Rotary Vane Vacuum System

Transcription

1 ubricated Rotary Vane Vacuum System Control Panel Specifications U listed control panel has a NEM enclosure. Externally operable circuit breakers with door interlocks, control circuit transformers with fused primary and secondary circuits, O switches and magnetic starters with three leg overload protection. Touch screen monitor displays the hours of operation of each pump, settings of the system and indicates any faults. ighting on the O switches indicates which pump is running. ll control and alarm functions shall remain energized while any compressor in the system remains electrically online. The lag compressor shall be able to start automatically if the lead compressor fails to operate. larm contacts are provided for remote annunciation for all alarm points. larm logging within the control panel PC (premium only). Ethernet connection for remote panel control (premium only). udible and visual local alarms are included for all required alarms and manufacturer recommended alarms.

2 ubricated Rotary Vane Vacuum System Specifications Meets or exceeds the requirements of NFP 99. Package contains: lubricated rotary vane vacuum pumps, associated piping and valves, one SME air receiver and one control panel. System intake, exhaust and power connection at the control panel are the only field connections required. ir inlet and electrical shall be completely prepiped and prewired to a single point service connection. ll interconnecting piping and wiring are completed and operationally tested prior to shipment. iquid tight conduit, fittings and junction boxes for all control and power wiring are provided. Vacuum Pump The medical vacuum pump shall be of the rotary vane aircooled design with integral, fully recirculating oil supply with sight glass to indicate oil level. Vacuum System ccessories Inlet and discharge flexible connectors, inlet check valves, inlet isolation valves, gauge exhaust tee with dripleg and drain cock valve as well as poly tubing with DISS fitting for vacuum transducer. Intake Piping Each vacuum pump shall have a factory piped intake with integral flex connector, isolation valve and check valve. Interconnecting piping shall consist of iron/galvanized pipe and fittings. Vacuum Receiver SME construction. The receiver shall be rated for full vacuum service and shall be equipped with a manual valve drain. Rated for a minimum psig design pressure. The oil separation system shall be integral and shall consist of no less than three stages of internally installed oil and smoke eliminators. This system shall be capable of removing percent of all oil and smoke particles from the exhaust. Each pump shall include a builtin, antisuckback valve mounted at the pump inlet and each pump shall be equipped with three nonasbestos vanes. Vacuum Pump Drive The vacuum pump shall be direct driven. Torque is transmitted from the motor to the pump through a shaft coupling. Vibration Isolation System The pumps and motor are fully isolated from the package base by means of rubber mounts. Furnish and install, where shown on the drawing, a prefabricated desiccant air treatment system as manufactured by mico Source Corporation. The service of a factory trained representative shall be made available at job site to check installation and start up as well as train operating personnel in proper operation and maintenance procedures. startup form shall be completed at the time of startup by a factory trained representative. mico Source Corporation 8 Fulton ay, Richmond ill, ON 4 N4, Canada 7 East Industry Court, Deer Park, NY 79, US Toll Free Tel: Tel: Fax: SSPURTRYVNVC 09..4

3 ir Compressors & Vacuum Systems ECO+ Control Panel Specifications U listed control panel has a NEM enclosure. Externally operable circuit breakers with door interlocks, control circuit transformers with fused primary and secondary circuits, O switches and magnetic starters with three leg thermal overload protection. Monochrome touch screen monitor with red background during fault displays the hours of operation of each pump, settings of the system and indicates any faults. ighting on the O switches indicates which pump is running. udible and visual local alarms are included for all alarm conditions. Manual reset for thermal malfunction shutdown. ll control and alarm functions shall remain energized while any compressor or vacuum in the system remains electrically online. The lag compressor shall be able to start automatically if the lead compressor fails to operate. Digital dew point and CO readout integrated on screen, with alarm contacts. Digital display of the dew point (either in F or C) and CO in ppm on the monitor. larm contacts are provided for remote annunciation for all alarm conditions. anguage selection: English, French or Spanish. vailable for Duplex and Triplex systems. Side View ngled View The service of a factory trained representative shall be made available at job site to check installation and start up as well as train operating personnel in proper operation and maintenance procedures. mico Source Corporation 8 Fulton ay, Richmond ill, ON 4 N4, Canada 7 East Industry Court, Deer Park, NY 79, US Toll Free Tel: Tel: Fax: SSPECO+CNTRPN..4

