Worksheet 1 - General Information

Transcription

1 Worksheet 1 - General Information Address: 113 Hillside Ave Unit 3 Londonderry, NH Primary Business: metal coating - job shop Tech Contact: Rojana LaPlume Phone number and/or address: PROCESS OPERATION INFORMATION Material Usage Basis Actual Actual or Potential Reporting Year (if actual used) 2009 Coating Usage- ALL COATINGS 671 gal/yr Days per week of normal operation 4 days/week Hours per day of normal operation 2.0 hr/day Weeks per year of normal operation 50 wk/yr Days per year of normal operation 200 days/yr Spray gun transfer efficiency 1 60% percent Overspray 40% percent Spray booth filter particulate capture efficiency % percent Particulate emissions 1.8% percent 1 Spray gun transfer efficiency is the amount of paint that will remain on the part during painting 2 Spray booth filter particulate capture efficiency (from the filter vendor); must meet Env-A (b) for control device exemption Permit application the facility indicated the booths are used 2hr/day and 200 days per year; Average removal efficiency information from filter vendor received 11/19/2010

2 Worksheet 2 - Usage Data No. Product ID Gallon /2009 Description C1 Xylene C2 Acetone C3 D61W24 Spray fil white 5 C4 R7K44 Catalyst Reducer 40 C5 V66V27 Polane Catalyst 16 C6 Lacquer thinner C7 F63VXA Polane T Plus PMS425C 5 C8 V66V44 Polane Plus Catalyst 2 C9 P60G2 Wash Primer 15 C10 F63T1 Polane Flat Base 1 C11 T63TXL Polane T F/S C12 F63TXA Polane T PMS432C 5 C13 D61A23 Polane Spray fil Light Gray 10 C14 F63B12 Polane T Carbide Black 5 C15 X B Tan Urachem 5 C16 X4858 Data Tech Gray Urachem 5 C17 F63TXW Horizon White 5 C18 F63VSX Dark blue metallic 1 C19 F63TXL Blue 5 C20 W7816 Flat black Urachem-T 6 C21 X1914 Data chem Blue Urachem 25 C22 W283 Solvent blend #3 380 C23 W4041 Maroon Urachem 5 C24 F63TXA PMS 401C 5 C25 MEK MEK 42 C26 S A White Urachem 60 C27 F63TAX PMS 425C 5 Usage amounts taken from 2009 emissions report for facility when located in Londonderry APP: APP:

3 Worksheet 3 - Chemical Data Choose one Choose one R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 Density Weight Percent VOC Ethyl benzene Xylene Acetone Toluene No. Product ID Description [lb/gal] [%W] C1 Xylene % 15.0% 85.0% C2 Acetone % C3 D61W24 Spray fil white % 0.20% 2.0% 3.0% 7.0% 18.0% C4 R7K44 Catalyst Reducer % 50.0% 44.0% C5 V66V27 Polane Catalyst % 0.30% C6 Lacquer thinner % 0.80% 5.0% 21% 33.0% 10.0% 1.0% 4.0% C7 F63VXA Polane T Plus PMS425C % 0.30% 2.0% 1.0% 5.0% 7.0% 2.0% C8 V66V44 Polane Plus Catalyst % 0.80% 28.0% C9 P60G2 Wash Primer % 0.30% 2.0% 2.0% 28.0% C10 F63T1 Polane Flat Base % 0.50% 3.0% 4.0% 6.0% 37.0% 1.0% C11 T63TXL Polane T F/S % 0.40% 2.0% 3.0% 27.0% 17.0% 5.0% C12 F63TXA Polane T PMS432C % 0.40% 2.0% 3.0% 33.0% 16.0% 8.0% C13 D61A23 Polane Spray fil Light Gray % 0.20% 2.0% 3.0% 7.0% 18.0% C14 F63B12 Polane T Carbide Black % 0.60% 4.0% 8.0% 21.0% 23.0% 7.0% C15 X B Tan Urachem % 2.21% 17.1% 2.4% 0.020% C16 X4858 Data Tech Gray Urachem % 2.60% 19.39% 2.7% 0.020% C17 F63TXW Horizon White % 0.20% 2.0% 4.0% 20.0% 11.0% 4.0% C18 F63VSX Dark blue metallic % 0.10% 3.0% 2.0% 8.0% 6.0% 3.0% C19 F63TXL Blue % 0.40% 2.0% 3.0% 30.0% 16.0% 6.0% C20 W7816 Flat black Urachem-T % 0.57% 6.08% 10.8% 6.6% 5.1% C21 X1914 Data chem Blue Urachem % 2.77% 32.99% 2.5% 0.020% C22 W283 Solvent blend # % 16.48% 64.0% C23 W4041 Maroon Urachem % 2.71% 33.18% 2.9% 0.030% C24 F63TXA PMS 401C % 0.30% 2.0% 4.0% 23.0% 13.0% 5.0% C25 MEK MEK % 100.0% C26 S A White Urachem % 2.52% 17.88% 2.3% 0.020% C27 F63TAX PMS 425C % 0.40% 3.00% 3.0% 29.0% 18.0% 5.0% %W-VOCs calculated using % content of volatile constituents Weight % VOC information from MSDS provided with application HAP Cyclohexano ne n-butyl Isopropanol Methyl ethyl (MEK) Toluene-2,4- diisocyanate 2- Butoxyethyl Methanol Isopropyl Methyl amyl

