Rolling technology by FUHR. for wires from Steel Stainless-Steel Copper Aluminium Brass Special alloys UHR

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1 Rolling technology by FUHR for wires from Steel Stainless-Steel Copper Aluminium Brass Special alloys UHR

2 F,a * W,>e Rol(ing м ш O-.Lt. S^Ped Wire Rom,,n 9 Mill 6* ^ ^ ^

3 WN Profile rolling machine basic design Economical production of profiled wire UHR ROLLING MILLS

и н м, ш Э ОС ю 11 12 эс ~>t t 7 I -> Flexible: Production of special cross sections with profiled rolls -> Design variations: Rotary drive of rolls: - Optional drive of 1, 2 or 4 rolls by separate

4 и н м, ш Э ОС ю эс ~>t t 7 I -> Flexible: Production of special cross sections with profiled rolls -> Design variations: Rotary drive of rolls: - Optional drive of 1, 2 or 4 rolls by separate motors - Electronic load distribution for simultaneous use of rolls with different diameter Electromotive roll adjustment: - Roll movement by push buttons Open / Close - Roll force measuring for machine protection -» Accessories: Centralised lubrication system for roll bearings Wire guides in different designs Rolling rings from different materials (steel, tungsten carbide,...)

5 Karl Fuhr GmbH & Co. KG ndustriestraf3e-nord 7 D Horn-Bad Meinbe rg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com FUHR {ROLLING MILLS

6 -» Productive: Multistand line for high forming grades in one passage ->Easy operation: Individual adjustment by means of adjustment screws -> Economical: Available models with and without drives

7 WN4-Mo with manual roll adjustment -» Technical Data: Roll diameter [mm] Max. roll width [mm] Max. rolling force [kn] WN4 WN8 WN10 WN12 WN » Basic configuration: 4 rolls without drive Roll adjustment manually Roll bearings with axial play Robust steel cast machine body Roll swap by quick change shafts DQ FUHR

8 de in Germany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49 (0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

9 SMH-Mo/0 Layer spooling machine Smooth spooling layer by layer UHRI ROLLING MILLS

-» Versatile: Mount of spindle for spools or expandable mandrel for coreless coils * Design variations: Oscillation drive with linear motor for specific demands on dynamics Automated clamping system

10 -» Versatile: Mount of spindle for spools or expandable mandrel for coreless coils * Design variations: Oscillation drive with linear motor for specific demands on dynamics Automated clamping system -* Accessories: Lifting table for loading and unloading Spindles for spools made of steel, wood or plastic manually or automatically adjusted Manually or automatically expandable mandrels for coreless coils Precise material guides

11 Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

12 ~^ M3SSJV6! Expandable mandrel with taper segments for coreless coils -> Precise: Wire guiding close to the spool -> Faultless: Flat copper wire layer wound on plastic spool

SMH-Mo/O Layer spooling mac SMH1000-Mo/O equipped with expandable mandrel -» Technical Data: SMHx-Mo/O Size (x) 400 630 1.000 1.600 2.500 Gross capacity [kg] 125 1.000 2.000 4.000 16.

13 SMH-Mo/O Layer spooling mac SMH1000-Mo/O equipped with expandable mandrel -» Technical Data: SMHx-Mo/O Size (x) Gross capacity [kg] Oscillation stroke [mm] Max. outer spool diameter [mm] * Machine-concept: Spool body oscillating horizontally cross to material's pass line Straight, static material way Main shaft housing mounted on maintenance free linear roller guides Main shaft with flange for mounting spindles, expandable mandrels, etc. Easy handling because of cantilever spool mounting Oscillation drive with computer controlled servomotor Strong safety cage UHR ROLLING MILLS

14 ermany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

15 SMH-Mo/0-Pi Layer spooling machine Precise spooling at high speed UHR ROLLING MILLS

16 м < I ^ < ^ ;! <^i t i,,, i t C> ^>,'S. -A -» Efficient: Production of coreless coils with two expandable mandrels - clearing of one mandrel while filling the other one -> Design variations: Oscillation drive with linear motor for specific demands on dynamics -> Accessories: Adapters for tightening spools made of steel, wood or plastic Demountable expandable mandrels to create coreless coils Precise material guides

17 Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

18 w m Ш.Т.'Д -» Safe: Two sided bearing of the spool -» Complete: Integrated lifting table for loading and unloading -> Constant: Dancer controlled traction force

