PUMPSMART. Simplicity Dedicated pump control and protection logic in an easy to use package

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Percival Neil Stokes
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PUMPSMART CONTROL SOLUTIONS Simplicity Dedicated pump control and protection logic in an easy to use package Reliability & Safety Longer Pump and Seal life means reduced maintenance and down time

1 PUMPSMART CONTROL SOLUTIONS Simplicity Dedicated pump control and protection logic in an easy to use package Reliability & Safety Longer Pump and Seal life means reduced maintenance and down time Control Improved pumping accuracy and repeatability means better process control Operating Cost Variable speed cuts Energy Cost up to 70% Reduced maintenance & downtime cuts cost Flexibility Multi-pump control & sizes up to 700 hp 1209

PUMP RELIABILITY Smart Protection PumpSmart prevents your pump from running in the upset conditions that cause most pump and mechanical seal failures.

Upsets Recorded for Analysis Pump Wear Monitor Variable Speed Operation Running at slower speeds and closer to the Best Efficiency Pt reduces the loads on bearings and seals for longer pump life.

2 PUMP RELIABILITY Smart Protection PumpSmart prevents your pump from running in the upset conditions that cause most pump and mechanical seal failures. Sensorless Protection on Dry Run or Severe Cavitation Control Min/Max Flows Prevent Running at Shut Off Optional Pump Bearing Vibration Monitor Instrument Failure Detection and Control Faults and Upsets Recorded for Analysis Pump Wear Monitor Variable Speed Operation Running at slower speeds and closer to the Best Efficiency Pt reduces the loads on bearings and seals for longer pump life. Reliability CONTROL Accurate and repeatable control of virtually any parameter, often eliminating the need for costly control valves. Select a single instrument based on your control parameter. Best Efficiency Range 0% 100% 125% % Best Efficiency Flow Pressure Flow Temp Level RPM OPERATING COSTS Consumption is a significant portion of your plant s operating cost. Oversized pumps and control valves burn unnecessary energy. By adjusting the pump speed to the system demand, PumpSmart will improve your bottom line. How Much? ENERGY FACTS A Control Valve 80% Open is Adding 40% Wasted Energy Reducing the Speed of a Centrifugal Pump by 20% results in a Reduction of 50% Energy Monitor PumpSmart drives compute and display a continuous running total of your actual energy saved in dollars and cents. Simply input your fixed speed power consumption and electricity rate. PumpSmart does the rest! Maintenance Reduced downtime results in reduced maintenance costs and higher productivity rates. SIMPLICITY PumpSmart application macros make setting up a variable speed control system easier than ever. One device provides the capability for exacting process control, automatic pump protection, and continuous condition monitoring. PumpSmart eliminates the need for external PLC s, custom programming, or complex wiring schemes. Our detailed configuration manual builds upon our experience with pumping systems and guides you through installation and start-up, explaining where to find needed information and what it is used for. Pump Specific Macros and operating modes Common pumping terminology Documented programming MULTI-PUMP SEQUENCE CONTROL Control 2-4 pumps without the need for separate PLC s and custom programming. The PS200 provides seamless load sharing and automatic lead-lag alternation for even usage and maximum pump life. The simpleto-use programming sets up in minutes, and fiber optic cable provides the communication link between each PS200 drive. 1210

SYSTEM FLEXIBILITY & REDUCED COMPLEXITY PRESSURE CONTROL SYSTEM BOOSTER STATION SERVICES WATER DISTRIBUTION NETWORKS MULTIPLE DEMAND STATIONS Problems Solved Wasted

conditions LEVEL CONTROL SYSTEM INFLUENT WET WELL SEWAGE LIFT STATIONS Problems Solved Maintain operation closer to Best Efficiency Point (BEP) per design parameters

customer programming. The PS200 provides a synchronous speed option to promote seamless load sharing between the pumps.

The simple-to-use configuration sets up in minutes and a fiber optic cable provides the communiction link between each PS200.