4 ir Compressors & Vacuum Systems Premium 3. Control Panel Side View ngled View Specifications U listed control panel has a NEM enclosure. Externally operable circuit breakers with door interlocks, control circuit transformers with fused primary and secondary circuits, O switches and magnetic starters with three leg thermal overload protection. 3." (8.9 cm) multicolor touch screen monitor displays the hours of operation of each pump, settings of the system and indicates any faults. ighting on the O switches indicates which pump is running. udible and visual local alarms are included for all alarm conditions. Manual reset for thermal malfunction shutdown. ll control and alarm functions shall remain energized while any compressor or vacuum in the system remains electrically online. The lag compressor shall be able to start automatically if the lead compressor fails to operate. Digital dew point and CO readout integrated on screen, with alarm contacts. Digital display of the dew point (either in F or C) and CO in ppm on the monitor. larm contacts are provided for remote annunciation for all alarm conditions. Ethernet connection for remote access to panel interface through the use of a web browser. anguage selection: English, French or Spanish. vailable for Duplex systems and above. Options larm logging larm ing CNET connection Extra alarm points monitoring Internet remote panel control via 3G cellular network (Monthly connection fee applies) Variable Speed Drive (VFD) The service of a factory trained representative shall be made available at job site to check installation and start up as well as train operating personnel in proper operation and maintenance procedures. mico Source Corporation 8 Fulton ay, Richmond ill, ON 4 N4, Canada 7 East Industry Court, Deer Park, NY 79, US Toll Free Tel: Tel: Fax: SSPPREMIUM3.CNTRPN..4

5 ROTRY VNE URICTED DUPEX TNK MOUNTED VCUUM SYSTEM (.0 P.0 P) VCUUM PUMP EECTRIC MOTOR PUMP ISOTION VVE ( PCES) DISCRGE ( PCES) PRO IEC MONITOR INET CONNECTION DUPEX CONTRO PNE CECK VVE ( PCES) TNK ISOTION VVE RECEIVER / DRIN DDITION MODES VIE UPON REQUEST MODE VRVD0PTN0 VRVD0PTN0 VRVD0PTN0 VRVD0PTN030 VRVDPTN00 VRVDPTN07 VRVDPTN0 P (k) (0.7). (.) (.49) 3 (3.73) 7. (.9) (7.46) INET OUTET TNK SIZE GON (ITRE) (44) (44) (44) PUMP 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () NFP SYSTEM CPCITIES IT ONE COMPRESSOR ON 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () EIGT IN S (KG) 839 (38) 64 (48) 4 (47) 3 (0) () 94 (8) 4 (0) SQ. FT. REQUIRED (M²). (.) 9.4 (.8) 6. (.4).8 (.94) 30.9 (.87) 30.6 (.) 3. (.99) SYSTEM F (IT COMPRESSORS RUNNING) 8V 30V 3V 460V SYSTEM TU/R 4 3,,0 7,636,77 9,0 SOUND EVE d () ,4 7 DIMENSIONS SUJECT TO CNGE ITOUT NOTICE,4 8 3 (0.8) (.0) 34 (0.86) (.0) 7 (.4) (.) 8 (.47) 68 (.73) (.78) (.78) 7 (.) 78 (.98) (3) (3) 60 (.) 60 (.) 60 (.) 60 (.) 66 (.68) 6 (.6) 6 (.6)

