S44-NC-XX $29, $33, $30, $35, A-12 = VFD in NEMA 12 enclosure. C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit. A-3R = VFD in NEMA 3R enclosure. C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute. 2-41

52 Engineered Low Voltage Drive Products Sensorless Vector Drives S4 Series Enclosed Drives Combination Circuit Breaker Severe Duty Sensorless Vector Drives 230 V 1 20 HP / NEMA 12 and 3R Model Number Standard Duty Heavy Duty HP Amps HP Amps A-12 C-12 A-3R C-3R RSI-001-S42-CB-XX $7, $7, $7, $8, RSI-002-S42-CB-XX $7, $7, $8, $8, RSI-003-S42-CB-XX $7, $8, $8, $8, RSI-005-S42-CB-XX $8, $8, $8, $8, RSI-007-S42-CB-XX $8, $8, $8, $8, RSI-010-S42-CB-XX $9, $9, $9, $10, RSI-015-S42-CB-XX $9, $10, $10, $10, RSI-020-S42-CB-XX $11, $12, $12, $13, A-12 = VFD in NEMA 12 enclosure. C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit. A-3R = VFD in NEMA 3R enclosure. C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute benshaw.com

53 Sensorless Vector Drives S4 Series Enclosed Drives Combination Circuit Breaker Severe Duty Sensorless Vector Drives 460 V HP / NEMA 12 and 3R Standard Duty Heavy Duty Model Number HP Amps HP Amps A-12 C-12 A-3R C-3R RSI-001-S44-CB-XX $7, $7, $8, $8, RSI-002-S44-CB-XX $7, $7, $8, $8, RSI-003-S44-CB-XX $7, $7, $8, $8, RSI-005-S44-CB-XX $8, $8, $8, $8, RSI-007-S44-CB-XX $8, $8, $8, $8, RSI-010-S44-CB-XX $8, $8, $8, $8, RSI-015-S44-CB-XX $9, $9, $10, $10, RSI-020-S44-CB-XX $9, $10, $10, $10, RSI-025-S44-CB-XX $9, $10, $10, $11, RSI-030-S44-CB-XX $10, $10, $10, $11, RSI-040-S44-CB-XX $12, $13, $13, $14, RSI-050-S44-CB-XX $13, $14, $14, $14, RSI-060-S44-CB-XX $17, $18, $18, $19, RSI-075-S44-CB-XX $18, $19, $19, $20, RSI-100-S44-CB-XX $21, $23, $22, $23, RSI-125-S44-CB-XX $26, $28, $27, $29, RSI-150-S44-CB-XX $30, $33, $30, $35, RSI-200-S44-CB-XX $31, $34, $31, $36, Dashes are shown for clarity. A-12 = VFD in NEMA 12 enclosure. C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit. A-3R = VFD in NEMA 3R enclosure. C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit. For dimensions refer to page For options refer to pages Variable Torque = 110% current for 1 minute. Standard Duty = 120% current for 1 minute. Heavy Duty = 150% current for 1 minute. 2-43

54 Engineered Low Voltage Drive Products Sensorless Vector Drives Variable Frequency Drive Options Pilot Devices Push-Buttons Model Number Description List Price A001 Raised Stop Push-Button - Red $85.00 A002 Flush Start Push-Button - Green $85.00 A003 Jog Push-Button - Yellow $85.00 A004 Ol Reset Push-Button - (For External Ol Relay) - Black $85.00 A005 Reset Push-Button - Black $85.00 A006 Raised Push-Button - Specify Color and Function $85.00 A007 Flush Push-Button - Specify Color and Function $95.00 A008 Mushroom Head Stop Push-Button - Red $ A009 Illuminated Push-Button - Specify Color and Function $ Pilot Lights Model Number Description List Price A021 Red Run Light $ A022 Green Stop Light $ A023 Amber Fault Light $ A024 Green Ready Light $ A025 Amber Bypass Light $ A026 Red Light - Specify Function $ A027 Green Light - Specify Function $ A028 Amber Light - Specify Function $ A029 White Light - Specify Function $ A030 Blue Light - Specify Function $ A031 Push to Test Contact Assembly (Addition to Above) $ A032 Power On Light - White $ Selector Switches Model Number Description List Price A041 Hand - Off - Auto Selector Switch $ A042 Local - Off - Remote Selector Switch $ A043 Key Operated Hand - Off - Auto Selector Switch $ A045 Two Postion Selector Switch - Specify Function $ A046 Three Position Selector Switch - Specify Function $ A047 Other Selector Switch - Specify Function and Type Meters Model Number Description List Price A061 Single Phase Analog Ammeter - Includes CTs * $ A062 Analog Ammeter with Three Phase Selector Switch - Includes CTs * $ A065 Elapsed Time Meter $ A069 Other Power Metering - Specify Function $ * Switchboard type Space Heaters Model Number Description List Price A171 Space Heater with Thermostat $ Consult factory FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-44 benshaw.com

55 Sensorless Vector Drives Variable Frequency Drive Options Line Reactors (Installed) 230 V - Input 3% AC Line Reactors Model Number HP Volt List Price A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ V - Input 5% AC Line Reactors Model Number HP Volt List Price A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also recommended on applications where the transformer impedance exceeds 10 times the KVA rating of the drive. FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-45

56 Engineered Low Voltage Drive Products Sensorless Vector Drives Variable Frequency Drive Options Line Reactors (Installed) 460 V - Input 3% AC Line Reactors Model Number HP Volt List Price A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $1, A $1, A $1, A $2, A $2, A $2, A $2, A $3, A $4, A $5, A $6, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also recommended on applications where the transformer impedance exceeds 10 times the KVA rating of the drive. FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-46 benshaw.com

57 Sensorless Vector Drives Variable Frequency Drive Options Line Reactors (Installed) 460 V - Input 5% AC Line Reactors Model Number HP Volt List Price A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $1, A $1, A $1, A $1, A $2, A $2, A $2, A $2, A $3, A $4, A $5, A $6, Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also recommended on applications where the transformer impedance exceeds 10 times the KVA rating of the drive. FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-47

58 Engineered Low Voltage Drive Products Sensorless Vector Drives Variable Frequency Drive Options Long Lead Filters (Installed) 460 V - Input 5% AC Line Reactors Model Number HP Volt List Price A $ A $ A $ A $ A $1, A $1, A $1, A $1, A $1, A $1, A $1, A $1, A $2, A $2, A $3, A $3, A $3, A $3, A $3, A $3, A $4, A $9, A A Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also recommended on applications where the transformer impedance exceeds 10 times the KVA rating of the drive. Consult factory FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-48 benshaw.com

59 Sensorless Vector Drives Variable Frequency Drive Options Fast Acting Semiconductor Fuses Model Number HP 208V 240V 460V 575V List Price A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $ A $1, A $1, A $1, A $1, A $1, A NOTE: This option adds fast acting semiconductor fuses to the input of the VFD. Consult factory FOR ADDITIONAL OPTIONS - CONTACT FACTORY 2-49

60 Engineered Low Voltage Drive Products Sensorless Vector Drives SG Series Dimensions 230 V Enclosure Dimensions With Circuit Breaker 3-Contactor Bypass HP No Options or Line Reactor 3-Contactor Bypass & Circuit Breaker x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x30x16 36x30x16 36x30x16 36x30x V Enclosure Dimensions With Circuit Breaker 3-Contactor Bypass HP No Options or Line Reactor 3-Contactor Bypass & Circuit Breaker x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 46x30x16 70x30x24 70x30x x30x16 46x30x16 70x30x24 70x30x x31x24 87x31x24 87x48x24 87x48x x31x24 87x31x24 87x48x24 87x48x x31x24 87x37x24 87x48x24 87x48x x37x24 87x48x24 87x48x24 87x72x x37x24 87x48x24 87x48x24 87x72x x48x24 87x48x24 87x72x24 87x96x x48x24 87x72x24 87x72x24 87x96x x48x24 87x72x24 Consult factory 2-50 benshaw.com

61 Sensorless Vector Drives S4 Series Dimensions 230 V HP N12 No Options Enclosure Dimensions With Circuit Breaker or Line Reactor 3-Contactor Bypass 3-Contactor Bypass & Circuit Breaker 1 30x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x V HP N12 No Options Enclosure Dimensions With Circuit Breaker or Line Reactor 3-Contactor Bypass 3-Contactor Bypass & Circuit Breaker 1 30x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x24x16 30x24x16 30x24x16 30x24x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 36x30x16 36x30x16 36x30x x30x16 46x30x16 70x30x24 70x30x x30x16 46x30x16 70x30x24 70x30x x31x24 87x31x24 87x48x24 87x48x x31x24 87x31x24 87x48x24 87x48x

62 Integrated control solutions using both Systems integration is a central focus of our business, and a competitive advantage for our customers. Benshaw s success in the OEM and industrial marketplace is a direct result of our willingness as a company to think "beyond the box". We ve made systems integration a central focus of our business, and we make learning your business a top priority. By focusing on the bigger picture we gain a better understanding of your process, your control requirements and your market objectives. We then apply that knowledge toward the development and production of complete, cost-effective, fully integrated control solutions. Customized Enclosures: Benshaw takes great pride in our ability to design and deliver custom control enclosures that truly complement the form and function of your machine. NEMA 1, 12, 3R, 4 and 4X enclosures in unit mount, console mount, free-standing and wall-mount configurations are available to suit your needs. Every enclosure we design is carefully crafted to meet your dimensional requirements, proto-typed and tested for fit and compliance with relevant safety standards, fabricated to exacting tolerances and finished to your paint specification. Intelligent Motor Controls: Benshaw offers a full range of intelligent, programmable, low and medium voltage starters and drives from fractional to 20,000 HP to meet a variety of motor control needs. Motor control products include full voltage starters, solid state reduced voltage starters and variable frequency drives. Reversing, twospeed, DC braking, wye-delta, synchronous and wound rotor control are supported benshaw.com

63 Benshaw and additional brands. Integrated Machine Logic: Benshaw can supply standard or PC-based programmable logic controllers, and will custom design hardware or software to meet process requirements. Networking capabilities, remote monitoring and custom designed human machine interface packages are also available. Integrated Control Sensors: Benshaw can integrate any number of sensors, transducers, relays, switches, meters and protective devices, as required, to precisely monitor and respond to all critical process, machine or environmental variables. Integrated Power Packages: Benshaw can also incorporate all of the power distribution components needed for your machine in one simple, plug-and-play package. Turnkey power distribution packages typically include all internal and external motor control wiring harnesses, power wiring harnesses, motor/machine sensor connections and, if needed, a fully integrated power factor correction unit. All power systems are factory tested at Benshaw with custom-built machine simulators and wire pull-testers to guarantee reliable performance. Typical OEM / Industrial Applications Air and process compressors Blowers and air handling equipment Chillers Conveyors Food / liquid processing equipment Industrial refrigeration equipment Municipal waste / water handling machines Pumps Pipelines Shredders / grinders Specialty machinery Transfer lines Let our knowledge become your competitive edge. 2-53

64 Custom-engineered drive solutions. For any drive application. In any configuration. Whether you need simple modifications made to one of Benshaw s standard drive packages, a custom engineered, application-specific drive package or a turnkey drive solution, Benshaw can help. With engineering experience and complete motor control system production capabilities, Benshaw delivers all of the competence, convenience and value you d expect from a leader in engineered control systems. Whatever your motor control needs may be, Benshaw s engineering teams and application specialists can help you find a cost-effective, reliable solution. Quality assurance testing Benshaw s assembly teams perform a preliminary quality assurance inspection before delivery is made. Drive assemblies undergo a variety of testing procedures, including motor operation testing, load testing, control circuit testing, wire pull testing, electrical performance checks, mechanical alignment inspection, torque measurement and user interface / pilot device functionality. All test processes meet or exceed ISO 9001 requirements, and all tests are documented and archived for quality verification. Enclosures: Standard NEMA 1, 12 and 3R enclosure designs Custom enclosures NEMA 4, 4X, air conditioned and other special enclosures Motor control centers Combination drive packages 15 2,000 A circuit breakers 40 2,000 A non-fused disconnects A fusible disconnects Flange or rotary handle mechanisms Control Modifications: Over 250 control modifications and accessories are available from Benshaw, including: Pilot devices Control power transformers Switches Meters Relays Space heaters Protective devices PLCs Bypass Packages: Three contactor Reduced voltage solid state starters Filters: Line reactors (3% and 5%) Long lead filters Passive harmonic filters 18 pulse systems (IEEE-519) Benshaw delivers...no matter what your motor control needs benshaw.com 2-54

65 Clean Power Drives SG 519 Series RATINGS Standard Duty: V Heavy Duty: V IEEE-519 Compliant Product Highlights: Benshaw s SG 519 Series drives are designed and manufactured to limit voltage and current distortion levels to within the levels defined by IEEE-519*. This eliminates the need for expensive, time consuming harmonic analysis and avoids the resonance problems associated with inefficient harmonic filters. Our municipal projects and engineering team will work with you to configure a clean power solution that meets your specifications and requirements. Modular Design: The modular design of Benshaw s SG 519 Series drives eliminates maintenance problems inherent in older drive designs and improves drive reliability by significantly reducing power module part counts. This design approach also allows each drive unit to be custom-tailored to your specific requirements. Optional Bypass: An optional bypass design configuration (ATL or RVSS) is available for SG 519 drive packages when mission critical reliability is important and disruptive downtime cannot be tolerated. Standard Features: SG Series drive NEMA 1 ventilated enclosure 65 kaic circuit breaker with lockable disconnect Phase-shifting transformer and line reactor 12-pulse rectifier unit Control transformer with extra 120 V capacity Door-mounted control Keypad / display start / stop buttons Reset button hand-off-auto switch Speed potentiometer Options Bypass (ATL or RVSS) Line fusing Output filter (reactor, long lead or sine wave) Enclosures NEMA 12, 3R, 4 or 4X (with AC unit) RTD monitor Communications Control options to customer specification * IEEE-519, 1992 Table 10-2 and Table

66 Engineered Low Voltage Drive Products Clean Power Drives Engineered Packages Part Number Assembler RSI SG 4 NC A 1/12 VFD RSI = RediStart Inverter 18 Pulse 519 = 18 Pulse Horsepower 050 = 50 HP 060 = 60 HP 075 = 75 HP 100 = 100 HP 125 = 125 HP 150 = 150 HP 200 = 200 HP 250 = 250 HP 300 = 300 HP 400 = 400 HP 500 = 500 HP 600 = 600 HP 700 = 700 HP VFD Series SG = Sensorless Vector Drive Voltage 4 = 460 V Disconnect Options NC = Non-Combination** CB = Circuit Breaker (65 Kaic) FD = Fusible Disconnect** Package Type A = Packaged Drive, No Bypass C = Packaged Drive with Three Contactor Bypass SS = Packaged Drive with Soft Starter (SS) Bypass** s** Enclosure** 1/12 = NEMA 1/12 4 = NEMA 4* 3R = NEMA 3R * Air conditioning required. ** Consult factory benshaw.com