3 SYSTEM FLEXIBILITY & REDUCED COMPLEXITY PRESSURE CONTROL SYSTEM BOOSTER STATION SERVICES WATER DISTRIBUTION NETWORKS MULTIPLE DEMAND STATIONS Problems Solved Wasted energy during periods of low demand Inconsistent pressure with varying demand Poor pump reliability due to low flow operation Instantaneous reaction to varying suction conditions LEVEL CONTROL SYSTEM INFLUENT WET WELL SEWAGE LIFT STATIONS Problems Solved Maintain operation closer to Best Efficiency Point (BEP) per design parameters Reduce the number of starts per hour operation More precise level control MULTIPUMP CONTROL SYSTEM Features Control 2-4 pumps without the need for a separate PLC or customer programming. The PS200 provides a synchronous speed option to promote seamless load sharing between the pumps. Automatically switch between lead and lag pumps to even the wear throughout the life of the pumps. The simple-to-use configuration sets up in minutes and a fiber optic cable provides the communiction link between each PS200. SPEED CONTROL SYSTEM Operate the PS200 in Basic Speed Control but take advantage of the PS200 standard features Only VFD on the market that can protect against Severe Cavitation, Dry Run, Dead Head and Min Flow without any external instrumentation Ease of use and user-friendly Configuration Guide Pump Specific Nomenclature displayed on the keypad 1211

PS200 Industrial Strength Pump Control The workhorse of the PumpSmart family, the PS200 offers process control and pump protection in one easy-to-use package for virtually every industrial process.

The PS200 is capable of coordinating efforts between other PS200 controllers as well as existing constant speed pumps.

The PS200 can also monitor and react to excessive bearing housing vibrations and temperature excursions with the addition of optional 4-20mA transmitters.

4 PS200 Industrial Strength Pump Control The workhorse of the PumpSmart family, the PS200 offers process control and pump protection in one easy-to-use package for virtually every industrial process. With pre-programmed applications such as pressure, flow, and level control, set-up is quick and easy. The PS200 is capable of coordinating efforts between other PS200 controllers as well as existing constant speed pumps. With the Pump Wear Monitor (PWM), PumpSmart will periodically monitor your pump performance and automatically issue warnings when pump wear has reduced the performance of your pump. The PS200 can also monitor and react to excessive bearing housing vibrations and temperature excursions with the addition of optional 4-20mA transmitters. The PS200 can also be integrated seamlessly into your existing control system when an optional Fieldbus control module is used. Available in most common protocols including: Modbus, Profibus, DeviceNet, CAN open, LonWorks, and CS-31. DIMENSIONS WALL MOUNTED Basic Drive Dimensions Free Space Requirements Frame Weight Height Width Depth A B inches inches inches inches inches (mm) (mm) (mm) (mm) (mm) R2 R3 R4 R5 R6 20 LB (9 kg) (405) (165) (226) (267) (876) 26 LB (12 kg) (471) (173) (265) (276) (925) 57 LB (26 kg) (606) (240) (274) (343) (996) 82 LB (37 kg) (739) (265) (286) (368) (1107) 148 LB (67 kg) (880) (300) (401) (401) (1207) EXTENDED ENCLOSURES (NEMA 1) R7 R8 430 LB (195 kg) (1506) (605) (526) 827 LB (375 kg) (2024) (792) (622) 1212

