Gasket Catalogue Volume 2

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1 Gasket Catalogue Volume 2

2 Our Vision Provide superior value to our customers

3 Our Mission Supply quality products delivered on time, at a competitive cost, backed by a knowledgeable team of sealing professionals, so our customers may grow and prosper

4 Table of Contents Gasket Catalogue Introduction 6 Services 7 Manufacturing 8 Custom Gaskets 20 Pipe Flange Gaskets 21 Ring Type Joint Gaskets 26 Spiral Wound Gaskets 31 Isolation Kits 38 Anodes & Pigtails 39 Sanitary Clamp Gaskets 40 Camlock Gaskets 44 Kammprofile 46 Graphoil Ribbon 47 Studs & Nuts 48 4

5 Gasket Catalogue Table of Contents Bolt Protectors 54 Protector Products 55 Braided Packing 56 Joint Sealant 59 Redline Gauge Glass 60 Bonded Washers 62 Mechanical Seals 66 Additional Products 68 Sealing Products 72 Seal Analysis Lab 74 Rapid Seal 76 Additional Services 77 Cast Urethane 78 5

6 Manufacturing Gasket Catalogue About Hi-Tech Seals Since opening in 1990, Hi-Tech Seals has expanded to include six locations across Canada and one in the United States. In 2012, we opened our Gasket Division in Edmonton, Alberta. Our Gasket Division stocks a wide variety of gaskets, sheet materials, accessories, and houses our gasket manufacturing equipment. As an international seal and gasket company, Hi-Tech Seals utilizes in house and global engineering and manufacturing resources. This allows our technical sales team to work with various individuals to find a superior sealing solution for any sealing or gasket application. ISO 9001 Registered QMS ISO 9001 REGISTERED QMS At Hi-Tech Seals, we are committed to our Quality Management System (QMS). The four main goals of our policy include: Hi-Tech shall distribute and/or manufacture a quality product that will meet our customers' requirements and expectations Hi-Tech shall strive to continually improve the effectiveness of the Quality Management System Hi-Tech's Quality Policy shall be communicated and understood at all levels of the organization Hi-Tech's Quality Policy and Objectives will be reviewed for effectiveness and accuracy during the Annual Management Review 6

7 Gasket Catalogue Services Gasket Kits Gasket kits can increase the ease of reordering. Our Gasket Division can prepackage and stock gaskets, nuts, studs, lubricant, and much more. Kits can include part numbers, application descriptions, and even assembly instructions. After Hours Service Hi-Tech Seals Gasket Division offers an on call service, available after our regular service hours and 24 hours a day on the weekends. Our after hours service can be reached by dialing Service charges may apply. Field Service Hi-Tech Seals Gasket Division offers gasket measuring field services. A trained and knowledgeable team member will visit tank, vessel, and facility sites to identify and measure components. While on site measuring cut gaskets, our staff can aid with the consolidation of numerous other consumables. We will evaluate and integrate cut gaskets, anodes, pigtails, isolation kits, studs & nuts, and spiral wound gaskets into our unique Lease Site Designation Management System. Subsequent turnarounds would simply require a reference to a particular site number to re-order. Dependent on availability and travel time, a minimum of 3 days notice is required to book field services. For more information, contact a Hi-Tech Seals representative. 7

8 Manufacturing Engineering Gasket Catalogue LaserQC Hi-Tech Seals employs a Virtek LaserQC 1200 machine. The LaserQC assists in reverse engineering, quality inspection and control, and statistical process control. To learn more about our LaserQC and other capabilities visit us online at hitechseals.com and view our gasket manufacturing video. 2D Reverse Engineering The LaserQC 1200 aids in the reverse engineering of existing parts or templates. This process starts with the scanning of a part or template to capture their complete profile. The data is stored as a CAD data file. From this file our drafting department can modify the scanned data to optimize the tolerances for production. Our drafting team can then export the file directly to our flashcutters or waterjet for rapid gasket production. Quality Inspection & Control The LaserQC is also utilized to complete manufacturing inspections. It captures over 500 data points a second, while maintaining a tolerance within ± 0.05mm (0.002"). The system then compares the production drawing to the final product. The scanned profile is displayed in a color coded outline, which is used to indicate what, if any, of the profile scanned is out of tolerance. Statistical Process Control Inspection data from the LaserQC 1200 is saved and can be used to generate reports for traceability and statistical analysis; meeting quality requirements. This information can also be used internally to make production improvements to ensure quality products and reduced lead times. 8

9 Gasket Catalogue Manufacturing Production Equipment Flashcutter The flashcutters are capable of utilizing CAD renderings to quickly produce gaskets from rubber, plastic and composite materials. The flashcutter s surface area can accommodate material up to 60" 120". We are capable of cutting rubber materials up to 1" thick and plastic and composite materials up to a 1/2" thick. Gaskets are cut through a rapid vertical reciprocating motion. The cutting motion produces a cleaner finished part, avoiding compression marks found on die cut gaskets. The flashcutter s vacuum surface holds the sheet material in place preventing the movement of parts during production. This enables the flashcutter to maintain exceptional tolerances. Flashcutter Waterjet The Omax waterjet further expands our manufacturing capabilities. The waterjet cuts the standard composite and rubber materials, but also allows us to manufacture metal gaskets up to 6" thick. The waterjet working surface area is 60" 135". Waterjet Die Cut Hi-Tech Seals Gasket Division utilizes a clicker press to produce die cut gaskets. Dies are manufactured locally and stored in house. Our die cutting capabilities include all soft gasket materials in various shapes. Hand Cut For cost effective small runs, our Gasket Division produces hand cut gaskets. Hand cut gaskets are excellent for prototype applications or for one of a kind parts. Clicker press 9

10 Manufacturing Materials Gasket Catalogue Materials Hi-Tech Seals Gasket Division stocks a large inventory of rubber, plastic, composite and metal sheet materials. Our inventory is available for both fabrication and direct for sale. Sheet material can be cut to our customer s desired dimensions. Rubber and Plastic Sheet Red Rubber, Neoprene, Silicone, White Nitrile, Nitrile, Hydrogenated Nitrile, Cork/Nitrile, EPDM, Neo Nylon, PTFE, expanded PTFE, UHMW PE, Vegetable/Plant fibre, Gum Rubber, Genuine Viton /Fluorocarbon Composite Flexible Graphite Grafilit SF, Grafilit SL, Grafilit SP Thickness: 1/64", 1/32", 1/16", 1/8" Sheet Size: 3' 3' Thickness: 1/64", 1/32", 1/16", 1/8", 3/16", 1/4" Sheet Size: 4' 25', 4' 50', 4' 100' Composite Non-Asbestos BA U, BA 50, BA CF Thickness: 1/64", 1/32", 1/16", 1/8" Sheet Size: 5' 5', 5' 15' Metal Mild Steel, Stainless Steel 304, Stainless Steel 316L, Aluminum, Copper Thickness: 1/32", 1/16", 1/8", 1/4", 1/2", 3/4", 1", 11/4", 11/2", 13/4", 2" Sheet Size: 4' 8' 10

11 Gasket Catalogue Manufacturing Materials Elastomer Materials Commercial Grade Industrial Grade P Premium Grade Chloroprene (CR) Neoprene General Properties & Applications: Good resistance to weather, ozone, natural aging, alkalis, and acids Moderate gas resistance Industrial grade has improved tensile strength and elongation over the 60 durometer commercial grade Premium grade shows far superior oil resistance over industrial grade P Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Compression Set Commercial C 80% max Industrial min 300 min C 80% max Premium min 300 min C 80% max Temperature 29 C to 88 C 29 C to 88 C 29 C to 88 C Ethylene Propylene (EPDM) General Properties & Applications: Excellent resistance to heat, ozone, sunlight, water, and steam Good flexibility at low temperatures Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 300 min 30 C to 104 C Industrial min 300 min 40 C to 121 C Fluorocarbon (FKM) General Properties & Applications: Excellent resistance to heat, oil, and chemicals Not suitable for steam or hot water over 100 C P Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 175 min 40 C to 204 C Industrial min 225 min 40 C to 177 C Premium min 350 min 40 C to 232 C 11

12 Manufacturing Materials Gasket Catalogue Elastomer Materials Commercial Grade Industrial Grade P Premium Grade Hydrogenated Nitrile (HNBR, HSN) General Properties & Applications: Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 400 min 45 C to 160 C Excellent temperature range Superior mechanical properties Excellent in oilfield, automotive, chemical, and industrial applications Superior resistance in H2S applications (up to 10%) Neo Nylon General Properties & Applications: Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 400 min 45 C to 160 C Neoprene material with a woven nylon cloth insert Maintains the properties of Neoprene, with added puncture resistance, stability, and tear strength Nitrile (NBR) General Properties & Applications: Strong resistance to petroleum based hydraulic fluids Poor resistance to ozone and sunlight Good for applications where oil resistance is a concern Most cost effective material in most applications P Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Compression Set Commercial min 350 min C 40% max Industrial min 300 min C 50% max Premium min 350 min C 25% max Temperature 34 C to 88 C 40 C to 93 C 40 C to 93 C 12

13 Gasket Catalogue Manufacturing Materials Elastomer Materials Commercial Grade Industrial Grade P Premium Grade Red Rubber (SBR) General Properties & Applications: Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 250 min 20 C to 80 C Economical non critical applications Poor resistance to ozone, sunlight, oil, gasoline, and hydrocarbon solvents Low pressure applications Red Rubber (SBR) Fabric Surface General Properties & Applications: Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 250 min 20 C to 80 C Economical non critical applications Poor resistance to ozone, sunlight, oil, gasoline, and hydrocarbon solvents Improved pressure resistance over homogeneous red rubber Silicone General Properties & Applications: Grade Hardness (Shore A) Tensile Strength (psi) Elongation (%) Temperature Commercial min 400 min 54 C to 200 C Good heat and low temperature resistance Good weather and ozone resistance FDA compliant * Please note alternative compounds and durometers are available upon request for most materials. Material properties will vary depending on the compound and grade. The information provided is based on multiple reference sources that are accepted by industry and is intended to serve as a general guideline. Testing material in the application's environment is highly recommended. 13

14 Manufacturing Gasket Catalogue Materials Thermoplastic Materials PTFE General Properties & Applications: Composed of 100% virgin PTFE Near universal chemical resistance Low friction FDA compliant Technical Data ASTM Hardness (Shore D) 60 Tensile Strength (psi) D min. Elongation (%) D min. Compression Strength (psi) D min. Temperature Max. Continuous 260 C / 500 F Expanded PTFE General Properties & Applications: Composed of 100% virgin PTFE Near universal chemical resistance Withstands higher compressive loads than standard PTFE sheet FDA compliant Technical Data ASTM Compressibility F36 68% Recovery F36 12% Temperature Limit 268 C to 316 C 450 F to 600 F Pressure Limit 207 bar / 3000 psi UHMW PE General Properties & Applications: No moisture absorption Self lubricating Chemical, corrosion and wear resistance FDA and 3 A Dairy compliant Technical Data ASTM Hardness (Shore D) D Tensile Strength (psi) D Elongation (%) D Compressive Strength (psi) D Temperature 250 C to 80 C 418 F to 176 F 14

15 Gasket Catalogue Manufacturing Materials Metal Materials With the use of the waterjet, we are capable of manufacturing metal components from a 1/64" shim up to 6" thick plates. Metal Identification To perform positive material identifications (PMI) and material inspections on metal components, Hi-Tech Seals employs a Bruker S1 Sorter (XRF Spectrometer). The XRF spectrometer is able to complete its analysis in a rapid and non destructive manner. Identification is key for flange and gasket design, as a gasket must be composed of a material more willing to deform under load to prevent damage to a flange. Stainless Steel 304 General Properties & Applications: Minimum 18% Chromium, 8% Nickel Most widely used grade of stainless steel Good corrosion resistance Stainless Steel 316L General Properties & Applications: 16 18% Chromium, 10 14% Nickel Higher atmospheric resistance than SS304 Higher creep strength at elevated temperatures Improved corrosion resistance Additional Materials: Upon request, the Gasket Division can produce parts in mild steel 1016, 1020, 1025; aluminum 6061; aluminum bronze; brass; bronze; and alloy steel 4140, and