67 Clean Power Drives IEEE V, SG Series, NEMA 1, No Bypass Standard Duty Heavy Duty Dimensions (in.) Model Number HP Amps HP Amps H W D List Price RSI SG-4-CB-A $26, RSI SG-4-CB-A $28, RSI SG-4-CB-A $30, RSI SG-4-CB-A $32, RSI SG-4-CB-A $35, RSI SG-4-CB-A $41, RSI SG-4-CB-A $49, RSI SG-4-CB-A $52, RSI SG-4-CB-A $62, RSI SG-4-CB-A $65, RSI SG-4-CB-A $75, RSI SG-4-CB-A $95, RSI SG-4-CB-A $120, RSI SG-4-CB-A $130, IEEE V, SG Series, NEMA 1, With Bypass (Three Contactor) Standard Duty Heavy Duty Dimensions (in.) Model Number HP Amps HP Amps H W D List Price RSI SG-4-CB-C $26, RSI SG-4-CB-C $28, RSI SG-4-CB-C $31, RSI SG-4-CB-C $32, RSI SG-4-CB-C $36, RSI SG-4-CB-C $43, RSI SG-4-CB-C $50, RSI SG-4-CB-C $54, RSI SG-4-CB-C $63, RSI SG-4-CB-C $69, RSI SG-4-CB-C $79, RSI SG-4-CB-C $99, RSI SG-4-CB-C $124, RSI SG-4-CB-C $136,

68 Engineered Low Voltage Drive Products Clean Power Drives IEEE V, SG Series, NEMA 1, With Bypass (RVSS) Model Number Standard Duty Heavy Duty Dimensions (in.)* HP Amps HP Amps H W D List Price RSI SG-4-SS-D $27, RSI SG-4-SS-D $29, RSI SG-4-SS-D $32, RSI SG-4-SS-D $34, RSI SG-4-SS-D $38, RSI SG-4-SS-D $44, RSI SG-4-SS-D $52, RSI SG-4-SS-D $56, RSI SG-4-SS $69, RSI SG-4-SS-D $76, RSI SG-4-SS-D $86, RSI SG-4-SS-D $106, RSI SG-4-SS-D $131, RSI SG-4-SS-D * Enclosure Dimensions Consult factory Included in Standard Package: SG Series VFD NEMA 1 ventilated enclosure Circuit breaker disconnect 18 pulse transformer Input line reactor Control transformer Door-Mounted Control devices (keypad, start / stop, reset, HOA switch, speed potentiometer) Options NEMA 12V, 3R, 4, 4X enclosures Air conditioning Input fusing Output reactor Long lead filter Input filter (in lieu of 18-pulse input) Bypass (three contactor or RVSS) Control options to customer specification Communications 2-58 benshaw.com

69 Medium Voltage Starters Standard Medium Voltage Starter Products Next Generation Intelligent Motor Control Prepackaged Solid State Starters Built-To-Order, Solid State Reduced Voltage Starters Build Your Customized Starter Engineered-to-Order Capability Engineered Medium Voltage Starter Products Combination Solid State Starters Medium Voltage Starter Order Check List Smart Full Voltage ATL Starters Full Voltage ATL Starters Main Lug Only Load Interrupter Switch Engineered Medium Voltage Starter Options Pilot Devices Control Options Motor Protective Relays Enclosure and Bus Options Power Factor Correction Capacitors Surge / Lighting Arrestors Surge Capacitors Line Reactors Documentation Wound Rotor Starters Wound Rotor Motor Starter Check List Synchronous Starters Synchronous Motor Starter Check List MX 3 Intelligent Motor Control Mission Critical Reliability

70 Standard Medium Voltage Starter Products Next Generation Intelligent Motor Control MX 3 Controller Fiber Optic SCR Firing Integrated technology Noise immunity High voltage isolation Safe, reliable SCR control Product Highlights: Next generation MX 3 technology forms the backbone of Benshaw s entire line of intelligent ligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use and a unique, flexible architecture, Benshaw s MX 3 controller delivers unprecedented functionality and all of the rugged, dependable performance you ve come to expect from a world leader in solid state motor controls and drives. MX 3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting. With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw s next generation MX 3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks. Keypad (Included) Key Features: High performance motor control with multiple starting modes built in Flexible, programmable I/O Integrated motor protection Line and motor metering Diagnostic capabilities with event log and real-time clock Built-in remote self-testing (BIST) Expanded communications capabilities Intelligent SCR power poles Intelligent MV MCC integration Optional RTD Modules 3-2 benshaw.com

71 Next Generation Intelligent Motor Control MX 3 Controller Control Features Multiple Starting Modes: Voltage ramp Current ramp Adjustable initial current Adjustable maximum current Adjustable ramp time Torque ramp (TruTorque) Adjustable initial torque Adjustable maximum torque Adjustable ramp time Power ramp Adjustable initial torque Adjustable maximum torque Adjustable ramp time Linear / tach feedback control Motor Protection: Motor thermal overload Independent starting and running OLs Metering: Accuracy: 3% out-of-box 2% factory calibrated Average current L1 current L2 current L3 current Current imbalance % Ground fault current Average volts L1 L2 voltage L2 L3 voltage L3 L1 voltage Overload % Power factor Watts VA VARS kw hours MW hours 8 Digital Inputs Configurable to: Stop Fault Fault reset Bypass / inline confirm OL reset Local / remote selection Heater enable Heater disable Dual ramp selection 1 dedicated start input Disconnect Slow speed Brake enable Brake disable 6 Relay Outputs Configurable to: Faulted Running Up to speed 1 Analog 4 20 ma / 0 10 VDC Output Configurable to: Current (0 200%/0 800%) Voltage (0 150%) OL (0 150%) kw (0 10 kw/0 100 kw) MW (0 1 MW) Analog input (0 100%) Firing (0 100%) Calibration User Interface: Event log (99 events) Door mounted LCD display Set / examine operating parameters View status information, line current, voltage and frequency Start and stop the solid state starter 1 Communication Port: Up to speed timer exceeded Phase order Alarm condition ModBus / RS485 Low line voltage Low line frequency High line frequency Phase reversal Phase loss Instantaneous overcurrent Line frequency Analog input Analog output Run time days Run time hours # of starts Ready condition Locked out Over current Under current OL alarm Shunt trip Advanced Functionality: Dual ramp selection Adjustable kick current Programmable decel modes MV BIST test (built-in self test) Overcurrent Tru Torque % Ground fault Undercurrent Power % Energy saver indication Current imbalance Peak starting current Heating indication Ground fault (residual or zero sequence) Shorted or open SCR Disconnect fault Inline contactor fault Control power low Stack over temperature Last starting duration RTD temperatures Real-time clock Cooling fan 1 Analog 4 20 ma / 0 10 VDC Input Configurable to: Trip high level Trip low level Motor PTC input RTD modules 3-3

72 Standard Medium Voltage Starter Products Prepackaged Solid State Starters MVRXE Series Emergency ATL Bypass, Severe Duty, Load Break Fusible Disconnect Product Highlights: The Benshaw Medium Voltage Starter is a microprocessor controlled solid state reduced voltage starter for three phase induction motors. The starter provides a closed-loop current ramp for smooth stepless motor acceleration. Supplied in a free standing enclosure. Enclosures are available in NEMA 12 or NEMA 3R configurations. The medium voltage enclosure consists of two distinct compartments. The medium voltage or power pole section is located in the main body of the enclosure, whereas the low voltage section containing the control logic is located behind the door as an isolated compartment. Each starter is supplied with a load break isolation switch, Class "R" motor fuses, inline vacuum contactor, solid state power poles and a vacuum bypass contactor, which is used to bypass the SCR power poles once the motor is up to full speed. The logic control incorporates the MX 3 computer that has all the circuitry required to drive the power semiconductors, which are located in the power section. MVRXE starters provide solid state reduced voltage starting for normal operation and full voltage emergency back-up starting, with complete electronic motor protection at the flip of a switch. This unique redundant design is ideal for critical applications where downtime is extremely disruptive and cannot be tolerated. MX 3 solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications, standard. Key Advantages: NEMA 12, UL 347 listed 45 kv BIL Service entrance labeled (optional) Built-in self test (BIST) features for "quick commissioning" Solid state reduced voltage starting normal operations 425 A load break Switch selectable emergency back-up full voltage starter MX 3 -embedded digital control Fiber optic SCR firing Advanced motor protection Advanced metering Power quality protection Diagnostics and ModBus RTU485 communications standard 3-4 benshaw.com

73 Prepackaged Solid State Starters Standard Features: NEMA 12, solid state starter, UL347 listed, Class E-2 45 kv BIL 200 MVA (2300 VAC) / 350 MVA (4160 VAC) short circuit fault rated 500% 30 seconds rated solid state starter UL347 certified and listed 8,000 PIV UL347 certified and listed at 2.4 kv 12,000 PIV UL347 certified and listed at 4.2 kv Fiber optic SCR firing Selectable solid state or emergency full voltage operation via selector switch mounted inside of LV compartment Load matched Class R fusing with blown fuse indication 425 A load break, 5 kv rated disconnect switch, with viewing window, grounding assembly and lockable handle mechanism; mechanically interlocked for safety Fixed mounted, start duty rated vacuum contactors for isolation and SCR bypass, wired for normal bypass operation and full voltage start operation, with (2) N/O and (2) N/C auxiliary contacts Separately mounted "SPE" series electronic overload device has the following standard features: Class adjustable Phase imbalance protection 1 NO / 1 NC trip contact Phase reversal protection "Trip free" design Phase loss protection Built-in self test (BIST) features for "quick commissioning" 120 VAC, 1000 VA CPT with primary and secondary fusing, with 500 VA available for customer use Door-mounted start and stop push buttons Door-mounted LCD keypad Door-mounted run indication light Door-mounted local-off-remote switch Door-mounted reset button Terminal strip mounted inside LV compartment for: Remote start / stop control Remote up-to-speed indication Remote run indication Remote fault indication Benshaw MX 3 controller with complete soft start, soft stop and motor protection capabilities 485 communications capabilities local through door connection or remote from starter (optional) ModBus communications standard Benshaw MVRXE vs. Any Autotransformer Starter Motor Control & Protection Functions Any Auto Transformer Benshaw MVRXE Soft Start Yes Yes Soft Stop No Yes Full Voltage Bypass Starting No Yes Load Break Disconnect Switch No Yes Built-In Self Test No Yes UL 347 / Service Entrance Rated (Optional) No Yes 3 Year Warranty No Yes Plain English Digital Display No Yes Electronic OL Protection No Yes Electronic Power Quality No Yes Digital Metering No Yes Embedded Plain English Diagnostics No Yes Embedded RS485 No Yes Incoming Line Landing Pad No Yes Integrated Control & Protection No Yes UL Zero Sequence Ground Fault * No Yes * Optional ground fault CT required 3-5

74 Standard Medium Voltage Starter Products Prepackaged Solid State Starters MVRXE Series Emergency ATL Bypass, Load Break Fusible Disconnect MVRXE V Dimensions (in.) Model Number HP A H W D Weight (lbs.) NEMA 12 List Price NEMA 3R List Price MVRXE ** ,000 $45, $48, MVRXE ** ,000 $45, $48, MVRXE ** ,000 $54, $57, Starters are top entry / bottom exit top exit available upon request. Dimensions and weights are approximate. Available for same day shipping. ** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R Web stocked MVRXE V Dimensions (in.) Model Number HP A H W D Weight (lbs.) NEMA 12 List Price NEMA 3R List Price MVRXE ** ,800 $41, $44, MVRXE ** ,800 $42, $45, MVRXE ** ,800 $48, $52, Starters are top entry / bottom exit top exit available upon request. Dimensions and weights are approximate. ** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R NOTE: Power fuses ship loose. Please provide motor full load amps at time of order for proper fuse sizing. Please allow a 4 week lead time. Modular Options Model Number Description List Price A171 Space Heater with Thermostat (Included In NEMA 3R Option) $ A008 E-Stop Push-Button, Mushroom Head, Red $ A406 8-Channel RTD Module, 100 ohm Platinum (Also Available for Remote Mounting) $2, A Channel RTD Module(s), 100 ohm Platinum (Also Available for Remote Mounting) $5, A408 * Top Hat Enclosure Module for Top Entry (18"H x 30"W x 20"D), Top Left or Top Right Mounting, Accommodates Stress Cones $2, A409 Service Entrance Labeled $ A106 Additional 1000 VA Control Power Transformer $ The MVRXE series was designed as an integrated package. Listed above are the available modular options. For systems requiring more extensive requirements, please refer to the MV engineered section of the this catalog beginning on page Refer to MLO section beginning on page 3-24 for starters that require top/top or bottom/bottom entry/exit locations. * Top hat will ship loose for customer installation. Built-to-order: Please allow 2 weeks for shipment of complete MVRXE unit when ordering these options with a stock starter. Protective Relay Options Model Number Description List Price A875 Ground Fault CT, 2000:1, 4.0:Dia. (For MX 3 Use) $ A876 Ground Fault CT, 2000:1, 8.13:Dia. (For MX 3 Use) $1, benshaw.com

75 Built-To-Order, 2 Week Shipment Solid State Reduced Voltage Starters 4,160 Volt MVRMX Series 0 1,500 HP or 1,501 3,000 HP Product Highlights: Benshaw has analyzed and value engineered our MV SSRV Engineered-To-Order product options, and developed a modular architecture to offer those options most ordered on a Built- To-Order program. This has enabled us to offer you a customized product with a reduced lead time. Our goal is to optimize our response to meet your mission critical application needs. The RediStart CFMVRMX series with MX 3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods. Key Advantages: Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration. Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up. Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection. Protective Relay Options Description Specification Starting Method Closed Loop Current Control Ramp Torque Ramp Power Ramp (kw) Voltage Ramp Linear Accel / Tach Feedback Power Ratings Reference Table A (See page 3-9) Control Input 120 VAC or Dry Contact, 2 or 3 Wire Standard Insulation Test 2X Rated V + 2,000 V Nominal Voltage Ratings 4.16 kv Ambient Temperature 0 40 C to 3,300 ft. Frequency Range Hz on Control Board Overall Efficiency (W / Bypass) 99.50% Metering Functions 47 Parameters Relay Outputs 24 Functions Over / Under Voltage Protection 10 to 30% Power Loss (W / Bypass) <0.1 Watt/Amp/Phase Transient Protection DV/DT Circuits/Phase PIV Ratings 4 kv: 12,000 V SCR Firing Technique Hard Gate Continuous Block Fiber Optic Firing Basic Impulse Level 45 kv Short Circuit Current Rating 350 MVA UL / CUL Yes 3-7

76 Build your customized starter! Only one option can be selected from each group, with the exception of the Control Options section. Add the appropriate code for the options chosen to the code string across the center of the page. Choose Enclosure Options 12 NEMA 12 SH NEMA 12 with space heater 3R NEMA 3R with space heater A B C MVB B 12 S G 1N Choose Core Unit 0 to 1,500 HP A B C Choose Motor Current Choose Exit/ Landing Option Choose Core Unit 1,501 to 3,000 HP A B C Choose Motor Current Choose Exit/ Landing Option Choose Service Entrance Rated (for stand-alone single units) S Yes N No T B C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C Exit / Landing Options Top exit with landing pad Bottom exit with landing pad Top or bottom exit landing on bypass contactor MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C MVB T MVB B MVB C 8N 8I 1N 1I 2N 2I NR Choose Bus Options+ 800 A non-insulated bus 800 A insulated bus 1,200 A non- insulated bus 1,200 A insulated bus 2,000 A non- insulated bus 2,000 A insulated bus None required +Bus not required for single stand-alone unit. Bus is required for connection of 2 or more units. Any unit with bus will require additional MLO section. Please contact the factory for pricing and delivery. 3-8 benshaw.com