4 Worksheet 3 - Chemical Data Facility Name: R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 No. Product ID C1 Xylene C2 Acetone C3 D61W24 C4 R7K44 C5 V66V27 C6 Lacquer thinner 119 C7 F63VXA C8 V66V44 C9 P60G2 C10 F63T1 C11 T63TXL C12 F63TXA C13 D61A23 C14 F63B12 C15 X1221 C16 X4858 C17 F63TXW C18 F63VSX C19 F63TXL C20 W7816 C21 X1914 C22 W283 C23 W4041 C24 F63TXA C25 MEK C26 S414 C27 F63TAX %W-VOCs calculated using Weight % VOC information HAP Phosphoric acid Silica, Crystalline-aquartz - respirable fraction 2,6-Toluene diisocyanate (as TDI) Methyl isobutyl (MIBK) Isobutyl alcohol Titanium dioxide Talc (containing Methylpyrroli Stoddard asbestos fibers) done solvent Isobutyl 2- butoxyethano l DBE PM Acetate mineral spirits mineral spirits Chromium, insoluble (CrVI compounds) % 40% 25% 0.20% 2% 0.20% 35.0% 9.0% 0.70% 4.0% 0.10% 4.0% 10.0% 2.50% 0.13% 1.7% 5.0% 2.82% 0.18% 1.63% 1.9% 5.7% 1.00% 4.0% 1.0% 1.0% 0.80% 0.18% 0.12% 4.33% 0.06% 17.5% 2.64% 0.090% 0.090% 1.11% 1.7% 5.3% 14.59% 5.0% 3.06% 0.84% 0.13% 0.01% 2.0% 6.2% 2.45% 0.21% 2.17% 1.6% 4.9% 1.0% THESE ARE NOT RTAPs Zinc oxide not reported in emissions report

5 Worksheet 4 - VOC Emissions Reporting year: 2009 Material Usage basis: Actual Total TPY VOC Use Potential No. Product ID Description [lb/gal] [gal/yr] [lb/yr] [lb/yr] C1 Xylene C2 Acetone C3 D61W24 Spray fil white C4 R7K44 Catalyst Reducer ,172 C5 V66V27 Polane Catalyst C6 Lacquer thinner C7 F63VXA Polane T Plus PMS425C C8 V66V44 Polane Plus Catalyst C9 P60G2 Wash Primer C10 F63T1 Polane Flat Base C11 T63TXL Polane T F/S C12 F63TXA Polane T PMS432C C13 D61A23 Polane Spray fil Light Gray C14 F63B12 Polane T Carbide Black C15 X B Tan Urachem C16 X4858 Data Tech Gray Urachem C17 F63TXW Horizon White C18 F63VSX Dark blue metallic C19 F63TXL Blue C20 W7816 Flat black Urachem-T C21 X1914 Data chem Blue Urachem ,464 C22 W283 Solvent blend # ,525 C23 W4041 Maroon Urachem C24 F63TXA PMS 401C C25 MEK MEK ,533 C26 S A White Urachem ,001 C27 F63TAX PMS 425C Total potential VOC emissions are greater than the VOC RACT threshold [Env-A ] HAPs lb/2009 Potential tpy Ethyl benzene Xylene Toluene Toluene-2,4-diisocyanate Methanol Methyl isobutyl (MIBK) Chromium, insoluble (CrVI compounds) Glycol ethers Potential hours of operation are based on: Hours of operation in 2009* = 400 Potential hours of operation/yr = 4,992 Ratio of actual : potential = hours of spraying operation per day 6 days per week 52 weeks per year tpy HAP * - facility was in operation in Londonderry during this period. Potential emissions are calculated assuming the same coatings in the same ratios would be used at the new facility

