PLANETA PLANETA Rope Winches

Transcription

1 1861 PLANETA PLANETA Rope Winches Production program and special solutions 18

2 PLANETA Rope winches Applications Note: PLANETA are constantly striving to increase and further improve the product range. Whilst every effort has been made to ensure the accuracy of the specifications and dimensions included at the time of printing, we are unable to warrant the given information. Designs and specifications are subject to change without notice or obligation. The inclusion of any product does not guarantee the availability of that product in the future. Customers should check both the availability and conformance of the product to any critical parameters at the time of ordering! 2018 by PLANETA Form 2/RWPaS-E

3 prior and TÜV, Certificate Registr. No Certificate Holder: Scope: PLANETA-Hebetechnik GmbH Resser Str Herne Germany Distribution, packaging and service of lifting equipment, winches and load attachment devices as well as development, design and manufacturing of rope winches Proof has been furnished by means of an audit that the requirements of ISO 9001:2015 are met. Validity: The certificate is valid from until First certification D-ZM TÜV Rheinland Cert GmbH Am Grauen Stein Köln Precisely Right. prior and TÜV, Certificate Registr. No Certificate Holder: Scope: Distribution, packaging and service of lifting equipment, winches and load attachment devices as well as development, design and manufacturing of rope winches Proof has been furnished by means of an audit that the requirements of BS OHSAS 18001:200 are met. Validity: The certificate is valid from until First certification D-ZM Resser Str. 1 D Herne TÜV Rheinland Cert GmbH Am Grauen Stein Köln Precisely Right. About us Quality by tradition Stability and innovation. In truth, they are two sides of the same coin because continuous readiness for innovation enables sustainable developments. Sustainability, reliability and responsibility are the basic values that we are coitted to here at PLANETA. In all periods of the company s history, these values have been personified by our employees and their quest to always do the good things that little bit better. PLANETA manual chain hoists from 1950 to today Trust is good Control is better PLANETA rope winches are subject to the strictest quality controls and are also designed with high functionality for the toughest operating conditions. Only quality products that have been tested with an appropriate excess load in compliance with all standards are supplied. Quality means safety Certificate Certificate Reliability and responsibility are the values that we are particularly coitted to. Standard ISO 9001:2015 Standard BS OHSAS 18001:200 PLANETA-Hebetechnik GmbH This begins with work safety during production, up to certification of all processes as part of the annual TÜV DIN EN ISO 9000:2001 audit or membership in the GKS. TUEV and TUV are registered trademarks. Utilisation application requires approval. TUEV and TUV are registered trademarks. Utilisation application requires approval. Your satisfaction is our success A large network of consultants, service technicians and specialist dealers trained by PLANETA is available to you. We strive to provide you with the best solution at the best possible price, and this goes well beyond the product itself. To us, best quality means always showing you the solution which corresponds to your requirements. As one of Germany s oldest lifting device manufacturers, we strive to do this for you each and every day. 1

4 Overview Electric rope winch PLANETA-PFW Page Load bearing capacity to 3,000 kg The PFW electrical rope winch with its modular construction principle is one of the most modern devices for pulling, lifting and moving loads. In addition, the PFW rope winch can be adapted to further and more specific applications through the varied fabrication capabilities and many other options and parameters. This includes multiple rope applications and applications in explosionproof areas and on ships, or for platforms and studios. Rope winch PLANETA-SB Page Load bearing capacity to 3,000 kg in the standard The SB type rope winch forms the basis for many designs and variants used for the lifting and pulling of loads, even for loads of more than 3,000 kg. The SB series is modular by design. One drum side is retained by a pillow block bearing and its drive shaft penetrates the flange-mounted planetary gear, which is installed upstream of a threephase braking motor. Where installation length poses a problem, the SB series is also available with an angular drive on request. Selection of the rope is dependent on the pulling force on the 5th rope layer, whereby the drum diameter must be a min. 16 times the rope diameter (drive mechanism group 1Am). However, we are only illustrating some of the options here because alternative flange and drum sizes, additional gear stages and numerous types of motor can be incorporated, in order to configure winches precisely in accordance with your requirements. Compact rope winch PLANETA-FD Page Capacity up to 5,250 kg The FD ( Flying Drum ) winch has compact multi-stage planetary gear, installed inside the drum. As such, the installation length of the winch is very short. The FD is primarily used when the required rope length is short and the drum is therefore only small. This saves the second outer bearing, because all of the forces are absorbed by the transmission bearing. The FD is available with an electric, hydraulic or compressed air motor. In special cases, special gears are also an option. PLANETA-PRAKTi battery-operated rope winch Page 32 Capacity up to 50 kg This lightweight and compact rope winch lifts your loads of up to 50 kg to heights of up to 150 m. In doing so, the winch itself weighs just 9.5 kg. It can be either erected or optionally suspended, and is therefore the ideal helper during assembly, construction and service, and at home. You receive a manual spooling aid for the correct winding of the rope onto the drum as standard. 2

5 Services Our range is as broad as our customers standards and requirements. In addition to complete standard systems, as an experienced manufacturer of rope winches, we construct special solutions suitable for every application; they are individual and tailor-made thanks to the modular design of our winches. In addition, many options can be added at a later date and this generates the optimum result PLANETA Rope winches PLANETA as trace parts Your 3D model already online! As a product developer or engineer, you can considerably accelerate the flow of your projects using TracePartsOnline.net. It is a powerful tool that offers you instant access to more than 100 million 3D models and 2D CAD drawings free of charge. As of now, PLANETA-PFW winches can now also be configured for Traceparts online by everyone. The complete 3D-CAD data can be integrated in your design in just a few steps. A brief visual assessment is possible before the download: All 3D models can be viewed in the desired configuration in a viewer and all this in your browser. Save precious time during development work, because there is no need to trace purchased components. 3

6 Rope winch types Mode of application and load bearing capacity Pulling winches are designed to pull loads on a 100 % flat surface. The pulling force is calculated from the mass of the load to be pulled multiplied by the load's rolling resistance. The rolling resistances for the typical applications are around for rubber wheels on concrete surfaces and around for steel wheels mounted on an anti-friction bearing that are on tracks. If the load is hoisted on an angled surface, the cable winch must be designed as a hoist winch. Capstan winches are endless winches that do not store the cable on a cable drum but allow the cable to run through "endlessly". A counterforce such as the operator's manual force is multiplied by winding the cable around the capstan head several times. In this way, a much larger pulling force can be achieved from manual force. For example, they stand on deck on a ship and are used to pull cables and ropes in many different directions. Capstan winch Pulling winch Hoist winches must be used if a load is to be raised and held by the cable winch. This applies to hoisting vertically and also to pulling the load along an angled track. Cable winches for hoisting are equipped with spring-loaded brakes on the motor as standard and therefore guarantee that the load will be held securely. In addition, cable winches for hoisting are equipped with higher safety factors than cable winches that are used purely for pulling for example. Traction winches are endless winches like the capstan winches. They work on the same principle of increasing force due to winding friction. The cable is better fed and protected thanks to their design with two traction sheaves and multiple scores. Traction winches are normally located on carriages that travel forwards and backwards. The pulling cable is stretched between the two ends of the guide rail. Traction winch Hoist winch A traversing winch can be used to move a load in two directions on a level. You can therefore move a carriage forwards and backwards for example. The cable drum is designed for two cables, is scored and winds in only one layer. Information for safe operation: To ensure that the cable is wound onto the cable drum in an orderly manner, the cable's permitted angle of deflection must not be exceeded. For this reason, the cable is normally guided from the cable drum over a fixed deflection roller at first. This is aligned in the centre of the drum at a specified distance from the cable drum. This prevents the angle of deflection being exceeded. This distance mainly depends on the drum length and the relationship between the drum diameter and the cable diameter, and is specified in each quotation. Cable deflection angle Traversing winch Distance to first deflection 4