77 Choose Option Zero Sequence Ground Fault Ct 2000:1 (Residual included) G N Yes No Choose Communications Options (RS-485 Modbus RTU standard) D E P N DeviceNet Ethernet Profibus None 1N D 2 N B N N E E 8N 8I 1N 1I 2N 2I NR Choose RTD Options (100 ohm platinum) 2 8-channel RTD 4 16-channel RTD N None Choose Bus Splice Options (must match bus option selected) 800 A non-insulated bus splice 800 A insulated bus splice 1,200 A non-insulated bus splice 1,200 A insulated bus splice 2,000 A non-insulated bus splice 2,000 A insulated bus splice None required D E F G H I D E F G H I Choose Control Options Choose one option for each item below A ATL option D N None B Green start E N None push button & red stop extended push button C Red run light F N None & green stop light D Amber fault G N None light & black reset push button E Local-offremote H N None 3-position switch F Emergency stop push button I N None NEW Optional Safety Feature: Benshaw s answer to remote open/close disconnect ability. Please contact factory and reference part number EMO-425D (Electric Motor Operator). Indicates ATL option comes with Start and Stop Push Buttons i.e. Start Stop Push Buttons cannot be selected. No selection = keypad control. Recommend E stop option be selected. Motor curr ents vs. HP are typical, confirm actual motor current. Service factor not accounted for, adjust if required. Table A Motor A/HP Starter Rating Motor A/HP Starter Rating <25/ % for 30 sec. <133/ % for 30 sec. <45/ % for 30 sec. <170/ % for 30 sec. <55/ % for 30 sec. <225/ % for 30 sec. <80/ % for 30 sec. <330/ % for 30 sec. <90/ % for 30 sec. <360/ % for 30 sec. Example: A 3,000 HP ( MVB43), 225 A ( 225) unit with the following options: bottom exit w/landing pad ( B), NEMA 12 Enclosure ( 12), Service Entrance Rated ( S), with Ground Fault ( G), 1,200 A non-insulated bus ( 1N), 1,200 A non-insulated bus splice ( 1N), with DeviceNet ( D), 8 channel RTD ( 2), without ATL option ( N), with start and stop buttons ( B), without run and stop lights ( N), without fault and reset lights ( N), with a local-off-remote switch ( E), with emergency stop push button ( F) would build the following code string: MVB43225B12SG1N1ND2NBNNEF 3-9

78 Engineered-to-Order Capability Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building customer solutions. This "Engineered-to-Order" capability, combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices, enables Benshaw to quickly ship engineered products. Control Modifications Whatever you specify Over 250 modifications and accessories are available, including: pilot devices, communication, PLCs, control power transformers, switches, meters, relays, space heaters, protective devices, power factor correction capacitors, surge arrestors and line reactors Combination Starters To Meet Your Requirements: Solid state reduced voltage Standard full voltage Smart full voltage Solid state with full voltage bypass Power Ratings To Fit Your Application: 5 kv Class 10,000 HP 7.2 kv Class 30,000 HP 15 kv Class 30,000 HP Enclosures To Match Your Environment: Standard designs NEMA 1, 12, 3R Custom enclosures Motor control centers benshaw.com

79 Engineered Medium Voltage Starter Products Combination Solid State Starters MVRMX Series 5 kv / 7.2 kv / 15 kv Up to 30,000 HP Product Highlights: Only Benshaw has designed, built and supports more than 40,000 solid state starters, from 2,300 volts to 15 kv, for applications ranging from pumps, compressors and chillers to fans and blowers, crushers, chippers and conveyors for every motor type: induction, synchronous, two-speed, reversing and wound rotor. The RediStart CFMVRMX series with MX 3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods. Key Advantages: Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration. Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up. Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection. Precision Engineered Products from Benshaw: Rugged enclosures to match your environment: Specified control and protective devices: NEMA 1 NEMA 12 NEMA 12V NEMA 3R Marine duty Lineups Specified bus configurations: Tin plated copper 800 / 1200 / 2000 A Top mount Environmentally or electrically insulated Custom arrangements Higher BIL ratings available Front access copper ground bus Protective relays RTD monitors Custom control / interface configuration Pilot devices / PLCs Specified surge capacitors and lightning arrestors: Benshaw will design and mount (as an integrated unit) surge capacitors and lightning arrestors to match your electrical system and lightning protection requirements. Load engineered power factor capacitors and controls: Start / run sequencing Load matching 3-11

80 Engineered Medium Voltage Starter Products Combination Solid State Starters MVRMX Series 5 kv / 7.2 kv / 15 kv Up to 30,000 HP Power Section Features: Description Specification Starter Type Closed Loop Current Control Ramp Torque Ramp Power Ramp (kw) Voltage Ramp Linear Accel / Tach Feedback Power Ratings 350% to 500% FLA for 30 up to 90 Sec. 125% Cont. Control Input 120 VAC or Dry Contact, 2 or 3 Wire Standard Insulation Test 2X Rated V + 2,000 V Nominal Voltage Ratings 2.3 kv to 13.8 kv Ambient Temperature 0 40 C at Sea Level Frequency Range 23 to 72 Hz on Control Board Overall Efficiency (with Bypass) 99.50% Metering Functions 47 Parameters Relay Outputs 24 Functions Over/Under Voltage Protection 10 to 30% Power Loss (with Bypass) <1.0 Watt / Amp / Phase Transient Protection DV/DT Circuits / Phase PIV Ratings 2.4 kv:8000 V, 4.2 kv:12000 V 7.2 kv:18000 V, 13.8 kv:34500 V SCR Firing Technique Continuous Block Gate Fiber Optic Firing Status Display and Indicators: LCD Status Display Each starter will have a keypad/display assembly designed to: Set or examine operating parameters Provide status information Provide real-time information about line current, voltage and frequency Provide a means to start and stop the solid state starter LED Indicators The following LED indicators are provided for advisory status and fault annunciation: Power ON CPU heart beat Communications RTD module Fiber optic firing 3-12 benshaw.com

81 Combination Solid State Starters MVRMX Series 2300 V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMX ** $37, $39, CFMVRMX ** $37, $39, CFMVRMX ** $40, $42, CFMVRMX ** $41, $43, CFMVRMX ** $41, $43, CFMVRMX ** $42, $44, CFMVRMX12-HP-2300 ** 2300 >1500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMX ** $41, $43, CFMVRMX ** $41, $43, CFMVRMX ** $44, $46, CFMVRMX ** $45, $47, CFMVRMX ** $45, $47, CFMVRMX ** $46, $48, CFMVRMX12-HP-3300 ** 3300 >2000 >338 CFMVRMX series starters are complete combination E2 controllers. They include a load break / fault make disconnect switch, R rated current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT and vacuum bypass contactor. MVRMX non-combination starters are available. Please contact the factory for pricing and application assistance. ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R Consult factory 3-13

82 Engineered Medium Voltage Starter Products Combination Solid State Starters MVRMX Series 4160 V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMX ** $44, $46, CFMVRMX ** $44, $46, CFMVRMX ** $44, $46, CFMVRMX ** $44, $46, CFMVRMX ** $44, $46, CFMVRMX ** $53, $55, CFMVRMX ** $53, $55, CFMVRMX ** $54, $56, CFMVRMX ** $82, $84, CFMVRMX ** $82, $84, CFMVRMX ** $90, $92, CFMVRMX18-HP-4160 ** 4160 >4500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMX ** $74, $76, CFMVRMX ** $74, $76, CFMVRMX ** $74, $76, CFMVRMX ** $75, $77, CFMVRMX ** $75, $77, CFMVRMX ** $75, $77, CFMVRMX ** $75, $78, CFMVRMX ** $75, $78, CFMVRMX ** $75, $78, CFMVRMX ** $115, $120, CFMVRMX ** $123, $125, CFMVRMX ** $123, $125, CFMVRMX ** $125, $128, CFMVRMX18-HP-6900 ** 6900 >5500 >462 CFMVRMX series starters are complete combination E2 controllers. They include a load break / fault make disconnect switch, R rated current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT and vacuum bypass contactor. CPT is 700 VA standard (6,900 V). MVRMX non-combination starters are available. Please contact the factory for pricing and application assistance. ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R 350% for 30 sec. rated. 500% requires larger sizing. Please contact Benshaw. Consult factory 3-14 benshaw.com

83 Combination Solid State Starters 15 kv Class Common Voltages: 10 kv 11 kv kv 13.2 kv 13.8 kv Customized Entry/Exit: MLOs Cable Entry Top Hats Optional Disconnect/ Fusing Input Specified Controls and Protection Devices: Motor Protection Relays Input Protection Relays Lock-Out Relays Custom Control/ Interface Configuration Specialized Options: Power Factor Correction Capacitors Lightning Arrestors Surge Capacitors Product Highlights: Benshaw has designed, built and supported custom 15 kv class solutions for all applications and motor types. Higher voltages bring greater safety concerns, and only Benshaw has over 15 years of experience working with 15 kv class equipment. Whether the equipment is on an oil platform or in a mine, Benshaw has experience with 15 kv class equipment all over the globe. Benshaw s 15 kv class solutions come with standard MX 3 technology that is known, qualified and respected out in the field. Only Benshaw provides 15 kv solutions up to 30,000 HP. Key Advantages: Integrated line reactors within our solution. Higher voltages require more sophisticated solutions, and only Benshaw provides line reactors that are integrated into all of our 15 kv class solutions. Benshaw understands the complexities of working in the higher voltages, and provides equipment reliable in running the most critical applications. Full product portfolios. The heart of solid-state starting is in the power stacks, and Benshaw has the knowledge and experience to understand the complexities of working in the higher voltages. Benshaw has custom solutions for 10 kv, 11 kv and 13 kv class equipment, with each solution consisting of a different design, number of required power electronics and fan cooling if required. When you get a Benshaw 15 kv class starter, you know it will work in the most critical applications, since it s been designed for the environment. Full solutions. Higher voltages require specialized equipment. Benshaw s 15 kv class equipment consists of either a load break disconnect, fusing and vacuum contactors or vacuum circuit breakers for isolation and bypass. Benshaw has the experience and partners to design, develop and ship a fully integrated solution to fit the application needs. Engineered support from the quotation through the production cycle. Large critical motors require higher voltage solutions. Benshaw understands that these applications require special customized solutions, especially for the largest motors. Benshaw provides a team of engineers to work closely with the end users to design a concept to meet our customer s needs. Once the order is received, Benshaw seamlessly transfers the solution to the production engineering department to finalize the design. All of the up-front work saves the customer time and gives them exactly what they need. 3-15

84 Engineered Medium Voltage Starter Products Medium Voltage Starter Order Check List Medium Voltage Check List to assist in the engineering process of providing a properly manufactured Solid State Starter, which will meet customer specific requirements. Complete each section as this will ensure a timely and accurate response. Project Name and/or End-User Contact Name Phone Number SECTION A Starter Application Type of application Present starting Across the Line Wye-Delta Auto Transformer Other: method: Starts / Stops per day: Current Acceleration Time Current Deceleration Time (if applicable) Power source Distance from Line to starter: Conductor type: Distance from Starter to motor: Size and Quantity of Conductors: seconds 6 10 seconds seconds seconds 1 5 seconds 6 10 seconds seconds seconds Over 20 (please specify) >20 seconds (please specify) >20 seconds (please specify) Utility (Transformer feed capacity kva) (please specify) Short Circuit MVA (I) (please specify) Delta Wye (please specify) 3 wire 4 wire Delta, Corner Grounded High resistance ground Solid Ground Ungrounded Generator (Generator kw rating) (please specify) < 250 ft ft ft. > 750 ft. (please specify) Shielded Non-Shielded < 250 ft ft ft. > 750 ft. (please specify) Line Side Size: Line Side Quantity: /Phase Load Side Size: Load Side Quantity: /Phase 3-16 benshaw.com

85 Medium Voltage Starter Order Check List SECTION B Motor Data Type of motor: Induction Synchronous Wound Rotor Horsepower: (If Synchronous or Wound Rotor, see Section E or F for additional questions.) Motor voltage: ,800 Other: (please specify) Frequency: 25 Hz 50 Hz 60 Hz Other: (please specify) NEMA Design: A B C D E FLA: Service Factor: Motor LRA: Motor Speed (RPM): SECTION C Enclosure / Environment Data Expected ambient temperature: Minimum: (Space Heater required if less than 0 C) Maximum: Space heater: Yes No Physical Location: Indoor Outdoor Size Limitation: " High " Wide " Deep ( please indicate dimensions. ) Altitude: up to 3,300 ft. above 3,300 ft. (please specify) Excessive Vibration and / or Noise: Color: Cable Entry location: Vibration Noise Neither ANSI 61 Grey (standard) Beige Other: (please specify) Top (option) Bottom (standard) Cable Exit location: Top (standard) Bottom (option) Horizontal Bus: NONE (standard) 800 Amp 1200 Amp 2000 Amp Insulation on Bus: UL Rating (NEMA Type): Yes (price adder) No (standard) Other: (please specify) 1 3R 12 (standard) Other: (please specify) SECTION D Miscellaneous Disconnect: Fusible Disconnect None Starting Method: Across-the- Line Starting Option: Will any of the following be present?: Keypad (standard) 2-Wire Control 3-Wire Control Other: (please specify) Yes No (standard) Power Factor Correction Capacitors Note: PFCC must be located on the Line side of the Starter and must be isolated from the line during starting. Lightning Arrestors Note: May be placed on either the Line or Load side of the Starter. Surge Capacitors Note: Must be at the motor terminals and must be isolated during starting to prevent damage. 3-17

86 Engineered Medium Voltage Starter Products Medium Voltage Starter Order Check List SECTION E Synchronous Motor Data: Normal Field Current: (ADC) Field Discharge Resistor Rating: Max Field Current: (ADC) Synchronous Motor Field Voltage: (VDC) SECTION F Wound Rotor Motor Data: Wound Rotor Motor: Quantity of Steps/ Resistance: Secondary Voltage: (VAC) Starting Duty Resistor Continuous Running Duty Resistor Present number of steps: Secondary Current: (Amps) SECTION G Additional Modifications, Accessories and/or Information: Customer s Signature Customer s Company Date 3-18 benshaw.com

87 Smart Full Voltage ATL Starters CFMVRMXATL Series Product Highlights: The "Smart" Medium Voltage "ATL" package includes the addition of the RediStart MX 3 control package for additional branch circuit monitoring motor protection, metering, diagnostics and communication. Refer to MVRMX RediStart MX 3 specification for complete details. A sampling of the enhanced features includes: Protection (ANSI standard numbers given) 51 Electronic motor overload, class 1 to Overload lockout 59/27 Adjustable over / under voltage protection 46 Adjustable line to average current imbalance 81 Adjustable high and low frequency protection Single phase protection 66 Adjustable starts per hour (off or 1 to 20 starts) Adjustable time between starts (off or 1 to 600 minutes) Backspin timer (off or 1 to 200 minutes) 51 Overcurrent detection (off or 50 to 800%) and time (0.1 to 90.0 sec. in 0.1 sec. intervals) 37 Undercurrent detection (off or 10 to 100% and time (0.1 to 90.0 sec. in 0.1 sec. intervals) 51G Ground fault detection (off or 1 to 100 amps) and time (0.1 to 90.0 sec. in 0.1 sec. intervals) Overcurrent, undercurrent and ground fault can each be set to trip or activate a relay 50 Instantaneous electronic overcurrent trip 47 Phase rotation selectable ABC, CBA or Ins (insensitive) 38/49 Remote mountable RTD protection package, 8 or 16 RTD inputs (optional) Control Local start / stop controls Emergency reset capability Input / Output and Display Plain English operation via back lit LCD display interface LCD and LED status and diagnostics (full fault annunciation) Programmable metering (amps, volts, frequency, overload, power factor, elapsed time, watts, VARs, watt hours, VA, current imbalance, ground fault current, RTD temperatures with optional RTD module) Programmable relay outputs Latched fault relay output Real time clock Time stamped event recorder Password protection Battery backed-up starter parameters and lockout times 3-19