16 Manufacturing Materials Gasket Catalogue Composite Materials Non Asbestos BA U Aramide Fibres, Nitrile General Properties & Applications: Good chemical, mechanical, and thermal properties General purpose material Approvals: DIN DVGW (DIN 3535/6) SVGW (DIN 3535/6) SVGW (W/TPW) HTB (DVGW VP 401) DVGW KTW DVGW W270 WQc/WRAS BAM (Oxygen) Germanischer Lloyd CRS Croatian Register of Shipping BS 7531 Grade Y TA Luft (VDI 2440) Technical Data Compressibility ASTM F36/J 8% Recovery ASTM F36/J 55% Tensile Strength DIN MPa Stress Resistance DIN h, 300 C, 50 MPa 22 MPa 16h, 175 C, 50 MPa 28 MPa Thickness Increase ASTM F 146 ASTM Fuel B, 5h, 23 C 5% Oil IRM 903, 5h, 150 C 5% Specific Leakage Rate DIN 3535/ mg / (s m) Max Operating Conditions Peak Temp. 350 C / 662 F Continuous Temp. 250 C / 482 F With Steam Temp. 200 C / 392 F Pressure 100 bar / 1450 psi BA 50 Aramide Fibres, Nitrile General Properties & Applications: Good chemical resistance Suitable for higher loads Wide general application in gas, food, and chemical industries Approvals: DIN DVGW (DIN 3535/6) SVGW (DIN 3535/6) SVGW (W/TPW) DVGW KTW WQc/WRAS Germanischer Lloyd CRS Croatian Register of Shipping TA Luft (VDI 2440) Technical Data Compressibility ASTM F36/J 8% Recovery ASTM F36/J 45% Tensile Strength DIN MPa Stress Resistance DIN h, 300 C, 50 MPa 20 MPa 16h, 175 C, 50 MPa 25 MPa Thickness Increase ASTM F 146 ASTM Fuel B, 5h, 23 C 10% Oil IRM 903, 5h, 150 C 10% Specific Leakage Rate DIN 3535/ mg / (s m) Max Operating Conditions Peak Temp. 280 C / 536 F Continuous Temp. 220 C / 428 F With Steam Temp. 180 C / 356 F Pressure 80 bar / 1160 psi 16

17 Gasket Catalogue Manufacturing Materials Composite Materials BA CF Carbon Fibres, Nitrile General Properties & Applications: Excellent resistance to steam Chemical and petrochemical industry Approvals: DIN DVGW (DIN 3535/6) SVGW (DIN 3535/6) HTB (DVGW VP 401) DVGW KTW BAM (Oxygen) CRS Croatian Register of Shipping BS 7531 Grade Y BS 7531 Grade X Technical Data Density DIN g/cm 3 Compressibility ASTM F36/J 6 11% Recovery ASTM F36/J 55% (min) Tensile Strength DIN MPa Stress Resistance DIN h, 300 C, 50 MPa 30 MPa 16h, 175 C, 50 MPa 35 MPa Thickness Increase ASTM F 146 ASTM Fuel B, 5h, 20 C 5% (max) Oil IRM 903, 5h, 150 C 5% (max) Specific Leakage Rate DIN 3535/ mg/(s m) Compression Modulus DIN At Room Temp.: KSW % At Elevated Temp.: WRW/200 C % Recovery R DIN mm Max. Operating Conditions Peak Temp. 440 C / 824 F Continuous Temp. 350 C / 662 F With Steam Temp. 280 C / 536 F Pressure 120 bar / 1740 psi 17

18 Manufacturing Gasket Catalogue Materials Composite Materials Flexible Graphite Grafilit SF General Properties & Applications: Flexible graphite without insert Suitable for highly demanding conditions in the chemical and petrochemical industries, gas supply, compressors, and pumps Approvals: DIN DVGW (DIN 3535/6) HTB (DVGW VP 401) DVGW KTW BAM (Oxygen) Germanischer Lloyd Grafilit SL General Properties & Applications: Laminated with flat stainless steel insertion (AISI 316; 0.05 mm) Suitable for wide range of applications where higher operating pressures are present (i.e. gas supply) Approvals: DIN DVGW (DIN 3535/6) HTB (DVGW VP 401) DVGW KTW BAM (Oxygen) Grafilit SP General Properties & Applications: Mechanically bonded to a tonged stainless steel insertion (AISI 316; 0.1 mm) Used in chemical & petroleum industry, at high surface loads or high operating pressures Approvals: DIN DVGW (DIN 3535/6) HTB (DVGW VP 401) DVGW KTW BAM (Oxygen) Germanischer Lloyd Fire safe API 607 Technical Data SF SL SP Density DIN g/cm g/cm g/cm 3 Compressibility ASTM F36 45% 45% 35% Recovery ASTM F36 13% 13% 17% Stress Resistance (16h, 300 C) DIN N/mm 2 49 N/mm 2 49 N/mm 2 Compression Modulus DIN At Room Temp.: KSW 38% 41% 32% At Elevated Temp.: WSW/300 C 0.9% 1.1% 1.2% Percentage Creep Relaxation DIN At Room Temp.: KRW 5.0% 4.5% 4.5% At Elevated Temp.: WRW/300 C 4.5% 4.0% 4.0% Recovery R DIN mm mm mm Max. Operating Conditions Continuous Max. Temp. Air or oxidizing atmosphere 450 C / 842 F 450 C / 842 F 450 C / 842 F Reducing or inert atmosphere 2500 C / 4532 F 700 C / 1292 F 700 C / 1292 F Continuous use min. Temp. 200 C / 328 F 200 C / 328 F 200 C / 328 F Continuous use max. Pressure 80 bar / 1160 psi 100 bar / 1450 psi 200 bar / 2900 psi Permeability to Nitrogen (40 bar, RT) DIN 3535/6 <0.02 mg/(s m) <0.05 mg/(s m) <0.05 mg/(s m) Ash Content DIN <1% <1% <1% Chloride Content FSA NMG <50 ppm <50 ppm <50 ppm Fluoride Content FSA NMG <50 ppm <50 ppm <50 ppm 18

19 Gasket Catalogue Manufacturing Materials Composite Materials Chemical Compatibility R Recommended C Consult a Sales Representative N Not Recommended NA No Available Data BA U BA 50 BA CF Grafilit Acetamide R R R R Acetic Acid 10% R R R NA Acetic Acid 100% R R R R Acetic Ester C C C R Acetone C C C R Acetylene R R R R Adipic Acid R R R R Air R R R R Alum R R R R Aluminum Acetate R R R R Aluminum Chlorate R R R N Aluminum Chloride R R R N Ammonia R C R R Ammonium Bicaronate R R R R Ammonium Chloride R R R R Ammonium Hydroxide R C R R Amyl Acetate C C C R Aniline N N N R Asphalt R R R R Barium Chloride R R R R Benzene C C C R Benzoic Acid R R R R Boric Acid R R R R Blast Furnance Gas NA NA NA R Borax R R R R Butane R R R R Butyl Alcohol R R R R Butyric Acid R R R R Calcium Chloride R R R R Calcium Hydroxide R R R R Carbon Disulphide N N N R Carbon Dioxide R R R R Chloroform C C C R Chlorine, Dry C N C C Chlorine, Wet C N C C Chromic Acid N N N N Citric Acid R R R R Copper Acetate R R R R Creosote N N N R Cresol C C C R Cyclohexanol R R R R Cyclohexanone C N C R Decalin R R R R Dibenzyl Ether N N N R Dimethyl Formamide N N N R Dowtherm C C C R Ethane R R R R Ethyl Acetate C C C R Ethyl Alcohol R R R R Ethyl Chloride C C C R Ethylene R R R R Ethylene Glycol R C R R Formic Acid 10% R R R NA Formic Acid 85% R C R NA BA U BA 50 BA CF Grafilit Formic Acid NA NA NA R Formaldehyde R R R R Freon 12 R R R R Freon 22 C C C R Fuel Oil R R R R Gasoline R R R R Glycerin R R R R Heptane R R R R Hydraulic Oil (Mineral) R R R R Hydraulic Oil (Phosphate Esther Type) C C C R Hydraulic Oil (Glycol Base) R R R R Hydrazine R R R R Hydrochloric Acid 20% C N C C Hydrochloric Acid 36% N N N NA Hydrofluoric Acid 10% N N N NA Hydrofluoric Acid 40% N N N N Hydrogen R R R R Isobutane R R R R Isoctane R R R NA Isopropyl Alcohol R R R R Kerosene R R R R Lead Acetate R R R R Lead Arsenate R R R R Magnesium Sulphate R R R R Malic Acid R R R R Methane R R R R Methanol R R R R Methyl Chloride C C C R Methylene Dichloride N N N R Methyl Ethyl Ketone C C C R Milk R R R R Mineral Oil Type ASTM No.1 R R R R Naphtha R R R R Nitric Acid 20% N N C C Nitric Acid 40% N N N C Nitric Acid 96% N N N N Nitrobenzene N N N R Nitrogen R R R R Octane R R R R Oleic Acid R R R R Oleum N N N N Oxalic Acid C C C R Oxygen R R R R Palmitic Acid R R R R Pentane R R R R Percholoethylene C C C R Phenol N N N R Phosphoric Acid C C C C Potassium Acetate R R R R Potassium Bicarbonate R R R R Potassium Carbonate R R R R Potassium Chloride R R R R Potassium Dichromate R R R N BA U BA 50 BA CF Grafilit Potassium Hydroxide C C R C Potassium Iodide R R R R Potassium Nitrate R R R C Potassium Permanganate R R R R Propane R R R R Pyridine N N N C R 134a R R R NA Salicylic Acid R R R R Silicone Oil R R R R Soap R R R R Sodium Aluminate R R R R Sodium Bicarbonate R R R R Sodium Bisuphite R R R R Sodium Carbonate R R R R Sodium Chloride R R R R Sodium Cyanide R R R R Sodium Hydroxide C C R C Sodium Sulphate R R R R Sodium Sulphide R R R R Starch R R R R Steam R R R R Stearic Acid R R R R Sugar R R R R Sulphuric Acid 20% N N C C Sulphuric Acid 96% N N N N Tar R R R R Tartaric Acid R R R R Toluene R R R R Transformer Oil R R R R Trichlorethylene C C C R Water R R R R White Spirit R R R R Xylene C C R R 19

20 Custom Gaskets Gasket Catalogue Custom Gaskets Hi-Tech Seals Gasket Division can manufacture custom gaskets based on a sample or metal dimensions. When a sample is provided, our team can rapidly plot the dimensions of the gasket using our LaserQC (page 8). Our drafting team will adjust the dimensions to optimize tolerance levels. The CAD file will then be sent to our production team. From there, the most appropriate material for the application will be chosen from our extensive inventory of sheet stock. Upon request, custom gaskets can be manufactured in as little as 24 hours. Rush charges may apply. Request a quote: By ing Hi-Tech Seals at info@hitechseals.com By phoning Hi-Tech Seals Gasket Division at If you are providing us with dimensions, complete the appropriate Custom Gasket Measurement Sheet found on our website at hitechseals.com. The sheets are available for Manway, D-Style, and Firetube gaskets. Once completed, the sheet can then be faxed or ed to a Hi-Tech Seals' representative. Fax: info@hitechseals.com 20

21 Pipe Flange Gaskets Gasket Catalogue Pipe Flange Gaskets Raised Face Gasket (RFG) Full Face Gasket (FFG) Product Description: Hi-Tech Seals Gasket Division utilizes an extensive inventory of sheet material to rapidly manufacture gaskets for ASME B16.21 pipe flanges and flange fittings. Sizes are available for class 150#, 300#, 400#, 600#, 900#, 1500# and 2500#. We can manufacture replacement custom pipe flange gaskets from a sample or metal dimensions. For information on pipe flange gaskets large then 24", contact a Hi-Tech Seals' representative. Part Number: Nominal Size RFG Raised Face Gasket FFG Full Face Gasket # Class Material Thickness Example: RFG RR 125 Raised Face Gasket, 4" Nom. Size, 900#, Red Rubber 1/8" Thick, 4 1/2" I.D., 8 1/8" O.D. 21

22 Pipe Flange Gaskets Gasket Catalogue Standard 150# forged Steel Pipe Flange Gasket Dimensions Pipe Flange Gaskets Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 1 7/8 27/32 3 1/2 27/32 4 5/8 2 3/8 3/4 2 1/4 1 1/16 3 7/8 1 1/16 4 5/8 2 3/ /8 1 5/16 4 1/4 1 5/16 4 5/8 3 1/8 1 1/ /32 4 5/8 1 21/32 4 5/8 3 1/2 1 1/2 3 3/8 1 29/ /32 4 5/8 3 7/ /8 2 3/ /8 4 3/4 4 3/4 2 1/2 4 7/8 2 7/ /8 4 3/4 5 1/ /8 3 1/2 7 1/2 3 1/2 4 3/ /2 6 3/ / / /8 4 1/ /2 8 3/4 7 1/ /4 5 9/ /16 8 7/8 8 1/ /4 6 5/ /8 8 7/8 9 1/ /8 13 1/2 8 5/8 8 7/8 11 3/ /8 10 3/ / / /8 12 3/ / / /8 18 3/ / / /8 21 1/ / /4 22 3/ / / / / /8 29 1/2 Standard 300# forged Steel Pipe Flange Gasket Dimensions Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 1/8 27/32 3 3/4 27/32 4 5/8 2 5/8 3/4 2 5/8 1 1/16 4 5/8 1 1/16 4 3/4 3 1/ /8 1 5/16 4 7/8 1 5/16 4 3/4 3 1/2 1 1/4 3 1/4 1 21/32 5 1/4 1 21/32 4 3/4 3 7/8 1 1/2 3 3/4 1 29/32 6 1/8 1 29/32 4 7/8 4 1/ /8 2 3/8 6 1/2 2 3/8 8 3/ /2 5 1/8 2 7/8 7 1/2 2 7/8 8 7/8 5 7/ /8 3 1/2 8 1/4 3 1/2 8 7/8 6 5/8 3 1/2 6 1/ /8 7 1/ /8 4 1/ /2 8 7/8 7 7/ /2 5 9/ /16 8 7/8 9 1/ /8 6 5/8 12 1/2 6 5/8 12 7/8 10 5/ /8 8 5/ / /4 10 3/4 17 1/2 10 3/ /8 15 1/ /8 12 3/4 20 1/2 12 3/ /4 17 3/ / /4 20 1/ / / /8 22 1/ / /8 24 3/ / / / / /8 32 B.C.D. Bolt Circle Diameter 22