7 Rope winch types Drive type Manually operated cable winches are operated by the operator's manual force via a crank handle. The power is therefore limited to a certain value which is mainly generated by the pulling force and the cable speed. The higher the pulling force, the lower the cable speed if the power remains the same. Electrically-operated cables are driven by three-phase motors or alternating current motors. Three-phase motor powers of up to 30 kw are available in our standard version. Higher powers are available on request. Due to the mains-related limitations, the power is limited to 2.2 kw when using alternating current motors. Hydraulically-operated cable winches are operated by orbital motors or radial piston motors depending on the power. We will either work with your existing hydraulic supply or we will provide a unit. In the standard version, we install brake valves for a secure hold. Pneumatically-operated cable winches are operated by multi-disc motors or radial piston motors depending on the power. We can provide compressed air cable winches with power of up to 22 kw. Please specify your compressed air supply data. Depending on the design, we will equip the cable winches with pneumatic allyactuated spring-loaded brakes. Cable speed PLANETA cable winches normally have a constant cable speed. The PFW, FD and SB PLANETA cable winches can be designed for virtually any cable speed. Thanks to appropriate motors that can operate at two speeds or thanks to freely-prograable frequency converter controllers, multiple speeds can also be achieved. Two or more cable outflows In order to be able to lift long cross beams or frames with large bases, you require several lifting points on the load to ensure that the load does not tip. We can equip our cable winches with multi-cable drums for this purpose. Please let us know the number of load points and the distance between them. Explosion protection class The PFW, FD and SB cable winches can be designed for use in locations at risk of explosion. Please inform us of the explosion protection class required. Further information can be found in our catalogue for ATEX hoists. Information on multi-layer wound cable drums: Cable drums are normally wound in multiple layers; i.e. the cable is wound around the cable drum layer by layer. The lever that the cable uses to transfer the pulling force to the cable drum becomes larger with each cable layer. However, the gear data such as the driving torque and the driving speed remain constant. Due to this, the cable speed increases and the pulling force decreases with each cable layer that is wound up. r1 r2 r3 r4 r5 Cable speed = constant * r Pulling force = constant / r Site of operation Do you have a height restriction, such as a maximum distance to the first deflection? In that case, we can construct the cable winch to fit as well as possible. If the winch has to be protected against wind and weather, or even against salt water, we can provide motors with higher protection classes, special thick protective coatings or complete housings. Load type There are four different safety classes for PLANETA cable winches. These start with the standard cable winch according to DGUV norm 54 (D8) (German employers' insurance association), which you can use to transport or lift goods. You must prevent people standing in the region of or under the load. Next, we have the BGV D8+ cable winch designs, which guarantee safety for people under a suspended load if the cable winch is electrically shut down. Cable winches in accordance with DGUV norm 1 (C1) also allow people to remain under the suspended load safely. In the highest safety classes, people may also be carried. Information on applicable law The following applies according to the machinery directive: Overrunning structural or required limits whose movement is generated by the cable winch must be prevented by limit switches. (Normally by spindle limit switches) The cable drum and other moving parts must be inaccessible or protected against drawing in. (Normally by covers) Cable winches with a lifting capacity of over kg must be protected against an overload. (Normally by electrical overload protection in the switch cabinet) The electrical controller must be able to be powered off. (Normally by a mains plug or a mains isolator) The customer must ensure that the base to which the winch is fixed is structurally stable. 5

8 Extra equipment and options for winches Manual control button for direct controller Radio control Manual control button for contactor controller Contactor controller Pushbuttons in the switch cabinet door Selector switch Control Up to a power of 1.85 kw, the PLANETA PORTY and MC cable winches can be equipped with a direct controller. The motor current is switched directly in the manual control button. However, options such as the spindle limit switch or the overload protection cannot be used with the direct controller. A contactor controller must be used for this because the control circuit is low voltage (42 V). This is also part of the optional manual control button and therefore also increases your safety. You can use a frequency converter controller to move at two adjustable speeds as standard. Braking and start-up ramps are freely prograable. As standard, contactor controllers and frequency converter controllers are not designed for operation; you select this in the next step. The switch cabinets are enclosed loose for installation on the wall. We will attach the switch box to the winch frame and establish the electrical connections to the components upon request. Operation You have the option of controlling the cable winch using pushbuttons in the switch cabinet door, using a manual control button, a wallmounted switch, a foot switch, a radio controller or a combination of several operations. The prerequisite for this is that you use a contactor controller or a frequency converter controller. Each of the operations contains the "UP" and "DOWN" pushbuttons and an "EMERGENCY STOP" palm switch. If you require additional operating points, you can select the desired operating point on a selector switch on the switch cabinet door. Control options The power cord or the device attachment plug provide the winch with an electrical connection to the mains and consist of the desired length of connection cable and one of the plugs that correspond to the cable winch's operating voltage and power. A mains isolator can be used to power off the cable winch (e.g. for servicing purposes) in the same way as a mains connection plug also can. The electrical overload protection is integrated into the motor circuit and switches the winch off automatically if the load is too great. Mains isolator Wall-mounted switch Mains connection cable Device attachment plug Foot switch 6

9 Extra equipment and options for winches Grooved drum This is beneficial when a nonrotating wire rope is specified. Right or left hand helical grooving of drum core to suit specified rope diameter regulates spooling of first rope layer and assists in higher layers. It enables fleet angle to be increased from 1.5 to 2.5 degrees. Even higher fleet angles can be reached with an additional spooling device (only upon request). Drum pressure roller The rope keeps tight on the drum as long as it is under tension. But if it becomes slack, e.g. during shunting applications, when the waggon runs faster than the winch is able to store, a drum pressure roller can help. It presses the rope onto the drum core and maintains it in a tidy condition. The drum pressure roller is also recoended if a free spooling clutch is used. Drum protection Covering the cable drum prevents objects or items of the operator's clothing entering the cable drive. This reduces the risk of accidents and damage to the winch. Brake active on drum The (manual and automatic) cable drum brake is an additional brake that only applies to the cable drum. It can be an additional piece of safety equipment; e.g. for hoist winches with a free-wheeling coupling or for hoist winches to transport people. Emergency hand crank Up to a certain size, we can equip the PLANETA PFW and PKW cable winches with emergency crank handles. Therefore, if there is a loss of electrical power, you can raise or lower the load by hand. Manual brake venting The PLANETA SB cable winches can be equipped with manual brake venting. Therefore, if there is a loss of electrical power, you can lower the load by hand by bleeding the spring-loaded brake using the release lever. Spindle limit switch The spindle limit switch is coupled directly to the cable drum and determines the drum's revolutions. You can determine the cable winch's shut-off positions as required by adjusting the switching cam inside the switch. As standard, our spindle limit switches have two contacts, in order to limit the top and bottom hook position for example. We can equip the switch with up to five contacts on request. Therefore, you can switch something at interim positions (e.g. the alarm horn) or switch to a lower speed with cable winches that have two speeds. Slack wire switch A slack wire switch determines whether the cable is laden or unladen. The cable winch is switched off automatically once the load is set down. This is advantageous for example in filling stations. Disengaging clutch You can couple cable drums for the PLANETA PFW, PKW and SB cable winch types with the freewheeling coupling of a braked drive. The cable can then be easily wound by hand and does not have to be unwound at cable speed using a motor. Freewheeling couplings are only permissible for traction winches. The scored drum and cable contact roller options are recoended in order to ensure that the unladen cable is wound in an orderly manner. Spooling device If you cannot comply with the distance to the first deflection due to space limitations, we can offer an optional spooling device. The cable is fed through a reel that moves forwards and backwards in a line in front of the cable drum, thereby ensuring that the cable is wound around the cable drum in an orderly manner. The reel is coupled to the cable drum mechanically. The system works automatically. In this way, the spooling device increases the cable's angle of deflection and shortens the distance to the first deflection.