88 Engineered Medium Voltage Starter Products Smart Full Voltage ATL Starters CFMVRMXATL Series MX 3 Control Features (Smart Across the Line) Motor Protection: Motor thermal overload Independent starting and running OLs Low line voltage Low line frequency High line frequency Phase reversal Phase loss Instantaneous overcurrent Overcurrent Undercurrent Current imbalance Ground fault (residual or zero sequence) Disconnect fault Inline contactor fault Control power low Motor PTC input RTD modules Metering: Accuracy: 3% out-of-box 2% factory calibrated Average current L1 current L2 current L3 current Current imbalance % Ground fault current Average volts L1 L2 voltage L2 L3 voltage L3 L1 voltage Overload % Power factor Watts VA VARS Metering, continued: kw hours MW hours Phase order Line frequency Analog input Analog output Run time days Run time hours # of starts TruTorque % Power % Peak starting current Last starting duration RTD temperatures Real-time clock 8 Digital Inputs Configurable to: Stop Fault Fault reset Bypass / inline confirm OL reset Local / remote selection 1 dedicated start input Disconnect 6 Relay Outputs Configurable to: Faulted Running Up to speed Alarm condition Ready condition Locked out Over current Under current OL alarm Shunt trip Ground fault Cooling fan 1 Analog 4 20 ma / 0-10 VDC Input Configurable to: Trip high level Trip low level 1 Analog 4 20 ma / 0-10 VDC Output Configurable to: Current (0 200%/0 800%) Voltage (0 150%) OL (0 150%) kw (0 10 kw/0 100 kw) MW (0 1 MW) Analog input (0 100%) Firing (0 100%) Calibration User Interface: Event log (99 events) Door mounted LCD display Set / examine operating parameters View status information, line current, voltage and frequency Start and stop the starter 1 Communication Port: ModBus / RS benshaw.com

89 Smart Full Voltage ATL Starters CFMVRMXATL Series 2300 V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMXATL ** $18, $20, CFMVRMXATL ** $19, $21, CFMVRMXATL ** $20, $23, CFRMVRMXATL-HP-2300 ** 2300 >1500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMXATL ** $18, $21, CFMVRMXATL ** $20, $22, CFMVRMXATL ** $20, $23, CFMVRMXATL ** $20, $23, CFMVRMXATL ** $41, $43, CFMVRMXATL ** $41, $43, CFRMVRMXATL-HP-3300 ** 3300 >2500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMXATL ** $19, $22, CFMVRMXATL ** $19, $22, CFMVRMXATL ** $20, $23, CFMVRMXATL ** $39, $43, CFRMVRMXATL-HP-4160 ** 4160 >3000 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVRMXATL ** $21, $24, CFMVRMXATL ** $23, $25, CFMVRMXATL ** $23, $25, CFRMVRMXATL-HP-6900 ** 6900 >4000 >332 ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R Consult factory OTHER VOLTAGES AVAILABLE PLEASE INQUIRE 3-21

90 Engineered Medium Voltage Starter Products Full Voltage ATL Starters CFMVATL Series Product Highlights: CFMVATL medium voltage across-the-line starters are full voltage controllers for three phase induction motors. The RediStart MX 3 control package can be added as an option to provide a "Smart" CFMVRMXATL package. Combination CFMVATL starters are supplied in a free standing enclosure. Enclosures are available in NEMA 1, NEMA 12 and NEMA 3R configurations. Enclosure consists of two distinct compartments. The medium voltage section is located in the main body of the enclosure, and the low voltage section containing the control logic is located behind the door in an isolated compartment. Standard combination CFMVATL starters are supplied with a load break / fault make disconnect isolation switch, Class "R" motor current limiting fuses, vacuum motor starting contactor and the "SPE" SureProtex electronic overload protection. Refer to the CFMVRMXATL series for the RediStart MX 3 control package for additional branch circuit monitoring, motor protection, metering, diagnostics and communication. Standard Features: The standard medium voltage combination "ATL" package includes: NEMA 1,12, 3R enclosure Disconnect switch Load break / fault make Grounding bar Viewing window Motor fusing Class "R" Current limiting Vacuum motor starting contactor Start / stop push-buttons "SPE" overload protection Class adjustable 1 N/O, 1 N/C trip contact "Trip free" design Phase imbalance protection Phase reversal protection Phase loss protection Test function / trip indication Fault indication 3-22 benshaw.com

91 Full Voltage ATL Starters 2300 V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVATL ** $14, $16, CFMVATL ** $16, $18, CFMVATL ** $17, $19, CFMVATL-HP-2300 ** 2300 >1500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVATL ** $14, $17, CFMVATL ** $15, $17, CFMVATL ** $16, $17, CFMVATL ** $17, $19, CFMVATL ** $37, $39, CFMVATL ** $37, $37, CFMVATL-HP-3300 ** 3300 >2500 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVATL ** $15, $18, CFMVATL ** $16, $18, CFMVATL ** $17, $19, CFMVATL ** $37, $39, CFMVATL-HP-4160 ** 4160 >3000 > V Dimensions (in.) Model Number V HP FLA H W D NEMA 1/12 List Price NEMA 3R List Price CFMVATL ** $18, $20, CFMVATL ** $18, $21, CFMVATL ** $19, $21, CFMVATL-HP-6900 ** 6900 >4000 >332 ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R Consult factory OTHER VOLTAGES AVAILABLE PLEASE INQUIRE 3-23

92 Engineered Medium Voltage Starter Products Main Lug Only MLO Series NEMA 1 / NEMA 12 Product Highlights: Benshaw s Main Lug Only (MLO) section provides a full height and depth NEMA rated enclosure for use as a convenient area to land the line or load cable connections while providing a transition area for a disconnect switch, starter or an MCC. The MLO can be configured for top or bottom cable access (specify when ordering). Customized MLO sections are available just contact Benshaw s factory with your requirements. Key Advantages: Landing pad for input cable Optional feed through bus to Benshaw line up Top or bottom cable entry NEMA 1, 12 or 3R enclosure configurations Transition from other manufacturers line up (optional) Configure to match up to existing bus network (optional) Optional control transformers and metering can be added Standard Features: Landing pad for cabling NEMA 1/12 construction ANSI 61 grey 11 gauge steel construction Super durable polyurethane TGIC powder paint Tin plated copper bus Paint finish meets ASTM A252-9 or A UL listed 5 kv Class Options: Bus entry, left or right 3-24 benshaw.com

93 Main Lug Only 2300 V / NEMA 1/12/3R Model Number Description NEMA 1/12 List Price NEMA 3R List Price MV-MLO * 800 Amp Pull Section 18" Wide Enclosure $7, $7, MV-MLO * 1200 Amp Pull Section 18" Wide Enclosure $7, $8, MV-MLO * 2000 Amp Pull Section 18" Wide Enclosure $8, $8, MV-MLO * 800 Amp Pull Section 24" Wide Enclosure $7, $8, MV-MLO * 1200 Amp Pull Section 24" Wide Enclosure $8, $8, MV-MLO * 2000 Amp Pull Section 24" Wide Enclosure $8, $9, V / NEMA 1/12/3R Model Number Description NEMA 1/12 List Price NEMA 3R List Price MV-MLO * 800 Amp Pull Section 18" Wide Enclosure $7, $7, MV-MLO * 1200 Amp Pull Section 18" Wide Enclosure $7, $8, MV-MLO * 2000 Amp Pull Section 18" Wide Enclosure $8, $8, MV-MLO * 800 Amp Pull Section 24" Wide Enclosure $7, $8, MV-MLO * 1200 Amp Pull Section 24" Wide Enclosure $8, $8, MV-MLO * 2000 Amp Pull Section 24" Wide Enclosure $8, $9, V / NEMA 1/12/3R Model Number Description NEMA 1/12 List Price NEMA 3R List Price MV-MLO * 800 Amp Pull Section 18" Wide Enclosure $7, $7, MV-MLO * 1200 Amp Pull Section 18" Wide Enclosure $7, $8, MV-MLO * 2000 Amp Pull Section 18" Wide Enclosure $8, $8, MV-MLO * 800 Amp Pull Section 24" Wide Enclosure $7, $8, MV-MLO * 1200 Amp Pull Section 24" Wide Enclosure $8, $8, MV-MLO * 2000 Amp Pull Section 24" Wide Enclosure $8, $9, V / NEMA 1/12/3R Model Number Description NEMA 1/12 List Price NEMA 3R List Price MV-MLO * 800 Amp Pull Section 18" Wide Enclosure $7, $7, MV-MLO * 1200 Amp Pull Section 18" Wide Enclosure $7, $8, MV-MLO * 2000 Amp Pull Section 18" Wide Enclosure $8, $8, MV-MLO * 800 Amp Pull Section 24" Wide Enclosure $7, $8, MV-MLO * 1200 Amp Pull Section 24" Wide Enclosure $8, $8, MV-MLO * 2000 Amp Pull Section 24" Wide Enclosure $8, $9, *Complete model number by adding suffix to specify NEMA 1, 12 or 3R enclosure: -1, -12 or -3R. OTHER VOLTAGES AVAILABLE PLEASE INQUIRE 3-25

94 Engineered Medium Voltage Starter Products Load Interrupter Switch CFMVDISC Series Product Highlights: Benshaw s free standing medium voltage load break interrupter switch is the latest design in medium voltage high current switching equipment for a wide range of applications. The fused interrupter switch provides an economical means of disconnect and short circuit protection of medium voltage loads such as transformers, single circuit or multi-circuit systems. The switch is provided in a NEMA 12 rated enclosure configured for use as a standalone unit, in an equipment line-up or MCC. Key Advantages: Bolts directly to Benshaw MCC line-up or starter UL labeled up to 4800 volts Available in 400, 600 and 1200 amp ratings Available up to 6600 volts Class E fusing included Configurable with added options Load break rated Standard Features: Load break fault make 60 kv BIL up to 7.2 kv Symmetric fault ratings of 50 ka for 5 kv 7.2 kv and 45 ka for 2.4 kv NEMA 12 enclosure Viewing window to verify switch position Enclosure MV door interlocked with switch mechanism to prevent access while switch is on Operating mechanism lockable in the off position Load side grounding in off position Blown fuse indication Welded 11 gauge steel construction Enclosure finish meets ASTM A252-9 or A525-83, G-90 designation Line and load landing pads with NEMA bolt pattern Options: Lockable front panel Bus entry, left or right 3-26 benshaw.com

95 Load Interrupter Switch CFMVDISC Series 2300 V Dimensions (in.) Model Number Description H W D List Price CFMV-DISC * MV Disc Switch 400A 2300V Top Entry / Bottom Exit $17, CFMV-DISC * MV Disc Switch 600A 2300V Bottom Entry / Top Exit $25, CFMV-DISC * MV Disc Switch 1200A 2300V Bottom Entry / Top Exit $27, V Dimensions (in.) Model Number Description H W D List Price CFMV-DISC * MV Disc Switch 400A 3300V Top Entry / Bottom Exit $17, CFMV-DISC * MV Disc Switch 600A 3300V Bottom Entry / Top Exit $25, CFMV-DISC * MV Disc Switch 1200A 3300V Bottom Entry / Top Exit $27, V Dimensions (in.) Model Number Description H W D List Price CFMV-DISC * MV Disc Switch 400A 4160V Top Entry / Bottom Exit $17, CFMV-DISC * MV Disc Switch 600A 4160V Bottom Entry / Top Exit $25, CFMV-DISC * MV Disc Switch 1200A 4160V Bottom Entry / Top Exit $27, V Dimensions (in.) Model Number Description H W D List Price CFMV-DISC ** MV Disc Switch 400A 6600V Top Entry / Bottom Exit $18, CFMV-DISC ** MV Disc Switch 600A 6600V Bottom Entry / Top Exit $33, CFMV-DISC ** MV Disc Switch 1200A 6600V Bottom Entry / Top Exit $41, See page 3-35 for available options. Options include horizontal bus, kirk key interlock and Main Lug Only (MLO) sections. * For use on motor load Class R fuse will be provided and must be specified by customer. ** Non UL listed disconnect switch. OTHER VOLTAGES AVAILABLE PLEASE INQUIRE 3-27

96 Engineered Medium Voltage Starter Options Pilot Devices Push-Buttons Option Code Description List Price A001 Raised Stop Push-Button - Red $ A002 Flush Start Push-Button - Green $ A003 Jog Push-Button - Yellow $ A004 OL Reset Push-Button - (For External OL Relay) - Black $ A005 Reset Push-Button - Black $ A006 Raised Push-Button - Specify Color And Function $ A007 Flush Push-Button - Specify Color And Function $ A008 Mushroom Head Stop Push-Button - Red $ A009 Illuminated Push-Button - Specify Color And Function $ Pilot Lights Option Code Description List Price A021 Red Run Light $ A022 Green Stop Light $ A023 Amber Fault Light $ A024 Green Ready Light $ A025 Amber Bypass Light $ A026 Red Light - Specify Function $ A027 Green Light - Specify Function $ A028 Amber Light - Specify Function $ A029 White Light - Specify Function $ A030 Blue Light - Specify Function $ A031 Push To Test Contact Assembly (Addition to Above) $ benshaw.com

97 Pilot Devices Selector Switches Option Code Description List Price A041 Hand - Off - Auto Selector Switch $ A042 Local - Off - Remote Selector Switch $ A043 Key-Operated Hand - Off - Auto Selector Switch $ A044 Dual Ramps Selector Switch $ A045 Two-Postion Selector Switch - Specify Function $ A046 Three-Position Selector Switch - Specify Function $ A047 Other Selector Switch - Specify Function and Type Consult factory Meters Option Code Description List Price A061 Single-Phase Analog Ammeter - Includes CTs * $1, A062 Analog Ammeter with Three-Phase Selector Switch - Includes CTs * $1, A065 Elapsed Time Meter $ A066 Operations Counter $ A069 Other Power Metering - Specify Function A075 Analog Voltmeter, Single Phase * $3, A076 Analog Voltmeter with Three-Phase Selector Switch * $3, A077 AC Wattmeter A078 AC Watt Hour Meter * Switchboard type Consult factory 3-29

98 Engineered Medium Voltage Starter Options Control Options MX 3 Options Option Code Description List Price A401 Door Mounted Communications Package - Includes Door Mounted Connector and RS232 / 485 Card $ MXCOMPA343 Profibus Communications Bridge MXCOMEA345 Ethernet Communications Bridge MXCOMDA344 DeviceNet Communications Bridge A405 Power Outage Ride-Thru - This Option Allows the Starter to Automatically Restart after a Power Loss $ of up to 30 Secs. Customer Must Supply Separate Source of Uninterrupted 120 V to the Starter A406 RTD Module - Unit Will Accept 8 Input RTDs. RTDs must be 100 ohm Platinum. (Available for Remote $3, Mounting; Consult Factory for Details) A407 RTD Module - Unit Will Accept 16 Input RTDs. RTDs must be 100 ohm Platinum. (Available for Remote $5, Mounting; Consult Factory for Details) A VA UPS / 700 W for 120V Supply Instead of Customer Supplied for Option A405 Power Outage Ride-Thru $3, Consult factory Emergency Start Options Option Code Description List Price A410 Emergency / Across the Line Bypass Option, Includes Start / Stop Push-Buttons, Overload Relay $1, and Current Transformers and Selector Switch Consult factory Control Power Transformers Option Code Description List Price A VA Additional Control Power $ A VA Additional Control Power $ A107 Specify Control Power Amount A VA Additional Control Power $2, A VA Additional Control Power $2, Consult factory General Purpose Control Relays Option Code Description List Price A121 Three-Pole Relay - Specify Function $ A122 Four-Pole Relay - Specify Function $ A123 Other Relays - Specify Function and Type A124 On Delay Timer - Specify Function and Time $ A125 Off Delay Timer - Specify Function and Time $ A126 Other Timers - Specify Function and Time A127 Ground Fault Relay - For Equipment Protection Only $1, Consult factory Transducers Option Code Description List Price A141 Transducer Output 0 5 VDC Based on Motor FLA $ A142 Transducer Output 4 20 ma Based on Motor FLA $ A145 Transducer Output 4 20 ma Based on Motor Voltage Consult factory 3-30 benshaw.com

