KLINGER top-chem A milestone in PTFE gasketing KLINGERsoft-chem
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1 KLINGER top-chem A milestone in PTFE gasketing KLINGERsoft-chem Top Quality PTFE-based materials for every application KLINGER The global leader in static sealing
2 KLINGER top-chem 2000: Universal gasket material for high surface pressures at simultaneous high temperatures KLINGER top-chem 2000 offers the advantages of PTFE gaskets without the disadvantages commonly associated with PTFE materials. This allows you to use these materials in applications where traditionally they are unsuitable, saving you maintenance time and improving plant safety. Advantages in the use of KLINGER top-chem 2000 With KLINGER top-chem 2000 the high relaxation typical of standard filled PTFE gaskets is not observed. At a load of and a temperature of 200 C the relaxation of this material is only just 2. This ensures that bolt forces are maintained even under severe conditions. Therefor it is not necessary to retighten the bolts and the risk of increasing the leakage through loss in surface pressure is minimized. This behaviour is unique in the world of PTFE gaskets and can just be achieved with the use of KLINGER top-chem Material characteristics The universal heavy-duty gasket for an extremely wide range of applications in the chemical and petrochemical industries as well as in the shipbuilding industry for chemical tanker applications. Due to its unique load bearing properties it is able to withstand high temperatures and pressures and it is the only PTFE gasket with a Fire Safe Certificate. It is also the first choice in the food sector and in the pharmaceutical industry, for steam applications and in oxygen pipes and where special requirements are made acc. to TA Luft (German Clean Air regulation).
3 KLINGER top-chem 2000 Basis: PTFE filled with silicon-carbide. KLINGER top-chem 2000 has excellent chemical resistance in strongly acidic and alkaline applications and offers exceptional performance in applications with high mechanical requirements at high temperatures. Certificates and approvals Typical values Dimensions of the standard sheets Compressibility ASTM F 36 J Recovery ASTM F 36 J Stress relaxation DIN Klinger cold / hot compression Tightness DIN 3535/6 Tightness DIN Thickness/weight increase Density Ref. thickness of measured values Sizes Thicknesses Tolerances min BAM certificate (200 C/ bar) also approved for liquid oxygen service, KTW approval, DIN-DVGW, Fire Safe, FDA conformity, TA-Luft, Germanischer Lloyd, United States Coast Guard, Registro Italiano Navale, Det Norske Veritas AS, 16 h/0 C, 16 h/1 C thickness decrease at 23 C thickness decrease at 260 C ml/min mg/s x m H 2 SO 4, : 18 h/23 C HNO 3, : 18 h/23 C NaOH, 33: 72 h/110 C g/cm 3 mm /1 1/ ,0 x 1,0 mm 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm thickness ± 10, lenght ± mm, width ± mm Other thicknesses and sizes on request. The pt diagram *Gaskets according to DIN 2690 are only standardised up to PN and pressures fall within this field, a technical examination is normally unnecessary. and pressures are within this field, a technical examination is recommended. and pressures are within this open field, a technical examination is always necessary p i bar DIN 2690/ DIN EN form IBC up to PN * C
4 KLINGER top-chem 2003/ 2005/ 2006 Certificates and approvals Typical values Compressibility ASTM F 36 J Recovery ASTM F 36 J Stress relaxation DIN min Klinger cold / hot compression (25 at Top-chem 2003) Tightness DIN 3535/6 Tightness DIN Thickness/weight increase Density Ref. thickness of measured values Dimensions of the standard sheets Sizes Thicknesses Tolerances The pt diagram *Gaskets according to DIN 2690 are only standardised up to PN and pressures fall within this field, a technical examination is normally unnecessary. and pressures are within this field, a technical examination is recommended. and pressures are within this open field, a technical examination is always necessary.
