Grease lubricating pump FB DSK US (06.02)

Transcription

1 Grease lubricating pump FB DSK US (06.0) electrically-driven, for medium-sized and large-scale multiline and progressive systems PSG- with plunger detector PSG- with plunger detector VPB with plunger detector VPKM Grease lubricating pump FB VPKM VPB with plunger detector FB VPKM VPKM Application Advantages Motor industry Metalworking machinery Tunnel driving machinery Paper machinery Refining equipment Mining industry Smelting and heavy industry Building material machinery Sewage treatment plants Hardening machines Materials handling equipment VOGEL fluidtec FB... grease lubricating pumps are designed to displace volumes from 0.04 cm to 7 cm Available with 6, 5 or 0 kg tanks Equipped with to 4 pump elements to suit the application. The number of elements can be changed as required. Pump elements with delivery plunger diameters of 6, 8 or 0 mm for operating pressures of, 00 or bar Positively-driven, variable pump elements suitable for industrial applications and continuous operation Pressure limiting valves are designed to be fitted directly to the pump elements A wide range of level switches available VOGEL fluidtec grease lubricating pumps FB... can also be used as oil lubricating pumps

2 Grease lubricating pump FB... DSK US (06.0) Contents Version... General... Pump structure... How the pump works... Structure of the pump element... Displaced volume adjustment... on the pump element... Pressure limiting valves for pump elements... Characteristics - lubricating pump... FB M drive position B... 4 Characteristics - lubricating pump... FB... M drive position E... 5 Characteristics - lubricating pump... FB M04 drive position H... 6 Displaced volume of pump element with plunger... diameter 6, 8 and 0 mm... 7 Tank and fill level versions... 8 Tank with fill level indicator... 8 Tank without fill level indicator... Sample order for grease lubricating pump FB Screwed socket for grease recirculation... Assembly spike... Accessories... Pressure limiting valve... Pressure limiting valve with... return connection... Screw plug M0 x.5... Pump element and collar... Filling device reducing adapter with grease nipple... 4 Filling coupling... 4 Other publications... 6 General The displaced volume and tank size make the grease lubricating pumps from the FB series suitable for medium to large systems. The lubricant can be fed to the lubricating points either directly or via (progressive) distributors. Position 6 Pump structure Description Grease tank Agitator bladel 4 5 Casing with mounting flange 4 Eccentric drive shaft 5 Worm gear 6 Eccentric bush 7 Screen 8 Filling nozzle (G /) 9 Guide ring, top pump element 0 Guide ring, bottom pump element Pump element Pressure limiting valve (accessory) How the pump works The pump is driven by a worm gear (5) consisting of a screw and the associated worm wheel. The worm wheel drives the eccentric drive shaft (4) with attached agitator blade (). The agitator blade () works the grease and forces the lubricant through the screen (7) and into the intake chamber of the pump. The eccentric drive shaft (4) has two guide rings with ball bearings (9,0) for holding the delivery plunger heads of the pump elements (). The eccentric movement of the guide rings (9,0) forces the movement of the pump element delivery plungers which are attached (to the two guide rings).