10 Extra equipment and options for winches Holding winch in extremely compact design Pulling winch - for mobile use Traction winch - optimum winding result due to rope pretensioning 8

11 Extra equipment and options for winches Hoist winch of a cherry picker vehicle Pulling winch supports on boat slipways Liftingt winch on a rail laying vehicle Hoisting winch in the food industry 9

12 Extra equipment and options for winches Double drum hoist winch - in the swiing pool Application video: PLANETA rope winch MC-E 2800 with double drum in stainless steel Hoist winch in a gas container Capstan winch - pulls ships in the harbour area 10

13 Extra equipment and options for winches Capstan winch on the wharf Hoist winch on a cruise ship Hoist winch in a wind turbine Hoist winch - for mobile use Pulling winch for forestry operations Hoist winch inclined elevator for material line 11

14 Electric rope winch PFW Electric rope winch PFW With a load bearing capacity from 250 to kg this electrical cable winch with its modular construction principle is one of the most modern devices for pulling, lifting and moving loads. With its extensive range of configuration and finishing options it can be adapted to suit almost any installation situation. Drive In standard form the spur gear transmission is equipped with a 3-phase braked motor. The standard operating voltage is 3 Ph / 400 V / 50 Hz. The duty cycle is around 60% thus enabling operation to continue almost without a break in the most difficult of conditions. For unprotected use outdoors the braked motor fulfils protection class IP55. Other operating voltages, alternative types of drive, higher duty cycles and protection classes are also available on request. Base frame Torsionally rigid and yet flexible, it is well suited to almost any sub-structure. Many accessory parts can be retrofitted and can thus be changed throughout the course of the use of the winch. In standard form the winch has side guards that effectively prevent the cable jumping off. Alongside the facility to allow the cable to run in almost any direction from the drum, the rust-proof frame bars also enable easy handling during transportation or mounting. End position switch-off In standard configuration the end switch is installed on the drive side to save space. If desired, or when using the manual free-wheeling coupling, it can be installed on the opposite side, mounted above the drum bearing. Alongside the standard design as emergency end switch, we also offer the end switch as an option with 4 contacts as an operational end switch, in order to be sure that the emergency end switch is not reached during normal operation, as required in the machinery directive. When operating the PFW, for example, in combination with a frequency converter controller, the end switch can be equipped with an integrated incremental sensor at the factory. Protection class IP 65 as well as the high quality manufacturing of the end switch enables deployment in almost any environment. Cable drum In the basic version your PFW is delivered with a smooth drum surface. If desired we can deliver the cable drum with scoring in order to achieve a longer service life for the cable and quieter running for the cable. You can select between two cable drum diameters. The standard diameter is based on a D/d ratio of 14 and thus fulfils the requirements of drive mechanism group 1Bm. There is also a double drum diameter version available for single layer, high precision applications. The modular construction of the cable drum even enables your PFW drum to be retrofitted from smooth to scored by us in the factory. Special versions with multiple cable outflows, drum separators or versions in rust-free stainless steel are also available on request! 12

15 Electric rope winch PFW Options Thanks to the modular construction, for the first time it is possible to retrofit or change many options. Foremost of these is the manual free-wheeling coupling, which de-couples the cable drum from the drive and the brake for a rapid reeling off of the cable. Simply select scored or extended drums, end switches, cable contact rollers, slack cable switches, protective drum covers, two or more cable outflows, manual brake venting, with or without emergency hand crank and various protective paint systems from our options catalogue. Thus with our C5 painting per ISO in combination with a higher protection class for the motor and connecting elements made from rustproof stainless steel, the offshore variant of the PFW can also be used in salty sea-air environments or on ships. Other custom solutions are also possible on request. In standard configuration the end switch is installed on the drive side. If desired, or when using the manual free wheeling coupling, it can be installed on the opposite side, mounted above the drum bearing. Versions The cable winch can also be appropriately equipped to allow use in explosive atmospheres or for use in theatres, stages and studios where persons can be underneath the load whilst the hoist is operating. Special versions such as two or multiple cable applications and transverse winches are likewise available from the standard range. Made in Germany The PFW range combines a modern design, innovative technology and superlative components, which are produced exclusively in Germany. Prior to shipping, each winch is tested dynamically with 125% of the nominal load and leaves our factory with a 24 month guarantee. Made in Germany 13

16 Electric rope winch PFW Basic design TYPE PFW-1D Lifting capacity in 1st rope layer kg Lifting capacity in 5th rope layer kg Rope diameter Rope length in 1st rope layer m Rope length in 5th rope layer m Expansion every 100 extended drum 1st/5th layer approx. m 4/25 4/25 4/25 4/25 4/25 4/25 4/25 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw PFW-1D with standard speed Order No. H62101 H62111 H62121 H62131 H62141 H62151 H62161 Rope speed in 1st rope layer approx. m/min 4/8 4/8 4/8 4/8 4/8 4/8 4/8 Rope speed in 5th rope layer approx. m/min 6/12 6/12 6/12 6/12 6/12 6/12 6/12 Motor power kw 0.25/ / /1.0 0./ / / /4.4 PFW-1D with two speeds Order No. H62102 H62112 H62122 H62132 H62142 H62152 H62162 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw PFW-1D with faster speed Order No. H62103 H62113 H62123 H62133 H62143 H62153 H62163 Options Grooved drum Order No. H62800 H62801 H62802 H62803 H62804 H62805 H62806 Longer drum each 100 Order No. H62810 H62810 H62811 H62811 H62812 H62812 H62813 Second rope outflow Order No. H62820 H62821 H62822 H62823 H62824 H62825 H62826 Manual free-wheeling coupling Order No. H62831 H62832 H62833 H62834 H62835 H62836 Protective drum cover Order No. H62840 H62841 H62842 H62843 H62844 H62845 H62846 Drum pressure roller Order No. H62850 H62851 H62852 H62853 H62854 H62855 H62856 Emergency limit switch Order No. H62861 H62861 H62861 H62862 H62862 H62863 H62863 Operational limit switch Order No. H62864 H62864 H62864 H62865 H62865 H62866 H62866 Emergency limit switch with incremental sensor Order No. H6286 H6286 H6286 H62868 H62868 H62869 H62869 Slack wire switch Order No. H6280 H6281 H6282 H6283 H6284 H6285 H6286 Manual brake release Order No. H62881 H62881 H62881 H62882 H62882 H62882 H62883 Manual brake release with crank Order No. H62884 H62884 H62884 H62885 H62885 H62885 H62886 Protective paint per ISO12944 C4 (high) Order No. H62891 H62891 H62892 H62892 H62893 H62893 H62894 Protective paint per ISO12944 C5 (very high / marine) Order No. H62895 H62895 H62896 H62896 H6289 H6289 H62898 Dimensions and weights of the standard design (special equipment may vary) L L B H LTR DTR DFL LB BB BB DB Weight without accessories approx. kg