5 KLINGER top-chem 2003 Great compressibility for a tight seal even at low surface loads Basis: PTFE filled with hollowglassmicrospheres. KLINGER top-chem2003 has a high compressibility and is ideal for maintaining a tight seal even at low surface loads and temperatures. KLINGER top-chem2003 has excellent chemical resistance in strongly acidic and alkaline applications and excellent mechanical properties at medium temperatures and loads. Special mention should be given to its high gas tightness at even low surface loads. KLINGER top-chem 2005 Outstanding performance in acidic applications for the chemical industry Basis: PTFE filled with inorganic fillers. KLINGER top-chem 2005 has excellent chemical resistance in strongly acidic applications and is suitable for a wide range of applications in the chemical industrie. It has good mechanical properties at medium temperatures and loads. The material is the economical alternative at the usage of modified PTFE gaskets. KLINGER top-chem 2006 The first choice for applications in the food and pharmaceutical industry Basis: PTFE filled with Barium sulfate. KLINGER top-chem 2006 has good chemical resistance in strongly alkaline conditions and good mechanical properties at medium and low temperatures and loads. KLINGER top-chem 2006 is optimised for caustic conditions and also suitable for a wide range of applications in the chemical industry. Because it is free from pigments, this material is especially suited to food and pharmaceutical applications. BAM certificate (60 C/ 20 bar) also approved for liquid oxygen service, KTW approval, DIN-DVGW, FDA conformity, TA-Luft, Germanischer Lloyd, 16 h/0 C, 16 h/1 C thickness decrease at 23 C thickness decrease at 260 C ml/min mg/s x m H 2 SO 4, : 18 h/23 C HNO 3, : 18 h/23 C NaOH, 33: 72 h/110 C g/cm 3 mm /1 0/5 1/ ,0 x 1,0 mm 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm thickness ± 10, lenght ± mm, width ± mm Other thicknesses and sizes on request. BAM certificate (200 C/ bar) also approved for liquid oxygen service, KTW approval, DIN-DVGW FDA conformity TA-Luft Germanischer Lloyd, 16 h/0 C, 16 h/1 C thickness decrease at 23 C thickness decrease at 260 C ml/min mg/s x m H 2 SO 4, : 18 h/23 C HNO 3, : 18 h/23 C NaOH, 33: 72 h/110 C g/cm 3 mm /1 1/ ,0 x 1,0 mm 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm thickness ± 10, lenght ± mm, width ± mm Other thicknesses and sizes on request. BAM certificate (200 C/ 1 bar) also approved for liquid oxygen service, KTW approval, DIN-DVGW FDA conformity TA-Luft Germanischer Lloyd, 16 h/0 C, 16 h/1 C thickness decrease at 23 C thickness decrease at 260 C ml/min mg/s x m H 2 SO 4, : 18 h/23 C HNO 3, : 18 h/23 C NaOH, 33: 72 h/110 C g/cm 3 mm /2 1/ ,0 x 1,0 mm 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm thickness ± 10, lenght ± mm, width ± mm Other thicknesses and sizes on request form IBC up to PN * DIN 2690/ DIN EN form IBC up to PN * DIN 2690/ DIN EN form IBC up to PN * p i bar p i bar p i bar C C C
6 KLINGER soft-chem KLINGER soft-chem The softest PTFE material for applications where just minimal surface pressures are possible Multidirectional expanded PTFE material. Excellent corrosion resistance together with superior creep resistance and sealability create a highgrade gasket material for a wide application field. The best choice for economical plantwide use on services up to 260 C and pressures up to 200 bar. Advantages Highest Sealability. Excellent chemical resistance. Excellent compensation of irregularities of the sealing surface. Superior creep resistance. Overloading is practically impossible. Very easy to process. Typical values Compressibility ASTM F 36 J Recovery ASTM F 36 J Stress relaxation DIN Klinger cold / hot compression 25 Tightness DIN 3535/6 Tightness DIN Chemical resistance min, 16 h/0 C, 16 h/1 C thickness decrease at 23 C thickness decrease at 1 C ml/min mg/s x m ph Density Ref. thickness of measured values g/cm 3 mm Dimensions of the standard sheets The pt diagram 1,0 x 1,0 mm 1.5 mm, 2.0 mm, 3.0 mm thickness ± 10, lenght ± mm, width ± mm Other thicknesses and sizes on request *Gaskets according to DIN 2690 are only standardised up to PN 20 p i bar C
7 KLINGER top-chem: A complete sealing package for safe performance KLINGER top-chem offer the advantages of PTFE gaskets without the disadvantages commonly associated with PTFE materials. This allows you to use these materials in applications where traditionally they are unsuitable, saving you maintenance time and improving plant safety. The maximum temperatures and pressures at which gaskets may be used are influenced by a large number of factors. Therefore a definite statement of these values for gaskets material is not possible. The Complex Demands on a Gasket The successful operation of a gasket depends upon a multiplicity of factors. Many who use static gaskets believe that the values quoted for maximum admissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials. Unfortunately, this is not the case. Ask your local KLINGER Dealer for more informations and samples of KLINGER top-chem products