23 Gasket Catalogue Pipe Flange Gaskets Standard 400# Pipe Flange Gasket Dimensions Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 1/8 27/32 3 3/4 27/32 4 5/8 2 5/8 3/4 2 5/8 1 1/16 4 5/8 1 1/16 4 3/4 3 1/ /8 1 5/16 4 7/8 1 5/16 4 3/4 3 1/2 1 1/4 3 1/4 1 21/32 5 1/4 1 21/32 4 3/4 3 7/8 1 1/2 3 3/4 1 29/32 6 1/8 1 29/32 4 7/8 4 1/ /8 2 3/8 6 1/2 2 3/8 8 3/ /2 5 1/8 2 7/8 7 1/2 2 7/8 8 7/8 5 7/ /8 3 1/2 8 1/4 3 1/2 8 7/8 6 5/8 3 1/2 6 3/ / / / / /8 5 9/ / / /4 6 5/8 12 1/2 6 5/ / / / / /8 10 3/4 17 1/2 10 3/ /4 15 1/ /2 12 3/4 20 1/2 12 3/ /8 17 3/ /8 20 1/ / / /2 22 1/ / /2 24 3/ / / / / /8 32 Pipe Flange Gaskets Standard 600# Pipe Flange Gasket Dimensions Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 1/8 27/32 3 3/4 27/32 4 5/8 2 5/8 3/4 2 5/8 1 1/32 4 5/8 1 1/16 4 3/4 3 1/ /8 1 5/16 4 7/8 1 5/16 4 3/4 3 1/2 1 1/4 3 1/4 1 21/32 5 1/4 1 21/32 4 3/4 3 7/8 1 1/2 3 3/4 1 29/32 6 1/8 1 29/32 4 7/8 4 1/ /8 2 3/8 6 1/2 2 3/8 8 3/ /2 5 1/8 2 7/8 7 1/2 2 7/8 8 7/8 5 7/ /8 3 1/2 8 1/4 3 1/2 8 7/8 6 5/8 3 1/2 6 3/ / /8 4 1/2 10 3/4 4 1/ / /2 5 9/ / /8 10 1/ /2 6 5/ / /8 11 1/ /8 8 5/8 16 1/2 8 5/ /4 13 3/ /4 10 3/ / / / / /8 19 1/ / / /2 20 3/ / /8 23 3/ / / /4 25 3/ / /4 28 1/ / B.C.D. Bolt Circle Diameter 23

24 Pipe Flange Gaskets Gasket Catalogue Standard 900# Pipe Flange Gasket Dimensions Pipe Flange Gaskets Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 1/2 27/32 4 3/4 27/32 4 7/8 3 1/4 3/4 2 3/4 1 1/16 5 1/8 1 1/16 4 7/8 3 1/ /8 1 5/16 5 7/8 1 5/ /4 3 1/2 1 21/32 6 1/4 1 21/ /8 1 1/2 3 7/8 1 29/ / /8 4 7/ /8 2 3/8 8 1/2 2 3/ /2 2 1/2 6 1/2 2 7/8 9 5/8 2 7/ /8 7 1/ /8 3 1/2 9 1/2 3 1/ /2 3 1/ /8 4 1/2 11 1/2 4 1/ /4 9 1/ /4 5 9/ /4 5 9/ / /8 6 5/ / /4 12 1/ /8 8 5/8 18 1/2 8 5/ /2 15 1/ /8 10 3/4 21 1/2 10 3/ /2 18 1/ /8 12 3/ / / / / / / / /4 24 1/ / / / /8 29 1/ /8 35 1/2 Standard 1500# Pipe Flange Gasket Dimensions Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 1/2 27/32 4 3/4 27/32 4 7/8 3 1/4 3/4 2 3/4 1 1/16 5 1/8 1 1/16 4 7/8 3 1/ /8 1 5/16 5 7/8 1 5/ /4 3 1/2 1 21/32 6 1/4 1 21/ /8 1 1/2 3 7/8 1 29/ / /8 4 7/ /8 2 3/8 8 1/2 2 3/ /2 2 1/2 6 1/2 2 7/8 9 5/8 2 7/ /8 7 1/ /8 3 1/2 10 1/2 3 1/ / / /8 4 1/2 12 1/4 4 1/ /8 9 1/ / /4 5 9/ /8 11 1/ /8 6 5/8 15 1/2 6 5/ /2 12 1/ /8 8 5/ / /4 15 1/ /8 10 3/ / /2 12 3/4 26 1/2 12 3/ /8 22 1/ / / / / / /8 27 3/ / /8 30 1/ / / /8 32 3/ / /8 39 B.C.D. Bolt Circle Diameter 24

25 Gasket Catalogue Pipe Flange Gaskets Standard 2500# Pipe Flange Gasket Dimensions Raised Face Gasket Full Face Gasket Nominal Size O.D. I.D. O.D. I.D. # of Bolts Hole Diameter B.C.D. 1/2 2 3/4 27/32 5 1/4 27/32 4 7/8 3 1/2 3/ /16 5 1/2 1 1/16 4 7/8 3 3/ /8 1 5/16 6 1/4 1 5/ /4 1 1/4 4 1/4 1 21/32 7 1/4 1 21/ /8 1 1/2 4 5/8 1 29/ / /4 5 3/ /4 2 3/8 9 1/4 2 3/ /8 6 3/4 2 1/2 6 5/8 2 7/8 10 1/2 2 7/ /4 7 3/ /4 3 1/ / / / /4 4 1/ / /8 10 3/ / /2 5 9/ /8 12 3/ /2 6 5/ / /8 14 1/ /4 8 5/8 21 3/4 8 5/ /8 17 1/ /4 10 3/4 26 1/2 10 3/ /8 21 1/ /8 12 3/ / /8 24 3/ Pipe Flange Gaskets B.C.D. Bolt Circle Diameter 25

26 Ring Type Joint Gaskets Gasket Catalogue Ring Type Joint Gaskets Materials: Temp. Range Stainless Steel C to 460 C Stainless Steel C to 420 C Low Carbon Steel 100 C to 500 C Soft Iron 100 C to 500 C * Stainless steel 316 and 304 can exceed their continuous operating temperatures, up to 760 C, for short-term intervals. However, this may result in inter granular corrosion. For more information, please consult a Hi-Tech Seals' representative. R Oval R Octagonal RX BX Polyurethane Test Gasket Rubber Coated Test Gasket Product Description: Hi-Tech Seals Gasket Division stocks ring type joint gaskets in R oval, R octagonal, RX, and BX styles. Dimensions for ring type joint gaskets are in accordance to ASTM B16.20, API 6A and ASME B16.5/B In addition, we stock valve test gaskets in polyurethane and rubber coated styles. Part Numbers: RTJ Style Dash No. Materials: 316 Stainless Steel Stainless Steel 304 S Low Carbon Steel D Soft Iron If R Style: OCT Octagonal OVAL Oval Example: RTJ R OVAL Ring Type Joint Gasket, R Oval Profile, Size 20, Stainless Steel

27 Gasket Catalogue Ring Type Joint Gaskets R Series R series ring type joint gaskets are available in oval and octagonal designs. The oval design can be used in older round bottom gland designs, while both can be used in a flat bottom design. R Series operate up to 5,000 PSI. R Oval R Octagonal Ring Type Joint Gaskets Pipe Size Ring Number at Pressure Rating /2 R11 R11 R12 R12 R13 3/4 R13 R13 R14 R14 R16 1 R15 R16 R16 R16 R16 R18 1 1/4 R17 R18 R18 R18 R18 R21 1 1/2 R19 R/RX20 R/RX20 R/RX20 R/RX20 R/RX23 2 R22 R/RX23 R/RX23 R/RX24 R/RX24 R/RX26 2 1/2 R/RX25 R/RX26 R/RX26 R/RX27 R/RX27 R28 3 R29 R/RX31 R/RX31 R/RX31 R/RX35 R32 3 1/2 R33 R34 R34 4 R36 R/RX37 R/RX37 R/RX37 R/RX37 R/RX39 R38 5 R40 R/RX41 R/RX41 R/RX41 R/RX41 R/RX44 R42 6 R43 R/RX45 R/RX45 R/RX45 R/RX45 R/RX46 R/RX47 8 R48 R/RX49 R/RX49 R/RX49 R/RX49 R/RX50 R51 10 R52 R/RX53 R/RX53 R/RX53 R/RX53 R/RX54 R55 12 R56 R/RX57 R/RX57 R/RX57 R/RX57 R58 R60 14 R59 R61 R61 R61 R62 R/RX63 16 R64 R/RX65 R/RX65 R/RX65 R/RX66 R67 18 R68 R/RX69 R/RX69 R/RX69 R/RX70 R71 20 R72 R/RX73 R/RX73 R/RX73 R/RX74 R75 24 R76 R77 R77 R77 R78 R79 27

28 Ring Type Joint Gaskets RX Series Gasket Catalogue Ring Type Joint Gaskets RX Model R and RX (For flanges in accordance with API spec 6A, model 6B) Pipe Size RX series are interchangeable with R series octagonal gaskets designed for API 6B flanges. RX outperform R series in situations that have higher pressures and more intense vibrations. RX gaskets operate up to 5,000 PSI. Ring Number at Class Rating /6 R/RX23 R/RX24 R/RX24 2 9/16 R/RX26 R/RX27 R/RX27 3 1/8 R/RX31 R/RX31 R/RX35 4 1/16 R/RX37 R/RX37 R/RX39 5 1/8 R/RX41 R/RX41 R/RX44 7 1/16 R/RX45 R/RX45 R/RX46 9 R/RX49 R/RX49 R/RX50 11 R/RX53 R/RX53 R/RX /8 R/RX57 R/RX /4 R/RX65 R/RX /4 R/RX /4 R/RX73 Model R or RX (For flanges in accordance with ASME B16.47 series A (MSS SP44)) Ring Number at Class Rating Pipe Size R93 R R94 R R95 R R96 R R97 R R98 R105 28

29 Gasket Catalogue Ring Type Joint Gaskets BX Series BX series ring type joint gaskets feature a pressure relief vent and are designed for API 6BX flanges reaching pressures up to 20,000 PSI. Model BX Pipe Size Ring Number at Pressure Rating (PSI) /16 BX150 BX /16 BX151 BX151 BX /16 BX152 BX152 BX /16 BX153 BX153 BX /16 BX154 BX154 BX /16 BX155 BX155 BX /8 BX169 BX /16 BX156 BX156 BX156 9 BX157 BX157 BX BX158 BX158 BX /8 BX160 BX159 BX159 BX /4 BX162 BX /4 BX163 BX164 BX /4 BX165 BX /4 BX167 BX BX303 BX303 BX Ring Type Joint Gaskets 29

30 Ring Type Joint Gaskets Ring Type Joint Gaskets Polyurethane Test Gasket Gasket Catalogue Product Description: Hi-Tech Seals Gasket Division supplies test gaskets in polyurethane. The polyurethane ring type joint gaskets are an effective and non damaging method for testing a gland before use. The uniquely shaped profile energizes the seal in the groove under pressure, replicating a stainless steel R or BX ring type joint gasket. Test gaskets last up to 100 runs Non damaging method for testing gland before use Suitable for water and nitrogen pressure tests Temperature range from 54 C to 105 C ( 65 F to 221 F) Available for classes 150#, 300#, 400#, 600#, 900#, 1500# and 2500#. All Hi-Tech Seals' polyurethane ring type joint test gaskets are manufactured in house. Rubber Coated Test Gaskets Rubber coated ring type joint test gaskets are used to test flanges before service. The rubber coating avoids potentially damaging metal to metal contact. Rubber coated test gaskets are an economical option over the polyurethane test gaskets when numerous tests are not required. With proper handling, rubber coated test gaskets can be used several times. 30

