TITLE OF PRESENTATION : Mechanised Belt Cleaning. COALTECH THRUST : Engineering & Underground Mining
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1 TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Engineering & Underground Mining PRESENTER : Jeroen Maaren COALTECH RESEARCH ASSOCIATION SACEA Northern Region - 31 Oct 2013
2 Safety 10% of the accidents can be directly related to the cleaning of moving conveyors. CONVEYOR BELT RELATED ACCIDENTS YEAR FATALS INJURIES DISABLING TOTAL TOTAL
3 Purpose To report on progress made. To highlight the possibility of mechanised belt cleaning. To urge for an answer to What next?
4 Agenda Battery Mini Dozer - Non-flameproof Option - Flameproof Option Diesel Mini Dozer - Non-flameproof Options - Flame Proofing Electrical Cleaning Systems - Non-flameproof Options - Flame Proofing - Mechanised Vacuum Cleaning - Electrical Scraper Cleaning Questions
5 Objectives Project Objective Develop a practical & safe vacuum based mechanised means to clean all areas of moving conveyor system. Project Objective Identify all possible technologies that can be integrated into a viable mechanised conveyor cleaning system: - Identify all technologies and potential suppliers. - Define flame proofing needs. - As far as practical, estimate costs. Developmental costs Cost per unit
6 Non-Flameproof Battery Mini Dozer Option Based on the M27/M48 Mini Dozer / Track-O The Track-O Mini Dozer
7 Non-Flameproof Battery Mini Dozer Specifications Physical Characteristics M27 M48 Frame Steel Cabinet Aluminum Length 2863 mm 2794 mm Width 705 mm 1219 mm Height (Frame) 567 mm 559 mm Height (Bucket elevated to max.) cm Clearance under bucket (at max. height) cm Lifting Capacity Up to 453 kg Bucket Capacity Weight Linear Speed 1.13m³ 998 kg 20.1 m/min or 1.2 KPH
8 Non-Flameproof Battery Mini Dozer Specifications Power Motor 2 Horse Power (HP) 2 HP Gearbox 75:1 Hydraulic Motor Bucket 1 X 2 HP Power Features Battery Included 435 Amps at 6 volts (x4) External AC-DC Battery Charger 1 Battery Pack Amperage 435 Amps (x1) Operating Voltage 24 VDC Full Recharge Time / Battery (M27 / M48) 8 hours / 10 hours Continuous Run-Time (M27 / M48) Flat Surface: 8 hours / 10 hours
9 Non-Flameproof Battery Mini Dozer Attachment Movex Track-O Mini Dozer Suction Hose Attachment R
10 Non-Flameproof Battery Mini Dozer Latest A New Kid On The Block Expert Mining Solutions has secured the local agency rights to import, distribute and support the Movex Track-O Mini Dozer in SA. Field Testing and Demonstrations Currently demonstrating the machine at various mines: - Machine towed on a std double axel braked trailer. - Material Safety Data Sheet for battery is available. - Contact: Ronald or Paul Venter
11 Non-Flameproof Battery Mini Dozer Latest
12 Flameproof Battery Mini Dozer Option JA Engineering Flameproof Mini Battery Dozer JA Engineering Battery Mini Dozer
13 Flameproof Battery Mini Dozer Specifications
14 Flameproof Battery Mini Dozer Specifications
15 Battery Mini Dozer Comparison Price: Movex Track-O M27 / M48 Nonflameproof Mini Dozer R (both same price) R ea. batteries (x1 / x2) R N/A. Charger ( x2) Frame Steel Steel Cabinet Aluminium (Steel Optional) Steel Flame Proof: No Yes J A Engineering Flameproof Mini Battery Dozer R R ea. batteries (x3) R ea. Charger ( x2) Boom extension No 2694 mm (tip height 1800 mm) Length 2794 mm 3934 mm Width : 705 / 1219 mm 1236 mm Height : 567 mm 632 mm Clearance: ± 60 mm 100 mm Dozer weight : 998 kg 4000 kg Batteries : Standard Explosion proof Control : Commercial Remote Control Remote Pempek Delivery : 8 Weeks (excl. Shipping) 16 Weeks (for first build)
16 Non-Flameproof Diesel Mini Dozer Option Minprovise Dougless 900 The Dougless 900 Mini Dozer
