NEUMAN & ESSER PROCESS GAS COMPRESSORS

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1 NEUMAN & EER PROCE GA COMPREOR

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3 NDED ATION A IMUATION FOR ONG THE NEA PORTFOIO G für die Website darf nur 62 x... Pixel werden Key to type ation: V -stage, lube : General compressor calculation ound, far-reaching -crank horiz. reciprocating platform compressor ears operation ce its foundation in stages : 11.0 rmodynamics = lube year 18. load calculation 70 T = non lube V cranks Panhle Diagram 1-8 (E-Z-D-V--A) cle" a strength process utilization gas part = vertical sed by NEUMANcrankshaft & = horizontal sophisticated X-head V = V-type 0e first 80"stroke bearing simulation commissioning arrangement editor ng period. A typical control selection st lanced mass forces essor comprises 1order automatic compressor parts rizontal mass forces only 2nd order solution pulsationproposal study s space required low foundation loads ing manufacturing drive train simulation -free or lubricated commissioning 25 0 V1 63 hs K cylinder lubrication - c mm kn stroke rod load 25 V construction type - kw hp V V V V-Type: balanced mass forces 1st order horizontal mass forces only 2nd less space required low found oil-free or lubricated cranks: 1, 2 stages: 1 to discharge pressures: 6, range: 1,5 Finite Element Analysis Multibody rates: 2, imulation Compressor Parts Task: Determining Vertical stress Type: deformation driving most suitable for dry-running operation because minor wear mechanism parts guide elements only appropriate for labyrinth compression for more precise guidance piston piston rod oil-free lubricated Benefits: Highestor utilization cranks: strength 1, 2, 3, stages: Minimum 1 to 8 residual risk component failure discharge pressures: 15,000 psi Minimum oscillating range: 20,800 hp masses speeds scfm possible rates: Higher,000 Higher load rating driving mechanismtype: Horizontal balanced mass forces excellent low foundation loads short ma very good accessibility oil-free o Models Experience longevity is key compressor, built to nced mass forces excellent quietness in running dards. This not only w foundation loads short maintenance time due to, but also to good accessibility oil-free or lubricated For over 70 years, cranks: had a leading role 2,, 6, 8 stages: dry-running unit. 1 to 8 charge gy pressures: enterprise 15,000 psi range: 1,000 hp dems requiring rates: 60,000 sfcm il-free compression.,000 Nm³/h kshop, uniquely mpressor is provided by ate. If requested compressor can be 63 d unit by one les engineering bal engineering net, Orbit Plain Bearings Journal dge experience Task: Determining smallest lubrication film thickness, ling, guarantees DH maximum oil pressure friction he compressor plant, hs ration legalbenefit: Minimizing danger plain bearing damage rds each country. ce service centers bility economic with its tailor-made 1,000 2,000 60,000 service packages. rate (scfm) rizontal Type: inches 1, 2 1 to 6,000 psi 1, hp 2,00 scfm NEUMAN & EER, upon request, cranks: process parameters. stages: scharge pressures: process sup are range: ons are put into rates: djusted IT solutions. oring systemstype: record Vertical ical data during minor wear Notwithsting mpression for more sr used, great imporlubricated personal experience which ten is based e is decisive for 5,000 ity apsi compressor. 0,800 hp 0,000 scfm petrochemical - Engineering 560 Analysis EUMAN & EER in tware hs ompressor ucting reciprocating Tabelle für die englische Prozessgas-Broschüre, JPG für die Website darf nur 62 x... Pix Analysis Drive Train's Torsional cranks: 2,, 6, Task: Optimizing coupling flywheel stages: 1 to 8 Benefits: mall fluctuations motor curren discharge pressures: 15 ongest possible lifetime motor win range: 1 Higher lifetimes for couplings rates: 60 Minimized risk resonant vibrations 10 15,000 discharge pressure (psi),00 0 V1 1, 63 DH hs ,000 2,0

4 WE-FOUN AND GOB The experience N ing constr compressors is just as pr extensive as y enterprise itself sin The whole "life cy compressor is superv EER GROUP, from th pen" to start-up through its whole operat life time a NEA comp following stages: analysi enginee testing installation start-up maintenance adjustment to modified The individual steps ported by digital simulat effect by means a Diagnostic monit analyze techn operating period. technique tance is attached to NEA engineers, w on decades practic longev Clients chemica industry confirm tha feature a NEA API 618 or IO 8012 stan applies to lubricated dry-running one. NEA compressor has as a highly developed The technology strate were adjusted to marke absolutely o When leaving wo constructed NEA com with a quality certific client, bare completed as a package international NEA s companies. This glo having special knowle in flexible order h operating admission th taking into conside regulatory sta The world-wide presen warrants a high relia efficiency each unit