31 Gasket Catalogue Spiral Wound Gaskets Winding Materials: Temp. Range Stainless Steel C to 420 C Stainless Steel 316L 200 C to 460 C Filler Materials: Graphite Up to 523 C PTFE Up to 260 C Guide Ring Materials: Carbon Steel Up to 538 C Inner Ring Materials: Stainless Steel C to 420 C Stainless Steel C to 460 C * Stainless steel 316 and 304 can exceed their continuous operating temperatures, up to 760 C, for short term intervals. However, this may result in inter granular corrosion. For more information, please consult a Hi-Tech Seals' representative. Spiral Wound Gaskets Winding Winding w/ Inner Ring Winding w/ Centering Ring Winding w/ Inner & Centering Ring Product Description: Our Gasket Division supplies precision engineered spiral wound gaskets that are approved by Shell, Valero, Chevron, Phillips 66, and MRC. They are designed as per ASME B16.20 to suit flange standards ASME B16.5 and are available for classes 150 to Our spiral wound gaskets are made with a superior grade graphite filler that is in accordance with Shell specifications MESC SPE 85/203 SEPTEMBER Custom filler, winding strip, guide rings, and inner ring materials are available upon request. Part Numbers: SWG Nom. Pipe Size Class Rating Winding Material Internal Ring Material* Centering Ring Material* Filler Material Example: SWG G C I Spiral Wound Gasket, 26" Nom. Pipe, 150#, Stainless Steel 316 Winding Material, Graphite Filler, Carbon Steel Centering Ring, Stainless Steel 316 Inner Ring * If there is no internal ring, or centering ring then the respective materials will not be listed. 31

32 Spiral Wound Gaskets Selecting A Spiral Wound Gasket Gasket Catalogue Applications Spiral Wound Gaskets Service: General Duty Raised Face Winding w/ Centering Ring Flat Face Winding w/ Centering Ring Male & Female Winding Tongue & Groove Winding Flat Face to Recessed Winding High Pressure High Temperature Fluctuating Pressures SWG w/ PTFE Fillers Winding w/ Inner & Centering Ring Winding w/ Inner & Centering Ring Winding w/ Inner Ring Winding w/ Inner Ring Winding w/ Inner Ring Colour Coding Centering rings are painted in accordance to ASME B The solid colour on the centering ring indicates the metallic winding material. The stripped colour indicates the non metallic filler used between the metal winding. PTFE Ceramic Flexible Graphite Phyllosilicate Non Metallic Filler 304 SS 316L SS 317L SS 347 SS 321 SS Monel Inconel Nickel Incoloy Titanium Alloy 20 Carbon Steel Hastelloy B Hastelloy C Phos. Bronze Winding Material 32

33 Gasket Catalogue Spiral Wound Gaskets Sealing Element O.D. Sealing Element I.D. Winding Pipes Under 24" ASME B16.5 & BS 1560 Flanges Male and Female Large Tongue Groove Small Tongue and Groove Nom. Pipe Size Sealing Element Sealing Element Class 2500 Sealing Element Class Sealing Element I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. 1/4 1/2 1 1/2 1 1/ /8 13/16 1 3/ / /8 3/4 1 5/ /16 1 1/ /16 1 5/ /16 1 5/ / / / / /2 1 7/8 1 1/4 1 7/8 2 1/2 1 5/8 2 1/2 1 7/8 2 1/2 1 7/8 2 1/4 1 1/2 2 1/8 2 7/8 1 7/8 2 7/8 2 1/8 2 7/8 2 1/8 2 1/ /8 3 5/8 2 3/8 3 5/8 2 7/8 3 5/8 2 7/8 3 1/4 2 1/2 3 3/8 4 1/ /8 3 3/8 4 1/8 3 3/8 3 3/ / / / /4 4 5/8 3 1/2 4 3/4 5 1/2 4 3/4 5 1/2 4 3/4 5 1/ /16 6 3/16 4 3/4 6 3/16 5 3/16 6 3/16 5 3/ /16 4 1/2 5 11/16 6 3/4 5 11/16 6 3/ /16 7 5/16 5 3/4 7 5/16 6 5/16 7 5/16 6 5/ / /2 8 1/2 6 3/4 8 1/2 7 1/2 8 1/2 7 1/ /8 10 5/8 8 3/4 10 5/8 9 3/8 10 5/8 9 3/ /4 12 3/4 10 3/4 12 3/4 11 1/4 12 3/4 11 1/ / / /2 14 1/ /4 16 1/4 14 3/4 16 1/4 14 3/4 15 1/ / /2 16 3/4 17 5/ / / /4 20 1/ /4 27 1/4 25 1/4 27 1/4 25 1/4 26 1/4 Spiral Wound Gaskets Large Tongue and Groove Flanges: 1/2" size in Class 150, 300, 400, 600, 900, 1500 and 2500 are interchangeable Male & Female and Large Tongue & Groove Flanges: Class 300, 400, 600 are interchangeable within their size category Class 900 and 1500 are interchangeable within their size category 1/4" size in 150 class are interchangeable Small Tongue and Groove Flanges: Classes 300 thru 2500 are interchangeable within their specific size category 3/4" size are interchangeable with Large Male & Female and Large Tongue and Groove gaskets within their specific pressure rating 1/2" size are interchangeable within Large Male & Female and Large Tongue and Groove gaskets within their specific pressure rating 33

34 Spiral Wound Gaskets Gasket Catalogue Spiral Wound Gaskets Winding With Centering Ring Pipes Under 24" Centering Ring O.D. Sealing Element O.D. Sealing Element I.D. ASME B16.20 for ASME B16.5 Flanges Nom. Pipe Size O.D. I.D of Sealing Element of Sealing Element , , , O.D. of Centering Ring /4 1/2 1/2 1/2 1/2 7/8 1 3/4 1 3/4 1 3/4 1 3/4 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1/4 1 1/4 1 7/8 2 1/8 2 1/8 2 1/8 2 1/2 2 1/2 2 3/4 3/ /16 1 9/16 2 1/4 2 5/8 2 5/8 2 5/8 2 3/4 2 3/ /4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 7/8 1 7/8 2 5/8 2 7/8 2 7/8 2 7/8 3 1/8 3 1/8 3 3/8 1 1/4 1 7/8 1 7/8 1 7/8 1 7/8 1 9/16 1 9/16 1 9/16 2 3/8 2 3/ /4 3 1/4 3 1/4 3 1/2 3 1/2 4 1/8 1 1/2 2 1/8 2 1/8 2 1/8 2 1/8 1 7/8 1 7/8 1 7/8 2 3/4 2 3/4 3 3/8 3 3/4 3 3/4 3 3/4 3 7/8 3 7/8 4 5/ /4 2 3/4 2 3/4 2 3/4 2 5/16 2 5/16 2 5/16 3 3/8 3 3/8 4 1/8 4 3/8 4 3/8 4 3/8 5 5/8 5 5/8 5 3/4 2 1/2 3 1/4 3 1/4 3 1/4 3 1/4 2 3/4 2 3/4 2 3/4 3 7/8 3 7/8 4 7/8 5 1/8 5 1/8 5 1/8 6 1/2 6 1/2 6 5/ /4 3 5/8 3 5/8 4 3/4 4 3/4 5 3/8 5 7/8 5 7/8 5 7/8 6 5/8 6 7/8 7 3/4 3 1/2 4 1/2 4 1/2 4 1/8 4 1/8 4 1/8 4 1/8 5 1/4 5 1/4 6 3/8 6 1/2 6 3/8 6 3/8 7 1/2 7 3/ /4 4 3/4 4 3/4 4 5/8 4 5/8 5 7/8 5 7/8 6 7/8 7 1/ /8 8 1/8 8 1/4 9 1/4 4 1/2 5 1/2 5 1/2 5 5/16 5 5/16 5 5/16 5 5/16 6 1/2 6 1/ /4 7 5/8 8 1/4 9 3/8 9 1/ /8 6 1/8 5 13/ / /16 5 5/8 5 5/ /4 8 1/2 8 3/8 9 1/2 9 3/ /16 7 3/16 6 7/8 6 7/8 6 7/8 6 3/4 6 3/4 8 1/4 8 1/4 8 3/4 9 7/8 9 3/4 10 1/2 11 3/8 11 1/8 12 1/ /16 9 3/16 8 7/8 8 7/8 8 3/4 8 1/2 8 1/2 10 3/8 10 1/ / /8 14 1/8 13 7/8 15 1/ / / / / /8 10 1/2 10 5/8 12 1/2 12 1/4 13 3/8 14 1/4 14 1/8 15 3/4 17 1/8 17 1/8 18 3/ /8 13 3/8 12 7/8 12 7/8 12 3/4 12 3/4 12 1/2 14 3/4 14 1/2 16 1/8 16 5/8 16 1/ /8 20 1/2 21 5/ /8 14 5/8 14 1/4 14 1/ / /4 17 3/4 19 1/ /8 20 1/2 22 3/ /8 16 5/8 16 1/4 16 1/4 16 1/ / /4 21 1/4 21 1/8 22 1/4 22 5/8 25 1/ / / /2 18 1/2 18 1/4 18 1/4 20 3/4 20 1/2 21 5/8 23 1/2 23 3/8 24 1/8 25 1/8 27 3/ / / /2 20 1/2 20 1/2 20 1/4 22 3/4 22 1/2 23 7/8 25 3/4 25 1/2 26 7/8 27 1/2 29 3/ /4 24 3/4 24 3/4 24 3/4 24 3/4 24 1/ /4 28 1/4 30 1/2 30 1/4 31 1/ /2 34

35 Gasket Catalogue Spiral Wound Gaskets Centering Ring O.D. Sealing Element O.D. Sealing Element I.D. Inner Ring I.D. Inner Ring Dimensions Pipes Under 24" Spiral Wound Gaskets Standard I.D. of Inner Rings Nom. Pressure Class Pipe Size / / / / /

36 Spiral Wound Gaskets Gasket Catalogue Series B Flanges 26" and Over Spiral Wound Gaskets Nom. Pipe Size Class 75 Class 150 Class 300 Sealing Element Centering Inner Sealing Element Centering Inner Sealing Element I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Centering Ring O.D / /8 25 3/4 26 1/2 27 1/2 28 9/ /4 26 1/ / /4 29 1/8 29 7/8 27 3/4 28 1/2 29 1/2 30 9/ /4 28 1/ / /4 31 1/8 31 7/8 29 3/4 30 1/2 31 1/2 32 9/ /4 30 1/ / /4 33 1/8 33 7/8 31 3/4 32 1/2 33 1/ / /4 32 1/ /4 35 1/8 35 7/8 33 3/4 34 1/2 35 3/ / /4 34 1/ / /4 37 1/4 38 5/ /4 36 1/2 37 3/4 38 7/8 35 3/4 36 1/ / /4 38 3/8 39 3/4 41 1/8 38 1/4 39 3/4 41 1/4 43 1/ /4 40 1/4 41 7/8 43 1/8 40 1/4 41 3/4 43 1/4 45 1/ /4 43 1/4 44 5/ /4 42 1/2 43 7/8 45 1/8 42 3/4 43 3/4 45 1/4 47 1/ /4 44 1/4 45 7/8 47 1/8 44 1/4 45 3/4 47 1/4 49 1/ /4 46 1/2 48 3/ / /8 47 7/8 49 3/8 51 7/ /8 49 1/2 50 1/2 47 3/4 48 1/ / /2 49 3/4 51 5/8 53 7/ /4 50 1/2 52 3/ / /8 51 7/8 53 3/8 55 7/ /4 52 1/2 54 3/ / /8 53 7/8 55 3/8 57 7/ /8 55 5/8 56 5/8 53 3/4 54 1/ /8 53 3/4 55 1/4 57 1/4 60 1/ /8 58 3/ /8 56 1/4 58 1/ / / / / / / / / / /2 61 3/4 62 7/8 60 7/ / / / / / / /16 Class 400 Class 600 Class 900 Nom. Pipe Inner Sealing Element Centering Inner Sealing Element Centering Inner Sealing Element Centering Size Ring I.D. I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Ring O.D /4 26 1/4 27 1/2 29 3/8 25 3/8 26 1/8 28 1/8 30 1/8 26 1/4 27 1/4 29 1/ /8 28 1/8 29 1/2 31 1/ /4 29 3/4 32 1/4 28 1/4 29 1/4 31 1/2 35 1/ /8 30 1/8 31 3/4 33 3/4 29 5/8 30 5/8 32 5/8 34 5/8 30 3/4 31 3/4 33 3/4 37 3/ / /8 35 7/8 31 1/4 32 3/4 34 3/4 36 3/ /2 34 1/8 35 7/8 37 7/8 33 1/ /4 35 1/4 36 1/4 38 1/4 42 1/ /8 36 1/ /4 35 1/ /4 36 1/4 37 1/4 39 1/4 44 1/ /2 38 1/4 40 1/4 42 1/4 37 1/ /2 39 3/4 40 3/4 42 3/4 47 1/ /8 40 3/8 42 3/8 44 3/8 39 3/4 41 1/4 43 1/4 45 1/2 41 3/4 43 1/4 45 1/4 49 1/ /8 42 3/8 44 3/8 46 3/ /2 45 1/ /4 45 1/4 47 1/4 51 1/ /2 44 1/2 46 1/2 48 1/2 43 3/4 45 3/4 47 3/ /2 47 1/2 49 1/2 53 7/ /4 45 3/4 47 3/4 49 3/4 52 1/ / / / / / / / / /4 55 1/4 57 1/4 59 3/8 54 1/4 56 1/4 58 1/4 61 1/ /4 57 1/4 59 1/4 61 3/4 56 1/4 58 1/4 60 1/4 63 1/ /4 59 3/4 61 1/4 63 3/ /2 62 1/2 65 1/ /4 61 3/4 63 3/4 66 1/4 60 1/4 62 3/4 64 3/4 68 1/4 36