6 Worksheet 5 - RTAP Emissions Reporting Year 2009 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 Material Usage Basis: Actual Ethyl benzene Xylene Acetone Toluene Cyclohexanon e No. Product ID Description Percent Emitted --> 100% 100% 100% 100% 100% 100% 100% 100% 9% 100% 100% 100% 100% C1 Xylene C2 Acetone C3 D61W24 Spray fil white C4 R7K44 Catalyst Reducer C5 V66V27 Polane Catalyst C6 Lacquer thinner C7 F63VXA Polane T Plus PMS425C C8 V66V44 Polane Plus Catalyst C9 P60G2 Wash Primer C10 F63T1 Polane Flat Base C11 T63TXL Polane T F/S C12 F63TXA Polane T PMS432C C13 D61A23 Polane Spray fil Light Gray C14 F63B12 Polane T Carbide Black C15 X B Tan Urachem C16 X4858 Data Tech Gray Urachem C17 F63TXW Horizon White C18 F63VSX Dark blue metallic C19 F63TXL Blue C20 W7816 Flat black Urachem-T C21 X1914 Data chem Blue Urachem C22 W283 Solvent blend # C23 W4041 Maroon Urachem C24 F63TXA PMS 401C C25 MEK MEK C26 S A White Urachem C27 F63TAX PMS 425C HAP n-butyl Isopropanol Methyl ethyl (MEK) Toluene-2,4- diisocyanate 2- Butoxyethyl Units: lb RTAP / yr Total Emitted: Methanol Isopropyl Methyl amyl

7 Worksheet 5 - RTAP Emissions Facility Name: Reporting Year R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R29 R30 No. Material Usage Basis: Product ID C1 Xylene C2 Acetone C3 D61W24 C4 R7K44 C5 V66V27 C6 Lacquer thinner 119 C7 F63VXA C8 V66V44 C9 P60G2 C10 F63T1 C11 T63TXL C12 F63TXA C13 D61A23 C14 F63B12 C15 X1221 C16 X4858 C17 F63TXW C18 F63VSX C19 F63TXL C20 W7816 C21 X1914 C22 W283 C23 W4041 C24 F63TXA C25 MEK C26 S414 C27 F63TAX Phosphoric acid Silica, Crystalline-aquartz - respirable fraction 2,6-Toluene diisocyanate (as TDI) Methyl isobutyl (MIBK) Isobutyl alcohol Titanium dioxide Talc (containing Methylpyrroli Stoddard asbestos fibers) done solvent Isobutyl Chromium, 2- insoluble butoxyethano (CrVI l compounds) Zinc oxide % 1% 9% 100% 100% 1% 1% 100% 100% 100% 100% 1% 1% Units: lb RTAP / yr HAP

8 Worksheet 6 - Stack Information STACK INFORMATION Parameter Stack 1 Stack 2 Stack 3 Stack 4 Height Above Ground (ft) Inside Diameter (ft) Orientation (Vertical / Horizontal) Vertical Vertical Obstructed (Cap? Yes or No) NO NO Distance to nearest property boundry <40 feet <40 feet Air Flow (acfm) 5,000 5,000 Exhaust Temperature ( F) Stack Flow (m 3 /sec) Total stack flow 4.72 m 3 /sec What process or processes are associated with the stack? Stack 1 Stack 2 Stack 3 Stack 4 Distance to property boundry was determined based on GoogleEarth maps

9 Worksheet 7 - De minimis Method days/yr: 200 Basis: Actual RTAP Emissions 24-hour De minimis Is 24-hour De minimis RTAP Emissions Annual De minimis Is Annual De minimis RTAP CAS # [lb/day] [lb/day] exceeeded? [lb/yr] [lb/yr] exceeeded? R1 Ethyl benzene Pass 33 4,336 Pass R2 Xylene Pass 726 1,628 Pass R3 Acetone Pass 21 18,400 Pass R4 Toluene Pass 1,815 21,682 Pass R5 Cyclohexanone Pass 140 1,752 Pass R6 n-butyl Pass ,555 Pass R7 Isopropanol Pass 173 7,619 Pass R8 Methyl ethyl (MEK) Pass ,682 Pass R9 Toluene-2,4-diisocyanate Pass Pass R10 2-Butoxyethyl Pass ,858 Pass R11 Methanol Pass 2.7 5,715 Pass R12 Isopropyl Pass Pass R13 Methyl amyl Pass 10 21,049 Pass R14 Phosphoric acid Pass Pass R15 Silica, Crystalline-a-quartz - respirable fraction Pass Pass R16 2,6-Toluene diisocyanate (as TDI) Pass Pass R17 Methyl isobutyl (MIBK) Pass 68 13,009 Pass R18 Isobutyl alcohol Pass 11 3,317 Pass R19 Titanium dioxide Pass Pass R20 Talc (containing asbestos fibers) Pass Pass R21 Methylpyrrolidone Pass ,197 Pass R22 Stoddard solvent Pass ,453 Pass R23 Isobutyl Pass ,414 Pass R24 2-butoxyethanol Pass ,374 Pass R29 Chromium, insoluble (CrVI compounds) Pass Pass R30 Zinc oxide Pass Pass