5 PS200 TECHNICAL SPECIFICATIONS CERTIFICATIONS UL Listed (600 VAC and below) Canadian UL Listed (600 VAC and below) CSA Certified (600 VAC and below) CE Compliant IEEE 519 INPUT POWER Voltage VAC 3 Phase ± 10% VAC 3 Phase ± 10% Frequency Hz Factor...cosø 1 = 0.98 (fundamental) cosø 1 = 0.93 (total) MOTOR CONNECTION Voltage V 1in /V 3in Frequency Hz Hz with dv/dt filters Motor Control...ABB Direct Torque Control (DTC) Software Torque Control...Torque Step Rise Time: <5ms with nominal torque Non-Linearity: ± 4% with nominal torque Speed Control...Static Accuracy: 10% of motor slip Dynamic Accuracy: 0.4% second with 100% torque step DRIVE PLATFORM ABB ACS800 ENVIRONMENTAL LIMITS Enclosure(s)...NEMA 1 NEMA 12 NEMA 3R (Optional) NEMA 4/4X (Optional) Temperature F ( C ) Standard F ( C) with derating 1%/1 C) Relative Humidity % Relative Humidity Altitude Ft ( m) Standard Ft ( m) with derating (1%/100M) STANDARD INPUT/OUTPUT 2 Current Analog ma Input Configurable 100 Ω Input resistance 11 bit resolution 1 Voltage Analog VDC Input Configurable 200 Ω Input resistance 11 bit resolution 2 Current Analog ma Output Configurable10 bit resolution 700Ω Max load impedence Galvanic isolation as a group 24 VDC Input voltage 1 ms filtering time Digital Inputs (7) - 2 Wire Start/Stop - 3 Wire Start/Stop - Setpoint Secondary Protection 1 - Secondary Protection 2 - E-Stop/Permissive - Digital Reset - Motor Thermistor Relay Outputs (3).Switchover Contact Configurable 24 VDC or VAC 2A max continuous current Reference Voltage10 VDC ± 0.5% Output 10 ma Max current Auxiliary power...24 VDC ± 10% output 250 ma Max current output DRIVE PROTECTIONS Keypad Failure Motor Phase Loss Earth Fault Cover Current Over Voltage Under Voltage Over Temp (VFD) Over Temp (Motor) Motor Stall Over Torque PUMP PROTECTIONS Closed Valve Dry Run Low Flow Min Speed Run-out Flow High Vibration General Condition Sensor Failure OPTIONS Analog Input/...2 Current Analog Input Output Extension 2 Current Analog Output Module ma - 100Ω Input resistance - 12 bit resolution Fieldbus... - Modbus - DeviceNet Communication - CS-31 - Ethernet Modules - Profibus - CANopen - Lonworks (kw) NOMINAL RATINGS VAC NEMA 1 & VAC 460 VAC Noise Level Output Output Frame Size 3 ft. Amps I N (kw) Amps I N 1213 Heat Dissipation Watts R R R R R R R R R R R R R R R R R7 380V 71 R R R R Air Flow CFM

6 PS200 DRIVE RATINGS HP 230 VAC Output Amps I N NOMINAL RATINGS 230 VAC NEMA 1 & 12* Frame Size R2 Noise Level 3 ft. Heat Dissipation Watts R R R R R R R R R R R R Air Flow CFM * NEMA 12 available up to 40 hp NOMINAL RATINGS 575 VAC HP Output Amps I N Frame Size Noise Level 3 ft. Heat Dissipation Watts Air Flow CFM R R R R R R R5 850 RTF R R R R R R * 212 R * Output Frequency >41 Hz 1214

PF700 The PumpSmart PF700 couples the advanced PumpSmart control and protection algorithms with the Allen-Bradley Flex 700 variable frequency drive.

7 PF700 The PumpSmart PF700 couples the advanced PumpSmart control and protection algorithms with the Allen-Bradley Flex 700 variable frequency drive. Available for single pump process and speed control applications, the PumpSmart PF700 can dramtatically reduce your pump s total life cycle costs. With the patent pending Torque-Based Pump Protection system, the PF700 can recognize dry running,minimum flow, or run-out fault conditions without the need for costly external sensors. For customers that use DCS for process control, this feature enables pump condition feedback while operating in either process control or speed control. The PF700 can be integrated into your current control system with optional digital communications modules. Protocols currently supported include: DeviceNet, ControlNet, Ethernet, Profibus, Interbus, and Remote I/O. DIMENSIONS Frame Drive Weight Basic Drive Dimensions Height inches (mm) Width inches (mm) Depth inches (mm) Free Space Requirements A (inches) (mm) B (inches) (mm) LB (5.2 kg) (336) 4.33 (110) 3.15 (80) 6.33 (161) (539.2) LB (7.0 kg) (336) 5.31 (135) 4.13 (105) 7.31 (185.7) (539.2) LB (12.5 kg) ) 8.74 (222) 7.56 (192) (272.8) (546.6) LB (29 kg) (517.5) 8.74 (222) 7.56 (192) (272.8) (720.6) 4 54 LB (29 kg) (758.9) 8.65 (219.8) 7.94 (201.6) (270.5) (962.2) 5 82 LB (37.2 kg) (644.5) (308.9) (275.4) (359.7) (847.6) LB (71.4 kg) (976.3) 15.9 (403.9) (275.5) 17.9 (454.7) (1179.3) 1215