3 Grease lubricating pump FB DSK US (06.0) Displaced volume adjustment on the pump element The volume displaced by the pump element is determined by the distance travelled by the control plunger. The screw plug (6) must be removed in order to adjust the displaced volume. The adjusting sleeve (4) can then be turned with a hexagon sockethead spanner. Remember: Chamber A Chamber B Turn clockwise to reduce the displaced volume Turn anticlockwise to increase the displaced volume The pump is supplied with the full stroke, unless otherwise specified. Please note: To guarantee the specified characteristics when the volume displaced by the pump elements is reduced, we recommend that you set no more than / of the maximum displaced volume. This corresponds to turning the adjusting sleeve (4) clockwise eight notches. Structure of the pump element Displaced volume in relation to the notch position on the pump element, for plunger diameters 6, 8 and 0 mm. Position Description Delivery plunger, positively-driven Cylinder Control plunger, spring-loaded 4 Adjusting sleeve 5 Collar with non-return valve 6 Screw plug How the pump element works Actuation of the delivery plunger is forced as described under How the pump works. In the intake stroke position (as shown), the transverse hole in the control plunger () is closed. As the discharge stroke starts, the delivery plunger () closes the intake hole. The lubricant taken up into chamber A is pressed against the spring-loaded control plunger (). The transverse hole in the control plunger () is opened. Under pressure, the lubricant passes through the longitudinal and transverse holes in the control plunger () into chamber B, and from there via the ring channel and non-return valve (5) to the exit. As soon as the discharge stroke is complete, the delivery plunger () starts its intake stroke. As the delivery plunger () moves, the spring force returns the control plunger () to its starting position. The intake stroke of the delivery plunger () creates a partial vacuum in chamber A. When the intake hole opens, the partial vacuum causes the lubricant to pass into chamber A. The pump element is now primed for the next lubrication operation. Pressure limiting valves for pump elements Pump elements may be fitted with pressure limiting valves (see Accessories). In this case, the screw plug (6) on the pump element is replaced with the pressure limiting valve. If necessary, a grease or oil return line can be fitted from the pressure limiting valve to the pump casing. In this case, a different pressure limiting valve with a G ¼ exit and a M0x.5 screwed socket will be needed, however. Insert the screwed socket into a free pump element mounting location ( to 4) and connect to the pressure limiting valve with a pipe. Pressure limiting valves for installing in the lines can also be ordered as accessories.

4 Grease lubricating pump FB... DSK US (06.0) 4 Characteristics Lubricating pump FB M drive position B General Assembly position... Vertical Ambient and lubricant temperature range C to + 40 C Tank... For 6, 5 or 0 kg Number of pump elements... Bottom row... to Top row... to 4 Filling... Via G / filling nozzle Net weight without pump element... FB 06...approx. 6 kg FB 5... approx. 8 kg FB 0... approx. 0 kg Gear Type...Worm gear M... Two-stage transmission ratios M...05: ; 88 : ; 70 : max. 4 pump elements nd row... 4 st row 0... Pump element with displaced volume adjustment 5 80 ø0 ø05 approx. 40 (6 kg) approx. 6 (0 kg) approx. 660 (5 kg) Motor...Standard version Degree of protection IP 55-F - See table and rating plate. ) ) 0 6 ø0 Pump Type...Multi-plunger pump with to 4 exits 0 0 Operating pressure for pump elements with plunger diameter: 6 mm... max. bar 8 mm... max. 00 bar 0 mm... max. 5 bar Lubricants Mineral oils and environmentally-friendly oils from ISO VG 46 through to NLGI class greases (Please contact us if you wish to use synthetic lubricants) Please note The lubricants used should be determined by the requirements of the machines to be lubricated and their manufacturers. The lubricants must be guaranteed as suitable for use in central lubrication systems. 6 Filling nozzle G / approx. 0 Operating viscosity (oil)... mm /s Worked penetration (grease)... > 0 /0 mm Number of plunger strokes... to 40 strokes/min Displaced volume of pump elements Ø 6 plunger to 0.08 cm /stroke Ø 8 plunger to 0.5 cm /stroke Ø 0 plunger to 0. cm /stroke Pipe connection for pump element...a pipe 6 mm; B pipe 8 mm; C pipe 0 mm; D /4 NPT internal thread speedl (rpm) Fre quency (Hz) output (kw) voltage (V) current (A) Order referen -ce 0.5 0/400.9/. AG /0.45/0.84 AL /690.07/0.6 AP /400.6/0.78 AF /0.08/0.6 AK / /0.45 AO ) For higher ambient temperatures, note there will be a drop in output (motor) of approx. % per Kelvin. ) Other ratings available upon request. Please note: This information relates to three-phase AC motors from VEM. The values may differ for motors from other manufacturers.