17 Electric rope winch PFW Double diameter drum, stage & studios TYPE PFW-2D Lifting capacity in 1st rope layer kg Rope diameter Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min Motor power kw PFW-2D with standard speed Order No. H62201 H62211 H62221 H62231 H62241 H62251 H62261 Rope speed in 1st rope layer approx. m/min /15 /15 /15 /15 /15 /15 /15 Motor power kw 0.25/ / /1.0 0./ / / /4.4 PFW-2D with two speeds Order No. H62202 H62212 H62222 H62232 H62242 H62252 H62262 Rope speed in 1st rope layer approx. m/min Motor power kw PFW-2D with faster speed Order No. H62203 H62213 H62223 H62233 H62243 H62253 H62263 TYPE PFW stages and studios Lifting capacity in 1st rope layer kg Rope diameter Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min /15 /15 /15 /15 /15 /15 /15 Motor power kw 0.18/ / / / / / /3.4 Order No. H62301 H62311 H62321 H62331 H62341 H62351 H62361 Options Grooved drum Order No. incl. incl. incl. incl. incl. incl. incl. Longer drum Order No. H62814 H62814 H62815 H62815 H62816 H62816 H6281 Second rope outflow Order No. H62820 H62821 H62822 H62823 H62824 H62825 H62826 Manual free-wheeling coupling (not for stages and studios) Order No. - H62831 H62832 H62833 H62834 H62835 H62836 Protective drum cover Order No. H62840 H62841 H62842 H62843 H62844 H62845 H62846 Drum pressure roller Order No. H62850 H62851 H62852 H62853 H62854 H62855 H62856 Emergency limit switch Order No. H62861 H62861 H62861 H62862 H62862 H62863 H62863 Operational limit switch Order No. H62864 H62864 H62864 H62865 H62865 H62866 H62866 Emergency limit switch with incremental sensor Order No. H6286 H6286 H6286 H62868 H62868 H62869 H62869 Slack wire switch Order No. H6280 H6281 H6282 H6283 H6284 H6285 H6286 Manual brake release Order No. H62881 H62881 H62881 H62882 H62882 H62882 H62883 Manual brake release with crank Order No. H62884 H62884 H62884 H62885 H62885 H62885 H62886 Protective paint per ISO12944 C4 (high) Order No. H62891 H62891 H62892 H62892 H62893 H62893 H62894 Protective paint per ISO12944 C5 (high) Order No. H62895 H62895 H62896 H62896 H6289 H6289 H62898 Dimensions and weights of the standard design (special equipment may vary) L L B H LTR DTR DFL LB BB BB DB Weight without accessories approx. kg

18 Electric rope winch PFW-C Electric rope winch PLANETA PFW-C With a load bearing capacity from 250 to kg this electrical rope winch with its modular construction principle is one of the most modern devices for pulling, lifting and moving loads. With its extensive range of configuration and finishing options it can be adapted to suit almost any installation situation. Additional versions Thanks to the modular construction, for the first time it is possible to retrofit or change many options. Foremost of these is the manual free-wheeling coupling, which de-couples the rope drum from the drive and the brake for a rapid reeling off of the rope. Figure shows optional equipment Standard equipment Disk brake and spur gear motor Grooved drum Safety contactor control with low control voltages Electric overload protection (over kg load capacity) Pendant remote control with 3 m cable Power supply cable with 3 m cable Documentation in German or English Test certificate and EC installation declaration Technical data Operating voltage 3 Phases / 400 Volt / 50 Hz or 1 Phases / 230 Volt / 50 Hz (alternating current) Duty cycle 60% (reference cycle 10 min.) Up to 150 starts per hour Protection class: IP 55 (jet-water from all sides) FEM classification: M3 (1Bm) (e.g. 10 years one hour daily with medium loads) Ambient temperature during operation: -10 C to +40 C Winch control system Out standard contactor control with control voltage of 42 V combines a lot of security features in a compact housing. By using low control voltage the operator is protected in a case of possible damages like a contact with a broken cable isolation. Generally the control will be delivered with a separate control of the brake. Because of that down sliding of the load will be prevented in a case of emergency stop. Optional equipment Lifting- or pulling rope with security hook Operational limit switch Protective drum cover Drum pressure roller CE-Label by full equipment Spindle limit switch The spindle limit switch is coupled directly to the rope drum and determines the drum s revolutions. You can determine the rope winch s shut-off positions as required by adjusting the switching cam inside the switch. As standard, our spindle limit switches have two contacts, in order to limit the top and bottom hook position for example. Drum protection Covering the rope drum prevents objects or items of the operator s clothing entering the rope drive. This reduces the risk of accidents and damage to the winch. Drum pressure roller The rope keeps tight on the drum as long as it is under tension. But if it becomes slack, e.g. during shunting applications, when the waggon runs faster than the winch is able to store, a drum pressure roller can help. It presses the rope onto the drum core and maintains it in a tidy condition. The drum pressure roller is also recoended if a free spooling clutch is used. Made in Germany Made in Germany The PFW range combines a modern design, innovative technology and superlative components, which are produced exclusively in Germany. Prior to shipping, each winch is tested dynamically with 125% of the nominal load and leaves our factory with a 24 month guarantee. 16

19 Electric rope winch PFW-C Basic design TYPE PFW-C Lifting capacity in 1st rope layer to max. hoisting-/pulling distance kg/m 250/ 500/ 990/6 2000/5 Lifting capacity in 2nd rope layer to max. hoisting-/pulling distance kg/m 220/16 440/16 865/16 150/14 Lifting capacity in 3rd rope layer to max. hoisting-/pulling distance kg/m 195/2 390/2 0/ /24 Lifting capacity in 4th rope layer to max. hoisting-/pulling distance kg/m 15/38 350/39 695/ /35 Lifting capacity in 5th rope layer to max. hoisting-/pulling distance kg/m 160/51 320/52 630/51 120/48 Lifting capacity in 6th rope layer to max. hoisting-/pulling distance kg/m 145/65 295/65 580/ /61 Lifting capacity in th rope layer to max. hoisting-/pulling distance kg/m 135/81 20/81 535/80 105/5 Rope diameter Required rope length remaining on drum m Rope speed 1st rope layer approx. m/min (4)* Rope speed 2nd rope layer approx. m/min (4)* Rope speed 3rd rope layer approx. m/min (5)* Rope speed 4th rope layer approx. m/min (5)* Rope speed 5th rope layer approx. m/min (6)* Rope speed 6th rope layer approx. m/min (6)* Rope speed th rope layer approx. m/min ()* Motor power kw (1.5)* PFW-C with 3PH /400 V Order No. H62100 H62110 H62130 H62150 PFW-C with 1PH / 230 V (*) Order No. H62109 H62119 H62139 H62159 Options Protective drum cover Order No. H62840 H62841 H62843 H62845 Operational limit switch Order No. H62864 H62864 H62865 H62866 Drum pressure roller Order No. H62850 H62851 H62853 H62855 Pulling rope not rotation-resistant with eye hook 8 m * Order No. C62101 C62111 C62131 C62151 Additional pulling rope per m Order No. C05619 C06619 C08619 C12636 Hoisting rope rotation resistant with swivel hook 8 m ** Order No. C62102 C62112 C62132 C62152 Additional hoisting rope per m Order No. C051 C061 C081 C121 Dimensions and weights of the standard designs (Special equipment may vary). L (1050)* L B B H LTR DTR DFL LB BB BB DB Weight without accessories approx. kg (250)* ** Rope supplied loose as a coil More capacities and options on request. 1

20 Electric rope winch PFW - EX Electric rope winch PFW-EX With a load bearing capacity from 250 to 3000 kg this electrical rope winch with its modular construction principle is one of the most modern devices for pulling, lifting and moving loads. With its extensive range of configuration and finishing options it can be adapted to suit almost any installation situation. The PFW-EX version is build according the CE directive 2006/42/EC and European ATEX-guidelines 2014/34/EU. With its special equipment and configuration these winches may be used in areas at risk of explosion. Made in Germany The PFW range combines a modern design, innovative technology and superlative components, which are produced exclusively in Germany. Prior to shipping, each winch is tested dynamically with 125% of the nominal load and leaves our factory with a 24 month guarantee. Equipment Electrical control in pressure-resistant casing EX II 2 GD de IIB T4 T 135 C Standard Protection Classification IP55 with isolation F Standard ambient temperature from -10 C to +40 C Standard mechanism group acc. FEM 1.001: M3 (1Bm) Standard supply voltage of 3 PH / 400 Volt / 50 Hz Preisvorteil Contactor control available for areas at risk of explosion or standard version for installation in safe areas to combine safe equipment with price advantages Pendant remote control and radio remote control available for areas at risk of explosion Available options Grooved drum with drum length on customer demand for higher rope storage and better spooling Different voltage and frequency Adjustable speed with frequency converter Free spooling clutch Special paintings and higher protection class of electrical equipment for outdoor and offshore applications Drum pressure roller Multi rope strands or drum divider Drum cover Limit switches according to ATEX guidelines Overload protection Special ropes with bronze coated hooks or solid steel version Classification II 2 GD de IIB T4 T 135 C Basic design TYPE PFW-1D-EX Lifting capacity in 1st rope layer kg Lifting capacity in 5th rope layer kg Rope diameter Rope length in 1st rope layer m Rope length in 5th rope layer m Expansion every 100 extended drum 1st/5th layer approx. m 4/25 4/25 4/25 4/25 4/25 4/25 4/25 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw PFW-1D-EX with standard speed Order No. H62401 H62411 H62421 H62431 H62441 H62451 H