37 Gasket Catalogue Spiral Wound Gaskets Series A Flanges 22" and Over Nom. Pipe Size Inner Ring I.D. Class 150 Class 300 Class 400 Sealing Element Centering Inner Sealing Element Centering Inner Sealing Element I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Ring O.D. Ring I.D. I.D. O.D. Centering Ring O.D / /4 24 3/4 27 3/4 22 3/4 24 3/4 27 5/ /4 26 1/2 27 3/4 30 1/2 25 3/ / / /4 28 1/2 29 3/4 32 3/4 27 3/ / / /4 30 1/2 31 3/4 34 3/4 29 3/4 31 1/4 33 1/4 37 1/2 29 3/4 31 1/4 33 1/4 37 1/ /4 32 1/2 33 7/ /4 33 1/2 35 1/2 39 5/ /2 35 1/2 39 1/ /4 34 1/2 35 7/ /4 35 1/2 37 1/2 41 5/ /2 37 1/2 41 1/ /4 36 1/2 38 1/8 41 1/4 35 3/4 37 5/8 39 5/ /8 37 5/8 39 5/ /4 38 1/2 40 1/8 43 3/4 37 1/2 38 1/ /2 37 1/2 38 1/4 40 1/4 42 1/ /4 40 1/2 42 1/8 45 3/4 39 1/2 40 1/4 42 1/8 43 7/8 39 3/8 40 3/8 42 3/8 44 3/ /4 42 1/2 44 1/ /2 42 1/4 44 1/8 45 7/8 41 3/8 42 3/8 44 3/8 46 3/ /4 44 1/2 46 3/8 50 1/4 43 1/2 44 1/2 46 1/ /2 44 1/2 46 1/2 48 1/ /4 46 1/2 48 3/8 52 1/4 45 3/8 46 3/8 48 3/8 50 1/ / /4 48 1/2 50 3/8 54 1/2 47 5/8 48 5/8 50 5/8 52 1/8 47 1/ /4 50 1/2 52 1/2 56 1/ /4 49 1/ / /4 52 1/2 54 1/2 58 3/ /4 51 1/ / /2 54 1/2 56 1/ /4 55 1/4 57 1/4 58 3/4 53 1/4 55 1/4 57 1/4 59 3/ /2 56 1/2 58 1/2 63 1/4 55 1/4 57 1/4 59 1/4 60 3/4 55 1/4 57 1/4 59 1/4 61 3/ /2 58 1/2 60 1/2 65 1/ /2 61 1/2 62 3/4 57 1/4 59 1/4 61 1/4 63 3/ /2 60 1/2 62 1/2 67 1/ /2 63 1/2 64 3/4 59 3/4 61 3/4 63 3/4 66 1/4 Spiral Wound Gaskets Nom. Pipe Size Inner Ring I.D. Class 600 Class 900 Sealing Element Centering Inner Ring Sealing Element I.D. O.D. Ring O.D. I.D. I.D. O.D. Centering Ring O.D /4 24 3/4 28 7/ / / / / / /4 31 1/4 33 1/4 38 1/4 30 1/4 31 1/4 33 1/4 39 3/ /2 35 1/2 40 1/ /2 35 1/2 42 1/ /2 37 1/2 42 1/ /2 37 1/2 44 3/ /8 37 5/8 39 5/8 44 1/2 36 1/4 37 3/4 39 3/4 47 1/ / /2 39 3/4 40 3/4 42 3/4 47 1/ /4 41 1/4 43 1/4 45 1/2 41 3/4 43 1/4 45 1/4 49 1/ /2 45 1/ /4 45 1/4 47 1/2 51 1/ /4 45 3/4 47 3/ /2 47 1/2 49 1/2 53 7/ /4 47 3/4 49 3/4 52 1/ / / / /4 56 1/4 58 1/4 61 1/ /4 58 1/4 60 1/4 63 1/ /2 62 1/2 65 1/ /4 62 3/4 64 3/4 68 1/4 37

38 Isolation Kits Gasket Catalogue Isolation Kits Material Temp. Range G10 Up to 140 C Viton Fluorocarbon 59 C to 204 C Nitrile 51 C to 116 C PTFE 73 C to 450 C Minlon Up to 121 C Raised Face Trojan Gasket Full Face Trojan Gasket Washer Sleeve Washer Sleeve Product Description: Isolation kits provide near zero leakage while protecting a flange against corrosion caused by the transfer of electricity. Isolation gaskets are manufactured in accordance to ANSI B16.5 specifications for sizes up to 24". Kits are available with a Trojan high performance gasket, isolating sleeves, washers or one piece sleeve washer units. Part Numbers: APS K Pipe Size Class # Kit Gasket Type: E Raised Face F Full Face Gasket Style: TRO Trojan N Nitrile/Phenolic * Other Gasket Sealing Element: V Viton T PTFE Washer: SW Single Set DW Double Set SI Single One-Piece DI Double One-Piece Example: APS F TRO V SW K Trojan Isolation Kit, Nom. Pipe Size, Class 900#, Full Face Gasket, Trojan with a Viton Sealing Element, Single Washer Set and Sleeves 38

39 Gasket Catalogue Anodes & Pigtails Anodes Material Max Temp. Zinc* 60 C Aluminium** 50 C Magnesium * When using aluminium anodes, if temperatures exceed 60 C a reversal of the anode will occur and the vessel may experience high rates of corrosion. ** Caution should be taken when temperatures exceed 50 C when using magnesium anodes as protection from the anode is reduced. Anodes & Pigtails Product Description: Anodes are used in a variety of cathodic protection solutions. They are highly active metals that are used to prevent a less active material surface from corroding. Hi-Tech Seals Gasket Division offers both heater treater anodes and packaged anodes. Heater treater anodes commonly come in three different materials aluminum, zinc, and magnesium. They are called heater treater anodes as they are commonly used in oilfield vessels, although they can be used in various other applications and industries. With packaged anodes, the inner magnesium or zinc bar is surrounded by a powdered backfill material, inside a cloth bag. The powder used is a nonhazardous, electrically conductive earth backfill. Packaged anodes are used for underground cathodic protection including pipe lines, fuel lines, natural gas distribution systems, etc. For more information on size and materials, contact a Hi-Tech Seals representative. Pigtails Product Description: Pigtails are a coiled 12 gauge coated copper wire with connectors on both ends. One connector is attached to the insulating head, the other to an electrical source. This allows the pigtail to carry a current and electrically charge the anode. 39

40 Sanitary Clamp Gaskets Gasket Catalogue Sanitary Clamp Gaskets Material: Temp. Range Nitrile** 40 C to 120 C Viton /Fluorocarbon** 26 C to 204 C EPDM** 54 C to 150 C Teflon /PTFE 268 C to 232 C Silicone* 65 C to 232 C * Also avaiable in clear ** Also avaiable in white Standard Clamp Gasket (40MP)(40MO) Mini Clamp Gasket (42MP) Flanged Clamp Gasket (40MPF) (40MOF) Envelope Clamp Gasket (A40MP) Envelope Mini Clamp Gasket (A42MP) Product Description: Sanitary clamp gaskets are widely used in the food and beverage, dairy, pharmaceutical, and various other sanitary process industries. These gaskets fit securely within the grooved connection between two sanitary fittings, ensuring a proper seal. Hi-Tech Seals offers sanitary clamp gaskets in a variety of materials to meet chemical compatibility and temperature requirements. Materials include Nitrile, Silicone, EPDM, Viton, PTFE, as well as specialty materials. All compounds are made with FDA compliant materials. To learn more about our FDA compliant, USDA accepted and certified, and USP Class VI Certification materials contact a Hi-Tech Seals representative. Part Numbers: SAN Clamp Size Suffix: 40MP (1" 4") 40MO (6" 12") 42MP 40MPF (1" 4") 40MOF (6" 12") A40MP A42MP Material Materials: U Nitrile UW White Nitrile E EPDM XW Silicone G Teflon /PTFE GR Teflon Envelope SFY Viton /Fluorocarbon PX Clear Platinum Cured Silicone Example: SAN MP UW Sanitary Gaskets, 3" Standard Clamp Gasket, White Nitrile 40

41 Gasket Catalogue Sanitary Clamp Gaskets Standard Clamp Gaskets O.D. I.D. Part Number Clamp Size ID OD SAN MPU 1/2 3/8 1 SAN MPU 3/4 5/8 1 SAN MPU 1 7/8 2 SAN MPU 1 1/2 1 3/8 2 SAN MPU 2 1 7/8 2 1/2 SAN MPU 2 1/2 2 3/8 3 SAN MPU 3 2 7/8 3 1/2 SAN MPU 4 3 7/8 4 1/2 SAN MPU 5 4 3/4 5 1/2 SAN MOU 6 5 3/4 6 1/2 SAN MOU 8 7 3/4 8 1/2 SAN MOU / /2 SAN MOU / /2 Approximate dimensions of standard clamp style gasket listed above. Mini Clamp Gaskets Part Number Clamp Size ID OD SAN MPU 1/2 3/8 1 SAN MPU 3/4 5/8 1 Approximate dimensions of mini clamp style gasket listed above " 0.065" 0.205" 0.180" 0.079" O.D. I.D. Sanitary Clamp Gaskets 41

42 Sanitary Clamp Gaskets Gasket Catalogue Flanged Clamp Gaskets Sanitary Clamp Gaskets 0.085" 0.205" 0.160" 0.047" R O.D. I.D. Part Number Clamp Size ID OD SAN MPFU 1 7/8 2 SAN MPFU 1 1/2 1 3/8 2 SAN MPFU 2 1 7/8 2 1/2 SAN MPFU 2 1/2 2 3/8 3 SAN MPFU 3 2 7/8 3 1/2 SAN MPFU 4 3 7/8 4 1/2 SAN MPFU 5 4 3/4 5 1/2 SAN MOFU 6 5 3/4 6 1/2 SAN MOFU 8 7 3/4 8 1/2 SAN MOFU / /2 SAN MOFU / /2 Approximate dimensions of flanged clamp style gasket listed above. 42

43 Gasket Catalogue Sanitary Clamp Gaskets Envelope Clamp Gaskets O.D. I.D. Part Number Clamp Size ID OD SAN 1000A40MPGR 1 7/8 2 SAN 1500A40MPGR 1 1/2 1 3/8 2 SAN 2000A40MPGR 2 1 7/8 2 1/2 SAN 2500A40MPGR 2 1/2 2 3/8 3 SAN 3000A40MPGR 3 2 7/8 3 1/2 SAN 4000A40MPGR 4 3 7/8 4 1/2 SAN 6000A40MPGR 6 5 3/4 6 1/2 SAN 8000A40MPGR 8 7 3/4 8 1/2 SAN 10000A40MPGR / /2 SAN 12000A40MPGR / /2 Approximate dimensions of PTFE envelope clamp style gasket listed above " 0.185" Filler thickness: 3/64" Standard filler material is EPDM. It is also available in Genuine Viton. Sanitary Clamp Gaskets Envelope Mini Clamp Gaskets Part Number Clamp size ID OD SAN 0500A40MPGR 1/2 3/8 7/8 SAN 0750A40MPGR 3/4 5/8 7/8 Approximate dimensions of PTFE envelope mini clamp style gasket listed above " 0.079" O.D. I.D. Standard filler material is EPDM. It is also available in Genuine Viton. 43

44 Camlock Gaskets Gasket Catalogue Camlock Gaskets Material: Temp. Range Nitrile* 40 C to 120 C Viton /Fluorocarbon 26 C to 204 C EPDM 54 C to 150 C Clear FEP Teflon /Red Silicone 60 C to 205 C Clear FEP Teflon /White Silicone 60 C to 205 C Clear FEP Teflon /Black Viton 60 C to 205 C * Avaiable in white Nitrile upon special request. Camlock Gasket Encapsulated Camlock Gasket Product Description: Hi-Tech Seals offers standard and encapsulated camlock gaskets. Camlock gaskets are used in cam and groove couplings or fittings in a variety of different industries. FEP Teflon encapsulated gaskets replace Nitrile, Viton, and EPDM gaskets when being used in demanding applications. The FEP encapsulation eliminates premature seal failures as it resists chemical attacks. The silicone and fluoroelastomer core energizer provides a continuous intensive contact with the sealing surface. FEP s low coefficient of friction provides anti adhesion properties for easy installation and clean up. Part Numbers: CML Size Material Materials: N Nitrile EPDM EPDM V Viton /Fluorocarbon TES Clear FEP Teflon /Red Silicone TESW Clear FEP Teflon /White Silicone TEV Clear FEP Teflon /Black Viton Example: CML 1250TESW 1 1/4" Encapsulated Camlock Gaskets, Clear FEP Teflon /White Silicone 44

45 Gasket Catalogue Camlock Gaskets O.D. I.D. Height Please note that both non encapsulated and encapsulated camlock gaskets use the same dimensions. Camlock Gaskets Part Number Size ID OD Height CML 0500N 1/2 7/ CML 0750N 3/4 1 1/16 1 3/ CML 1000N /64 1 9/ CML 1250N 1 1/4 1 5/8 1 15/ CML 1500N 1 1/ / CML 2000N / CML 2500N 2 1/2 2 3/8 3 1/ CML 3000N / CML 4000N / CML 5000N / / CML 6000N / CML 6000N /