8 KLINGER top-chem Medium Acetaldehyde Acetamide Acetic acid Acetic acid ester Acetone Acetylene Adipic acid Air Alum Aluminium acetate Aluminium chlorate Aluminium chloride Ammonia Ammonium carbonate Ammonium chloride Ammonium diphosphate Ammonium hydroxide Amyl acetate Aniline Anon cyclohexanone Arcton 12 Arcton 22 Asphalt Aviation fuel Barium chloride Benzene Benzoic acid Blast furnace gas Bleaching solution Boiler feed water Borax Boric acid Brine Butane Butanol Butanone Butyl acetate Butylamine Butyle alcohol Butyric acid Caesium melt Calcium chloride Calcium hydroxide 260 C 260 C C 260 C 260 C 260 C 260 C 260 C 260 C 260 C KLINGER top-chem Medium Calcium hypochlorite Calcium sulphate Carbolic acid Carbon dioxide Carbon disulphide Carbon tetrachloride Castor oil Chlorine water Chlorine, dry Chlorine, moist Chloroform Chromic acid Citric acid Chlorotrifluoride Condensation water Copper acetate Copper sulphate Creosote Cresol Crude oil Cyclohexanol Decahydronaphthalene Dibenzyl ether Dibutyl phthalate Diesel oil Dimethyl formamide Diphyl Dye bath Ethane Ethanol Ethyl acetate Ethyl alcohol Ethyl chloride Ethyl ether Ethylendiamine Ethylene Ethylene chloride Ethylene glycol Fluorine dioxide Fluorine gaseous Fluorine liquid Fluorosilicic acid Formaldehyde Formamide Formic acid Freon 12 Freon 22 Generator gas Glacial acetic acid Glycerine Heating oil Heptane Hydraulic oil Hydraulic oil 2 Hydraulic oil 3 Hydrazine hydrate Hydrochloric acid softchem softchem
9 Chemical resistances of the 5 gasket materials KLINGER top-chem Medium Hydrofluoric acid Hydrofluosilic acid Hydrogen Hydrogen chloride Hydrogen peroxide Isooctane Isopropyl alcohol Kerosene Lactic acid Lead acetate Lead arsenate Linseed oil Lithium melt Magnesium sulphate Malic acid MEK butanone Methane Methyl alcohol Methyl chloride Methylene chloride Mineral oil no. 1 Mineral oil no. 2 Monochlorethane Naphtha Natural gas Nitric acid Nitrobenzene Nitrogen Octane Oil Oleanolic acid Oleic acid Oxalic acid Oxygen Palminic acid Pentane Perchlorethylene Petroleum Petroleum benzin Petroleum ether Phenol Phosphoric acid Phthalic acid Polychl. biphenyls. Potassium acetate Potassium carbonate Potassium chlorate Potassium chloride Potass. chrom.sulph. Potassium cyanide Potassium dichrom. Potassium hydroxide Potassium hypochl. Potassium iodide Potassium melt Potassium nitrate Potassium nitrite 175 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 175 C 175 C 260 C 260 C 260 C KLINGER top-chem Medium Potassium permang. Propane Pydraul Pyridine Rape seed oil Rubidium melt Salicylic acid Sea water Silicon oil Skydrol 0 Soap Soda Sodium aluminate Sodium bicarbonate Sodium bisulphite Sodium chloride Sodium cyanide Sodium hydroxide Sodium melt Sodium silicate Sodium sulphide Sodium sulphate Spinning baths Spirit Starch Steam Stearic acid Sugar Sulphur dioxide Sulphuric acid Sulphurous acid Table salt Tannic acid Tannin Tar Tartaric acid Tetrachloroethane Tetrahydronaphthale Toluene Town gas Transformer oil Trichloroethylene Triethanolamine Turpentine Urea Vinyl acetate Water Water flask Water vapour White spirit Xylene softchem softchem 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C 260 C resistant (Suitable for the appropriate use as a compressed gasket between flange areas) suitable with sufficient surface stress do not use without contacting manufacturer Temperatures are max.values
10 We have devised a tried and tested method, to guide you step by step to the right gasket for your needs. 1. Applications overview: The gasket characteristics compared with the criteria to be met in typical application. 2. Product documentation: A separate data sheet is supplied for each gasket in our range. The pt diagrams are an invaluable aid to selecting the gasket most suitable for a particular application. 3. Data on chemical resistance: This section indicates the resistance of the individual Klinger gaskets to over 200 chemicals in common use. 4. Technical information by Fax: Let us have the details of your particular gasket requirements and you will receive a prompt reply, in some cases within 24 hours. 5. Sealing calculations on your PC: For the experienced specialist we have developed a powerful program which will answer all your questions on gasket construction, design and maintenance. We supply the software with on-line help. 6. Ideally you should run your own tests: We will supply the materials you need to carry out tests under your own operating conditions. 7. On-site advice: With particularly difficult problems we shall be glad to advice you on-site. We can supply products adapted from our existing range or custom-formulated products. Powerful sealing calculation with online help on CD-ROM Certified according to DIN EN ISO 9001:2000 Subject to technical alterations. Issue: July 2008 Rich. Klinger Dichtungstechnik GmbH & Co KG Am Kanal 8-10 A-2352 Gumpoldskirchen, Austria Tel ++43 (0) 2252/ Fax ++43 (0) 2252/ marketing@klinger.co.at
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