6 PUMP ISOTION VVE ( PCES) ROTRY VNE URICTED DUPEX STCK MOUNTED VCUUM SYSTEM (.0 P 0.0 P) EECTRIC MOTOR VCUUM PUMP DISCRGE ( PCES) (8) OES /8" DI. FOR NCORING TO FOOR INET CECK VVE ( PCES) RECEIVER PRO IEC MONITOR INET CONNECTION DUPEX CONTRO PNE TNK ISOTION VVE / DRIN *SYSTEM CONFIGURTION DIFFERS FROM MODE SON DDITION MODES VIE UPON REQUEST MODE VRVDPSSN0* VRVDPSSN0* VRVDPSSN0* VRVDPSSN030* VRVDPSSN00 VRVDPSSN07 VRVDPSSN0 VRVDPSSN0* VRVDPSSN* VRVDPSSN* VRVDPSSN300* VRVDPSSN0* VRVDPSSN00* P (k) (0.7). (.) (.49) 3 (3.73) 7. (.9) (7.46) (.) (4.9) (8.6) 30 (.4) (9.8) 0 (37.3) INET OUTET TNK SIZE GON (ITRE) PUMP 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () 9..0 (69) (343) (333) (38) (3964) (477) (4668) (0).0 4 () (6) (6968) (836) NFP SYSTEM CPCITIES IT ONE COMPRESSOR ON 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () 9..0 (69) (343) (333) (38) (3964) (477) (4668) (0).0 4 () (6) (6968) (836) EIGT IN S (KG) 349 (6) 3 (6) (4) 6 (7) 6 (6) 8 (9) 6 (9) 39 (83) 43 (98) 478 () 6 (3) (306) SQ. FT. REQUIRED (M²).7 (.37).7 (.38).7 (.38).7 (.38). (4.7). (4.7). (4.7).0.7 (8.3).7 (8.3) SYSTEM F (IT COMPRESSORS RUNNING) 8V 30V 3V 460V SYSTEM TU/R 4 3,,0 7,636,77 9,0,4 38,8 SOUND EVE d () , , , ,333,777 7, DIMENSIONS SUJECT TO CNGE ITOUT NOTICE (.68) 66 (.68) 66 (.68) 9 (.34) 9 (.34) 9 (.34) 44 0 (3.8) 0 (3.8) (3) (3) (3) (3)

7 ROTRY VNE URICTED DUPEX "SPCE SVER" VCUUM SYSTEM (.0 P.0 P) VCUUM PUMP PUMP ISOTION VVE ( PCES) EECTRIC MOTOR DISCRGE ( PCES) INET CONNECTION CECK VVE ( PCES) TNK ISOTION VVE PRO IEC MONITOR RECEIVER DUPEX CONTRO PNE / DRIN T TE CK OF RECEIVER DDITION MODES VIE UPON REQUEST MODE VRVD0PTSN0 VRVD0PTSN0 VRVD0PTSN0 VRVD0PTSN030 VRVDPTSN00 VRVDPTSN07 VRVDPTSN0 P (k) (0.7). (.) (.49) 3 (3.73) 7. (.9) (7.46) INET OUTET TNK SIZE GON (ITRE) (44) (44) (44) PUMP 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () NFP SYSTEM CPCITIES IT ONE COMPRESSOR ON 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () EIGT IN S (KG) 833 (378) 8 (4) 3 (469) 7 (47) 88 (89) 974 (89) 37 () SQ. FT. REQUIRED (M²) 8.8 (0.8).4 (.06).4 (.06) 3.9 (.9) (.8) 7. (.) SYSTEM F (IT COMPRESSORS RUNNING) 8V 30V 3V 460V SYSTEM TU/R 4 3,,0 7,636,77 9,0 SOUND EVE d () ,4 7 DIMENSIONS SUJECT TO CNGE ITOUT NOTICE,4 8 8 (0.7) 3 (0.89) 3 (0.89) (.0) (.0) 8 (.47) 60 (.) 4 (.4) 47 (.9) 47 (.9) 0 (.7) (.) 6 (.) 66 (.68) 7 (.) 8 (8) 8 (8) 8 (8) 8 (.6) 8 (.6) 8 (.6)