21 Electric rope winch PFW - EX Dimensions and weights PFW-1D-EX TYPE PFW-1D-EX L1* approx L B H approx LTR DTR DFL LB BB BB DB Weight without accessories approx. kg * Length can vary according to configuration. Double diameter drum TYPE PFW-2D-EX Lifting capacity in 1st rope layer kg Rope diameter Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min Motor power kw PFW-2D-EX with standard speed Order No. H62501 H62511 H62521 H62531 H62541 H62551 H62561 Dimensions and weights PFW-2D-EX TYPE PFW-2D-EX L1* approx L B H approx LTR DTR DFL LB BB BB DB Weight without accessories approx. kg * Length can vary according to configuration. 19

22 Pneumatic winch PFW-L PFW-L-1D 500 Pneumatic winch PFW-L-Series For pneumatic winch applications, demanding a modular and solid design, this range of explosion proof winches provides the solution. The use of vane type motors and spring applied pneumatic disc brakes ensures trouble free operation and low maintenance requirements. These winches find their use in general industry, oil and gas exploration and in many places where compact, explosion proof hoisting gear is required. Because of the modular design of the PFW winch also the pneumatic version can be delivered with advantageous delivery times. Faster rope speeds are available upon request. Standard features High efficiency spur gear box Rotary vane motor with pneumatic fail-safe disc brake Steel drum (not grooved) with rope fixing point at flange Two drum supports Double layer 2 component coating, colour RAL 5010 Available options Manual disengaging clutch Grooved drum Drum pressure roller Alternative speeds Alternative drum dimensions / split drums / additional rope anchors / etc. Drum guard Marine / offshore coating systems Proportional control valve, local or remote Pneumatic limit switch Pneumatic slack wire switch Classification II 2 GD c T4 135 C TYPE PFW-L-1D Lifting capacity in 1st rope layer kg Lifting capacity in 5th rope layer kg Rope diameter Rope length in 1st rope layer m Rope length in 5th rope layer m Expansion every 100 extended drum 1st/5th layer approx. m 4/25 4/25 4/25 4/25 4/25 4/25 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw Air pressure bar Air consumption l/min PFW-L-1D with standard speed Order No. H62611 H62621 H62631 H62641 H62651 H

23 Pneumatic winch PFW-L TYPE PFW-L-2D Lifting capacity in 1st rope layer kg Rope diameter Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min Motor power kw Air pressure bar Air consumption l/min PFW-L-2D with standard speed Order No. H6211 H6221 H6231 H6241 H6251 H6261 Dimensions and weights TYPE PFW-L-1D/ PFW-L-2D L1 approx L B H approx LTR DTR 1D/2D 80/160 92/ / / / /350 DFL LB BB BB DB Weight approx. kg

24 Pneumatic winch PSW-L PSW-L-1D (image shows options) Pneumatic winch PSW-L-Series For pneumatic winch applications, demanding a modular and solid design, this range of explosion proof winches provides the solution. The use of vane type motors in combination with a self-braking worm gearbox ensures trouble free operation and low maintenance requirements without the need of an additional brake. These winches find their use in general industry, oil and gas exploration and in many places where compact, explosion proof hoisting gear is required. Because of the modular design of the PSW winch it can be delivered with advantageous delivery times. Upon request faster or slower rope speeds are available. Standard features Self-braking worm gearbox Low maintenance vane air motor Steel drum (not grooved) with cable fixing point at flange Two drum supports Double layer 2 component conservation, colour RAL 5010 Available options Manual disengaging clutch Grooved drum Drum pressure roller Alternative speeds Alternative drum dimensions / split drums / additional rope anchors / etc. Drum guard Marine / offshore coating systems Proportional control valve, local or remote Pneumatic limit switch Pneumatic slack wire switch Classification II 2 GD c T4 135 C Also available in hydraulic version! TYPE PSW-L-1D Lifting capacity in 1st rope layer kg Lifting capacity in 5th rope layer kg Rope diameter Rope length in 1st rope layer m Rope length in 5th rope layer m Expansion every 100 extended drum 1st/5th layer approx. m 4/25 4/25 4/25 4/25 4/25 4/25 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Air pressure bar Air consumption l/min PSW-L-1D with standard speed Order No. H64601 H64611 H64621 H64631 H64641 H

25 BB1 BB2 H PSW-L 2000 BB2 H DTR DFL PSW-L 1500 BB1 H BB1 BB2 H PSW-L 1000 P B L2 Pneumatic winch PSW-L TYPE PSW-L-2D DB Lifting capacity in 1st rope layer kg 125 LB Rope diameter 5 6 E Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min A-A Air pressure bar Air consumption l/min PSW-L-2D with standard speed Order No. H6401 H6411 H6421 H6431 H6441 H6451 B L2 LTR DB LB D BB1 A-A B A L1 A L2 B C DB LB A-A B B L2.xlsx Dimensions and weights Allgemeintoleranzen Gewicht: 24,36 kg Maßstab 1:5 TYPE DIN ISO PSW-L-1D/ mk PSW-L-2D 250PLANETA - Hebetechnik 500 GmbH L1 approx. Gezeichnet mpu 552Katalogmaße 250kg 563bis 2000kg 624 A Kontrolliert Datum Name L Norm B Übersicht PSW-L A T:\ PSW\Übersicht PSW-L Katalogmaße 250kg bis 2000kg.idw Revision Änderungen H 6 5 Datum 4 Name approx LTR DTR 1D/2D 65/130 80/160 92/ / / /310 DFL LB BB BB DB Weight approx. kg

26 Electric rope winch PKW-E Electric rope winch PKW-E-Serie As a variation of the PFW-E rope winch, the PKW-E rope winch is equipped with a bevel-helical gear unit. As such, the device is much narrower and can operate in even the tightest of spaces. Due to the close relationship with the PFW rope winch, its performance data and equipment features are identical. Standard features Capacity of 250 kg to 3,000 kg Bevel-helical gear unit and brake motor AC or three-phase motor Different speeds and rope capacities Protection class IP Duty cycle 60% - 100% Low-maintenance with lifetime lubrication Mechanism group M3 (1Bm) Documentation optionally in German or English Log book and EC Declaration of Incorporation Options Rope and hook fully installed, multiple rope lead-offs Grooved and extended drum, manual free-wheeling coupling Drum pressure roller and slack wire switch Protective drum cover and special paint finishes Further speeds and drum versions Versions for ATEX and stages / studios Versions for marine / offshore areas Basic design TYPE PKW-E-1D Lifting capacity in 1st rope layer kg Lifting capacity in 5th rope layer kg Rope diameter Rope length in 1st rope layer m Rope length in 5th rope layer m Expansion every 100 extended drum 1st/5th layer approx. m 4/25 4/25 4/25 4/25 4/25 4/25 4/25 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw PKW-E-1D with standard speed Order No. H63101 H63111 H63121 H63131 H63141 H63151 H63161 Rope speed in 1st rope layer approx. m/min 4/8 4/8 4/8 4/8 4/8 4/8 4/8 Rope speed in 5th rope layer approx. m/min 6/12 6/12 6/12 6/12 6/12 6/12 6/12 Motor power kw 0.25/ / /1.0 0./ / / /4.4 PKW-E-1D with two speeds Order No. H63102 H63112 H63122 H63132 H63142 H63152 H63162 Rope speed in 1st rope layer approx. m/min Rope speed in 5th rope layer approx. m/min Motor power kw PKW-E-1D with faster speed Order No. H63103 H63113 H63123 H63133 H63143 H63153 H