99 Motor Protective Relays The following protective relays include the necessary current and potential transformers included. For optional zero sequence ground fault sensing, the appropriate current transformer should be added. Protective Relays Option Code Description List Price A826 Multilin 369 with RTD, Metering and Communications Options A827 Multilin 469 A829 Multilin PQM II with Analog Output Options A830 Cutler Hammer MP4000 A831 Schweitzer SEL 710 A832 Schweitzer SEL 749M A838 Other Consult factory Protective Relay Options Option Code Description List Price A875 Ground Fault CT, 2000:1, 4.0:Dia. (For MX 3 Use) $ A876 Ground Fault CT, 2000:1, 8.13:Dia. (For MX 3 Use) $1,

100 Engineered Medium Voltage Starter Options Enclosure and Bus Options Enclosure Options Option Code Description List Price A171 Space Heater With Thermostat $ A251 Door Interlock Switch $ A252 Single Key Kirk Key Interlock $ A255 Multiple Enclosure Mechanical Door Interlock A256 Enclosure Upsizing - 24" W to 36" W $1, A257 Enclosure Upsizing - 36" W to 45" W $1, A258 Enclosure Upsizing - 32" D to 36" D $1, Consult factory Bus Splice Options (must match bus option selected) Option Code Description List Price 8N 800 A Non-Insulated Bus Splice $ I 800 A Insulated Bus Splice $ N 1,200 A Non-Insulated Bus Splice $ I 1,200 A Insulated Bus Splice $ N 2,000 A Non-Insulated Bus Splice $ I 2,000 A Insulated Bus Splice $1, NR None Required $0 Bus Options* Option Code Description 0 to 1,500 HP 1,500 to 3,000 HP 8N 800 A Non-Insulated Bus $1,500 $1,750 8I 800 A Insulated Bus $2,150 $2,195 1N 1,200 A Non-Insulated Bus $1,750 $1,850 1I 1,200 A Insulated Bus $2,500 $2,555 2N 2,000 A Non-Insulated Bus $2,750 $2,795 2I 2,000 A Insulated Bus $3,795 $3,850 NR None Required $0 $0 + Bus not required for single stand-alone unit. Bus is required for connection of 2 or more units. Any unit with bus greater than 36 will require additional MLO section. Please contact the factory for pricing and delivery benshaw.com

101 Power Factor Correction Capacitors Power factor correction capacitors (PFCCs) are available in two options. 1. If the starter requires a UL label, the power factor capacitors are installed on the top of the unit (capacitors are shipped loose and must be installed by customer) or in a separate enclosure to be installed next to the starter. The top mount will add approximately 28 inches to the enclosure height. Top mount is only available up through 225 kvar, 4.8 kv. The separate enclosure (dimensions: 92"Hx30"Wx36"D) can house up to 2 PFCC units. For remote mount, contact factory. 2. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation. PFCCs are available for voltages up through 13.8 kv. Available Sizes: 25 kvar increments for 2.3 kv through 4.8 kv, starting at 25 kvar 50 kvar increments for 6 kv through 13.8 kv, starting at 50 kvar Consult factory for dimensions. Information Required for Sizing (Note: Industry standard is to correct to a 0.95 PF.) 1. Motor HP: 2. Voltage: 3. Existing Power Factor: 4. Corrected Power Factor: 3-33

102 Engineered Medium Voltage Starter Options Surge / Lightning Arrestors The surge or lightning arrestors are available in two options. If the unit is required to be UL approved, the surge arrestors must be installed on the top of the unit (components are shipped loose and must be installed by customer). This will add eighteen inches to the height of the enclosure. For units not requiring UL approval, the arrestors may be installed inside the enclosure. This requires the enclosure width to increase to the next standard size. Includes the hardware necessary to mount and wire the arrestors and the increased size of the enclosure where required. Non-UL Labeled Starter Inside Mount Option Code Description List Price A901 Surge Arrestor, 2300 VAC $2, A902 Surge Arrestor, 3300 VAC $2, A903 Surge Arrestor, 4160 VAC $2, A904 Surge Arrestor, 4800 VAC $2, A905 Surge Arrestor, 6900 VAC $2, A906 Surge Arrestor, 9000 VAC $2, A907 Surge Arrestor, VAC $3, UL Labeled Starter Top Mount - 18" Height Adder (18"H x 30"W x 24"D top hat shipped loose) Option Code Description List Price A925 Surge Arrestor, 2300 VAC $2, A926 Surge Arrestor, 3300 VAC $2, A927 Surge Arrestor, 4160 VAC $2, A928 Surge Arrestor, 4800 VAC $2, A929 Surge Arrestor, 6900 VAC $2, A930 Surge Arrestor, 9000 VAC $2, A931 Surge Arrestor, VAC $3, benshaw.com

103 Surge Capacitors Surge capacitors will be supplied in a top hat package for starters that must maintain the UL label. This will add to the height of the enclosure (components are shipped loose and must be installed by customer). For non-ul units, the capacitors are packaged into the unit, which increases the width of the enclosure up to the next standard size. Non-UL Labeled Starter Inside Mount Option Code Description List Price A950 Surge Capacitor, 2300 VAC A951 Surge Capacitor, 3300 VAC A952 Surge Capacitor, 4160 VAC A953 Surge Capacitor, 4800 VAC A954 Surge Capacitor, 6900 VAC A955 Surge Capacitor, 9000 VAC A956 Surge Capacitor, 15 kv Consult factory UL Labeled Starter Top Mount - 18 Height Adder (18 H x 30 W x 24 D top hat shipped loose) Option Code Description List Price A975 Surge Capacitor, 2300 VAC A976 Surge Capacitor, 3300 VAC A977 Surge Capacitor, 4160 VAC A978 Surge Capacitor, 4800 VAC A979 Surge Capacitor, 6900 VAC A980 Surge Capacitor, 9000 VAC A981 Surge Capacitor, 15 kv Consult factory 3-35

104 Engineered Medium Voltage Starter Options Line Reactors For 2.4 kv solid state starters, line reactors are not required. For 5 kv / 7.2 kv solid state starters, line reactors are required when the supply source transformer is greater than 20 MVA (5% Impedance) or the motor lead wiring length is 1,000 feet or greater. For systems with custom motor control lineups and power factor correction capacitors, consult the factory. For 13.8 kv starters, consult factory for the requirement of line reactors. The line reactors are available in two options. If the unit is required to be UL approved, the reactors must be installed on the top of the unit (reactors are shipped loose and must be installed by customer). This will add to the height of the enclosure. For units not requiring UL approval, the reactors may be installed inside the enclosure. The inside mounting requires the enclosure width to increase to accommodate the added reactor. The price includes the hardware necessary to mount and wire the reactors and the increased size of the enclosure where required. A de-tuning reactor may be required to protect the power system from the adverse interaction of capacitors and non-linear loads. To ensure the power factor correction device is properly applied, consult a qualified engineer or provide your single line electrical diagrams to Benshaw for evaluation. 4,160 V Starter Inside Mount Option Code HP List Price A A A A988 >3000 Consult factory 4,160 V UL Labeled Starter Top Mount Dimensions (in.) Option Code HP H W D List Price A A A A994 >3000 Consult factory on other voltage ratings in the 5 and 7.2 kv class. Consult factory 3-36 benshaw.com

105 Documentation Benshaw offers a variety of documentation options to fit your project scope, budget and timeline. Only Benshaw offers the flexibility in our approval process to help meet our customers project schedules. All of our documentation packages are processed through our highly technical engineering department. Please contact Benshaw for pricing and delivery. Please ensure all documentation requirements are on the purchase order. Electronic copies are provided unless hard copies are specified on the purchase order. Preliminary Drawings Preliminary drawings consist of the released to manufacturing drawings that are used in production. This drawing package does not include any form of customer approvals. The drawing package includes the internal and external layout, and schematics. Partial Approvals Partial approval drawings allow Benshaw to purchase long-lead items that will not change prior to the customer s approvals. This allows Benshaw to cut down on the delivery time while still allowing the customer all the flexibility and control in an approval process. The partial approval package includes the internal and external layout, and schematics. Full Approvals Full approval drawings ensure that no equipment will be purchased for the project until the customer s approval for production is received. The full approval package includes the internal and external layout, and schematics. Partial Submittals Partial submittal packages allow Benshaw to purchase long-lead items that will not change prior to the customer s approvals. This allows Benshaw to cut down on the delivery time while still allowing the customer all the flexibility and control in an approval process. The partial submittal package includes the internal and external layout, schematics and cut sheets for major components. Full Submittals Full submittal packages ensure that no equipment will be purchased for the project until the customer s approval for production is received. The full submittal package includes the internal and external layout, schematics and cut sheets for major components. As-Built Drawings As-built drawings are typically sent out two weeks after shipment and incorporate all the changes that occur during the production process, testing and FAT test (if applicable). O&M Manuals O&M manuals are typically sent out four weeks after delivery. O&M manuals also include as-built drawings. Witness Testing (FAT Testing) Witness testing includes a testing plan and procedure that must be reviewed and approved in advance by the customer. Quotations are for standard Benshaw testing, and any special testing needs or requirements must to be brought up to Benshaw to ensure accurate scheduling. Witness testing can occur starting the week after the equipment is ready to ship, adding to the delivery time frame, and must be scheduled beforehand. 3-37

106 Engineered Medium Voltage Starter Options Wound Rotor Starters RATINGS Horsepower: 1,000 10,000 HP* Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: 2.4, 3.3, 4.1 and 6.6 kv** Typical Resistance Steps: 1 2 * Consult factory for higher HP rating. ** Consult factory for higher voltage rating. Product Highlights: Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp. With the RediStart MX 3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application with low inrush while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control. Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed. Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this. Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished. Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only. Key Advantages: Benshaw MX 3 technology Single step rotor control Modular power stack design for ease of maintenance Integral bypass contactor design Advanced MX 3 motor protection Advanced MX 3 metering function Real time clock 99 event log history Modbus capable Configurable output relays Multistep & variable speed rotor control available Reduced maintenance Reduced in size and number of resistors needed Stepless control Reduces inrush while maintaining torque 3-38 benshaw.com

107 Wound Rotor Motor Starter Check List Present starting method Rotor circuit information Current method of resistance shorting Motor information Across the line Present number of steps of resistance Other Total starting ohm value ohms Step one sec. Step two sec. Step three sec. Step four sec. Step five sec. The present number of steps may be more or less than listed above. Please specify. Primary voltage Primary amps RPM Secondary voltage Secondary amps Service Factor Size of utility supply transformer kva Present time to accelerate to full speed approximate sec. Starts required per hour 3-39

108 Engineered Medium Voltage Starter Options Synchronous Starters SEP Series RATINGS Horsepower: 1,000 10,000 HP* Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: 2.4, 3.3, 4.1 and 6.6 kv** Exciter Ratings: VDC A*** * Consult factory for higher HP rating. ** Consult factory for higher voltage rating. *** Consult factory for higher amp rating. Product Highlights: The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor s field is constant and separately excited there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed. The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters. Synchronous Benefits: The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed, they are used to obtain greater efficiencies, and they are used for facility power factor correction. Since synchronous motors can be operated at leading power factor, they are used to correct a facility s lagging power factor created by all the other induction motors being operated. This correction reduces the penalty a customer pays the utility company for creating poor power factor. Key Advantages: Benshaw synchronous technology Solid state synchronous rotor control Modular power stack design for ease of maintenance Integral bypass contactor design Advanced synchronous motor protection Can be added to existing equipment Can be supplied with MX 2 or MX 3 starter control Modbus communication Configurable output relays Reduced maintenance Reduction in size compared to existing field control Stepless control Reduces inrush while maintaining torque Brush type and brushless control 3-40 benshaw.com

109 Synchronous Motor Starter Check List Present starting method Across the line Other Application Field discharge resistor value ohms Motor information Motor horsepower Motor frequency Hz Field voltage Max field current Full load current Motor LRA Motor voltage RPM Service Factor Motor Wk 2 Load Wk 2 Motor Speed RPM Size of utility supply transformer kva Present time to accelerate to full speed approximate sec. Starts required per hour Brushless exciter Brush Type exciter Options : Circuit Breaker Fusible Switch No disconnect needed Bypass contactor run duty only 120 VAC control power by Benshaw Start Stop Pushbutton Hand Off Auto Local Off Remote 2-Wire Control 3-Wire Control 3-41

110 MX 3 intelligent motor control centers, Benshaw can custom configure intelligent, ligent, MX 3 based motor starters, complete control centers and lineups to meet the needs of any load, in any industry. Incoming Sections: Main breakers or disconnects Main-Tie-Main arrangements Main lug only sections 1200 / 2000 / 3000 amp circuit breakers 400 / 600 / 1200 amp load break fault make disconnects Surge protection devices Metering and communications Custom Configured Multiple Unit MCC C Lineups: Transition sections to third party equipment 800 / 1200 / 2000 / 3000 amp horizontal ontal bus Reduced voltage / full voltage / feeder controls Back to back construction Intelligent MCC Integration: Easy MCC networking MTMS, disconnects, feeders, SSRV, ATL, PAM, 2 speed starters Diagnostics and communications Intelligent SSRVS power poles 3-42 benshaw.com

111 lineups, and main-tie-main arrangements Fused Disconnect MTM 7.2 kv motor control center with integrated power factor correction Fixed Mount Circuit Breaker MTM (only 48" deep) Draw Out Circuit Breaker MTM with (6) 5 kv solid state starters 48" space savings vs. typical 96" competitive unit Integrated Supervisory Control and Predictive Maintenance Systems: In applications requiring the coordination and control of multiple RediStart starters and third party equipment, Benshaw has the experience and technology to design and deliver integrated control systems: PC-based systems Local area networks Local / remote communications and control Data collection and monitoring PLC design, programming and integration Online and offline predictive maintenance Packaged Electrical and Control Systems Benshaw can also design and manufacture completely packaged portable or stationary electrical systems for applications requiring self-contained modules, including: 20- or 40-foot containers Self-contained air conditioning and lighting Low and medium voltage equipment Remote monitoring and control Personnel and support facilities 3-43

112 Mission critical reliability in any configuration Motor control center with power factor correction Low profile skid mounted Industry Experience: Aggregate and mining Cement production Chemical processing Municipal fresh and waste water treatment Oil and gas production Power generation Pulp and paper production Steel and aluminum Application Experience: Ball / hammer / rolling mills Centrifuges Chillers Compressors Conveyors Crushers / hydra pulpers Fans and blowers Mixers and refiners Pumps Protective relays and PLC logic 20 MW, 13.8 kv When it absolutely has to work, it absolutely has to be Benshaw benshaw.com Fixed-mount circuit breaker MTM Upright skid mounted

113 Low Voltage Starters Standard Low Voltage Starter Products Intelligent Motor Control Open Chassis Solid State Starters Prepackaged Starters with ATL Bypass Prepackaged Starters Engineered Low Voltage Starter Products Wound Rotor Starters Wound Rotor Motor Starter Check List Synchronous Starters Synchronous Motor Starter Check List Solid State Starters with Reversing Control Solid State Starters with Two Speed Control Solid State Starters Part Number Assembler