5 Grease lubricating pump FB DSK US (06.0) 5 Characteristics Lubricating pump FB M drive position E General Assembly position... Vertical Ambient and lubricant temperature range C to + 40 C Tank... For 6 or 5 kg Number of pump elements... Bottom row... to Top row... to 4 Filling...Via G / filling nozzle Net weight without pump element... FB approx. 6.5 kg FB 5... approx. 8 kg Gear approx. 40 approx. 60 ø05 6 max. 4 pump elements nd row... 4 st row 0... approx. 40 (6 kg) approx. 660 (5 kg) Type... Worm gear M... Two-stage transmission ratios M : ; 88 : ; 70 : Motor... Standard version Degree of protection IP 55-F - See table and rating plate. ) ) 5 90 ø0 Pump element with displaced volume adjustment Pump Type...Multi-plunger pump with to 4 exits Operating pressure for pump elements with plunger diameter: 6 mm...max. bar 8 mm...max. 00 bar 0 mm... max. 5 bar Lubricants... Mineral oils and environmentallyfriendly oils from ISO VG 46 through to NLGI class greases (Please contact us if you wish to use synthetic lubricants) 0 0 Filling nozzle G / Please note The lubricants used should be determined by the requirements of the machines to be lubricated and their manufacturers. The lubricants must be guaranteed as suitable for use in central lubrication systems. Operating viscosity (oil)... mm /s Worked penetration (grease)... > 0 /0 mm Number of plunger strokes... to 40 strokes/min Displaced volume of pump elements... Ø 6 plunger to 0.08 cm /stroke Ø 8 plunger to 0.5 cm /stroke Ø 0 plunger to 0. cm /stroke Pipe connection for pump element... A pipe 6 mm; B pipe 8 mm; C pipe 0 mm; D - /4 NPT internal thread speed (rpm) Frequen cy (Hz) output (kw) voltage (V) current (A) Order reference /400.9/. AG /0. 45/ AL / / 0. 6 AP /400. 6/ AF /0. 08/ 0. 6 AK / / AO ) For higher ambient temperatures, note there will be a drop in output (motor) of approx. % per Kelvin. ) Other ratings available upon request. Please note: This information relates to three-phase AC motors from VEM. The values may differ for motors from other manufacturers.

6 Grease lubricating pump FB... DSK US (06.0) 6 Characteristics Grease lubricating pump FB M04 drive position H General Assembly position... Vertical Ambient and lubricant temperature range C to + 40 C Tank... For 6, 5 or 0 kg Number of pump elements... Bottom row... to Top row... to 4 Filling...Via G / filling nozzle Net weight without pump element... FB approx. 9 kg FB 5... approx. kg FB 0... approx. kg Gear Type... Worm gear M...Single stage transmission ratios M... 45: max. 4 pump elements nd row... 4 st row 0... ø0 ø approx. 40 (6 kg) ca. 6 (0 kg) approx. 660 (5 kg) Motor Standard version Degree of protection IP 55-F See table and rating plate. ) ) ø0 0 Pump Type... Multi-plunger pump with to 4 exits Operating pressure for pump elements with plunger diameter: 6 mm... max. bar 8 mm... max. 00 bar 0 mm... max. 5 bar Pump element with displaced volume adjustment Filling nozzle G / Lubricants... Mineral oils and environmentally-friendly oils from ISO VG 46 through to NLGI class greases (Please contact us if you wish to use synthetic lubricants) approx Please note The lubricants used should be determined by the requirements of the machines to be lubricated and their manufacturers. The lubricants must be guaranteed as suitable for use in central lubrication systems. Operating viscosity (oil)... mm /s Worked penetration (grease)... > 0 /0 mm Number of plunger strokes... to 40 strokes/min Displaced volume of pump elements... Ø 6 plunger to 0.08 cm /stroke Ø 8 plunger to 0.5 cm /stroke Ø 0 plunger to 0. cm /stroke Pipe connection for pump element... A pipe - 6 mm; B pipe 8 mm; C pipe 0 mm; D- /4 NPT internal thread speed (rpm) Frequency (Hz) output (kw) voltage (V) current (A) Order reference 0.5 0/400.9/. AG /0.45/0.84 AL /690.07/0.6 AP /400.84/.06 AF /0.47/0.85 AK /690.06/0.6 AO ) For higher ambient temperatures, note there will be a drop in output (motor) of approx. % per Kelvin. ) Other ratings available upon request. Please note: This information relates to three-phase AC motors from VEM. The values may differ for motors from other manufacturers.