8 PF700 TECHNICAL SPECIFICATIONS PumpSmart PF700 A-B Flex 700 Drive CERTIFICATIONS UL Listed Canadian UL Listed CSA Certified CE Marked INPUT POWER Voltage VAC 1P and 3P ± 10% VAC 3 Phase ± 10% VAC 3 Phase ± 10% Frequency Hz Factor Displacement power factor across entire speed range Factor % at rated amps, nom line voltage Temperature F ( C ) Standard F (0...50C) NEMA Type Open Humidity % Relative Humidity Non Condensing Altitude Ft ( M) Standard Shock...15G peak for 11 ms duration (± 1.0ms) Vibration mm (0.006 in) displacement 1G peak Max Inductive...30 VDC / 240 VAC (840VA-105W) Load 3.5A Maximum Current 10 ma Minimum Current Reference Voltage10 VDC Pot Reference Output 2kΩ Min Load, 10kΩ Recommended Auxiliary...24 VDC ± 10% Output 150 ma max current output DRIVE PROTECTION HIM Loss VFD overtemp Ground fault Overcurrent Over voltage Motor overload STANDARD INPUT/OUTPUT Under voltage Phase to ground fault Drive overload Drive permissive 2 Analog Inputs ma or VDC Phase short Configurable 88 Ω Input Resistance MOTOR CONNECTION 11 bit resolution Default: AO-1 AO-2 Current PUMP PROTECTION Voltage...0 to Motor Nameplate Voltage Closed Valve Run-out flow 1 Analog Output mA or VDC Min speed High vibration Frequency Hz Configurable 400 Ω Max load impedance Loss of suction General condition 11 bit resolution Motor Control...A.B. Vector Control Low flow Sensor failure Default: AO-1 AO-2 Current Speed Control...±0.5% of base speed across 40:1 speed range Digital Inputs (6) OPTIONS Max. Drive to...3:1-2 Wire Start/Stop - 3 Wire Start/Stop Fieldbus... - ControlNet Motor Turndown - Setpoint Secondary Protect B Communication - DeviceNet - Secondary Protect A - E-Stop/Permissive Modules - Ethernet ENVIRONMENTAL LIMITS - Profibus Enclosure(s)...NEMA Type Open / IP 20 Relay Outputs (3).1 Form-A (Normally Open) - Interbus NEMA Type 1 / IP 21 Configurable 1 Form-B (Normally Closed) - Remote I/O 1 Form-C (Switchover Contact) Max Restive...30 VDC / 240 VAC (1200VA-150W) Load 5A Maximum Current 10 ma Minimum Current 240 VAC Three Phase 230 VAC Single Phase I MAX Heat Dissipation I MAX Heat Dissipation Frame Size (HP) Amps (W) (HP) Amps (W) VAC VAC (kw) I MAX Amps Heat Dissipation (W) (kw) I MAX Amps Heat Dissipation (W) Frame Size

PS75 Unparalleled Reliability The PumpSmart PS75 has been engineered to maximize your pumping system reliability and effectiveness, saving you time and money.