5 NDED NDED BA ATION A THENEA NEAPORTFOIO PORTFOIO IMUATION FOR ONG THE T = non lube V cranks Panhle Diagram 1-8 (E-Z-D-V--A) ycle" aprocess processutilization gas cle" a strength gas part = vertical vised NEUMAN sed bybyneuman && = horizontal sophisticated crankshaft X-head V = V-type 0he first "stroke e first "stroke bearing simulation pcommissioning commissioning arrangement editor ting period. A typical ng period. A typical control selection st lanced mass forces 1 order pressor comprises essor comprises automatic compressor parts rizontal mass forces only 2nd order is solution proposal solution proposal pulsation study s space required low foundation loads ering manufacturing ing manufacturing drive train simulation -free or lubricated commissioning commissioning upon upon request,1, 2,e, request, cranks: processparameters. parameters. process stages: 1 to scharge pressures: 6,000 psi process processare aresupsup- 1, hp range: tions areput put into 2,00 scfm ons are into rates: adjustedititsolutions. solutions. djusted toring systems record oring systems record Vertical Type: nical data during ical data during minor wear Notwithsting Notwithsting mpression for more used,great great imporses imporr used, lubricated personalexperience experience personal which tenisisbased based which ten isisdecisive decisivefor for ece 5,000 vityapsi acompressor. compressor. ity 0,800 hp 0,000 scfm al petrochemical petrochemical hs hs K c mm 150 mm knkn cylinder cylinder lubrication lubrication - - stroke stroke V1V inches 5.9 inches 5.9 rod load rod load V construction construction type type - - VV V V V V kw 150 kw hphp order balancedmass massforces forces1st1storder balanced horizontalmass massforces forcesonly only2nd 2n horizontal lessspace spacerequired required low lowfound foun less oil-freeororlubricated lubricated oil-free V-Type: V-Type: cranks: cranks: 1,1,22 stages: stages: 11toto dischargepressures: pressures: 6,6 discharge range: 1,5 1 range: Finite Element Analysis Multibody rates: 2,2 rates: imulation Compressor Parts Task: Determining Vertical stress Type: Vertical Type: deformation driving mostsuitable suitablefor fordry-running dry-runningoperation operationbecause becauseminor minorwear wear most mechanism parts guideelements elementsonly only appropriate appropriatefor forlabyrinth labyrinth compression formore more guide compression for preciseguidance guidancepiston piston piston pistonrod rod oil-free oil-freeor orlubricated lubricated precise Benefits: Highest utilization cranks: cranks:strength 1,1,2,2,3,3, Minimum stages: stages: 11toto88 residual risk component failure dischargepressures: pressures: 15,000 15,000 psi discharge psi Minimum oscillating range: range: 20,800 20,800hp hp masses Higher speeds possible rates: rates:,000,000scfm scfm Higher load rating driving mechanismtype: Horizontal Type: Horizontal balancedmass massforces forces excellent excellen balanced lowfoundation foundationloads loads short shortma m low verygood goodaccessibility accessibility oil-free oil-freeo very Models atlongevity longevityisis key key rizontal Type: Acompressor, compressor,built builttoto nced mass forces excellent quietness in running ndards.this Thisnot notonly only dards. w foundation loads short maintenance time due to,but butalso alsototo, good accessibility oil-free or lubricated Forover over70 70years, years, For cranks: hada aleading leading role2,, 6, 8 had role stages: dry-running unit.1 to 8 dry-running unit. charge pressures: egy enterprise 15,000 psi gy enterprise range: 1,000 hp etdems demsrequiring requiring rates: 60,000 sfcm oil-freecompression. compression. il-free,000 Nm³/h orkshop, uniquely uniquely kshop, mpressorisisprovided provided mpressor by cate. IfIfrequested requested by ate. ecompressor compressorcan can be be 63 edunit unitbybyone one d sales engineering engineering les obal engineering net, bal engineering net, Journal Orbit Plain Bearings edge experience experience dge Task: dling, guarantees Determining smallest lubrication film thickness, ling, guarantees DH compressor plant, maximum oil pressure friction hehecompressor plant, hs Benefit: eration legal legal Minimizing danger plain bearing damage ration ardseach eachcountry. country. rds nceservice servicecenters centers ce ability economic economic bility twith withitsitstailor-made tailor-made 1,000 2,000 60,000 servicepackages. packages. service rate (scfm) Experience Engineering NEUMAN EERinin EUMAN &&EER Key to type ation: tware hs ompressor V ructingreciprocating reciprocating ucting -stage, lube :ound, General compressor calculation round, far-reaching far-reaching -crank horiz. reciprocating platform compressor years operation ears operation nce its foundation in ce its foundation in stages : 11.0 rmodynamics = lube year 18. year 18. load calculation Tabelle für die englische Prozessgas-Broschüre,JPG JPGfür fürdie die Websitedarf darfnur nur62 62x x...pix P Tabelle für die englische Prozessgas-Broschüre, Website Analysis G für die Website darf nur 62 x... Pixel werden Analysis Drive Train's Torsional cranks:,6,6 cranks: 2,2,, Task: Optimizing coupling flywheel stages: stages: 11toto88 Benefits: mall fluctuations motor curren dischargepressures: pressures: 151 discharge ongest possible lifetime motor win range: range: 1 Higher lifetimes for couplings rates: rates: 60 6 Minimized risk resonant vibrations 10 1 dischargepressure pressure(psi) (psi) discharge 15,000 15,000,00,00 00 V1 V1 1, 1, 6363 DH DH hshs ,000 1,000 2,0 2,