114 Standard Low Voltage Starter Products Intelligent Motor Control MX 3 Controller Fiber Optic Firing Integrated technology Noise immunity High voltage isolation Safe, reliable SCR control Product Highlights: Next generation MX 3 technology forms the backbone of Benshaw s entire line of intelligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use and a unique, flexible architecture, Benshaw s MX 3 controller delivers unprecedented functionality and all of the rugged, dependable performance you ve come to expect from the world leader in solid state motor controls and drives. MX 3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting. With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw s next generation MX 3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks. Keypad (Included) Optional RTD Modules Key Features: High performance motor control with multiple starting modes built-in Patented CYCLO Converter control from 1 to 40% speed Flexible, programmable I/O Integrated motor protection Line and motor metering Diagnostic capabilities with event log and real-time clock UL, CUL, NEC, NEMA compliance Built-in remote self-testing (BIST) Expanded communications capabilities Intelligent SCR power poles Intelligent MV MCC integration 4-2 benshaw.com

115 Intelligent Motor Control Control Features Multiple Starting Modes: Voltage ramp Current ramp Adjustable initial current Adjustable maximum current Adjustable ramp time Torque ramp (TruTorque ) Adjustable initial torque Adjustable maximum torque Adjustable ramp time Power ramp Adjustable initial torque Adjustable maximum torque Adjustable ramp time Linear / tach feedback control CYCLO converter control Metering: Accuracy: 3% out-of-box 2% factory calibrated Average current L1 current L2 current L3 current Current imbalance % Ground fault current Average volts L1 L2 voltage L2 L3 voltage L3 L1 voltage Overload % Power factor Watts VA 8 Digital Inputs Configurable to: Stop Fault Fault reset Bypass / inline confirm OL reset Local / remote selection Heater enable Heater disable Dual ramp selection 1 dedicated start input Disconnect Slow speed Brake enable Brake disable 6 Relay Outputs Configurable to: 1 Analog 4 20 ma / 0 10 VDC Input Configurable to: Trip high level Trip low level 1 Analog 4 20 ma / 0 10 VDC Output Configurable to: Current (0 200%/0 800%) Voltage (0 150%) OL (0 150%) kw (0 10 kw/0 100 kw) MW (0 1 Mw) Analog input (0 100%) Firing (0 100%) Calibration User Interface: Event log (99 events) Motor Protection: Motor thermal overload Independent starting and running OLs Up to speed timer exceeded Low line voltage Low line frequency High line frequency VARS KW hours MW hours Phase order Line frequency Analog input Analog output Run time days Faulted Running Up to speed Alarm condition Ready condition Locked out Over current Under current Door mounted LCD display Set / examine operating parameters View status information, line current, voltage and frequency Start and stop the solid state starter 1 Communication Port: Phase reversal Run time hours OL alarm ModBus / RS485 Phase loss Instantaneous overcurrent Overcurrent Undercurrent Current imbalance Ground fault (residual or zero sequence) Shorted or open SCR # of starts TruTorque % Power % Peak starting current Last starting duration RTD temperatures Real-time clock Shunt trip Ground fault Energy saver indication Heating indication Slow speed forward / reverse DC braking Cooling fan Advanced Functionality: Dual ramp selection Adjustable kick current Programmable decel modes MV BIST test (built-in self test) Disconnect fault Inline contactor fault Control power low Stack over temperature Motor PTC input RTD modules 4-3

116 Standard Low Voltage Starter Products Intelligent Motor Control MX 2 Controller Product Highlights: The new MX 2 control technology from Benshaw provides a powerful, flexible, intelligent low voltage motor control platform. MX 2 -based controls offer multiple, user selectable starting modes, an increased selection of configurable digital and analog I/Os, comprehensive built-in metering capabilities, unprecedented onboard protection and an easy to use, intuitive user interface. The new control board terminal configuration coupled with programmable burden CT settings makes Benshaw s MX 2 technology an excellent choice for a wide range of intelligent, soft start motor control applications. With more built-in starting modes, more built-in protection features, additional communications capabilities, improved noise immunity, a more complete user I/O and CE compliance, Benshaw s new MX 2 -based low voltage motor controls raise the bar for intelligent, low-cost, soft start motor control. Keypad When you factor in our 24/7 comprehensive technical support, we think you ll find Benshaw s MX 2 -based controls to be an excellent value. Standard Features: High performance motor control with multiple starting modes built in Jogging 7% and 14% speed 3 user configurable digital inputs 2 fixed inputs for start and bypass confirm 3 user configurable output relays and 1 fixed bypass confirm User configurable analog I/O Programmable burden CT settings Residual ground fault Advanced line / motor metering DC braking light duty Power stack thermistor Data snapshot of each fault Power up on start 1000V capable Energy saver Remote keypad ready CE, UL, CUL, NEMA compliance Built-in self-testing (BIST) ModBus 485 plus expanded communications capabilities with optional bridges MX 2 Board 4-4 benshaw.com

117 Intelligent Motor Control Control Features Multiple Starting Modes: Voltage ramp Current ramp Adjustable initial current Adjustable maximum current Adjustable ramp time Torque ramp (TrueTorque ) Adjustable initial torque Adjustable maximum torque Adjustable ramp time Power ramp Adjustable initial torque Adjustable maximum torque Adjustable ramp time Linear / tach feedback control Jogging 7% and 14% speed Motor Protection: Motor thermal overload Independent starting and running OLs Up to speed timer exceeded Low line voltage Low line frequency High line frequency Phase reversal Phase loss Instantaneous overcurrent Overcurrent Undercurrent Current imbalance Ground fault residual Shorted SCR Disconnect fault Metering: +/- 2% accuracy Average current L1 current L2 current L3 current Current imbalance % Ground fault amps/residual Average volts L1 L2 voltage L2 L3 voltage L3 L1 voltage Overload % Power factor Watts VA VARS KW hours MW hours Phase order Line frequency Analog input Analog output Run time days Run time hours # of starts TruTorque % Power % Peak starting current Last starting duration 3 Digital Inputs Configurable to: Stop Fault Fault reset Bypass / confirmation & inline OL reset Local / remote selection Heater enable Heater disable Dual ramp selection 1 dedicated start input 1 dedicated bypass 3 Relay Outputs Configurable to: Starter off Faulted fail safe and non fail safe Running Up to speed Alarm condition Ready condition Locked out Over current trip Under current trip OL alarm Shunt trip fail safe and non fail safe Ground fault Energy saver indication Heating indication Slow speed forward / reverse DC braking Cooling fan 1 fixed bypass 1 Analog 4 20 ma / 0 10 VDC Input Configurable to: Trip high level Trip low level 1 Analog 4 20 ma / 0 10 VDC Output Configurable to: Current (0 200%/0 800%) Voltage (0 150%) OL (0 150%) kw (0 10 kw/0 100 kw) MW (0 1 MW) Analog input (0 100%) Firing (0 100%) Calibration User Interface: Standard board-mounted LED interface Optional remote mount LCD display Set / examine operating parameters View status information View line current, voltage and frequency in real time Start and stop the solid state starter 1 Communication Port: ModBus / RS485 Advanced Functionality: Dual ramp selection Adjustable kick current Programmable decel modes LV BIST test (built-in self test) Inline contactor fault Control power low Stack over temperature 4-5

118 Standard Low Voltage Starter Products Intelligent Motor Control MX 3 / MX 2 Controllers Control Feature Comparison MX 2 MX 3 Miscellaneous Voltage Ramp Current Ramp TruTorque Ramp Power Ramp Tach / Speed Control Ramp Linear Ramp Profiles Squared and S Ramp Profiles Dual Ramps Kicking Voltage Decel TruTorque Decel DC Braking Heater / Antiwindmill Jogging 7 14% Speed Slow Speed Cyclo Operation 0 40% speed Inside Delta Wye-Delta/ Electromechanical Control Phase Controller Current Follower ATL Protection Separate Starting / Running Overload Classes Adj. Hot / Cold Ratio Adj. Cooling Time Intelligent Start Lockout Adj. OL Lockout Level Over / Under Current Protection Retained OL When Power Lost Current Imbalance Protection IOC (Instantaneous Over Current) Open / Shorted SCR Detection Overcurrent / Shear Pin Undercurrent / Load Loss Residual Ground Fault Protection MX 2 MX 3 Protection (continued) Zero Seq. Ground Fault Protection Starts Per Hour RTD Monitoring Motor PTC Stack OT Switch Stack Thermistor Input Backspin Timer Time Between Starts Phase Rotation Overvoltage Undervoltage Phase Loss UTS / Stall Timer Zero Speed Switch PF Trip PORT (Power Outage Ride Through) Keypad Fault Reset Adj. Auto Fault Reset Timer Adj. No. of Auto Resets Before Lockout Decel After Fault Fault Log Time and Date Stamp 9 Data Snapshots of Each Fault Event Log (last 99 events) Fault Classes User I/O Programmable Digital Inputs Programmable Digital Outputs User Analog Input Programmable User Analog Output Local / Remote Source Input Power Up Start MX 2 MX 3 Metering Full Voltage and Current Metering True RMS Calculation Factory Menu Calibration Current Imbalance Meter Ground Fault Meter Watt Meters KVA Meters VAR Meter Watt Hour Meters Line Frequency Meter Power Factor Meter % OL Meter Time Until OL Lockout Release Meter Phase Rotation Meter & Power and % TruTorque Meter Run Time Meter Number of Starts Meter Peak Current of Last Start Meter Last Starting Time Meter Analog Input Meter Real Time Clock RTD Meters Miscellaneous LV BIST MV BIST LV Powered BIST 4-6 benshaw.com

119 Open Chassis Solid State Starters RB Series MX 3 or MX 2 Technology With Integral Bypass Product Highlights: Benshaw s RB series solid state starter combines the high performance MX 2 or MX 3 technology with a rugged, compact, integral bypass RB series power section. The MX 2 or MX 3 technology provides users with a powerful group of programming parameters, designed for flexibility in across a wide range of industrial applications. Both MX 2 and MX 3 controls provide simple setup and commissioning via the Quick Start Menu. The RB power section is a rugged, heavy duty solid state starter section designed with integral bypass contactors for a compact, efficient profile. The modular design includes separate poles for each phase for ease of maintenance. Key Advantages: Small, compact design Modular power stack assembly for ease of maintenance ModBus standard / other Fieldbus optional Multiple starting ramps for various applications Integrated metering system diagnostics Integral bypass contactors for efficient operation, eliminating the need for external fans Integrated motor protection Dual ramp capability for loaded / unloaded applications Power stack has multiple ratings for application flexibility NEMA 2-Hole Pattern (Bottom Entry / Bottom Exit) SCRs in Reverse Parallel Configuration DV / DT Protection NEMA 2-Hole Pattern (Top Entry / Top Exit) Stack Over-Temperature Protection Integral Bypass Contactor RB Power Pole 180A 4-7

120 Standard Low Voltage Starter Products Open Chassis Solid State Starters RB Series MX 3 or MX 2 Technology Product Selection Guide Horsepower Model Number 208 V 240 V 480 V 575 V Standard Duty 350% for 30 Sec. 115% Continuous RB2-1-S-027A-11C RB2-1-S-040A-11C RB2-1-S-052A-12C RB2-1-S-065A-12C RB2-1-S-077A-13C RB2-1-S-096A-13C RB2-1-S-125A-14C RB2-1-S-156A-14C RB2-1-S-180A-14C RB2-1-S-240A-15C RB2-1-S-302A-15C RB2-1-S-361A-16C RB2-1-S-414A-17C RB2-1-S-477A-17C RB2-1-S-515A-17C RB2-1-S-590A-18C RB2-1-S-720A-19C RB2-1-S-838A-20C Heavy Duty 500% for 30 Sec. 125% Continuous RB2-1-S-027A-11C RB2-1-S-040A-11C RB2-1-S-052A-12C RB2-1-S-096A-13C RB2-1-S-156A-14C RB2-1-S-180A-15C RB2-1-S-361A-16C RB2-1-S-414A-17C RB2-1-S-590A-18C RB2-1-S-720A-19C Severe Duty 600% for 30 Sec. 125% Continuous RB2-1-S-027A-11C RB2-1-S-040A-11C RB2-1-S-052A-11C RB2-1-S-096A-13C RB2-1-S-180A-14C RB2-1-S-180A-15C RB2-1-S-361A-16C RB2-1-S-414A-17C RB2-1-S-590A-18C benshaw.com

121 Open Chassis Solid State Starters RB2 Series with MX 2 Technology Standard Duty / Volt 350% for 30 Sec. / 115% Continuous Rated Horsepower Dimensions (in.) Model Number A 208 V 240 V 480 V 575 V H W D Weight (lbs.) List Price RB2-1-S-027A-11C $1, RB2-1-S-040A-11C $1, RB2-1-S-052A-12C $1, RB2-1-S-065A-12C $1, RB2-1-S-077A-13C $2, RB2-1-S-096A-13C $2, RB2-1-S-125A-14C $2, RB2-1-S-156A-14C $3, RB2-1-S-180A-14C $4, RB2-1-S-240A-15C $4, RB2-1-S-302A-15C $5, RB2-1-S-361A-16C $5, RB2-1-S-414A-17C $6, RB2-1-S-477A-17C $7, RB2-1-S-515A-17C $7, RB2-1-S-590A-18C $8, RB2-1-S-720A-19C $9, RB2-1-S-838A-20C $10, Web stocked Available for same day shipping. Unit requires separate 120 V control power. Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose. Model Number Description List Price KPMX3CBL2M NEMA 12 / 3R Remote $ Keypad with 2 Meter Cable 4-9

122 Standard Low Voltage Starter Products Open Chassis Solid State Starters RB3 Series with MX 3 Technology Standard Duty / Volt 350% for 30 Sec. / 115% Continuous Rated Horsepower Dimensions (in.) Weight Model Number A 208 V 240 V 480 V 575 V H W D (lbs.) List Price RB3-1-S-027A-11C $2, RB3-1-S-040A-11C $2, RB3-1-S-052A-12C $2, RB3-1-S-065A-12C $2, RB3-1-S-077A-13C $3, RB3-1-S-096A-13C $3, RB3-1-S-125A-14C $3, RB3-1-S-156A-14C $4, RB3-1-S-180A-14C $5, RB3-1-S-240A-15C $5, RB3-1-S-302A-15C $5, RB3-1-S-361A-16C $6, RB3-1-S-414A-17C $6, RB3-1-S-477A-17C $7, RB3-1-S-515A-17C $8, RB3-1-S-590A-18C $8, RB3-1-S-720A-19C $9, RB3-1-S-838A-20C $11, Built-to-order: Please allow 2 weeks for shipment. Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose benshaw.com

123 Open Chassis Solid State Starters RB2 Series with MX 2 Technology Heavy Duty / Volt 500% for 30 Sec. / 125% Continuous Rated Horsepower Model Number A 208 V 240 V 480 V 575 V Weight (lbs.) List Price RB2-1-S-027A-11C $1, RB2-1-S-040A-11C $1, RB2-1-S-052A-12C $1, RB2-1-S-096A-13C $2, RB2-1-S-156A-14C $4, RB2-1-S-180A-15C $5, RB2-1-S-361A-16C $6, RB2-1-S-414A-17C $8, RB2-1-S-590A-18C $9, RB2-1-S-720A-19C $9, Web stocked Available for same day shipping. Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose. 4-11