7 Grease lubricating pump FB DSK US (06.0) 7 Displaced volume of pump element with plunger diameter 6, 8 and 0 mm Volume displaced by each pump element in relation to the speed of the motor drive shaft. Please note: The displaced volumes relate to the motors running at synchronous speed. Reduce the values accordingly for reduced asynchronous speed (see rating plate) Plunger diameter 6 mm Plunger diameter 0 mm 4,00,75 5,00 Volumetric Volumenstrom flow per je pump Pumpenelement element [cm³/min] [cm³/min],,00,,00 0,80 0,60 0,40 0,0 0,0 0,5 0,0 0,08 0,06 0,05 0,04 45: 0 88: 0 45: 05: 0 88: 70: 0 05: 70: Volumetric Volumenstrom flow per je Pumpenelement pump element [cm³/min] 0,00 8,00 6,00 4,00,75,,00,,00 0,80 0,60 0,40 0,0 0,0 0,5 0,0 0,05 45: 0 88: 0 45: 05: 0 88: 70: 0 05: 70: Nenndrehzahl: speed: /min rpm Nenndrehzahl: speed: /min rpm Plunger diameter 8 mm 6,00 = Maximum displaced volume (at constant speed) 4,00,75,,00, 45: 0 45: 05: = Minimum displaced volume (at constant speed) = Variable displaced volume range (at constant speed) Volumetric Volumenstrom flow per je Pumpenelement pump element [cm³/min],00 0,80 0,60 0,40 0,0 0,0 0,5 0,0 0,08 0,06 0,05 88: 0 88: 0 70: 0 05: 70: Nenndrehzahl: speed: /min rpm

8 Grease lubricating pump FB... DSK US (06.0) 8 Tank and fill level versions Tank with fill level indicator The tanks illustrated below are available in 6 kg, 5 kg and 0 kg sizes. Tanks for oil have a filler neck with screen and a visual (electrical) oil level indicator. There is no agitator blade The associated level switches have different characteristics. Level switch A with switching points Tank L L4 max. ( kg) ( mm) (mm) M6x.5 M6x,5 L4 max Maximum 5 L Vorwarnung Early warning Minimum Special version A... (for automatically controlling a filling pump) Switch position for early warning Schalterstellung bei bei Maximum Schalterstellung bei bei Vorwarnung Schalterstellung bei bei Minimum Switch position for maximum Switch position for minimum Special version A 4... (cable break protection) Switch position for early warning Schalterstellung bei Maximum Schalterstellung bei Vorwarnung Schalterstellung bei Minimum Switch position for maximum Switch position for minimum Version A... Position switch Max. switching current... 5 A for AC... (0.5 A for DC with inductive load) Max. switching voltage... V DC - 80 V AC Switch version... switching points (normally open). Max. fill level... (Contact + open; contact + open). Fill level early warning..(contact + closed; contact + open). Min. fill level... (Contact + closed; contact + closed) Plug-in connection...din 4 6 plug Degree of protection...ip 54 Opt. fill level indicator with dip stick (grease pressing plate)