8 ROTRY VNE URICTED QUDRPEX STCK MOUNTED VCUUM SYSTEM (.0 P 0.0 P) VCUUM PUMP DISCRGE (4 PCES) PUMP ISOTION VVE (4 PCES) EECTRIC MOTOR () OES /8" DI. FOR NCORING TO FOOR QUDRPEX CONTRO PNE PRO IEC MONITOR CECK VVE (4 PCES) RECEIVER INET CONNECTION TNK ISOTION FNGE DRIN T TE CK OF RECEIVER *SYSTEM CONFIGURTION DIFFERS FROM MODE SON DDITION MODES VIE UPON REQUEST MODE VRVQPSSN0* VRVQPSSN0* VRVQPSSN0* VRVQPSSN030* VRVQPSSN00 VRVQPSSN07 VRVQPSSN0 VRVQPSSN0* VRVQPSSN* VRVQPSSN* VRVQPSSN300* VRVQPSSN0* VRVQPSSN00* P (k) (0.7). (.) (.49) 3 (3.73) 7. (.9) (7.46) (.) (4.9) (8.6) 30 (.4) (9.8) 0 (37.3) INET OUTET TNK SIZE GON (ITRE) PUMP 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () 9..0 (69) (343) (333) (38) (3964) (477) (4668) (0).0 4 () (6) (6968) (836) NFP SYSTEM CPCITIES IT ONE COMPRESSOR ON 9" G (PM) 0 z Motor 60 z Motor (389) (4) 7..0 (496) (9) 7. 3 (7) (934) 4..0 (3) (444) 9..0 (69) (343) (368) (447) (4) (64) (7) (949) (9699) (638) (893) (47) (03) (63) (73) (4) () (86) EIGT IN S (KG) 833 (83) 3 (9) 87 (99) 39 (86) 37 (9) 39 (78) 4369 (98) 69 (3) 7644 (34) (37) 87 (4) 34 (04) 94 (3) SQ. FT. REQUIRED (M²).9 (4.8).9 (4.8).9 (4.8) (.).6 (4.).6 (4.) SYSTEM F (IT COMPRESSORS RUNNING) 8V 30V 3V 460V SYSTEM TU/R 8,44,73,8 38,8 7,73 76,36 4,46 SOUND EVE d () , , , , , ,666 DIMENSIONS SUJECT TO CNGE ITOUT NOTICE 89 (.9) (.9) (.9) (6.30) 48 (6.30) 48 (6.30) 6 (.6) 6 (.6) 6 (.6) (3) (3) (3) (3)

9 PUMP ISOTION VVE (3 PCES) ROTRY VNE URICTED TRIPEX STCK MOUNTED VCUUM SYSTEM (.0 P 0.0 P) VCUUM PUMP DISCRGE (3 PCES) (8) OES /8" DI. FOR NCORING TO FOOR RECEIVER EECTRIC MOTOR PRO IEC MONITOR TRIPEX CONTRO PNE INET CONNECTION TNK ISOTION FNGE CECK VVE (3 PCES) DRIN *SYSTEM CONFIGURTION DIFFERS FROM MODE SON DDITION MODES VIE UPON REQUEST MODE VRVTPSSN0* VRVTPSSN0* VRVTPSSN0* VRVTPSSN030* VRVTPSSN00 VRVTPSSN07 VRVTPSSN0 VRVTPSSN0* VRVTPSSN* VRVTPSSN* VRVTPSSN300* VRVTPSSN0* VRVTPSSN00* P (k) (0.7). (.) (.49) 3 (3.73) 7. (.9) (7.46) (.) (4.9) (8.6) 30 (.4) (9.8) 0 (37.3) INET OUTET TNK SIZE GON (ITRE) PUMP 9" G (PM) 0 z Motor 60 z Motor 4.6. (30) () (6) (98) () (48) (873) (48) 43.3 (7) (47) (87) () 9..0 (69) (343) (333) (38) (3964) (477) (4668) (0).0 4 () (6) (6968) (836) NFP SYSTEM CPCITIES IT ONE COMPRESSOR ON 9" G (PM) 0 z Motor 60 z Motor (330) (396) 8.3 (9) (63) () (963) (746) (9) (44) (94) (3634) (436) 8.0 (39) (686) (6466) (7) (9) (94) (933) () 4.0 () (3) 49.0 (3937) (4) EIGT IN S (KG) 69 (7) 98 (87) 9 (894) 6 (964) 9 (339) 3 (438) 3 (68) 4 (4) 983 (74) 66 (998) 744 (3) 948 (477) 9473 (497) SQ. FT. REQUIRED (M²) (.) 9.8 (.3) 9.8 (.3) SYSTEM F (IT COMPRESSORS RUNNING) 8V 30V 3V 460V SYSTEM TU/R 6 7,636,8,7,44 38,8 0,0 76,364 SOUND EVE d () 6 6, , , , ,4 DIMENSIONS SUJECT TO CNGE ITOUT NOTICE 86 4, (4.98) 96 (4.98) 96 (4.98) (3) (3) (3) (3) 97 (.46) 97 (.46) 97 (.46)