$1 шшв^г^ г ^ш ~> щи \ in и \ щи \ щи ни 7 ' Mill IIIII Mill ' I 1 1 _^^^^^н SMH1000-Mo/O-Pi i -» Technical Data: Type SMHx-Mo/O-Pi Size (x) 630 1.000 1.600 Gross capacity [kg] 1.500 3.000 6.$

19 1 шшв^г^ г ^ш ~> щи \ in и \ щи \ щи ни 7 ' Mill IIIII Mill ' I 1 1 _^^^^^н SMH1000-Mo/O-Pi i -» Technical Data: Type SMHx-Mo/O-Pi Size (x) Gross capacity [kg] Oscillation stroke [mm] Max. outer spool diameter [mm] * Machine-concept: Spool body oscillating horizontally cross to material's pass line Straight, static material way Main shaft housing and sleeve housing mounted on maintenance free linear roller guides Two side bearing of the spool provides high speeds Hydraulically movable sleeve for tightening the spool Easy handling by means of integrated lifting table Oscillation drive with computer controlled servomotor Strong safety cage ROLLING MILLS

20 aae in uermany Karl Fuhr GmbH & Co. KG IndustriestraGe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

21 WST Universal profile rolling machine Flexible wire shaping with maximum precision ROLLING MILLS

$-> Universal: Change of dimensions without change of rolls by radial and axial roll movement -* Special: Production of special sections with shaped rolls 1 [ \ / s^~ ~^N \ \,- / - L -» Design$

22 -> Universal: Change of dimensions without change of rolls by radial and axial roll movement -* Special: Production of special sections with shaped rolls 1 [ \ / s^~ ~^N \ \,- / - L -» Design variations: Rotary drive of rolls: - Optional drive of 1, 2, 3 or 4 rolls by separate motors - Electronic load distribution for simultaneous use of rolls with different diameter -» Accessories: Centralised lubrication system for roll bearings Wire guides in different designs Roll mounting devices and bearings Rolling rings from different materials (steel, tungsten carbide,...) NC-positioning of rolls: - Input of wire dimensions at a touch panel - 8-axis step motor control - Automated calibration in 15 minutes - Roll force measuring for machine protection

23 Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com IFUHRI ROLLING MILLS

24 -* Strong: Wedge adjustment with linear guides free of play -» Fast: Step motors for positioning of rolls with 8-axis control -» Precise: Roll with drive gear

25 WST Universal profile rolling m WST175-MO-NC -* Technical Data: Type WST112 WST175 WST ST350 Roll diameter [mm] Max. roll width [mm] Max. rolling force [kn] * Basic configuration: 4 rolls without drive Roll movement in two directions, mechanically coupled Roll adjustment manually Roll bearings without axial play Rust-proof by galvanisation Low-maintenance design ROLLING MILLS

26 e in Germany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

27 WSN Profile rolling machine 1 s [f Precise production of special shaped wires ROLLING MILLS

$- -, -» Flexible: Production of special sections with shaped rolls DGi / \ \ J / V у -» Quick: Roll change -» Design variations: Rotary drive of rolls: - Optional drive of 1, 2, 3 or 4 rolls by$

28 - -, -» Flexible: Production of special sections with shaped rolls DGi / \ \ J / V у -» Quick: Roll change -» Design variations: Rotary drive of rolls: - Optional drive of 1, 2, 3 or 4 rolls by separate motors - Electronic load distribution for simultaneous use of rolls with different diameter NC-positioning of rolls: - Input of wire dimensions at a touch panel - 4-axis step motor control -Automated calibration in 5 minutes - Roll force measuring for machine protection -» Accessories: Centralised lubrication system for roll bearings Wire guides in different designs Roll mounting devices and bearings without axial play Rolling rings from different materials (steel, tungsten carbide,...)

29 Karl Fuhr GmbH & Co. KG lndustriestral3e-nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

30 -» Strong: Wedge adjustment with linear guides free of play -» Fast: Step motors for positioning of rolls with 4-axis control -» Precise: Roll with bearing

31 WSN Profile rolling machin WSNII2-MO-NC -» Technical Data: Type Roll diameter [mm] WSN WSN WSN WSN Max. roll width [mm] Max. rolling force [kn] » Basic configuration: 4 rolls without drive Roll adjustment manually Roll bearings with axial play Rust-proof by galvanisation Low-maintenance design UHRI ROLLING MILLS

32 in Germany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

33 WSR Two-high rolling machine Economical production of flat wires UHRI ROLLING MILLS

$-» Parallel: Compensation of roll bending at track swapping /" ~\ /* / \ / 11 [ \!$