27 BB1 BB2 BB1 BB2 H BB1 BB2 BB1 BB2 H DTR DFL BB1 BB2 DTR DFL DTR H DFL Revision Änderungen RevisionDatum Änderungen Name Datum Name H Gezeichnet Kontrolliert Norm Gezeichnet Kontrolliert Norm Katalo Electric rope winch PKW-E Double diameter drum TYPE PKW-E-2D Lifting capacity in 1st rope layer kg Rope diameter Rope length in 1st rope layer m Expansion every 100 extended drum 1st layer approx. m Rope speed in 1st rope layer approx. m/min Motor power kw PKW-E-2D with standard speed Order No. H63201 H63211 H63221 H63231 H63241 H63251 H63261 Rope speed in 1st rope layer approx. m/min /15 /15 /15 /15 /15 /15 /15 Motor power kw 0.25/ / /1.0 0./ / / /4.4 PKW-E-2D with two speeds Order No. H63202 H63212 H63222 H63232 H63242 H63252 H63262 Rope speed in 1st rope layer approx. m/min Motor power kw PKW-E-2D with faster speed Order No. H63203 H63213 H63223 H63233 H63243 H63253 H F F F E E E LTR LTR LTR D D D A A L1 L2 L1 L2 A A A L1 L2 B C C A A A B L1 L2 L1 C L2 A A A L1 L2 B B A DB LB DB LB DB DB LB LB DB LB A-A A-A B B A-A B A-A A-A PKW-E-1D A A PKW-E-2D A Allgemeintoleranzen Allgemeintoleranzen DIN ISO DIN mkiso mk Datum Name mpu Gewic PLA Datum T:\ PKW\Katalog T:\21000 Ansicht PKW-Elektr - PKW\Kat 2 Dimensions and weights TYPE PKW-E-1D/ PKW-E-2D L1 approx L B H approx LTR DTR 1D/2D 65/130 80/160 92/ / / / /350 DFL LB BB BB DB Weight approx. kg 35/40 55/60 5/85 110/ / / /395 25

28 Planetary standard build winches SB-Series Available winch options SB-Series The standard build SB type winch provides the basis of the solution to many pulling and lifting winch applications. The winch is constructed in the conventional manner with motor, gearbox and drum in line. When it comes to the need of a shorter design the SB winch is available with a angular gearbox. The choice of the rope complies with the pulling force in the 5th rope layer. The drum is build according classification 1Am. The drum diameter is at least 16-times bigger than the diameter of the indicated rope diameter. Although the name of this winch indicates different, these winches are very suitable to fit to your specific winch application and can be equipped with different drums, other gearboxes or motors. Many options can be offered on these highly versatile winches. The standard version comes without a rope and control. Standard winch features: Heavy duty planetary gearbox SB E; IP 54 aluminium braked motor 400 VAC/ 3 phase / 50 Hz SB H; orbit or radial piston type hydraulic motor complete with brake valve SB LPR; radial piston type air motor complete with hand control valve and mufflers SB LG; gear type air motor complete with hand or remote control valve and mufflers Steel drum with cable fixing point at flange Two drum supports Double layer 2 component conversation, colour RAL 5010 TYPE SB-Series electric Type SB 304-E with angular gearbox and manual free spooling clutch IP 56 TENV cast iron motor for marine applications Alternative drum dimensions / split drums /additional rope anchors /etc. Explosion proof motors Protective steel motor cover Drum pressure roller, spooling gears, grooved drums Band brakes (manual or failsafe automatic) Manual disengaging clutch Alternative speeds Alternative supply voltages Drum guards Manual emergency crank Slip ring mounting Warping head Angular gear Available control options Control box IP 55 with pushbuttons and emergency stop Control box IP 55 with low voltage IP 65 remote control Load limiter (required by CE for applications exceeding 1000 kg W.L.L.) Frequency inverter for variable speed control Wireless radio remote control systems Limit switches (electric, pneumatic) Slack wire switches (electric, pneumatic) Proportional local or remote control valve (pneumatic or hydraulic) Motor overheating protection SB 301-E with AISV TYPE SB 300-E SB 301-E SB 304-E SB 305-E SB 306-E SB 30-E SB 309-E SB 310-E SB 311-E SB 313-E SB 314-E SB 315-E SB 316-E Max. capacity 1st layer kg Max. capacity 5th layer kg Reco. rope diam Rope speed 1st layer m/min. 8,5 8,5 8, , Rope speed 5th layer m/min. 12,5 12,5 12,5 11,5 11,5 11, , Drum storage 1st layer m Drum storage 5th layer m Motor power 3-ph kw 2,2 3 5,5 5,5, , Order No. H50091 H50092 H5015 H5001 H5002 H5003 H5004 H50093 H5005 H5006 H501 H50094 H

29 Planetary standard build winches SB-Series TYPE SB-Series pneumatic TYPE Max. capacity 1st layer kg Max. capacity 5th layer kg Reco. rope diam. Rope speed 1st layer m/min. Rope speed 5th layer m/min. Drum storage 1st layer m Drum storage 5th layer m Air pressure drop in bar Air flow in l/min. Order No. SB 300-LPR H50119 SB 301-LPR H50121 SB 303-LPR H50084 SB 303-LPR H50122 SB 305-LPR H50085 SB 305-LPR H50123 SB 306-LPR H50086 SB 30-LPR H5008 SB 30-LG H50124 SB 309-LPR H50125 SB 309-LG H50088 SB 310-LG H50126 SB 311-LG , H50089 SB 313-LG H50090 TYPE SB-Series hydraulic TYPE Max. capacity 1st layer Max. capacity 5th layer Reco. rope diam. Rope speed 1st layer Rope speed 5th layer Drum storage 1st layer Drum storage 5th layer Oil pressure drop in Oil flow in Order No. kg kg m/min. m/min. m m bar l/min. SB 303-H H500 SB 305-H H5008 SB 306-H H5009 SB 30-H H50080 SB 309-H H50081 SB 310-H H50096 SB 311-H H50082 SB 313-H H50083 SB 315-H H5009 SB 316-H H50098 Options TYPE Grooved drum Cable tensioning device with scored cable drum Longer cable drum, up to layer paint coating* Electric rope winch SB-E Drum cover Spindle limit switch (as an operating limit switch) SB 300 Order No. H50206 H50208 H50231 H50450 H50454 H50210 SB 301 Order No. H5020 H50209 H50232 H50450 H50454 H50210 SB 303 Order No. H50219 H5021 H50212 H50450 H50454 H50210 SB 305 Order No. H50219 H5021 H50238 H50450 H50454 H50210 SB 306 Order No. H50220 H5021 H50213 H50451 H50455 H50210 SB 30 Order No. H50220 H50218 H50239 H50451 H50455 H50210 SB 309 Order No. H50221 H50218 H50214 H50452 H50456 H50210 SB 310 Order No. H50222 H50218 H50215 H50452 H50456 H50210 SB 311 Order No. H50222 H50218 H5024 H50452 H50456 H50210 SB 313 Order No. H50223 H50392 H50216 H50452 H50456 H50210 SB 315 Order No. H50390 H50233 H50393 H50453 H5045 H50210 SB 316 Order No. H50391 H50233 H50394 H50453 H5045 H50210 We can offer an adapted control for the SB winches according to your directions! * Acc. ISO C4 (high) System C5-M-Marine (very high), quoted price x 2 according to your directions! 2