6 bal ho les oiln dis Hor balan low very n n dis THE NEA PORTFOIO V1 63 cylinder lubrication - stroke mm inches rod load kn construction type - V V V kw hp V-Type: most suitable for dry-running operation because guide elements only appropriate for labyrinth com precise guidance piston piston rod oil-free o cranks: 1, 2, 3, stages: 1 to 8 discharge pressures: 15 range: 20 rates: discharge pressure (psi) 15,000,00 1, 0 V

7 IMUATION FOR ONG ATION PG für die die Website Website darf darf nur nur xx Pixel Pixel werden werden G für 0 tware hs hs ompressor Key to to type type ation: ation: Key V V -stage, lube -stage, lube : General compressor calculation -crank horiz. horiz. reciprocating reciprocating -crank platform compressor compressor T 5 6: stages stages rmodynamics lube == lube load calculation non lube lube TT== non cranks cranks VV Panhle Diagram 1-8 (E-Z-D-V--A) (E-Z-D-V--A) 1-8 strength utilization part vertical == vertical horizontal == horizontal sophisticated crankshaft X-head V-type VV == V-type bearing simulation arrangement editor control selection stst order lanced mass mass forces forces 11 order lanced automatic compressor parts nd orizontal mass forces forces only only 22nd order rizontal mass order pulsation study sss space space required required low low foundation foundation loads loads drive train simulation -free or or lubricated lubricated -free 1, 22 1, to 11 to 6,000 6,000 psi psi 1, 1, hp hp 2,00 2,00 scfm scfm Finite Element Element Analysis Analysis Multibody Multibody Finite imulation Compressor Compressor Parts Parts imulation Task: Determining Determining stress stress Task: deformation driving driving deformation mechanism parts parts mechanism Vertical Type: Type: Vertical minor wear wear minor mpression for for more more mpression orr lubricated lubricated 5,000 psi psi 5,000 0,800 hp hp 0,800 0,000 scfm scfm 0,000 nced mass mass forces forces excellent excellent quietness quietness in in running running nced w foundation foundation loads loads short short maintenance maintenance time time due due to to w good accessibility accessibility oil-free oil-free or or lubricated lubricated good cranks: cranks: stages: stages: scharge pressures: charge pressures: range: range: rates: rates: 2,,, 6, 6, 88 2, to to 15,000 15,000 psi psi 1,000 1,000 hp hp 60,000 60,000 sfcm sfcm,000,000 Nm³/h Nm³/h Models rizontal Type: Type: rizontal Journal Orbit Plain Bearings Task: Determining smallest lubrication film thickness, DH DH maximum oil pressure friction hs hs Benefit: Minimizing danger plain bearing damage 1,000 2,000 2,000 60,000 60,000 1,000 rate rate (scfm) (scfm) Engineering Benefits: Highest Highest utilization utilization Benefits: strength strength Minimum residual residual risk risk Minimum component failure failure component Minimum oscillating oscillating masses masses Minimum Higher speeds speeds possible possible Higher Higher load load rating rating Higher driving mechanism mechanism driving Analysis cranks: cranks: stages: stages: scharge pressures: pressures: scharge range: range: rates: rates: Analysis Drive Drive Train's Train's Torsional Torsional Analysis Task: Optimizing Optimizing coupling coupling flywheel flywheel Task: Benefits: Benefits: mall fluctuations fluctuations motor motor curren curren mall ongest possible possible lifetime lifetime motor motor win win ongest Higher lifetimes lifetimes for for couplings couplings Higher Minimized risk risk resonant resonant vibrations vibrations Minimized