10 R Operating Principle Rotation of the pump rotor, which is mounted eccentrically in the pump cylinder, traps entering vapor between rotor vane segments. s rotation continues, vapor is compressed and discharged into the exhaust box. Vapors then pass through several stages of internal oil and mist eliminators to remove 99.9% of lubricating oil from the exhaust. Oil is then returned to the oil reservoir. dditional features include an automotive type spinon oil filter, and a builtin inlet antisuckback valve that prevents the pump from 7 rotating backwards. builtin gas ballast is available on most models, which permits pumping with high water vapor loads. 9. Oil Mist Eliminator. Exhaust 3. Gas allast (R) 4. Inlet. Inlet Screen 6. ntisuckback Valve 7. Vane 8. Rotor 9. Main Oil Feed ine. SpinOn Oil Filter. Oil Sight Glass. Exhaust Valve 3. Oil Return Valve 4. Oil Return ine Technical Data R Model Nominal pumping speed (CFM) Free air displacement (CFM) Max. sound level (d) Motor size for 3 phase (P) N / 3 / 4 3 / 4 3 / 4 / Motor size for phase (P) 3 / 8 / 3 / 4 / 4 / 3 N N N N N N N Motor rotational speed (rpm) pprox. oil capacity, (qt.)* Inlet connections (inch) 3 / 8 3 / 8 3 / 4 ose 3 / 4 ose / 4 / 4 / 4 / (S)6 (S) End Vacuum Torr (RC) N N N N N End Vacuum Torr (R) ** ** 0. ** 0. ** pproximate eight (lbs.) *e recommend usch R30 vacuum pump oil for most applications; usch R vacuum pump oil for models 0004, 0006 and 00; and usch R for severe applications. ** R version for Models 0004, 0006, 00, and 00.. Models are continuous duty. Consult factory for special applications. R Dimensions Inlet (pipe thread) Inlet Dust Filter Exhaust Model length / 8 7 / 6 6 / 8 9 / 7 / 4 D width 7 / 8 7 / 3 / 4 8 / 7 / 6 C C height 7 6 / / / / 6 D height* N N 7 / 8 / 8 7 / 8 / 8 Oil Filter Model 00 shown *ith filter; ll dimensions in inches. Dimensions m

11 Performance Data (ased on 60 cycle motor, with gas ballast closed) Inlet Pressure Inches g Pumping Speed.C.F.M R R00 R0006 R0004 R and R Models Inlet Pressure Torr Standard Equipment TEFC motor Motor starter (optional) inlet on most models Exhaust pressure gauge ntisuckback valve uiltin exhaust filter ire mesh inlet screen Nonmetallic, nonasbestos vanes Vibration isolators utomotive type spinon oil filter on most models Oil level sight glass 00 Inlet Pressure Inches g RC Models Pumping Speed.C.F.M utomotive type spinon oil filter. Exhaust filter 3. Oil sump 4. Service block Inlet Pressure Torr / / / / / 43 / / / / / 6 9 / 6 9 / / / / / / 4 4 / 8 4 / 8 3 / 8 3 / 8 7 / 8 7 / 8 6 / 6 / 6 / 6 / 6 / 36 3 / / 4 7 / 8 7 / 8 8 / / 4 3 / 8 3 / 8 3 / ay vary depending on motor specs.

12 usch all over the world in industry usch Vacuum Technics Inc. 7, ionel ertrand oisrbiand, Québec J7 N7 Phone () FX () R Maintenance Items Exhaust Filters Designed for proper oil and air separation with minimal back pressure. End caps resist corrosion. Filter materials are manufactured for long service life. Inlet Filters Filter incoming air and protects pump against particulates. Oil Filters Filter out impurities in the oil. Designed for low pressure filtration for proper oil flow. Pump Oil Pump oils are odorless, detergent free, and derived from highly refined paraffinic crudes with excellent lubrication properties for longer pump life. Overhaul Kits Genuine usch parts consisting of vanes, Orings, gaskets, bearings and shaft seals designed specifically for R pumps. Maintenance Kits include month supply of exhaust filters, inlet filter, pump oil, and oil drain plugs. Synthetic baffles are included with pump models 06 to 600. Standard arranty months from date of installation or 8 months from date of shipment, whichever occurs first. Maintenance kit for 00 pump shown. usch Factory Service Centers maintain an extensive inventory of maintenance items. RRO033/03M Models and specifications are subject to change without notice