9 Grease lubricating pump FB DSK US (06.0) 9 Level switch E with switching point Level switch G, visual, with dip stick Tank L ( kg) (mm) M6x.5 Min. contact L 5 60 Minimum 0 Tank L L4 max. ( kg) ( mm) (mm) L L 4 max. Maximum Minimum Version... visual fill level indicator Level switch H with switching points Switch position for minimum Switch position above minimum Version... Reed contact, solenoid-actuated Switch version... switching point: min. (changeover) Max. switching capacity... 60W/VA Max. switching voltage... 0 V AC/DC Plug-in connection... DIN 4 6 plug Degree of protection, plug/socket... IP 65 Tank L L4 max. ( kg) ( mm) (mm) M6x.5 including cable box with LEDs (yellow/green/red) green red yellow 98 Level switch F with switching points Tank L M6x.5 Contact I maximum Contact I Maximum L4 ( kg) (mm) Switch position between the contacts Contact II Switch position between the contacts Switch position prewarning Contact II Contact III Minimum L Early warning Max. contact L ContactIII Switch position minimum Contact block diagram 5 Minimum Min. contact 7 Max. Earl. w. Min. Switch position for minimum Switch position between minimum and maximum Switch position for maximum Version... Reed contact Switch version... switching points (min. - max.) Max. switching current... A for AC/DC Max. switching voltage... 4 V for AC/DC Plug-in connection... DIN 4 6 plug Degree of protection, plug/socket... IP 65 Switch position for early warning Switch position for maximum Switch position for minimum Version... Reed contact Max. switching capacity... 60W/VA Max. switching voltage V AC / DC Switch version... switching points. Max. fill level... (normally open). Fill level early warning... (normally open). Min. fill level... (changeover) Plug-in connection... DIN 4 65 plug Degree of protection plug/socket... IP 65 Function indicator in socket...min. /max. LED

10 Grease lubricating pump FB... DSK US (06.0) 0 Level switch J with 4 switching points Level switch W for oil Tank L ( kg) (mm) 0 40 ca. 9 5 L 5. Switching point for max. fill level. Early warning switching point max. fill level. Switching point, early warning for min fill level Tank L ( kg) (mm) L 4. Switching point for min. fill level Switch position for minimum Switch position above minimum Switch position, exclusive OR (4x) Proximity switch (4x) Version... PNP, exclusive OR, short-circuit resistant, polarised Function indicator... LED Switch version... switching point Max. switching capacity... 60W/VA Max. switching voltage V DC Plug-in connection with cable connector (m)... Degree of protection, plug/socket...ip 68 Tank version S for oil Version... For oil; with level switch and reed contact Max. switching capacity...0w /40 VA Max. switching voltage... V AC/DC Switch version... switching point Min. fill level... (changeover) with filler neck (screen) at the lid Plug-in connection... DIN 4,6 plug Degree of protection, plug/socket... IP 65 Tank without fill level indicator Version X for grease Tank (kg) ø0 ø05 64 (6 kg) 495 (0 kg) 4 (5 kg) Version... for oil, with visual inspection (sight glass; filler neck with screen at the lid)

11 Grease lubricating pump FB DSK US (06.0) Sample order for grease lubricating pump FB... Sample order: FB 5 X M 06 E A D 000 AG 07 Type Tank size 06 = 6 kg; 5 = 5 kg; 0 = 0 kg Level switch A = Level switch E = Level switch F = Level switch G = Visual fill level indicator H = Fill level indicator J= Level switch; proximity switch S = For oil, with visual inspection (sight glass) W = For oil; reed contact; switching point (changeover) X = Tank without level switch Type of drive M = Motor drive with speeds M = Motor drive with speed Pump index M 06 = 05:; 07 = 88:; 08 = 70: M 04 = 45: Drive position (see diagram) M = B or E / M = H Number of pump elements 6 mm plunger Number of pump elements 8 mm plunger Number of pump elements 0 mm plunger 4 Pipe connection A pipe - 6 mm; B pipe - 8 mm; C pipe - 0 mm; D - /4 NPT internal thread D=Revision index Version identifier 000 = Basic version speed, frequency, nominal output, nominal voltage and nominal current (See table on page 4- Grease lubricating pump FB 07 = IP55-F; = EEX ell CT4-IP55-F; 4 = EEX dell CT4-IP55-F (Other ratings available on request) Sample order for a type FB unit with 6 kg tank, without level switch, motor M with speeds, pump index 06 (05:), 0 pump elements with Ø 6 mm, 8 pump elements with Ø 8 mm, 6 pump elements with Ø 0 mm, pipe connection A with Ø 6 mm, revision index D, basic version 000, nominal speed of rpm, 0/400 V Hz, AG,.9/.A, degree of protection 07 (IP 55). FB06XM06/00806AD000AG07