124 Standard Low Voltage Starter Products Open Chassis Solid State Starters RB3 Series with MX 3 Technology Heavy Duty / Volt 500% for 30 Sec. / 125% Continuous Rated Horsepower Dimensions (in.) Weight Model Number A 208 V 240 V 480 V 575 V H W D (lbs.) List Price RB3-1-S-027A-11C $2, RB3-1-S-040A-11C $2, RB3-1-S-052A-12C $2, RB3-1-S-096A-13C $3, RB3-1-S-125A-14C $5, RB3-1-S-180A-15C $6, RB3-1-S-361A-16C $7, RB3-1-S-414A-17C $8, RB3-1-S-590A-18C $10, RB3-1-S-720A-19C $10, Please allow 2 week lead time. Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose benshaw.com

125 Open Chassis Solid State Starters RC Series With MX 3 or MX 2 Technology Non-Bypassed / Continuous Duty, Amp / 600 VAC Product Highlights: The RC Series Solid State Starter combines the high performance MX 2 or MX 3 control with the rugged, continuous duty, fan cooled RC stack. The MX 2 or MX 3 series control provides users with a powerful group of programming parameters, designed for flexibility in industrial applications. The MX 2 and MX 3 both provide simple setup and commissioning via the Quick Start Menu. The RC power section is a rugged non-bypassed section. It is an economical solution at low horsepower. In addition, the fan cooled stack provides high duty cycle and high inertia starting and energy saver operation. Key Advantages: Economical at low horsepower High duty cycle starting Long starting times Suitable for jogging applications Fan cooled stack Integrated motor protection Modbus standard / Profibus, Ethernet, DeviceNet, Ethernet IP web addressable communication protocols are available via optional communication bridges 1.25 service factor Integrated metering and diagnostics Multiple starting ramps for various applications 4-13

126 Standard Low Voltage Starter Products Open Chassis Solid State Starters RC2 Series with MX 2 Technology Non-Bypassed /Continuous Duty, Amp / 600 VAC 500% Current for 30 Sec. / 125% Continuous Rated Horsepower Dimensions (in.) Weight Model Number A 208 V 240 V 480 V 575 V H W D (lbs.) List Price RC2-0-S-027A-31C $1, RC2-0-S-040A-31C $1, RC2-0-S-052A-31C $1, RC2-0-S-065A-32C $2, RC2-0-S-077A-32C $2, RC2-0-S-096A-33C $2, RC2-0-S-125A-33C $3, RC2-0-S-156A-34C $3, RC2-0-S-180A-34C $3, RC2-0-S-240A-35C $3, RC2-0-S-302A-35C $4, RC2-0-S-361A-35C $4, RC2-0-S-414A-35C $5, RC2-0-S-477A-35C $6, RC2-0-S-515A-36C $7, RC2-0-S-590A-36C $7, Built-to-order: Please allow 2 weeks for shipment. Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose benshaw.com

127 Open Chassis Solid State Starters RC3 Series with MX 3 Technology Non-Bypassed /Continuous Duty, AMP / 600 VAC 500% Current for 30 Sec. / 125% Continuous Rated Horsepower Dimensions (in.) Model Number A 208 V 240 V 480 V 575 V H W D Weight (lbs.) List Price RC3-0-S-027A-31C $2, RC3-0-S-040A-31C $2, RC3-0-S-052A-31C $2, RC3-0-S-065A-32C $2, RC3-0-S-077A-32C $2, RC3-0-S-096A-33C $3, RC3-0-S-125A-33C $4, RC3-0-S-156A-34C $4, RC3-0-S-180A-34C $4, RC3-0-S-240A-35C $5, RC3-0-S-302A-35C $5, RC3-0-S-361A-35C $5, RC3-0-S-414A-35C $6, RC3-0-S-477A-35C $7, RC3-0-S-515A-36C $8, RC3-0-S-590A-36C $9, Built-to-order: Please allow 2 weeks for shipment. Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose. 4-15

128 Standard Low Voltage Starter Products Prepackaged Starters with ATL Bypass RX Series with MX 3 or MX 2 Technology Severe Duty 480 V / NEMA 12 or 3R / Combination / Dual Redundant Starting Product Highlights: RX2E starters provide solid state reduced voltage starting for normal operation and full voltage emergency backup starting with complete electronic motor protection at the flip of a switch. This unique redundant design is the ideal solution for critical applications where downtime is extremely disruptive to production operations and cannot be tolerated. Benshaw s MX solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications. Units are stocked with MX 2 technology, but are available with MX 3 technology. Standard Features: NEMA 12, redundant, combination / circuit breaker Shunt trip on main circuit breaker 500% 30 seconds rated solid state starter, UL certified and listed 1800 PIV rated SCRs, UL certified and listed 125% continuous duty rated solid state starter, UL certified and listed Selector switch for selecting solid state or full voltage operation mounted inside enclosure Full HP rated bypass contactor with a 1.15 service factor, wired for normal bypass operation and full voltage start and run operation, with normally open auxiliary contact Separately mounted "SPE" series overload relay wired for full voltage start and run operation 110 volt control power transformer with primary and secondary fuses Door mounted start and stop push-buttons Door mounted keypad Door mounted run indicating light Door mounted local-off remote switch Door mounted overload reset Benshaw soft start and emergency bypass control board with customer connections Auxiliary relay with (2) Form C run contacts Benshaw MX 2 programmable motor controller with soft start, soft stop and motor protection capabilities RS485 ModBus communications Analog I/O Available with MX3 technology 4-16 benshaw.com

129 Prepackaged Starters with ATL Bypass RX2E Series with MX 2 Technology Model Number HP CB Dimensions (in.) Weight NEMA 12 List Price NEMA 3R List Price A 480 V Trip H W D (lbs.) RX2E KP $5, RX2E RKP $5, RX2E KP $6, RX2E RKP $6, RX2E KP $7, RX2E RKP $7, RX2E KP $7, RX2E RKP $8, RX2E KP $7, RX2E RKP $8, RX2E KP $9, RX2E RKP $10, RX2E KP $10, RX2E RKP $11, RX2E KP $10, RX2E RKP $12, RX2E KP $14, RX2E RKP $16, RX2E KP $19, RX2E RKP $20, RX2E KP $20, RX2E RKP $22, RX3E Series with MX 3 Technology Model Number HP CB Dimensions (in.) Weight NEMA 12 List Price NEMA 3R List Price A 480 V Trip H W D (lbs.) RX3E KP $6, RX3E RKP $6, RX3E KP $6, RX3E RKP $7, RX3E KP $7, RX3E RKP $8, RX3E KP $8, RX3E RKP $8, RX3E KP $8, RX3E RKP $9, RX3E KP $10, RX3E RKP $11, RX3E KP $11, RX3E RKP $12, RX3E KP $12, RX3E RKP $12, RX3E KP $16, RX3E RKP $17, RX3E KP $23, RX3E RKP $24, RX3E KP $24, RX3E RKP $25, HP units are service entrance rated. Built-to-order: Please allow one week for shipment. Web stocked Available for same day shipping. 4-17

130 Standard Low Voltage Starter Products Prepackaged Starters MX2PC / MX2PB Series with MX 2 Technology Non-Bypass / Continuous Duty or Integral Bypass Configure the MX2PB / MX2PC to fit your application To choose a stock starter, simply select a unit from the following pages. We will ship stock units ship the same day. To modify a starter, select a unit from the following pages, then add an alpha board and / or other options as needed from the Options section (see page 4-23). We will modify the stock unit for next day shipment. MX2PB / MX2PC configurable solid state starters stocked as: Non-combination Combination circuit breaker Rotary disconnect operator Non-bypass Bypass contactor NEMA 4 or 12 enclosure Modular operator station 480 V Standard 120 V control power transformer Service entrance rated with circuit breaker Door mounted key pad Model shown is completely configured with all options. (Stock Unit Shown) 1. Select a starter type: MX2PC modular non-bypass MX2PB modular bypassed 2. Select a horsepower rating 3. Select a voltage 4. Select an enclosure 5. Select a circuit breaker (or none) 6. Select your options 4-18 benshaw.com

131 Prepackaged Starters MX2PB / MX2PC Series with MX 2 Technology Part Number Assembler MX2PB SD CB ST Starter Series Enclosure Options MX2PC = Modular Non-Bypassed MX2PB = Modular Bypassed 4 = NEMA 4/12 ST = Standard OP = Options Included Duty Type SD = Standard Duty HD = Heavy Duty Standard Duty HP Rating 20 = 20 HP 30 = 30 HP Voltage 4 = 480 V 2 = 240 V Disconnect NC = None CB = Circuit Breaker 40 = 40 HP 50 = 50 HP 75 = 75 HP 100 = 100 HP 150 = 150 HP 200 = 200 HP 300 = 300 HP 400 = 400 HP All units include 120 V control power transformer. 4-19

132 Standard Low Voltage Starter Products Prepackaged Starters MX2PB Series with MX 2 Technology Integral Bypass Non-Combination 240 V Model Number Std. Duty 1 HP Heavy Duty 2 HP Dimensions (in.) V H W D Weight (lbs.) List Price MX2PB NC ** /3 $4, MX2PB NC ** 20/ $4, MX2PB NC ** 30/40 30/ $4, MX2PB NC ** $4, MX2PB NC ** 60/75 60/ $5, MX2PB NC ** $5, MX2PB NC ** $6, MX2PB NC ** $8, ** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. Built-to-order 480 V Model Number Std. Duty 1 HP Heavy Duty 2 HP Dimensions (in.) V H W D Weight (lbs.) List Price MX2PB NC ** $4, MX2PB NC ** $4, MX2PB NC ** $4, MX2PB NC ** $4, MX2PB NC ** $5, MX2PB NC ** $5, MX2PB NC ** $6, MX2PB NC ** $8, ** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. Available for same day shipment, or modified for next day shipment. Web stocked 4-20 benshaw.com

133 Prepackaged Starters MX2PB Series with MX 2 Technology Integral Bypass Combination Circuit Breaker 240 V Model Number Std. Duty 1 HP Heavy Duty 2 HP Dimensions (in.) V H W D Weight (lbs.) List Price MX2PB CB ** 20/ $5, MX2PB CB ** 30/40 30/ $5, MX2PB CB ** $5, MX2PB CB ** 60/75 60/ $6, MX2PB CB ** $6, MX2PB CB ** $8, MX2PB CB ** $10, ** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. Built-to-order: Please allow 2 week lead time. 480 V Std. Duty 1 HP Heavy Duty 2 HP Dimensions (in.) Model Number V H W D List Price MX2PB CB ** $5, Weight (lbs.) MX2PB CB ** $5, MX2PB CB ** $5, MX2PB CB ** $6, MX2PB CB ** $6, MX2PB CB ** $8, MX2PB CB ** $10, ** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. Available for same day shipment, or modified for next day shipment. Web stocked Model Number Description List Price KPMX3CBL2M NEMA 12 / 3R Remote Keypad $ with 2 Meter Cable 4-21

134 Standard Low Voltage Starter Products Prepackaged Starters MX2PB / MX2PC Series With MX 2 Technology Options Option Code Space Heater Option List Price U4 Space Heater with Thermostat $ Option Code Control Options (only one code can be selected) List Price QN Run Light $ QF Reset Push-Button $85.00 CP Start / Stop Push-Buttons $ CQ Start / Stop Push-Buttons and Run Light $ CR Start / Stop Push-Buttons, Run Light, Fault Light $ and Reset Push-Button RK Fault Light $ CS Fault Light and Reset Push-Button $ CT Run Light, Fault Light and Reset Push-Button $ CU HOA and Start / Stop Push-Buttons $ CV HOA, Start / Stop Push-Buttons and Run Light $ CW HOA, Start / Stop Push-Buttons, Run Light, Fault Light and Reset Push-Button $ Option Code Communications Options List Price CD Profibus CE DeviceNet CF Ethernet CG Lon Works CH IP Internet Web Addressable CC RS232 Connector Allows User to Connect Remotely without Opening the Encl. Door Consult factory 4-22 benshaw.com

135 Engineered Low Voltage Starter Packages Overview Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building customer solutions. This "Engineered-to-Order" capability, combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices, enables Benshaw to quickly ship engineered products. Control Modifications Whatever You Specify: Over 250 modifications and accessories are available, including: pilot devices, PLCs, control power transformers, switches, meters, relays, space heaters, and protective devices. Combination Starters To Meet Your Requirements: 15 to 2000 amp circuit breakers 40 to 2000 amp non-fused disconnects 30 to 800 amp fusible disconnect Flange or rotary handle mechanism Power Stacks To Fit Your Application: Continuous duty / non-bypassed Integral bypass Standard, heavy and severe duty Emergency across-the-line bypass Enclosures To Match Your Environment: Standard designs NEMA 1, 12, 4 chassis Custom enclosures Special enclosures 3R, 4X, 7, 9, as specified Motor control centers Communication ModBus / RS485 Benshaw quickly ships engineered products. 4-23

136 Engineered Low Voltage Starter Products Wound Rotor Starters RATINGS Horsepower: HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: VAC Typical Resistance Steps: 1-2 Product Highlights: Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds, or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp. With the RediStart MX 3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application with low inrush while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control. Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed. Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this. Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished. Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only. Key Advantages: Benshaw MX 3 technology Single step rotor control Modular power stack design for ease of maintenance Integral bypass contactor design Advanced MX 3 motor protection Advanced MX 3 metering function Real time clock 99 event log history Modbus capable Configurable output relays Multistep and variable speed rotor control available Reduced maintenance Reduced in size and number of resistors needed Stepless control Reduces inrush while maintaining torque 4-24 benshaw.com

137 Wound Rotor Motor Starter Check List Present starting method Rotor circuit information Current method of resistance shorting Motor information Across the line Present number of steps of resistance Other Total starting ohm value ohms Step one sec. Step two sec. Step three sec. Step four sec. Step five sec. The present number of steps may be more or less than listed above. Please specify. Primary voltage Primary amps RPM Secondary voltage Secondary amps Service Factor Size of utility supply transformer kva Present time to accelerate to full speed approximate sec. Starts required per hour 4-25

138 Engineered Low Voltage Starter Products Synchronous Starters SEP Series RATINGS Horsepower: HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: VAC Includes discharge resistor and synchronous excitation package for brush type and brushless motor. Exciter Ratings: VDC A* * Consult factory for higher Amp rating. Product Highlights: The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor s field is constant and separately excited, there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed. The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters. Synchronous Benefits: The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed, they are used to obtain greater efficiencies and they are used for facility power factor correction. Since synchronous motors can be operated at leading power factor, they are used to correct a facility s lagging power factor created by all the other induction motors being operated. This correction reduces the penalty a customer pays the utility company for creating poor power factor. Key Advantages: Benshaw synchronous technology Solid state synchronous rotor control Modular power stack design for ease of maintenance Integral bypass contactor design Advanced synchronous motor protection Can be added to existing equipment Can be supplied with MX 2 or MX 3 starter control Modbus communication Configurable output relays Reduced maintenance Reduction in size compared to existing field control Stepless control Reduces inrush while maintaining torque Brush type and brushless control 4-26 benshaw.com

139 Synchronous Motor Starter Check List Present starting method Across the line Other please specify Application Field discharge resistor value ohms Motor information Motor horsepower Motor frequency Hz Field voltage Max field current Full load current Motor LRA Motor voltage RPM Service Factor Motor Wk 2 Load Wk 2 Motor Speed RPM Size of utility supply transformer kva Present time to accelerate to full speed approximate sec. Starts required per hour Brushless exciter or Brush Type exciter Options : Circuit Breaker Fusible Switch No disconnect needed Bypass contactor run duty only 120 VAC control power by Benshaw Start Stop Pushbutton Hand Off Auto Local Off Remote 2-Wire Control 3-Wire Control 4-27