46 Kammprofile Gasket Catalogue Kammprofile Metal Core Materials*: Temp. Range Stainless Steel C to 420 C Stainless Steel C to 460 C Sealing Materials: Flexible Graphite Up to 510 C PTFE Up to 260 C * Stainless steel 316 and 304 can exceed their continuous operating temperatures, up to 760 C, for short-term intervals. However, this may result in inter granular corrosion. For more information, please consult a Hi-Tech Seals' representative. No Guide Ring Integral Guide Ring Loose Fit Guide Ring Product Description: The Kammprofile (camprofile) is designed with a metal core featuring a serrated surface. Flexible graphite or PTFE is bonded to the serrated surface which forms the sealing element. The serrated surface prevents movement of the seal within the flange, while the malleable sealing element conforms to deformations. The Kammprofile features excellent compressibility and recovery characteristics. For more information on Kammprofiles visit hitechseals.com. Profile for Flange Flange Type Male / Female Tongue / Groove Flat Face Full Face No Guide Ring Integral Guide Ring Loose Fit Guide Ring 46

47 Gasket Catalogue Graphoil Ribbon Working Temperature Range Oxidizing Atmosphere (such as air) 240 C/ 400 F to 510 C/950 F Mild Oxidizing Atmosphere of most gasket applications 240 C/ 400 F to 850 C/5400 F Non-Oxidizing Atmosphere 240 C/ 400 F to 3000 C/5400 F Product Description: Graphoil Ribbon Graphoil ribbon is slit and corrugated (crinkled) from industrial grade 2010 B graphite material. Most flexible graphites have a carbon content of 95% 98%. Hi-Tech Seals Gasket Division provides a high purity content of 99% carbon. Higher carbon content affords better chemical resistance, thermal conductivity, and sealing. Graphoil ribbon can be used as a valve stem package, gasket, or seal. It can also be used to make die formed rings. Standard tapes are supplied without special treatments. Hi-Tech Seals offers 2020 Z Graphite Crinkle Ribbon in standard thicknesses of 0.015" by 50' lengths. Available widths provided are 1/2" 50', 3/4" 50', and 1" 50'. Thermal Conductivity Parallel to Sheet Surface Through Thickness Coefficient of Friction (Against Steel) Other Properties Compressibility (ASTM F 36) 44% Recovery (ASTN F 36) 15% 960 BTU. in/ft 36 BTU. in/ft 4 psi (0.03 Mpa) 12 psi (0.08 Mpa) Creep Relaxation (ASTM F 38) Less than 5% Technical Data Bulk Density 70 lbs/cu.ft. (1.1 g/cc) Tensile Strength 650 psi (4.4 Mpa) Carbon Content 99% Min. Ash Content 1% Max. Sulfur Content 900 ppm Max. Leachable Chloride Content 50 ppm Max. Sealability (ASTM F 37) fluid ounce/hr (0.5 ml/hr) Part Numbers: PKG GRARIBBON Width Example: PKG 0500GRARIBBON 1/2" wide, Crinkled, Graphoil Ribbon 47

48 Studs & Nuts Gasket Catalogue Studs & Nuts Stud Materials: Application A193, Grade B7 Chromium Molybdenum Sweet A193, Grade B7M Chromium Molybdenum Sour Nut Materials: A194, Grade 2H Carbon and Alloy Steel Sweet A194, Grade 2HM Carbon and Alloy Steel Sour Studs Heavy Hex Nuts Product Description: Hi-Tech Seals Gasket Division offers finished studs and heavy hex nuts in diameters ranging from 1/2" to 3". B7 grade studs and 2H grade nuts are designed for sweet gas applications; whereas B7M grade studs and 2HM grade nuts are designed for sour gas applications. Threads of standard stocked studs and nuts comply with UN thread shape and dimensions. Part Numbers: STU Diameter Threads per Inch Length Material NUT Diameter Material Threads per Inch Example: STU B7M Stud, 3/4" Diameter, 10 Threads per Inch, 3 1/4" in Length, B7M Material Example: NUT HM Nut, 3/4" I.D., 10 Threads per Inch, 2HM Material 48

49 Gasket Catalogue Studs & Nuts Studs Length Diameter Part Number Diameter Threads per Inch Length STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / Part Number Diameter Threads per Inch Length STU / /4 STU / /2 STU / /4 STU / STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /8 9 3 STU / /4 STU / /2 STU / /4 STU /8 9 4 STU / /4 STU / /2 STU / /4 STU /8 9 5 STU / /4 STU / /2 STU / /4 STU /8 9 6 Studs & Nuts 49

50 Studs & Nuts Studs Gasket Catalogue Studs & Nuts Part Number Diameter Threads per Inch Length STU / /4 STU / /2 STU / /4 STU /8 9 7 STU / /4 STU / /2 STU / /4 STU /8 9 8 STU / /4 STU / /2 STU / /4 STU /8 9 9 STU / /4 STU / /2 STU / /4 STU / STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 Part Number Diameter Threads per Inch Length STU STU /8 8 3 STU / /4 STU / /2 STU / /4 STU /8 8 4 STU / /4 STU / /2 STU / /4 STU /8 8 5 STU / /4 STU / /2 STU / /4 STU /8 8 6 STU / /4 STU / /2 STU / /4 STU /8 8 7 STU / /4 STU / /2 STU / /4 STU /8 8 8 STU / /4 STU / /2 STU / /4 STU /8 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /4 8 3 STU / /4 STU / /2 STU / /4 STU /4 8 4 STU / /4 STU / /2 STU / /4 STU /4 8 5 STU / /4 STU / /2 STU / /4 STU /

51 Gasket Catalogue Studs & Nuts Studs Part Number Diameter Threads per Inch Length STU / /4 STU / /2 STU / /4 STU /4 8 7 STU / /4 STU / /2 STU / /4 STU /4 8 8 STU / /4 STU / /2 STU / /4 STU /4 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /8 8 5 STU / /4 STU / /2 STU / /4 STU /8 8 6 STU / /4 STU / /2 STU / /4 STU /8 8 7 STU / /4 STU / /2 STU / /4 STU /8 8 8 STU / /4 STU / /2 STU / /4 STU /8 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 Part Number Diameter Threads per Inch Length STU / STU /2 8 5 STU / /4 STU / /2 STU / /4 STU /2 8 6 STU / /4 STU / /2 STU / /4 STU /2 8 7 STU / /4 STU / /2 STU / /4 STU /2 8 8 STU / /4 STU / /2 STU / /4 STU /2 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /8 8 5 STU / /4 STU / /2 STU / /4 STU /8 8 6 STU / /4 STU / /2 STU / /4 STU /8 8 7 STU / /4 STU / /2 STU / /4 STU /8 8 8 STU / /4 STU / /2 STU / /4 STU /8 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 Studs & Nuts 51

52 Studs & Nuts Studs Gasket Catalogue Studs & Nuts Part Number Diameter Threads per Inch Length STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /4 8 5 STU / /4 STU / /2 STU / /4 STU /4 8 6 STU / /4 STU / /2 STU / /4 STU /4 8 7 STU / /4 STU / /2 STU / /4 STU /4 8 8 STU / /4 STU / /2 STU / /4 STU /4 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU /8 8 5 STU / /4 STU / /2 STU / /4 STU /8 8 6 STU / /4 STU / /2 STU / /4 STU /8 8 7 STU / /4 STU / /2 STU / /4 STU /8 8 8 STU / /4 Part Number Diameter Threads per Inch Length STU / /2 STU / /4 STU /8 8 9 STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU / /4 STU / /2 STU / /4 STU / STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU STU /4 STU /2 STU /4 STU

53 Gasket Catalogue Studs & Nuts Heavy Hex Nuts Part Number Thread Diameter Threads per Inch NUT /2 13 NUT /8 11 NUT /4 10 NUT /8 9 NUT NUT /8 8 NUT /4 8 NUT /8 8 NUT /2 8 NUT /8 8 NUT /4 8 NUT /8 8 NUT Studs & Nuts 53

54 Bolt Protectors Gasket Catalogue Material Temp. Range Low Density Polyethylene 70 C to 80 C Bolt Protectors Locking Cap (SW) Wedge Cap (KSW) Telescopic Cap (TSW) Bolt Cap (BM) Bolt Thread Cap (B) Product Description: Bolt protectors insulate the threading and/or nut from its surrounding environment. The specially formulated, low density polyethylene compound contains volatile corrosion inhibitors (VCI). VCIs slowly release from the elastomer in the form of vapour, which provides improved corrosion resistance. Protection of the nut and threading will allow for easier dismantlement of the flange for general maintenance. Caps are reusable and will last up to several years. Part Numbers: CAP Height 1 Height 2 Width Profile Type 54

55 Gasket Catalogue Protector Products Material Temp. Range Low Density Polyethylene 70 C to 80 C High Density Polyethylene 70 C to 80 C Protector Products Caps & Plugs (CP) Bolted Flange Protector (BFP) Stud Hole Flange Protector (FC) Stud Hole Flange Protector (FC) Valve Flange Protector (FP) Product Description: Protector products are excellent for preventing damage to equipment during storage or transport. Additional protector products are available upon request. To view a complete sizing list, visit us online at hitechseals.com. 55

56 Braided Packing Braided Packing Gasket Catalogue Material information is available on the next page. For assistance selecting the correct braided packing, contact a Hi-Tech Seals' representative. Braided Packing Braided Packing Extractors Product Description: Braided packing is a rope like material which is cut into rings that wrap around the rod. Once installed, the compression force generated by tightening of the gland produces radial pressure. Since braided packing expands radially when compressed, the gland tolerances can be more flexible than when using vee packing. Hi-Tech Seals distributes braided packing based on weight, measured in pounds. However, Arochem, Kombilon, Univerdit, Carbosteam and Ramilon are distributed in kilograms units. To receive a feet/pound estimation on a specific material, contact a Hi-Tech Seals' representative. Braided packing is available in imperial and metric sizes. Part Numbers: PKG C/S Material Weight: Blank 1 lb 5LB 5 lbs 10LB 10 lbs Example: PKG G 10LB 10 lbs Package of Material 3000G Braided Packing, 3/8" C/S 56

57 Gasket Catalogue Braided Packing Material Max. Temp. Shaft Speed Pressure BIL 344FDA Description: Application: Description: Application: Description: Application: Description: Application: Description: Application: Aramide filament, impregnated with PTFE and an inert lubricant. Pump and valve packing, suitable for slurry and abrasive service. Kynol impregnated with PTFE suspensoid. Pumps and valves. Not suitable for sulfuric acid or strong bases. PTFE fibre impregnated with PTFE suspensoid. Valve service with extreme chemicals. Pure PTFE fibre impregnated with PTFE suspensoid and an inert break in lubricant. Pump service with extreme chemicals. Not suitable with molten alkalis. FDA grade PTFE filament, impregnated with PTFE suspensoid. Valve service with extreme chemicals requiring FDA grade packing. 260 C 260 C 260 C 260 C 260 C 2200 FPM 1500 FPM 1000 FPM 1800 FPM 1000 FPM 500 PSI 500 PSI 300 PSI 300 PSI 300 PSI Braided Packing 345 Description: Application: Flax and ramie fibres impregnated with PTFE suspensoid and an inert lubricant. Marine applications. 90 C 1200 FPM 300 PSI 895 Description: Application: Uncoated soft annealed copper wire. Acts as an anti extrusion ring. 540 C 1000 FPM 1000 PSI 921 Description: Application: Flax and ramie fibres, impregnated with tallow and wax lubricants. Cold water, brine and marine services. 90 C 1000 FPM 150 PSI 921G Description: Application: Flax and ramie fibres, impregnated with tallow and the surface is lubricated with graphite. Heavy duty hydraulic packing used in marine applications involving oil or cold water. 90 C 1000 FPM 150 PSI 3000G Description: Application: Special acrylic yarn blend, impregnated with high temperature lubricant and finished with particulate graphite. 230 C Economical, general purpose pump and valve service FPM 300 PSI 3000T Description: Application: Special acrylic yarn blend, impregnated with PTFE suspensoid. An inert lubricant is added for ease of start up. 260 C General pump and valve service FPM 500 PSI 3000TK Description: Application: Special acrylic yarn blend, impregnated with PTFE suspensoid. An inert lubricant is added for ease of start up. This braided packing material also has aramide corners. 260 C High speed pumps where non-contaminating packing is desired FPM 500 PSI 3030INA Description: Application: High temperature non asbestos valve stem and expansion joint packing for moderate services. Used when experiencing high temperature steam, gases and hydrocarbons. 650 C N/A 3000 PSI 4000 Description: Application: Non staining carbon yarn, impregnated with PTFE. Non staining general service pump and valve packing. 290 C 2000 FPM 500 PSI 4000G Description: Application: Carbon yarn impregnated with a blocking agent and lubricated with high temperature graphite. General service pump and valve packing for use with solvents, petrochemicals, mild acids and alkalis. 400 C 2000 FPM 500 PSI 5000 Description: Application: Pure expanded flexible graphite. Flexible packing providing low friction, excellent heat transfer and chemical resistance C 4000 FPM 2500 PSI¹ 5000C Description: Application: Pure expanded flexible graphite with corners of carbon yarn. Flexible packing providing extrusion resistance, low friction, excellent heat transfer and chemical resistance C 4000 FPM 2500 PSI¹ ¹ 2500 PSI/170 BAR Valves, 500 PSI/34 BAR Pumps 57