9 PS75 Unparalleled Reliability The PumpSmart PS75 has been engineered to maximize your pumping system reliability and effectiveness, saving you time and money. Starting / Stopping The PumpSmart PS75 provides exceptional control of the pump and motor during starting and stopping sequences. This benefits both your pump system reliability as well as your plant s utility metrics. By starting with a controlled speed ramp, your pump builds pressure smoothly, helping to prevent dangerous overpressure conditions and minimizing the resulting water hammer effects. Similarly, while stopping with a controlled speed ramp, pressure drops off gradually, preventing check valves from slamming. From the utility perspective, controlled starts minimize in-rush currents, helping to lower your overall utility demand costs. The PumpSmart PS75 controls in-rush current to x the motor full-load amps, as compared to 5-7x for conventional across the line starting and 3-4x for reduced voltage starting. When stopping, the controlled ramp stop helps to prevent voltage imbalances in your plant that can cause damage to your other equipment. Right Sizing consumption is a significant portion of your plant s operating cost. Oversized pumps and control valves burn unnecessary energy. The PumpSmart PS75 allows you to trim your pump output to match your overall process demand without sacrificing the ability to restore capacity at a moments notice. Right-Sizing allows you to trim performance electronically instead of physically trimming your impeller. Reducing pump speed by 20% reduces head, flow, and power just like an impeller trim. Additionally, it lowers the impeller speed which improves NPSHr and reduces the risk of cavitation. This improved performance allows you to open your control valve to reduce energy consumption, improve controllability, and reduce the wear and tear on the valve. A 20% reduction in speed results in a 50% reduction in energy. Pump Control, Protection, and right sizing in one easy-to-use package. Pump Protection The PumpSmart PS75 offers you the most advanced pump protection logic in the industry. PumpSmart TPP protects the pump from failing by identifying dry-run, minimum flow, and runout conditions and controlling the pump to safe operating conditions. PumpSmart TPP takes into account pump load, hydraulic effects, and mechanical load effects to provide accurate protection across a wide range of speeds, without the need for external sensors. We are so confident of PumpSmart TPP, that we stand behind it with our 3-Year Reliability Challenge; a program that guarantees your pump will not fail due to dry run, or minimum flow process upsets or your repair parts are free. Process Control Your pump sees it all; demand changes, supply changes, system wear, process upsets... Your pump can also respond to it all with the PumpSmart PS75 in process control mode. By responding dynamically to changes in the system, the PumpSmart PS75 can match pump output to your current demand needs. This maximizes energy savings, system reliability, and peace of mind. 1217

10 PS75 TECHNICAL SPECIFICATIONS CERTIFICATIONS UL Listed CE Marked Canadian UL Listed HARDWARE ABB ACH550 Drive INPUT POWER Voltage VAC 1P and 3P 10%/-15% VAC 3 Phase +10%/-15% VAC 3 Phase +10%/-15% Imbalance Max +- 3% of Nominal Phase to Phase Input Voltage Frequency Hz Fundamental Factor (cos Ø1) MOTOR CONNECTION Voltage...0 to Usupply Frequency Hz Overload...Normal Use 1.1 x Rated Current for Capacity 1 min every 10 min Switching...Default 4kHz, Selectable 1,4,8 and Frequency 12 khz hp ( kw), Selectable 1,4 and 8 khz hp ( kw) Motor Control Sensorless Vector Control Speed Control...Static Accuracy 20% of motor nominal slip Drive Nominal...6:1 Maximum Output Current: Motor Nominal Current ENVIRONMENTAL LIMITS Enclosure(s)...NEMA Type 1/IP21 NEMA TYPE 12/IP54 (U1/01 Only) Temperature F ( C) No frost Allowed Humidity...<95% Relative Humidity, Non-condensing Altitude Ft ( M) Standard Shock...Not Allowed Free Fall...Not Allowed Vibration Hz 1mm (.04 in) STANDARD INPUT/OUTPUT 2 Analog Inputs...(0) 4 20mA, Rin>100Ω singleended or (0) 2..10VDC, Rin>312kΩ single-ended, resolution 0.1%, accuracy +-1%. Default: AI1 Voltage, AI2 Current Configurable 2 Analog Outputs..(0) 4 20mA, Load < 500Ω, Configurable Auxiliary Voltage...24 VDC +- 10%, max. 250 ma Digital Inputs (6)...12V 24VDC with internal or external supply, input impedance 1.5kΩ Common Configurations: 2-Wire Start/Stop, 3-Wire Start/Stop, Dual Setpoints, Secondary Protect A, Secondary Protect B, Run Enable, E-Stop, Fault Reset, Constant Speed Select, PID Set Activation Relay Outputs (3).3-Form C (switchover contact) Configurable Max switching Voltage 250 VAC/30 VDC Max Switching Current 6A/30, VDC 1500VA/250 VAC Max Continuous Current 2 A rms Min Load: 500 mw (12V, 10 ma) Reference Voltage10 VDC+-2% max 10mA, R<10k DRIVE PROTECTION Keypad Loss Wiring Fault Earth Fault Over Current Over Voltage Drive Overtemp Under Voltage Phase Loss Motor Temp Short Circuit Drive Overload Communication Failure Run Enable PUMP PROTECTION Closed Valve Runout Flow Loss of Suction Low Flow Sensor Failure Critical Speed (Speed Control) FIELDBUS Modbus (built-in std) ControlNet DeviceNet Profibus-DP DIMENSIONS IP 21 / UL type 1 Dimensions for each Frame Size D W Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in Mm in PS75 W H H H2 H3 H H D Weight kg LBM kg LBM kg LBM kg LBM kg LBM kg LBM IP 54 / UL type 12 Dimensions for each Frame Size D W2 Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in Mm in PS75 W W H3 H D Weight kg LBM kg LBM kg LBM kg LBM kg LBM kg LBM W 1218