17 Non-Flameproof Diesel Mini Dozer Specifications Engine Lombardini 2 Cylinder, Air Cooled, Fuel Injected Diesel Continuous Power 12.0kW Donaldson Top Spin Pre-cleaner and custom filter assembly Air filter system includes blocked filter indicator Hydraulic System Hydraulic Motors Danfoss Hydraulic Pumps Parker (Direct Drive) Proportional Solenoids Danfoss Return Filter In Line Oil Cooler System Protection Hydraulic Oil High Temp Auto Thermal Fan Hydraulic Oil Low Level Shut Off Engine Oil Low Pressure Shut Off Bucket Struck capacity 0.10m³ 4 in 1 Bucket Type Self leveling
18 Non-Flameproof Diesel Mini Dozer Specifications Angle of Departure 20 Degrees Worklights Front and Rear Tracks Rubber Tracks Multi-idlers Hydraulic Tensioning Arrangements Speed 3.5 KPH Safety Features and Options - Automatic shutdown if the controller is dropped or tilted more than 45 degrees. - Optional laser barriers available. - Cameras Remote Control Systems Conforms to ASNZ Radio Remote Control for Mining Equipment, and ASNZ Cranes Part 1: General Requirements. Remote Control Features - IP65 Hand Control Two Joystick Controls - Display calibration of the proportional functions - Spare Battery - Automatic frequency selection with 16 unique frequencies
19 Flameproof Diesel Mini Dozer Latest SA requirement being defined Currently there is no commercial flameproof option Conceptually: - Cost of developing a flame proof unit ± US$ Dimensions will change, order of magnitude ± 100mm
20 Other Mini Dozer Options DOC-ING: MVD Mini Dozer - Croatia Size x 1600 x 830 Mass kg Engine - DEUTZ DIESEL cc, 4 cylinder, 88 HP at 2800 rpm Chassis - 20 mm steel plate Panels - 10 mm shrapnel resistant pt Operation - via remote control Drive - Hydro static
21 Vacuum Cleaning Options From Hencon Tunnel Vacuum Cleaner & Transporter
22 Vacuum Cleaning Options From Hencon Mechanised Vacuum Plough
23 Vacuum Cleaning Options From Hencon Flameproof and Non-flameproof Skid & Trailer Vacuum Drive Units
24 Vacuum Cleaning Options From Hencon Various Fixed Installation Options
25 Vacuum Cleaning Options From Hencon Latest Hencon Siberia - Road Conveyor Cleaning Machine
26 Non-flameproof Electrical Powered Cleaning Options Remote Controlled Demolition Robots - Two potential suppliers: Brokk and Husqvarna
27 Non-flameproof Electrical Powered Cleaning Options Remote Controlled Demolition Robots - Brokk product offering costing Disc. R 1.1m R 1.5m R 2.1m
28 Non-flameproof Electrical Powered Cleaning Options Remote Controlled Demolition Robots - Husqvarna product offering costing R 1.2m R 0.96m R 0.65m R 1.0m R 1.1m
29 Non-flameproof Electrical Powered Cleaning Options Ideally suited for various attachments: - Hydrapower Under-belt Debris Remover R
30 Flameproof Electrical Powered Cleaning Options Looking into Flame Proofing Options for Demolition Robot - Brokk approached and inspected Existing Solenoids used as is (electrical supply to be converted) All cabling to be converted to collectively screened cable Supply cable to be changed for individually screened standard cable Electric ABB motor to be exchanged for a flameproof version Lights to be LED, thus not requiring heavy steel flameproof enclosures All electrical components to be housed in flame proof compartment Upgrade some electrical components to 950 Volt rating Include an IS power supply for controls Remote module to be further evaluated, including review of electronic circuitry and battery arrangement
31 Ongoing Contact Project on hold. Present findings.
32 Ongoing Contact Project on hold. Present findings. Mandate and direction to come from the Mining Sector.
33 Ongoing Contact Project on hold. Present findings. Mandate and direction to come from the Mining Sector. Present final outcome to Coaltech Board
34 Questions Double click to start the video
TITLE OF PRESENTATION : Mechanised Belt Cleaning. COALTECH THRUST : Conveyor Belt Cleaning
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CONVEYOR COMPONENTS COMPANY 130 Seltzer Road, PO Box 167 Croswell, MI 48422 USA PHONE: (810) 679-4211 TOLL FREE (800) 233-3233 FAX: (810) 679-4510 Email: info@conveyorcomponents.com http://www.conveyorcomponents.com
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