30 Planetary standard build winches SB-Series TYPE Weight kg Dimensions () D1 D2 L1 L2 L3(E) L3(H) L3(L) L4 L6 L L8 L9 H1 H2 H3 W1 W2 HEB Hole-Ø SB 300 SB 301 SB 304 SB 305 SB 306 SB 30 SB 309 SB 310 SB 311 SB 313 SB 315 SB Typ SB 304-E with angled gear and manual freewheel clutch 28

31 PLANETA Winches Application 29

32 Compact rope winch FD-Series Steel drum with cable fixing point at flange Single drum support Double layer 2 component conservation, colour RAL 5010 Type FD Planetary crane winches FD-Series Specially designed for applications where space is at a premium, these compact and lightweight lifting winches are ideally suited for installation on cranes, davits and derricks. The single drum support enables the rope to leave the drum at any angle. The heavy duty planetary drive is partly located within and protected by the drum core. The large drum diameters ensure a healthy drum to cable diameter ratio and sufficient working length despite the short drums. Three engine types The FD is available with electric, hydraulic or compressed air motor. The load capacities range from 800 kg to 5250 kg. In special cases, special gears are also possible. Standard features Heavy duty planetary gearbox FD E; IP 54 aluminium braked motor 400 VAC / 3 phase/ 50 Hz FD H; orbit or radial piston type hydraulic motor complete with brake valve FD LPR; radial piston type air motor complete with hand control valve and mufflers Available options IP 56 TENV cast iron motor for marine applications Explosion proof motors Protective steel motor cover Drum pressure roller Alternative speeds Alternative supply voltages Drum guards Marine / offshore coating systems Tubular offshore frame construction with lifting eyes Available control options Control box IP 55 with pushbuttons and emergency stop Control box IP 55 with low voltage IP 65 remote control Load limiter (required by CE) Frequency inverter for variable speed control Wireless radio remote control system Limit switches Slack wire switches Radio / Infra-red remote control TYPE FD-Series electric TYPE Max. capacity 1st layer kg Max. capacity top layer kg/layers Reco. rope diam. Speed 1st layer m/min. Speed top layer m/min. Drum storage 1st layer m Drum cap. all layers m/layers Motor power 400 V AC kw Order No. FD 300-E /4 8 8, /4 1,5 H50330 FD 301-E / /4 3 H50331 FD 303-E /3 12 8, /3 3 H50332 FD 305-E / /3 5,5 H50333 FD 306-E /3 16 8, /3 5,5 H50334 FD 30-E / /3 11 H50335 TYPE FD-Series pneumatic TYPE FD 300-LPR1 FD 300-LPR2 FD 301-LPR2 FD 303-LPR2 FD 303-LPR3 FD 305-LPR3 FD 306-LPR4 FD 30-LPR4 Max. capacity 1st layer kg Max. capacity top layer kg/layers 65/4 800/4 140/4 190/3 190/3 2800/3 3500/3 4490/3 Reco. rope diam Speed 1st layer m/min Speed top layer m/min Drum storage 1st layer m Drum cap. all layers m/layers 0/4 0/4 53/4 41/3 41/3 40/3 56/3 6/3 Air pressure bar Air consumption l/sec Order No. H50342 H50343 H50344 H50345 H50346 H5034 H50348 H

33 Compact rope winch FD-Series TYPE FD 300-H FD 301-H FD 303-H FD 305-H FD 306-H FD 30-H Max. capacity 1st layer kg Max. capacity top layer kg/layers 800/4 140/4 190/3 2800/3 3500/3 4490/3 Reco. rope diam Speed 1st layer m/min Speed top layer m/min Drum storage 1st layer m Drum cap. all layers m/layers 0/4 53/4 41/3 40/3 56/3 6/3 Air pressure bar Flow in l/min Order No. H50336 H5033 H50338 H50339 H50340 H50341 TYPE FD 300 FD 301 FD 303 FD 305 FD 306 FD 30 Weight kg Dimensions () D1 D2 L1 L2 L3 L4(E) L4(H) L4(L) L5 L6 H1 H2 W1 W2 Hole-Ø FD with options 31

34 PLANETA-PRAKTi battery-operated rope winch PLANETA-PRAKTi battery-operated rope winch Aluminium-plastic lightweight construction Self-locking worm gear Hexagon for retaining a cordless screwdriver or drill This lightweight and compact rope winch lifts your loads of up to 50 kg to heights of up to 150 m. In doing so, the winch itself weighs just 9.5 kg. It can be either erected or optionally suspended, and is therefore the ideal helper during assembly, construction and service, and at home. You receive a manual spooling aid for the correct winding of the rope onto the drum as standard. Standard features Non-slip feet Eye suspension Carry handle Manual rope guidance 150 m hoist rope with thimble and hook Technical Specifications Hoisting power 50 kg Lifting height 150 m Rope speed Ø up to 11m/min (at a drive speed of 2,000 rpm) Hexagon retainer 10 Net weight without drive 9.5 kg Dimensions: (LxWxH) 285 x 21 x 265 Available options Belt transmission ratio for lower drive speed Shorter rope lengths Transport case 32

35 Extra equipment and options for winches Wire cable blocks With rotatable load hook in accordance with DIN 15401, with hook clip Wire cable block, single-roll GG/PA = with polyamide roller(s) with slide bearing up to 150 external roller diameter ST/R = with steel roller(s) with plain bearing ST/K = with steel roller(s) with ball bearing Load bearing capacity at hook t Roller outer Ø Roller basic Ø Max. wire rope Ø Base width Axis length Installation length at hook Weight approx. kg Order No. GG/PA Order No. ST/R Order No. ST/B D01500 D01508 D D01501 D01509 D D01502 D01510 D D01511 D D01512 D D01513 D D01514 D D01515 D01523 Wire cable block, double-roll Load bearing capacity at hook t Roller outer Ø Roller basic Ø Max. wire rope Ø Base width Axis length Installation length at hook Weight approx. kg Order No. GG/PA Order No. ST/R Order No. ST/B D01530 D0153 D D01531 D01538 D D01532 D01539 D D01540 D D01541 D D01542 D D01543 D01550 Wire cable block, single-roll, hinged Load bearing capacity at hook t Roller outer Ø Roller basic Ø Max. wire rope Ø Housingwidth Housingwidth Housingwidth Base width Axis length Installation length at hook Weight approx. kg Order No. GG/PA Order No. ST/R Order No. ST/B D01560 D D01561 D D01562 D D0151 D D0152 D D0153 D D0154 D D0155 D01583 Other sizes on request. High-strength galvanised shackle Capacity t Nominal size, inches Bore (A) Bolt Ø (B) Order No. design A Order No. design B Order No. Order No. design C design D * / D0028 D / D0029 D00296 D00313 D / D00280 D0029 D00314 D / D00281 D00298 D00315 D / D00282 D00299 D00316 D / D00283 D00300 D0031 D / D00284 D00301 D00318 D / D00285 D00302 D00319 D / D00286 D00303 D00320 D D0028 D00304 D00321 D / D00288 D00305 D00322 D / D00289 D00306 D00323 D / D00290 D0030 D00324 D / D00291 D00308 D00325 D / D00292 D00309 D00326 D D00293 D00310 D0032 D / D00294 D00311 D00328 D01206 * Only as eye bolt available. Design A G 209 (curved) with eye bolt Design B G 210 (straight) with eye bolt (Dimensions the same as design A) A Design C G 2130 (curved with nut and cotter pin) (Dimensions the same as design A) B Design D G 2150 (straight with nut and cotter pin) (Dimensions the same as design A) 33