11 PS75 HP KW Normal Duty Amps VAC 3-Phase Frame Heat Dissipation Air Flow Size Watts BTU/Hr M3/hr CFM R R R R R R R R R R R R R HP KW Normal Duty 460V Nominal 380V Nominal Amps VAC 3-Phase Heat Dissipation Air Flow Frame Size Watts BTU/Hr M3/hr CFM R R R R R R R R R R N/A 77 R R R R R VAC 3-Phase HP KW Normal Duty 575V Nominal 575V Nominal Amps Heat Dissipation Air Flow Frame Size Watts BTU/Hr M3/hr CFM R R R R R R R R R R R R R R R R

PS10/PS20 PUMP LOAD MONITORS The PS10 and PS20 Pump Load Monitors measure the motor input power in combination with a proprietary algorithm to accurately determine the pump s load.

12 PS10/PS20 PUMP LOAD MONITORS The PS10 and PS20 Pump Load Monitors measure the motor input power in combination with a proprietary algorithm to accurately determine the pump s load. During dry-run conditions, pump power is reduced and recognized by the PumpSmart Pump Load Monitor. During run-out conditions, power increases, which is also a recognizable condition. increase is also experienced when internal wear results from upset conditions. Customers may configure the devices to autmomatically shut down the pump or warn the operator via integrated relay output(s). PS10 Pump Load Monitor The PS10 offers single underload or overload condition protection for pumps up to 40 HP (50 Amps MAX). Alarm setpoints can be entered either manually or automatically set using the Auto-Set functionality during normal operation. PS20 Pump Load Monitor The PS20 offers two underload and two overload condition protection functions (four total) as well as the ability to output pump load through an integrated 4-20 ma output. A six button keypad and LCD readout enables greater configuration and operation options. The PS20 can be applied on motors up to 999 F.L. Amps. Pump Load Measurement The instantaneous power supplied to the pump by the electrical motor ismonitored by measuring the input poer and by calculating the motor power losses with a proprietary algorithm. The value of the real motor shaft power is used to accurately determine overload and underload conditions. TECHNICAL DATA Alarm Setpoints 1 1 Underload or 1 Overload 4 2 Underload and 2 Overload Dimensions PS10 45mm x 90mm x 115mm (1.77 x 3.54 x 4.53 ) PS20 45mm x 90mm x 115mm (1.77 x 3.54 x 4.53 ) Weight 0.3kg / (10.5 Oz) 0.3 kg / (10.5 Oz) Enclosure IP 20 / (NEMA1) IP 20 / (NEMA 1) Mounting 35mm DIN-rail mm DIN-rail Consumption / Fuse 5VA (10A) Maximum 6VA (10A) Maximum Motor Voltage(s) 1P x VAC ±10% 3P x VAC ±10% 3P x VAC ±10% 1P x VAC ±10% 3P x VAC ±10% 3P x VAC ±10% 3P x VAC ±10% 3P x VAC ±10% Frequency 50Hz or 60Hz 50Hz or 60Hz Analog Output Programmable, self powered 4-20mA, 20-4 ma, Motor Relay Output None 0-20 ma, 20-0 ma, Max Load 500 Ω Relay Output Current Input Digital Input External RestA Main Alarm 5A / 240 VAC Resistive 1.5A / 240 VAC Pilot Duty / AC12 50A Max w/ Current Transformers (p/n) A08180A01, 02, 03 48VDC or 240 VAC Maximum High: >24 VAC/VDC Low: <1 VAC/VDC Approvals Ul / cul UL / cul Main Alarm (R1) Pre Alarm (R2) 5A / 240 VAC Resistive 1.5A / 240 VAC Pilot Duty / AC12 100A Max w/ Current Transformers (p/n) A08180A01, 02, 03, A w/ A08180A01 and Standard Current Transfomers (p/n) A08180A05, 06, 07, 08 48VDC or 240 VAC Maximum High: >24 VAC/VDC Low: <1 VAC.VDC 1220