8 IMUATION FOR ONG-IFE OPERA KO3 - Co Task Benefits Finite Element Analysis Multibody imulation Compressor Parts Task: Determining stress deformation driving mechanism parts Benefits: Highest utilization strength Minimum residual risk component failure Minimum oscillating masses Higher speeds possible Higher load rating driving mechanism Analysis Drive Train's Torsional Bending Vibrations Task: Optimizing coupling flywheel Benefits: mall fluctuations motor current ongest possible lifetime motor windings Higher lifetimes for couplings Minimized risk resonant vibrations

9 ATION ATION ompressor tware tware ompressor k: General compressor compressor calculation calculation : General platform platform Journal Orbit Orbit Plain Plain Bearings Bearings Journal Task: Determining Determining smallest smallest lubrication lubrication film film thickness, thickness, Task: maximum oil oil pressure pressure friction friction maximum Benefit: Minimizing Minimizing danger danger plain plain bearing bearing damage damage Benefit: Engineering Analysis s: rmodynamics : rmodynamics load calculation calculation load Panhle Diagram Diagram Panhle part strength strength utilization utilization part sophisticated crankshaft crankshaft X-head X-head sophisticated bearing simulation simulation bearing arrangement editor editor arrangement control selection selection control automatic compressor compressor parts parts automatic pulsation study study pulsation drive train train simulation simulation drive

10 TOTA PROJECT ENGINEERING Compressor Design Optimization Determining process parameters under various operating conditions for reciprocating compressors up to 8 stages 8 cranks any configuration gas analysis Automatic examination as to adherence to international stards (API 618, Pneurop, IO 8012) NEA's parameters Transferring interface data to customer's engineering (among ors utilities consumption, performance data, foundation loads, nominal width piping, flange ratings) oad tests all driving mechanisms Delivering rate performance diagrams (Panhle) Designing pulsation dampers defining residual pulsations in advance 3D Volume Modelling Reciprocating Compressors Transparent management parts construction groups Comprehensive flexible modelling functions for customer specific constructions variants Rapid faultless configuration new orders by adhering to relationships between parts construction groups Deducing 2D drawings according to DIN IO stards with guaranteed correct reproduction model changes in drawings Optimized information transparent cooperation between internal external development departments

11 Multi-dimensional ystem Planning Visualization Dimensioning catalogues for piping parts in accordance with DIN ANI in a relational database imple generating customer specifications Any views sectional presentations piping plans general arrangement plans imple quick preparation sheets Preparing 3D plant model on basis R&I diagram Collision check with regard to correct installation pipes or components Fully automatic extraction isometrics part lists Automatic dimensioning by indicating item s Marking summarizing weld seams piping system tudies to ensure optimal maintenance operation plant imultaneous access several work stations to a central plant model Plant ystem oad imulations Defining torsional bending stresses as well as stiffness pipes fittings by taking into account load cases occurring during operation such as rmal stresses or stresses due to dead weight pressure Dynamic calculation piping vessel systems Comparison superimposed stresses with admissible values in accordance with ANI B 31.3 Presenting rmal piping displacements Vendor Data Book Assembly, operation maintenance manuals for reciprocating compressors plant periphery incl. detail drawings instructions Inspection certificates all components that require ficial approval 3D piping general arrangement plans, foundation data, R&I diagrams Protocol release procedure for start-up commissioning, incl. experts' inspections

12 NEUMAN & EER GROUP Holding ales Application Manufacturing ervice Find out R Headquarters Übach-Palenberg, Germany Phone: +9 (0) 2 51 / 81-01