34 -» Parallel: Compensation of roll bending at track swapping /" ~\ /* / \ / 11 [ \! \ \ ) - -» Flexible: Production of special sections with shaped rolls -» Powerful: Gears for roll driving -» Design variations: Rotary drive of rolls: - Drive of both rolls by separate motors - Electronic load distribution for simultaneous use of rolls with different diameter NC-positioning of rolls: - Input of wire dimensions at a touch panel - Step motor control for high adjustment speeds and precise positioning - Roll force measuring for machine protection -» Accessories: Centralised lubrication system for roll bearings Wire guides in different designs Rolling rings from different materials (steel, tungsten carbide,...) Lifting gear for roll change (type 225 and bigger) Traverse drive of rolls: - Opposed continuous traverse movement of rolls cross to wire direction - Uniform wear structure over the complete roll surface

Karl Fuhr GmbH & Co. KG ndustriestrabe-nord 7 D-32805 Horn-Bad Meinbe rg Tel.

35 Karl Fuhr GmbH & Co. KG ndustriestrabe-nord 7 D Horn-Bad Meinbe rg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com FUHR ROLLING MILLS

36 -* Strong: Screwed rust-proof steel frame -» Precise: Wire inlet guide with rails or rolls -» Fast: Roll change with complete bearing

WSR280L-MO ** Technical Data: уи WSR90 (WSR112L) WSR14 (WSR17! 'SR280 SR350L) Roll diameter [mm] 84-96 (108-120) 130-142 (165-178) 215-235 (280-300) 280-300 (340-360) Max.

37 WSR280L-MO ** Technical Data: уи WSR90 (WSR112L) WSR14 (WSR17! 'SR280 SR350L) Roll diameter [mm] ( ) ( ) ( ) ( ) Max. roll width [mm] Max. rolling force [kn] * Basic configuration: 2 rolls without drive Roll adjustment manually Rust-proof by galvanisation Low-maintenance design ROLLING MILLS

38 e in uermany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49(0) Fax +49 (0) mail@karl-fuhr.com ROLLING MILLS

39 UHR has the solution for you -> FUHR was founded 1946 and develops and produces rolling mills for cold and warm forming of wires. These are used worldwide in the automotive, electrical, food, textile and building industry. The FUHR scope of delivery contains complete production lines for shaped, flat and round wires from ferrous and nonferrous wires as well as stainless steels and corresponding stand-alone units. The consulting covers the design of the forming steps, the layout of roll geometry and if needed rolling trials. FUHR-rolling mills grant highest flexibility for an economical wire production applying the latest technologies. CNC-control, recipes and process visualisation reduce setup times; Big and small lots are produced economically. Integrated measuring systems document product quality and precision.

<$ <$ Reduction Mill ^ JfP,<4<V # ^ 0 V ^ FUHR Mills Rolling Drawing Rewinding Machines Rolling machines Coilers and decoilers Drawing machines Service Consulting t I Process

40 <$ <$ Reduction Mill ^ JfP,<4<V # ^ 0 V ^ FUHR Mills Rolling Drawing Rewinding Machines Rolling machines Coilers and decoilers Drawing machines Service Consulting t I Process technology Machine selection Layout Manufacturing Commissioning tinstallation Training Maintenance Spare parts Repair Remote maintenance Roll service Layout Manufacturing Reconditioning FUHR

41 Rolling technology by FUHR

42 Made in Germany Karl Fuhr GmbH & Co. KG IndustriestraBe-Nord 7 D Horn-Bad Meinberg Tel. +49 (0) Fax +49 (0) mail@karl-fuhr.com

ГУ РосНИИИТиАП Ассоциация МВТК Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию Каталог был представлен на выставке Техно фору м-2009 «Металлургия.

43 ГУ РосНИИИТиАП Ассоциация МВТК Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию Каталог был представлен на выставке Техно фору м-2009 «Металлургия.-Литмаш Трубы Россия Алюминий/Цветмет Обработка» Каталог включен в базу данных «Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию» Россия, , Москва, Измайловское шоссе, 44, Тел./факс (095) , , ; tkatalog@mail.ru. Электронная копия издания изготовлена с целью её включения в базы данных Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию, которые формируются в соответствии с Постановлением Правительства РФ от 24 июля 1997 г. 950 и Постановлением Правительства РФ от 31 декабря 1999 г р и зарегистрированы Комитетом по политике информатизации при Президенте РФ под год

Kubota KUBOTA GL SERIES DIESEL ENGINE GENERATORS. Quiet, Low Body Design. 2-Pole & Single Phase Output: 6kW~ 11kW. RvACfi JAS-ANZ UKAS MGMLSI

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