58 Braided Packing Gasket Catalogue Braided Packeing Material 5000I 5000IFE 5000T 8000LC 8000G 8000T 8000TK BIL 8200BIL Arochem Kombilon Univerdit Carbosteam Ramilon Description: Application: Description: High density, Inconel reinforced, flexible graphite with colloidal graphite coating. Extreme service valve packing. Meets API 589/607 fire test standards. Inconel reinforced expanded graphite, coated with colloidal graphite. Application: Valve service, certified to Fugitive Emissions Standards API 589/607. Max. Temp. Description: Flexible graphite yarn impregnated with PTFE and inert lube. Application: Excellent for pump and valve service. Provides good chemical resistance and heat dissipation 90 C properties. Description: Industrial grade graphite filament treated with a special graphite coating to eliminate fraying. Application: High shaft speed pump and valve applications. Suitable for extreme heat and aggressive chemicals C Description: Pure graphite yarn with a blocking agent and graphite lubricant. Application: High shaft speed pump and valve applications. Suitable for extreme heat and aggressive chemicals. 650 C Description: GFO fibre yarn. Application: Suitable for acids, alkalis, solvents and steam. 290 C Description: GFO fibre yarn braided with aramide corners. Application: Pump packing which provides abrasion and extrusion resistance. 260 C Description: Anti friction lead foil, twisted over a soft fibreglass core. High temperature oil and graphite lubricant is added. 230 C Application: Boiler feed pumps or used as an end ring in conjunction with other packing where extrusion exists. Description: Anti friction aluminum foil, twisted over a fibreglass core. High temperature oil and graphite lubricant is added. 540 C Application: For use in boiler feed pumps, in abrasive solutions and as an anti extrusion ring. Description: Anti friction lead foil. High temperature oil and graphite lubricant is added. Application: Boiler feed pumps or used as an end ring in conjunction with other packing where extrusion exists. 230 C Description: Anti friction aluminum foil. High temperature oil and graphite lubricant is added. Application: For use in boiler feed pumps, abrasive solutions and as an anti extrusion ring. 540 C Description: Dense but soft lubricated PTFE/graphite braided packing. Application: Pump packing which provides anti extrusion properties. 275 C Description: Dense PTFE/graphite braided packing. Application: Economical multi purpose packing. 275 C Description: Arochem (6212) is aramide yarn with PTFE. Application: Plunger pumps. Provides strong chemical resistance. Description: Kombilon(6742) is a carbon and PTFE yarn. Application: Ideal for rotary pumps. Works well in agitators for the paper and chemical industries. 280 C Description: Univerdit (7000) is a PTFE/graphite compound. Application: Pump and valve packing. Provides good resistance to gas permeation. 250 C Description: Carbosteam (6550) is made of flexible carbon yarns impregnated with graphite. Application: Suitable for high temperature, high pressure and is extrusion resistant. Description: Ramilon (4586) is PTFE impregnated fibres. Application: Economical water pump packing. 120 C Shaft Speed Pressure 800 C N/A 4500 PSI 315 C N/A 500 PSI 4000 FPM 4000 FPM 4000 FPM 4000 FPM 2000 FPM 1000 FPM 2000 FPM 1000 FPM 2000 FPM 2000 FPM 4000 FPM 500 PSI 2500 PSI¹ 2500 PSI¹ 1800 PSI² 500 PSI 1000 PSI 1000 PSI 1000 PSI 1000 PSI 300 PSI 300 PSI 280 C 400 FPM 7150 PSI 3900 FPM 1200 FPM 362 PSI 7250 PSI 399 C N/A 4350 PSI 2500 FPM³ 580 PSI ¹ 2500 PSI/170 BAR Valves, 500 PSI/34 BAR Pumps ² 1800 PSI/124 BAR Valves, 300 PSI/20 BAR Pumps ³ 2500 FPM Rotary Pumps, 400 FPM Plunger Pumps 58

59 Gasket Catalogue Joint Sealant Materials Temp. Range Expanded PTFE 268 C to 316 C Joint Sealant Product Description: Joint sealant is composed of 100% virgin expanded PTFE. Expanded PTFE provides near universal resistance and good compressibility. The joint sealant rope has an adhesive peelable tape on one side, allowing for easy installation. Joint sealant is suitable for FDA applications. Hi-Tech Seals Gasket Division distributes joint sealant by the spool. Spool lengths vary based on the C/S. C/S Feet/Spool Flange Size 1/8 100, /2 to 3/4 3/16 100, to 1 1/2 1/4 50, 100, to 3 1/2 3/8 25, 50, to 6 1/2 15, 30, to 16 5/8 15, 30, to 20 3/4 15, 30, 50, to , 30, to to up Part Numbers: PKG TJS C/S Feet Example: PKG TJS PTFE Joint Sealant, 1/4" C/S, 50 Ft. Spool Example: PKG TJS PTFE Joint Sealant, 1/4" C/S, 500 Ft. Spool 59

60 Redline Gauge Glass Redline Gauge Glass Gasket Catalogue Redline Gauge Glass Cleaning Brushes Product Description: Redline gauge glass is typically used in low pressure boilers, reservoirs and tank applications. Redline gauge glass features a red stripe and a white stripe. In the presence of a colourless fluid the red and white line magnifies and highlights the fluid level. Pressure ratings vary depending on diameter, thickness and environment. Part Numbers: SGP O.D. Length REDLINE Gauge Glass BRUSH Cleaning Brush Example: SGP REDLINE Redline Gauge Glass, 1/2" O.D., 18" Length 60

61 Gasket Catalogue Redline Gauge Glass O.D. Length Max. Recommended Working Pressure (PSI) Part Number O.D. Wall Thickness Length Temp. Up to 66 C Temp. Up to 218 C No Corrosion Steam Boiler Service SGP 12 8REDLINE SGP 12 10REDLINE SGP 12 12REDLINE SGP 12 14REDLINE SGP 12 18REDLINE SGP 12 20REDLINE 1/2 5/ SGP 12 24REDLINE +0, 1/32 +/ 1/ SGP 12 30REDLINE N/R SGP 12 36REDLINE N/R SGP 12 48REDLINE N/R SGP 12 60REDLINE N/R SGP 12 72REDLINE N/R SGP 58 8REDLINE SGP 58 10REDLINE SGP 58 12REDLINE SGP 58 14REDLINE SGP 58 16REDLINE SGP 58 18REDLINE /8 3/32 SGP 58 20REDLINE , 1/32 +/ 1/64 SGP 58 24REDLINE SGP 58 30REDLINE N/R SGP 58 36REDLINE N/R SGP 58 48REDLINE N/R SGP 58 60REDLINE N/R SGP 58 72REDLINE N/R SGP 34 8REDLINE SGP 34 10REDLINE SGP 34 12REDLINE SGP 34 14REDLINE SGP 34 16REDLINE SGP 34 18REDLINE SGP 34 20REDLINE 3/4 7/ SGP 34 22REDLINE +0, 1/32 +/ 1/ SGP 34 24REDLINE SGP 34 30REDLINE N/R SGP 34 36REDLINE N/R SGP 34 48REDLINE N/R SGP 34 60REDLINE N/R SGP 34 72REDLINE N/R SGP 78 30REDLINE N/R 7/8 1/8 SGP 78 48REDLINE N/R +0, 1/32 +/ 1/32 SGP 78 72REDLINE N/R SGP 1 24REDLINE N/R 1 1/8 SGP 1 30REDLINE N/R +0, 1/32 +/ 1/32 SGP 1 36REDLINE N/R Redline Gauge Glass N/R Not Recommended 61

62 Bonded Washers Gasket Catalogue Bonded Washers Elastomer Materials: Temp. Range Nitrile 40 C to 120 C Viton /Fluorocarbon 26 C to 204 C Hydrogenated Nitrile 40 C to 160 C Metal Materials: Brass Carbon Steel * Temperature ranges are limited by the elastomers performance range. Other materials are available, upon request. For more information, contact a Hi-Tech Seals representative. Fastener Seal 600 Series (ST) Thread Seal 750 Series (TS) Bonded Seal 400 Series (BS) Product Description: Sealing washers are a modification of the standard washer design. Standard washers are used to help evenly distribute the load of the bolt. The benefit of a sealing washer is a molded elastomer lining which helps prevent fluids from leaking through bolt holes. Part Numbers: ST Fastener Seal TS Threaded Seal BS Bonded Seal I.D. Example: ST 1000 Fastener Seal, Intended for a 1.000" Thread Diameter, 0.988" Seal I.D., 1.760" O.D. 62

63 Gasket Catalogue Bonded Washers Fastener Seal 600 Series C A B D Bonded Washers Part Number Fastener Size Thread Diameter A I.D. ± B Diameter Max. C O.D. ± D Retainer Thickness ST 138 # ± ST 164 # ± ST 190 # ± ST 190OS #10 OS ± ST 250 1/ ± ST 250OS 1/4 OS ± ST 312 5/ ± ST 375 3/ ± ST 437 7/ ± ST 500 1/ ± ST 562 9/ ± ST 625 5/ ± ST / ± ST 750 3/ ± ST / ± ST 875 7/ ± ST / ± ST ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST / ± ST ± ST ±

64 Bonded Washers Gasket Catalogue Thread Seal 750 Series B T Bonded Washers A C O.D. Part Number UNC (Coarse) UNF (Fine) O.D. ± T Retainer Thickness ± A Clearance Diameter B Min. Dia. of Mating Surface C Bore Depth TS / /8 3/64 TS / /8 3/64 TS / /8 1/16 TS / /16 1/16 TS / /16 1/16 TS / /2 1/16 TS / /8 1/16 TS / /16 1/16 TS / /4 1/16 TS / /8 1/16 TS / /16 TS / /8 3/32 TS / /4 3/32 TS / /16 3/32 TS * / /16 3/16 TS * / /16 3/16 TS * / /16 3/16 TS * / /16 3/16 TS N/A / /16 3/8 * Size 1 1/8 to 1 1/2 are not designed for standard coarse threads. 64

65 Gasket Catalogue Bonded Washers Bonded Seals 400 Series C B D A Bonded Washers A B C D Part Number Bolt Size O.D. I.D. Metal Thickness Total Height BS 250 1/ BS 312 5/ BS 375 3/ BS 437 7/ BS 500 1/ BS 562 9/ BS 625 5/ BS / BS 750 3/ BS / BS 875 7/ BS BS / BS / BS / BS / BS / BS / BS / BS / BS / BS / Additional sizes and torque information available through a Hi-Tech Seals' representative. 65

66 Mechanical Seals Gasket Catalogue Mechanical Seals Elastomers: Temperature Buna Up to 107 C EPR Up to 149 C Viton Up to 204 C Head Type Type A Type B Type C Type D Type E Type T Seat Type Seat 1 Seat 3 Product Description: Mechanical seals are leakage control devices. They are found on rotating equipment to prevent the leakage of liquids and gases from escaping into the environment. They create a seal when the two flat seal faces are pushed together by axial force from the closing mechanism. When the seal is in operation, the pumped fluid product lubricates the two seal faces. Hi-Tech Seals offers a wide variety of rubber bellow seals and industrial mechanical seals for all industries using pumps, mixers, and compressors. 66

67 Gasket Catalogue Mechanical Seals Material Codes Elastomers Washers Metal Parts Seats Spring B. Buna C. Carbon D. Brass J. Ceramic F. Stainless Steel E. EPR X. Silicone Carbide F. Stainless Steel R. 316 Stainless Steel V. Viton Z. Tungsten Carbide X. Silicone Carbide Z. Tungsten Carbide Head Type Reference Pressure Limitation Head Type Equivalent Head Types Pressure Limitation John Crane Type 6 Type A 75 PSI Sealol Type A Type B 75 PSI Pac Seal Type 16 Type C 200 PSI Type D 200 PSI Type E 200 PSI Type A Mechanical Seals John Crane Type 6A Sealol Type B Pac Seal Type 68 Type B John Crane Type 21 Sealol Type 43 Pac Seal Type 21 Type C John Crane Type 2 Type D John Crane Type1 Sealol Type 43 Pac Seal Type 51 Type E 67