12 Ø 4 Grease lubricating pump FB... DSK US (06.0) Accessories (order separately) Assembly spike Use For fitting a pump element Order number Ø8,5 h 4 0 Ø 6 Schraubstutzen Montagedorn Screwed socket for grease recirculation (in place of a pump element) Use For returning the grease pump casing Order number to the M 0x,5 G /4 0 Pressure limiting valve Use For later installation or as a spare part 8 ca. 55 Set pressure (bar) Weight (kg/st) Order no. M x SW

13 Grease lubricating pump FB DSK US (06.0) Accessories (order separately) Pressure limiting valve with return connection Use For fitting directly in the pump element Suitable for grease and oil Set pressure (bar) Weight (kg/st) Order no M x G /4 Screw plug M0 x.5 Use Weight (kg/st) For closing off unused pump exits Order number Pump element and collar Use For later installation spare part or as a Size (mm) Weight (kg/st) Order no. M 0x,5 SW 4 SW SW 4 Pump element (no. ) Plunger diameter 6mm Plunger diameter 8mm Plunger diameter 0mm Collar (No. ) Pipe diameter 6mm Pipe diameter 8mm Pipe diameter 0mm Pipe diameter /4 NPT(internal thread)

14 Grease lubricating pump FB... DSK US (06.0) 4 Accessories (order separately) Filling device reducing adapter with grease nipple D esignation Order no. Grease nipple (no. ) AG /4-6 DIN SW 7 G /4 SW 7 G / Gasket (No. ) A4x8 DIN 760 Cu Reducing nozzle (no. ) G / x/4 VZK EO ,5 6,5 4 6 Filling coupling Use For connecting an automatic filling device diameter DN ( mm ) Size Weight ( kg/st. ) Order no. Quick-release connector with non-return valve (no. ) Quick-release sleeve with non-return valve (no. ) Gasket A 8x DIN 760 Cu (no. ) Reducing nozzle (no. 4) G/ x G/

15 Grease lubricating pump FB DSK US (06.0) 5

16 Grease lubricating pump FB... DSK US (06.0) 6 Other publications Operating instructions for grease lubricating pump FB Spare parts lists for grease lubricating pump FB Grease pump units leaflet Progressive distributors VPBM leaflet Progressive distributors VPKM leaflet Progressive distributors VPG leaflet Segment distributors PSG leaflet Segment distributors PSG leaflet DSB DSE DSK DSK Willy Vogel AG Motzener Straße 5/7 77 Berlin, Germany PF Berlin Tel. +49 (0) Fax +49 (0) info@vogel-berlin.de Please note: All VOGEL products must be used correctly. If operating instructions are supplied with the products, any additional devicespecific instructions and information given in those operating instructions should be applied. Please note, in particular, that hazardous materials of any type, particularly materials that are classified as hazardous in EU Directive 67/548/EEC, article, para., must not be used to fill or be pumped and/or distributed by VOGEL central lubrication systems and components withoutthe prior written approval of VOGEL. No products manufactured by VOGEL are approved for use with gases, liquefied gases, gases that are released under pressure, vapours and any liquids with a vapour pressure of more than 0.5 bar above normal atmospheric pressure (0 mbar) at the maximum permitted temperature. VOGEL fluidtec GmbH. Industriestraße Hockenheim Germany Tel. +49 (0) 6 05 / 7-7 Fax +49 (0) 6 05 / 7-0 info@vogel-fluidtec.de VOGEL France SAS Rue Robert Amy, B.P Saumur cedex France Tel. + (0) Fax + (0) info@vogelfrance.com We reserve the right to make amendments /00