140 Engineered Low Voltage Starter Products Solid State Starters with Reversing Control RB2 / RB3 Series RATINGS Horsepower: HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: VAC Product Highlights: Benshaw also offers a microprocessor controlled solid state reduced voltage reversing starter for three phase induction motors. This starter provides a closed loop current ramp for smooth stepless motor acceleration. The RediStart reversing starter is offered with a reversing contactor set. Key Advantages: Benshaw MX 2 or MX 3 technology with reversing contactor control Available with DC injection brake Modular power stack design for ease of maintenance Integral bypass contactor design Advanced MX 2 or MX 3 motor protection Advanced MX 2 or MX 3 metering function Real time clock (MX 3 only) 99 event log history (MX 3 only) ModBus communication Configurable output relays Reduced maintenance 4-28 benshaw.com

141 Solid State Starters with Two Speed Control MX 2 / MX 3 Series RATINGS Horsepower: HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0 100% Voltage: VAC Two Speed Two Winding Two Speed One Winding Product Highlights: These RediStart solid state starters provide reduced voltage stepless control of two speed three phase AC induction motors. The two speed starter can be used with two speed, two winding motors. It contains a ten SCR power section or it can be used with two speed, single winding motors. The logic control incorporates MX 2 or MX 3 technology with all the circuitry required to drive the power semiconductors located in the power section. Benshaw RediStart two speed starters are electronically interlocked so that a start cannot be initiated at one speed if the starter is already running in another. Key Advantages: Benshaw MX 2 or MX 3 series control Two speed one winding or two speed two winding available Modular power stack design for ease of maintenance Reversing available Integral bypass contactor design Advanced MX 2 or MX 3 motor protection Advanced MX 2 or MX 3 metering function Real time clock (MX 3 only) 99 event log history (MX 3 only) ModBus communication Configurable output relays Reduced maintenance 4-29

142 Engineered Low Voltage Starter Products Solid State Starters Engineered Packages Part Number Assembler R B 2 1 S S 04 NC ST Starter Series es R = RediStart Configuration B = Bypass Contactor C = Continuous Control 2 = MX 2 Technology 3 = MX 3 Technology DC Injection Braking Type of Bypass 0 = None 1 = Integral 2 = Separate, Definite Purpose 3 = Separate ATL IEC Rated 4 = Separate ATL NEMA Rated Interrupt Rating S = Standard H = High Horsepower 1 = 1 HP 2 = 2 HP 3 = 3 HP 5 = 5 HP 7 = 7.5 HP 10 = 10 HP 15 = 15 HP 20 = 20 HP 25 = 25 HP 30 = 30 HP 40 = 40 HP 50 = 50 HP 60 = 60 HP 75 = 75 HP 100 = 100 HP 125 = 125 HP 150 = 150 HP 200 = 200 HP 250 = 250 HP 300 = 300 HP 400 = 400 HP 500 = 500 HP 600 = 600 HP 700 = 700 HP 800 = 800 HP 900 = 900 HP 1000 = 1000 HP Voltage 208 = 208 V 240 = 240 V 480 = 480 V 575 = 575 V Power Stack Rating S = 350% 30 Seconds H = 500% 0% 30 Seconds V = 600% 30 Seconds Disconnect Option NC = Non- Combination CB = Circuit Breaker FD = Fusible Disconnect Options ST = Standard OP = Options Included Enclosure OC = Open Chassis 1 = NEMA 1 12 = NEMA 12 4 = NEMA 4 3R = NEMA 3R 4-30 benshaw.com

143 Wye Delta Starters Smart Wye-Delta Starter Kits

144 Wye Delta Starters Smart Wye-Delta Starter Kits Wye Delta Starters Product Highlights: Benshaw s MX 2 control technology provides an innovative way to bring powerful, flexible, intelligent low voltage motor control to traditional non-intelligent wye delta electro-mechanical starters. MX 2 -based controls offer multiple, user selectable modes, an increased selection of configurable analog and digital I/Os, comprehensive metering capabilities, unprecedented on-board protections and an easy to use interface. Benshaw s MX 2 technology makes for an excellent alternative to traditional electromechanical wye delta starters. The transition from wye to delta is controlled by the solid state circuitry to ensure ease in setting up the wye delta starter parameters to match your application. With more built-in starting modes, more built-in metering, protection features and additional communication capabilities, Benshaw s MX 2 -based low voltage wye delta starters raise the bar for intelligent, low cost wye delta controls. Control Features: (Partial) Motor Protection Motor thermal overloads Up to speed time exceeded Low line voltage Low line frequency High line frequency Phase reversal Phase loss Instantaneous Over current Under current Current imbalance Metering Average current L1 current L2 current L3 current Current imbalance % Ground fault amps / residual Average or phase volts Overcurrent power factor Watts VA kw hours Benshaw s SMART wye delta starters are available in both non-combination and combination packages and NEMA 1, 12, 3R and 4 enclosures. All UL listed and NEMA compliant. Many options and accessories can be added; please consult factory with your specific needs. 5-2 benshaw.com

145 Smart Wye-Delta Starter Kits Smart Wye Delta Starter Max Amps Model Number Description Enclosure Size (in.) 1559 FS-SMYD-MX-00-XX Smart Wye-Delta Starter Kit, 1559A, V 86x72x FS-SMYD-MX-01-XX Smart Wye-Delta Starter Kit, 1143A, V 86x72x FS-SMYD-MX-02-XX Smart Wye-Delta Starter Kit, 779A, V 79x40x FS-SMYD-MX-03-XX Smart Wye-Delta Starter Kit, 606A, V 79x40x FS-SMYD-MX-04-XX Smart Wye-Delta Starter Kit, 476A, V 70x30x FS-SMYD-MX-05-XX Smart Wye-Delta Starter Kit, 398A, V 70x30x FS-SMYD-MX-06-XX Smart Wye-Delta Starter Kit, 364A, V 48x36x FS-SMYD-MX-07-XX Smart Wye-Delta Starter Kit, 277A, V 48x36x FS-SMYD-MX-08-XX Smart Wye-Delta Starter Kit, 217A, V 48x36x FS-SMYD-MX-09-XX Smart Wye-Delta Starter Kit, 156A, V 48x24x FS-SMYD-MX-10-XX Smart Wye-Delta Starter Kit, 139A, V 48x24x FS-SMYD-MX-11-XX Smart Wye-Delta Starter Kit, 130A, V 48x24x FS-SMYD-MX-12-XX Smart Wye-Delta Starter Kit, 104A, V 48x24x12 78 FS-SMYD-MX-13-XX Smart Wye-Delta Starter Kit, 78A, V 48x24x12 69 FS-SMYD-MX-14-XX Smart Wye-Delta Starter Kit, 69A, V 48x24x12 XX denotes enclosure type e.g. 1, 12, 3R or 4. Smart Wye Delta Combination Circuit Breaker Starter Max Amps Model Number Description Enclosure Size (in.) 1559 FS-SMYD-MX-00-XX Smart Wye-Delta Starter Kit, 1559A, V 86x72x FS-SMYD-MX-01-XX Smart Wye-Delta Starter Kit, 1143A, V 86x72x FS-SMYD-MX-02-XX Smart Wye-Delta Starter Kit, 779A, V 79x40x FS-SMYD-MX-03-XX Smart Wye-Delta Starter Kit, 606A, V 79x40x FS-SMYD-MX-04-XX Smart Wye-Delta Starter Kit, 476A, V 70x30x FS-SMYD-MX-05-XX Smart Wye-Delta Starter Kit, 398A, V 70x30x FS-SMYD-MX-06-XX Smart Wye-Delta Starter Kit, 364A, V 48x36x FS-SMYD-MX-07-XX Smart Wye-Delta Starter Kit, 277A, V 48x36x FS-SMYD-MX-08-XX Smart Wye-Delta Starter Kit, 217A, V 48x36x FS-SMYD-MX-09-XX Smart Wye-Delta Starter Kit, 156A, V 48x24x FS-SMYD-MX-10-XX Smart Wye-Delta Starter Kit, 139A, V 48x24x FS-SMYD-MX-11-XX Smart Wye-Delta Starter Kit, 130A, V 48x24x FS-SMYD-MX-12-XX Smart Wye-Delta Starter Kit, 104A, V 48x24x12 78 FS-SMYD-MX-13-XX Smart Wye-Delta Starter Kit, 78A, V 48x24x12 69 FS-SMYD-MX-14-XX Smart Wye-Delta Starter Kit, 69A, V 48x24x12 XX denotes enclosure type e.g. 1, 12, 3R or

146 Wye Delta Starters Smart Wye-Delta Starter Kits Basic Wiring Diagram 5-4 benshaw.com

147 Pump Control Starters Prepackaged Full Voltage Starters with Door Mounted Controls Engineered / Configurable Pump Panels

148 Pump Control Starters Prepackaged Full Voltage Starters With Door Mounted Controls RCI Series Non-Combination / Combination / NEMA 12/3R / Electronic Overload Protection Control Terminal Block Fused Control Power Transformer Grounding Lug Circuit Breaker with Operator CBRCI (Type) NEMA Rated Contactor Product Highlights: RCI starters are NEMA Rated, cul listed, completely integrated, full voltage/nonreversing starter packages. The rugged NEMA 12/3R design is ideal for Industrial Duty Applications such as pumps, compressors, conveyors, fans and any other continuous duty equipment. The three wires in/out design includes the Benshaw SPE, field adjustable electronic overload relay, which enables quick installation and startup with precision motor protection...standard. Rugged. Reliable. Ready. Key Advantages: cul listed NEMA rated, heavy duty contactors NEMA 12/3R enclosure Field adjustable SPE electronic overload relay Two year warranty - standard Complete door mounted operator control package 480/240: 120 fused control power transformer Three wires in/out installation and startup Combination or non-combination SPE Electronic Overload Relay Provided with SPE Electronic Overload Relay SPE electronic overload relays provide field adjustable, precise motor protection, including: Adjustable overload class (1 30) Wide range of current adjustments 1 NO and 1 NC auxiliary contact Current imbalance detection Phase loss detection Phase reversal protection Trip free design Test function/trip indication Fault indication SPE Electronic Overload Relay 6-2 benshaw.com

149 Prepackaged Full Voltage Starters With Door Mounted Controls NCRCI Non-Combination Full Voltage Non-Reversing Starters CBRCI Combination Full Voltage 480V Non-Reversing Starters CBRCI Combination Full Voltage 240V Non-Reversing Starters NEMA 12/3R enclosure cul listed NEMA rated contactor and, separately mounted SPE overload relay Door-mounted start and stop push-buttons Door-mounted overload reset push-button Red run indicator light 480/240:120 fused control power transformer (2) Auxiliary contacts Hand off auto selector switch NCRCI CBRCI NCRCI 240V or 480V NEMA Horsepower Model Number NEMA Size 240V 480V Dimensions (in.) Weight List Price NCRCI93R 1,2, x 10 x 7 30 $1, NCRCI183R 1,2, x 10 x 8 30 $1, NCRCI323R 1,2, x 10 x 8 32 $1, NCRCI503R 1,2, x 12 x 9 32 $1, NCRCI853R 1,2, x 12 x 9 60 $1, NCRCI1503R 1,2, x 12 x 9 60 $1, Web stocked CBRCI 480V Model Number NEMA Size CB Trip NEMA HP Dimensions (in.) Weight List Price CBRCI9-4-3R 1, x 16 x $1, CBRCI18-4-3R 1, x 16 x $1, CBRCI32-4-3R 1, x 12 x $1, CBRCI50-4-3R 1, x 12 x $1, CBRCI85-4-3R 3, x 16 x $2, CBRCI R 3, x 16 x $2, CBRCI R 3, x 24 x $4, Web stocked CBRCI 240V Model Number NEMA Size CB Trip NEMA HP Dimensions (in.) Weight List Price CBRCI9-2-3R 1, x 16 x $1, CBRCI18-2-3R 1, x 16 x $1, CBRCI R 1, x 12 x $1, CBRCI R 1, x 12 x $1, CBRCI50-2-3R 3, x 12 x $1, CBRCI85-2-3R 3, x 16 x $2, CBRCI R 3, x 16 x $2, ) Units can be shipped via air and/or parcel. 2) Units are built as 480V w/dual tap transformer and fusing for 240 volt. 3) Units cannot be shipped via air - they must ship by common carrier. 4) Units are in stock. 5) Units are not stocked - allow 2 weeks for shipping. 6-3

150 Pump Control Starters Engineered / Configurable Pump Panels Engineered / Configurable Combination Full Voltage Starters / NEMA 3R NEMA Size 1 6 / NEMA 3R Enclosed (with Solid State Overload Protection) Product Highlights: Benshaw s pump control panels are UL listed and are available as NEMA HP rated. A NEMA 3R enclosure design makes these panels ideal for a wide range of heavy duty pumping and irrigation applications. Al panels are service entrance "SUSE" rated and backed by Benshaw s unmatched quality and 24/7 service. Heavy duty performance, low cost and configurability make these pump control panels an exceptional value. Choose a standard configuration or select options from the list of factory modifications on page 6-7.*** Standard Features: 240/480 volt, three phase Heavy duty fusible switch or circuit breaker (low profile)* Class R fuse clip** Flange operated disconnect Solid state overload and pump protection (Class 10) HOA switch Start push button Outdoor rated NEMA 3R enclosure Oversized panel Defeatable disconnect UL listed panel Ground lug Service entrance rated Factory Modified Options: Pre-wired motor and pump protector relay Power surge lightning protection Pre-wired time clock (24hr) Pre-wired control transformer (120 V) Electronic overload phase protection relay Pre-wired panel heater Disconnect switch interlock Circuit breaker shunt trip Back spin protection Elapsed time meter Power, run and fault indicator lights Extra capacity CPT 100 or 150 VA * 240 V units are built to order. Please allow two weeks for shipment. ** Fuse not provided. Recommend Class R type, dual element delay. *** Consult factory for additional details on a variety of options. 6-4 benshaw.com

151 Engineered / Configurable Pump Panels Factory Options Factory modifications are available for all Benshaw pump panels. Pilot Devices Options Run Pilot Light (Red) Run Pilot Light (Green) Off Pilot Light (Green) Off Pilot Light (Red) OL Trip Pilot Light (Yellow) On Pilot Light (Red) On Pilot Light (Green) Extra Auxiliary Contact Blocks Options Factory Installed 1 N/O and 1 N/C Factory Installed 2 N/O and 2 N/C Meters Option Elapsed Time Meter (Analog, Non-Resettable)* Advanced Motor Protection Options Electronic Overload (Class 1~30)* Digital Overload (Class 1~60)* Pump Saver Voltage Current Protection Pump Saver LR - kw Protection * Requires 120 V control power. Pilot lights are full voltage supplied at same voltage as contactor coil. Enclosure Mounted Options Lightning Surge Protector Time Clock 24Hr. Space Heater* Disconnect Switch Interlock Back Spin Protection* Standard Capacity Options 240 V Primary 480 V Primary 150VA Extra Capacity Options 240 V Primary 480 V Primary * Requires 120V control power. 6-5

152 Notes 6-6 benshaw.com

153 Notes 6-7

154 Notes 6-8 benshaw.com

155 Variable frequency. Unchanging innovation. Introducing the M2L 3000 Series Medium Voltage Variable Frequency Drive. The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from Benshaw s wide ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an option. Our innovative patented topology modular multilevel converter (M 2 LC) is powered by state-of-the-art hardware and software control. Our control algorithms are setting the stage for the next generation of VFDs. Benefits of the M2L 3000 include: Compact Modular Design Arc Resistant Installation Flexibility Energy Efficiency Robust Control Architecture Developed, designed and manufactured in the USA. Supported around the globe. To learn more about the M2L 3000, visit call