68 Additional Products Gasket Catalogue Mud Plug Kits Environmentally Friendly Additional Products Hi-Tech Seals offers an environmentally friendly alternative to the standard mud plug kits. Our kits utilize a variety of high quality components that can be reused, recycled, or both. The mixing pail, mixing stick, and gloves can both be reused and recycled, whereas the rags can be washed and reused. For hygienic reasons we do not suggest reusing the mask. Mud plug kits are an all in one package used in field or plant shut downs during hot tie ins. Our kit contains a biodegradable fluid, MPF 1990, which is used in making the mud mixture. When placed in a pipeline, this mixture prevents the migration of lazy gas. Once service is complete, the mud can be washed away cleanly and safely. Kit Contents: MSDS & Instructions Pail 16 lbs of Bentonite L of MPF 1990 Mask Gloves Mixing stick Rags Chime Lap Gaskets Available in Nitrile and EPDM. Fibreglass Tape Fibreglass tape offers strong characteristics such as resistance to heat and abrasion, while insulating from electricity. Fibreglass tape is available in diameters 1/4" to 2". Fibreglass tape can be used in a variety of applications: Pipe wrap, boiler, furnace, oven, gas fireplace, wood/gas/ tile stoves, thermal insulation, glass manufacturing, flange gasketing and fireproof safe applications. 68

69 Gasket Catalogue Additional Products Boiler Gaskets Hi-Tech Seals Gasket Division supplies specialty boiler gaskets in Blue Max and Black Max styles. Boiler gaskets are manufactured in oval, obround, rectangular, round, and square shapes. Blue Max Blue Max boiler gaskets were developed as a substitute for asbestos gaskets. They are composed of a tacky cloth of glass, synthetic fibres, and brass wire, impregnated with a blue elastomer compound. The product is then coated in a PTFE material. Additional Products Black Max Black Max gaskets are composed of graphite with multiple layers of stainless steel 316 foil inserts. The gaskets are fit for service from 240 C to 454 C in oxidizing atmospheres and up to 650 C in steam service. Pipe Roller Polyurethane provides pipe rollers with good wear resistance and load bearing ability. When manufacturing pipe rollers Hi-Tech Seals Cast Urethane Division can supply metal hardware or use custom supplied rollers. PTFE Tape PTFE tape is an ultra thin material, typically used to seal pipe threads. The material provides near universal chemical resistance. PTFE tape is commonly and incorrectly referred to as Teflon tape. It is also known as plumber's tape, thread seal tape, pipe tape, and polytetrafluoroethylene film. 69

70 Additional Products Gasket Catalogue Additional Products Hammer Union Protectors Hammer union protectors are designed to protect the machined threads and sealing surfaces of hammer union joint connections. They are made from a high durometer vinyl that offers an increased durability and impact resistance over traditional covers. Their ergonomic handle design allows for easy installation and removal, without the need for additional tools. Protectors are made to fit pipes sizes 1", 1 ¹/₂", 2", 3", 4", 5", 6", and 8". They can withstand working pressure ratings from 1,000 to 15,000 psi. Link Seals Link seals are a flexible belt of interconnected rubber links. They are used to seal the void area or annular space between a cylindrical pipe and around wall, floor, vault, tank or pipeline casing. Link seals help absorb vibration, shocks, sounds waves, and can prevent a shorting effect from stray currents from electrical conduits. Link seals are specially compounded to resist aging and attacks from the ozone, sunlight, water, and a wide variety of chemicals. They are easy to install, and typically exceed the performance requirements of most applications. Fillet Strip Fillet strips, also known as Radii gaskets, are sold in strips or cut to length. Fillet strips are available in Nitrile and EPDM. 70

71 Gasket Catalogue Additional Products Tank Stripping Tank stripping is a neoprene strip material that is used to seal between bolted panels on tanks. The stripping comes with half inch bolt holes spaced two inches apart from bolt centre. The material is 1 3/4" wide by 75 feet, and available in various thicknesses. Our most common thickness is 1/8". Screw Packing Hi-Tech Seals provide four primary styles of screw packing: Hydrogenated nitrile Individual graphoil rings Stacked graphoil rings with tops and bottoms preformed from graphoil rope packing Bonded stack of graphoil rings, with tops and bottoms made of stainless steel 316 Additional Products Toolbox Gasket Packs Toolbox gasket packs are made up of various materials and thickness. Whether in the shop, or on the job site, the materials can be hand cut to make replacement gaskets for a wide variety of applications. Materials Color Qty 1/16" Red Rubber Red 2 1/8" Red Rubber Red 2 1/16" Cork/Neoprene Blend Tan 2 1/16" Vegetable Fiber Brown/Tan 2 1/16" Neoprene 60 Durometer Black 2 1/8" Neoprene 60 Durometer Black 2 1/16" BA-U Non-Asbestos Blue 2 1/8" BA-U Non-Asbestos Blue 2 Toolbox Gasket Packs are available in 6" x 6" and 12" x 12" sheet material pieces. Custom toolbox gasket packs are available upon request. 71

72 Sealing Products Manufacturing Sealing Products Gasket Catalogue Products O Rings O Rings are available in Nitrile, low temperature Nitrile, Hydrogenated Nitrile, Genuine Viton, Fluorocarbon, PTFE, Aflas, Neoprene, EPDM, Perfluoroelastomer, Silicone and Fluorosilicone. Hydraulic / Pneumatic Seals View our full range of piston and rod seals for hydraulic and pneumatic cylinders in our Seal Catalogue or online at hitechseals.com. Wear Rings Wear rings are used to keep a piston centered, which allows for even wear and pressure distribution. Common materials include: acetal, nylon, PTFE, filled PTFE, Ryton, Phenolic PEEK, and filled PEEK. 72

73 Gasket Catalogue Sealing Products Carbide Tungsten carbide components offer exceptional wear and chemical resistance. This material also exhibits very high compression strength, retaining most of its strength at elevated temperatures. All carbide components are custom designed to meet the needs and requirements of an application. Ceramics Ceramic components provide excellent thermal stability and wear resistance in corrosive, abrasive, and erosive environments. It also has exceptional mechanical strength and high fracture toughness. Ceramic is ideal for bearings, bushings, and in valves, pumps and mechanical applications. Sealing Products Protectors Protector products are excellent for preventing damage to equipment during storage or transport. Available styles include: friction fit caps & plugs, threaded protectors, flange protectors, sleeve mesh and more. Oilfield Specific For over 25 years, Hi-Tech Seals has worked with customers from oil & gas exploration to production. This experience has provided us with the knowledge and ability to create quality oilfield components that outperform customer expectations. Custom Molding Hi-Tech Seals works closely with customers to connect them with globally sourced solutions. We source quality parts at affordable prices, and stock them ready for delivery. 73

74 Seal Analysis Lab Seal Analysis Lab Gasket Catalogue Seal Analysis Lab Hi-Tech Seals Seal Analysis Lab plays an important role in the engineering services we offer. It is a step forward in the continual advancements of Hi-Tech Seals quality control program and unique services. The Lab contains a variety of state of the art equipment that allows our engineers, draftsman, and quality control staff to perform various analysis and tests. Detailed Inspection Report Our Seal Analysis Lab employs both a Micro Vu Matrix and Micro Vu Excel. Both allow Hi-Tech Seals to quickly and reliably measure components to an accuracy of multiple decimal places. The Matrix is a manual system used to measure smaller quantities or more intricate parts. The Excel is an automated measurement system. It is capable of consecutively measuring multiple components and allows us to measure components approximately two times larger than what the Matrix can measure. Our engineering, drafting and quality control staff use both devices to inspect newly arrived parts against supplied drawings and to confirm the tolerance of machined parts. Upon request, this information can be placed in a report format for customer's knowledge and use. 74

75 Gasket Catalogue Seal Analysis Lab Mid Infrared FT IR Spectrometer Failure Analysis Report Hi-Tech Seals failure analysis report (FAR) is a service we provide that examines and analyzes seals or gaskets and the environment in which it failed. This allows us to determine the most likely cause(s) of the failure. Once the cause(s) has been determined, suitable recommendations that will optimize future performance are presented. The time it takes to complete a report varies depending on the type of failure and the information provided. Hi-Tech Seals performs the analysis with a failed part sample and application information. If a sample cannot be provided, a picture and a detailed description of the part, application, and environment is needed. Seal Analysis Lab Positive Material Identification Hi-Tech Seals performs positive material identification (PMI) on elastomeric, plastic, and metal materials. To identify elastomer and plastic materials we utilize a mid infrared FT IR spectrometer. The FT IR spectrometer analyzes the molecular structure of a material to determine the base polymer type. To obtain an accurate reading, the sample should measure less than 0.750" in height, with a flat surface no smaller than 0.250" by 0.250". To identify metal alloys, we use a Bruker S1 Sorter (XRF Spectrometer). The XRF spectrometer is able to complete its analysis in a rapid and non destructive manner. To obtain an accurate material reading the ideal sample would be a flat disc, with no surface irregularities, measuring approximately 0.750" in height by a 2.000" diameter. Additional Testing and Analysis Hi-Tech Seals Seal Analysis Lab can perform a variety of additional tests and general analysis using our state of the art equipment including; Tensile Strength Tensile Modulus Specific Gravity Face Flatness Elongation Heat aging Testing Hardness Testing Compression Set Tensile Tester 75

76 Rapid Seal Gasket Catalogue Rubber & Plastic Machining Rapid Seal Since 1999, Hi-Tech Seals has offered in house rubber & plastic machining services. Machining facilities are located in and Winnipeg, MB. Customers can select from one of our pre programmed seal profiles, or create a custom seal by providing a sample or drawing. With the help of our experienced machining, sales, drafting, and engineering staff, we can quickly design and manufacture new prototype parts in a matter of hours without expensive tooling charges. Capabilities Hi-Tech Seals has several CNC lathes, multiple NC machines, milling and live tooling capabilities at our disposal. Hi-Tech Seals is capable of supplying custom parts with profiles ranging from 1/4" (6mm) inside diameter and up to as large as 72" (1829 mm) outside diameter. Materials Hi-Tech Seals stocks rods and tubes of plastic and elastomer materials for production and direct for sale. Plastics: Nylon Acetal Hytrel UHMW PEEK (Virgin, Carbon Filled, & Glass Filled) PTFE Virgin Bronze Filled Carbon Filled Carbon/Graphite Filled Glass Filled Moly/Glass Filled Elastomers: Nitrile Hydrogenated Nitrile Ethylene Propylene Fluorocarbon Aflas Neoprene Urethane Profiles Hi-Tech Seals' computer aided manufacturing (CAM) software has over 120 pre programmed seal profiles. Our team can help you select the correct profile or design a custom sealing component. Hi-Tech Seals offers an in house drafting service to provide a quick turnaround. To learn more about Hi-Tech Seals' manufacturing process, request a copy of our manufacturing brochure or visit us online at hitechseals.com. 76

77 Gasket Catalogue Additional Services Additional Services Additional Services Hi-Tech Seals offers a selection of services, including laser engraving, custom labels, PTFE coating, and more. Our engraving machine is capable of engraving part numbers, application descriptions, company names and high quality logos onto parts. The focused laser can etch legible text as small as 1/8" tall along a surface. The engraving machine is capable of etching text onto various plastic, rubber, and metal materials. Hi-Tech Seals custom labels allow customers to place company logos, part numbers, application descriptions and any other useful information on part labels. Custom labels can help reduce installation and inventory errors. Hi-Tech Seals provides a PTFE colour coating service, which allows for quick and easy identification of a seal. Colours can indicate a difference between similar sizes and/or materials. Hi-Tech Seals offers coating in fifteen different colours. For more information on our services, contact a Hi-Tech Seals representative or visit us online at hitechseals.com. Custom Seal Kits If customers have a specific piece of machinery that undergoes maintenance or if they are manufacturing machinery, this is an excellent system for staying organized. Our sales staff will identify the sealing components in a piece of machinery and create a kit in our system. The kit can include custom labels with company logos and part numbers. The next time an order is placed, simply provide the kit number and receive a bag with all the parts for the piece of machinery. 77

78 Manufacturing Cast Urethane Gasket Catalogue Cast Urethane Cast Urethane Hi-Tech Seals Cast Urethane Division is centrally located in Winnipeg, Manitoba. Cast urethane parts are utilized as a replacement for previously used plastic, rubber or metal components. This versatile material can allow for lighter, quieter and longer lasting products. Polyurethane s excellent physical characteristics can save money by increasing wear resistance, providing less downtime and by having less product breakage. Mold Making Hi-Tech Seals Cast Urethane Division utilizes a 3D printer to create scale models of components. The process allows us to have full control of our mold development and it allows us to reduce expensive tooling charges. 78

79 Gasket Catalogue Cast Urethane Customizing Your Urethane Types of Urethane When creating a customized urethane product Hi-Tech Seals can select from two main types of Polyurethane. The two main types of Polyurethane are Polyethers and Polyesters. Polyesters: Oil and fuel resistance Wear resistance Dynamic properties Polyethers: More flexibility over polyesters Better hydrolysis resistance Cast Urethane Durometer Hi-Tech Seals can maintain the urethane's toughness and resilience while producing a polyurethane as soft as 30 Shore A to as hard as 87 D. Shore A Shore D Custom Colours Black, red, yellow, orange, green, blue, white or custom corporate colours. Logo & Part Numbers Hi-Tech Seals can mold a logo and part numbers into a component. Molded identification marks will help create brand awareness and identify proprietary parts. 79

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