36 Extra equipment and options for winches Wire ropes and limit stop equipment We mostly use steel wire ropes according DIN EN for PLANETA-winches. But some applications require higher tensile strengths or a durable corrosion protection. Then steel with 1960 N/ 2 or higher, stainless steel wires and nylon ropes have to be used. They differ much in way of twisting, flexibility, duration, breaking strength or twist-free characteristic. Winches with one rope only that lifts unguided loads have to use a wire rope which does not twist open under tension. Those ropes belong to the group of twist-poor ropes. Ropes are selected according their future use. It is most helpful to know in advance as many parameters as possible to make the correct decision. We offer PLANETA-winches basically without ropes because there are so many rope types possible. Our winches PFW, FD and SB can be used for much different applications what makes it difficult for the factory to decide about the necessary rope type if the intended use is unknown. SIKA swivel load hook, grade 8 TYPE Capacity kg Weight kg Order No. WHS-1, ,4 D00150 WHS-1, ,9 D00151 WHS-3, ,6 D00152 WHS-5, ,5 D00153 WHS ,5 D00154 WHS-11, ,5 D00155 We give below a choice of recoended wire ropes to be used for frequent coon tasks. Rope ends can be equipped as follow: flat welded to prevent fraying, eye thimble or thimble with load hook. If there is no customer request, we supply the wire rope lose in a bundle with welded ends. If mentioned in order, we spool it also on the drum for you. Wire ropes Rope diameter TYPE 6 x 19 + IWRC 6 x 36 + IWRC (as of 10 )1960 N/ ² galvanised, non-rotation resistant Min. breaking force kn Order No. per meter TYPE 1 x + IWRC 1960 N/² galvanised, rotation resistant Min. breaking force kn Order No. per meter Plus tailoring of rope Order No. One side welded, other side with thimble 4 10,4 C ,3 C041 C ,2 C ,1 C051 C ,4 C ,1 C061 C ,8 C ,5 C01 C ,6 C ,1 C081 C , C ,1 C091 C ,8 C ,3 C101 C ,4 C11636,8 C111 C ,5 C ,6 C121 C C C131 C ,8 C C141 C , C C161 C16001 SIKA hook with eye, grade 8 TYPE Capacity kg Weight kg Order No. OHS ,6 D00160 OHS ,0 D00161 OHS ,5 D00162 OHS ,5 D00163 OHS ,5 D00164 OHS ,6 D00165 Stainless steel swivel load hook TYPE Capacity kg Weight kg Order No. WHN ,2 D02150 WHN ,3 D02151 WHN ,0 D02152 WHN-2, ,4 D02153 WHN-3, ,3 D02154 WHN ,8 D ,2 C C181 C ,3 C C201 C ,9 C22636 C ,2 C24636 C C26636 C ,4 C28636 C28001 Stainless steel wire ropes Rope diameter TYPE x N/² stainless steel (V4A) non-rotation resistant Min. breaking force kn Order No. per meter TYPE 18 x 150 N/² stainless steel (V4A) rotation resistant Min. breaking force kn Order No. per meter Plus tailoring of rope Order No. One side welded, other side with thimble 4 8,34 C C0418 C C C0518 C , C C0618 C ,3 C C0818 C ,1 C C1018 C Stainless steel hook with eye, TYPE Capacity kg Weight kg Order No. OHN ,1 D02160 OHN ,2 D02161 OHN-1, ,8 D02162 OHN-2, ,4 D02163 OHN-3, ,0 D02164 OHN ,8 D C1219 C1218 C C C1418 C C C1618 C16002 Design: 6x19+IWRC, 6x36+IWRC: Robust winch rope with independent wire rope core 1x+IWRC: High tensile lifting rope, twist-poor x19, 18x: Stainless Steel: Corrosion free rope from material

37 Winch inquiry checklist Please photocopy and send a FAX! Winch Inquiry Checklist Please see backside of catalogue for FAX-Number! 1. Kind of drive and quantity * o manually o electric, Operating voltage... Phases /... V AC /... Hz o pneumatic, Flow volume... l/sec... bar o hydraulic, Flow volume... l/min... bar Quantity:... pieces. Location of control o Direct control on... m control cable o Low voltage control box o Panel mounted on winch frame o for mounting on walls, with... m distance to winch o Frequency inverter o mounted on winch frame 2. Site of Operation and capacity * o Pulling winch with... dan pulling force and... m rope length o Lifting winch with... kg lifting capacity and... m rope length o Traversing winch with... dan pulling force and... m rope length o Capstan winch with... dan pulling force o Traction winch with... dan pulling force If the pulling or lifting capacity is not known, please describe your application with the length of the path, weight of load and rolling conditions for your pulling applications. For lifting applications please o for mounting on walls, with... m distance to winch 8. Operation o Push buttons in the control panel door o Pendant control with... m control cable o Radio Remote control o Wall-mounted push-button o Food pedal o Several with selector switch in the control panel door also describe the angle or slope of the path Options for control o Panel mounting appliance inlet o Power supply cable with... m cable o Power shut-off switch o Electric overload protection o Full motor protection (Temperature monitoring) 3. Rope speed o slow (1-5m/min) o medium (5-15m/min) 10. Other requirements o fast (>15m/min) o exactly... m/min... o adjustable from... m/min up to... m/min o 2-speed... m/min and... m/min Site of Operation o Distance to the first reeving... m... o inside o outside o outside with seawater 11. Please sketch your application here 5. Load type o Goods o Pending goods above people o Goods to be moved above people o People 6. Winch options o Rope... m o Seil lose beigelegt o Seil aufgespult o Rope-end, plain o Rope-end with thimble o Load hook o Grooved drum o Pressure roller o Spindle limit switch o Slack wire switch o Disengaging clutch o Drum guard o Brake acting on drum o mechanic o automatic o Emergency crank o Manual brake release o Two rope exits with... m distance o More rope exits like shown on sketch o Explosion-proof protection class... o Spooling gear * Please note the required fields! Please note our notes and explanations on the following pages. Company name:... Company stamp: Personal name:... Phone:... Fax:... 35

38 PLANETA Rope winches Solutions (Excerpt) PLANETA winches are unique. Individual and for the toughest use designed. SB-E 306 as a surveying winch with 1,800 m data cable SB-E 304 as a traversing winch for a water treatment plant MC-E 2200 as a hoist winch for lane milling on ski jumps 36

39 PLANETA Rope winches Solutions (Excerpt) PFW-L 1500 V12 as a pulling winch for the steel industry PKW-E 1500 V04 as a hatch opener on a cruise ship SK-E 0 as a traversing winch and deflection roller block for an endurance test bench for cable entries on port cranes SB-E 30 as a hoist / traversing winch for regulating the flow rate at a dam 3

40 PLANETA Rope winches Solutions (Excerpt) PFW-E 1000 as a pulling winch for railway carriages PFW-E 1000 as a double winch block for a test bench PFW-E 2000 as a hoist winch for rotor blade testing PFW-E 1000 as the drive of an inclined elevator SB-E 305 as a traversing winch on a wagon filling station 38

41 PLANETA Rope winches Solutions (Excerpt) PFW-E 3000 as a mobile pulling winch for railway maintenance SB-E 309 as a slipway winch for sports boats SB-E30 as a mobile rope hoist SB-E 316 as a hoist winch for a pump line 39

42 PLANETA Rope winches Solution Complete group drive system in accordance with BGV-C1 including installation and coissioning. Consisting of five rope winches and spool winders, synchronous control, prograable via touch panel for a shopping centre in Macau 40

43 PLANETA program overview Would you like to know more? We would be glad to talk to you personally. Company: Contact person: Street: Post code: City: Phone: Fax: Further information on the PLANETA range Would you like to order one of our printed catalogues? We have the following specials available for you: PLANETA Image brochures Electric Chain Hoist and Crane Rail System ATEX lifting equipment Lifting equipment and service for wind turbines o o o o We would be delighted to send you our catalogues by mail. Address, and fax number see back page. City, date: Signature: 41

44 PLANETA - Hebetechnik GmbH Resser Straße Herne Germany Phone: +49 (0) Fax: +49 (0) info@planeta-hebetechnik.de Internet: PLANETA