PUMPSMART ENGINEERED SOLUTIONS to Meet IEEE Std 519-1992 PUMPSMART ENGINEERED VSD PACKAGE* PumpSmart drive systems can be configured and packaged for the most demanding applications.

These levels are frequently below comparable 18 pulse drives and enable compliance to IEEE Std 519-1992.

13 PUMPSMART ENGINEERED SOLUTIONS to Meet IEEE Std PUMPSMART ENGINEERED VSD PACKAGE* PumpSmart drive systems can be configured and packaged for the most demanding applications. Our IEEE 519 package includes a state-of-the-art harmonic filter to provide low levels of harmonic distortion across a broad range of speeds and loads. These levels are frequently below comparable 18 pulse drives and enable compliance to IEEE Std Features the PS200 Pump Protection Algorithms Saves on installation cost and space Only one footprint is required. Meets the strict harmonic distortion guidelines outlined in IEEE Std Reduced Voltage Bypass Starter NEMA 1, 12, 3R, 4/4X enclosures available. * Consult your local ITT Goulds Pumps rep for a Sample Specification and Technical Data. PUMPSMART PERFORMANCE SERVICES PLANT ASSESSMENTS TO IDENTIFY OPPORTUNITES TO OPTIMIZE PUMP LIFE CYCLE PERFORMANCE Optimizing pump life cycle performance provides a new path to help reduce plant-operating cost. The largest consumers of industrial motor energy, typically, are the centrifugal pumps moving fluid throughout your operation. Recent studies show that average pumping efficiency in industrial plants is below 40%. Pump over-sizing and throttled valves are identified as the two major contributors to efficiency loss. Optimizing pump performance has the potential to achieve 30% to 70% improvements in energy and maintenance cost, while improving both pump and process reliability. To learn how to make a quantum leap in reducing plant operating cost, contact your local representative for more information or to arrange a plant assessment. DESIGN In conjunction with industry experts, PumpSmart Performance Services design an analysis plan specifically for your plant and focuses on your key objectives. MEASURE & ANALYZE Using process data, PumpSmart Performance Services team identifies real opportunities and quantifies them in terms of savings potential, cost, and payback. IMPLEMENT Once the opportunities are identified, an improvement plan is developed. PumpSmart Performance Services can help implement these solutions and realize the savings. CONTINUOUS IMPROVEMENT PumpSmart Performance Services is always available to help you maintain the optimum level of performance. 1221

PumpSmart. Control Solutions

PumpSmart. Control Solutions Control Solutions Advanced pump Control, Protection, and Optimization logic designed to prevent failures, improve pump reliability and maximize the Flow Economy of your process systems. Whereas other vendors