NSTD Introductory Course
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1 NSTD Introductory Course New Gen III+ Reactor Power Plant Designs Economic Simplified Boiling Water Reactor (ESBWR) ESBWR Overview 1
2 Disclaimer Information contained herein is derived exclusively from publicly available documents. The content of this introductory course does not necessarily represent what may be submitted to the Nuclear Regulatory Commission in the form of a license application for a new reactor. ORNL neither endorses this design nor has performed any design reviews to validate design improvements, design margins, or accident probabilities. The intent in compiling this information at this time is for the express purpose of constructing an internal, introductory course for our own staff. ESBWR Overview 2
3 ESBWR Key Design Features ESBWR Overview 4
4 Nuclear Power Plant (NPP) Development Gen II Large Commercial NPPs Currently in Operation Throughout U.S. Advanced LWRs Gen III AP 600(W) ABWR (GE) System 80+ (CE) ESBWR Overview 5
5 Nuclear Power Plant (NPP) Development (cont.) Probably Could Be Classed as Gen III+ Transition SBWR Evolutionary Designs Improved Economics Advanced Safety Features Some Passive Design Aspects Advanced Containment Design Simplified System Designs Gen III+ ESBWR (GE) AP 1000 (W) ACR 700 (AECL) EPR (AREVA - Framatome ANP) PBMR (South Africa, PBMR Pty. Ltd.) ESBWR Overview 6
6 BWR Evolution Dresden 1 KRB Dresden 2 Oyster Creek ABWR SBWR ESBWR 3 GE Energy / Nuclear September 27, 2005
7 BWR Design Progression BWR 2-6 ABWR SBWR ESBWR 35 Domestic (U.S.) operating BWRs 17 International operating BWRs 2 International (Japan) operating ABWRs Provide the current status of its design certification process with the NRC. BWR Product Line 2/3/4 Motor Generator Used for Recirculation System Flow Control High Pressure Coolant Injection (except early BWR 2s - Nine Mile Point 1 and Oyster Creek which used Feedwater Coolant Injection) BWR Product Line 5/6 Flow Control Valves for Recirculation System Control High Pressure Core Spray Recirculation Systems 5 Loops - Nine Mile Point 1 and Oyster Creek 2 Loops - all others ESBWR Overview
8 BWR Design Progression (cont.) Isolation Condenser Systems Dresden 2 & 3 Nine Mile Point 1 Oyster Creek Natural Circulation Humboldt Bay Containment Mark 1 (23) Mark II (8) Mark III (4) BWR 2,3 and older BWR 4s inverted light bulb drywell and torus usually an inerted atmosphere Newer BWR 4s and BWR 5s frustum of cone called over-under BWR 6s pressure suppression ESBWR Overview
9 ABWR NPPs Kashiwazaki Units 6 & 7 Located in Japan Expected time to fuel load months Actual construction time Unit 6-61 months Actual construction time Unit 6-61 months Actual time to fuel load Unit months Unit months Broke ground September 17, 1991 Commercial operation Unit 6 - November 7, Unit 7 - July 2, 1997 ESBWR Overview
10 ABWR NPPs (cont.) Lungmen Units 1 & 2 Located in Taiwan Expected construction time months Delayed up to 2005 at 57% complete Reactor installed unit 1 - March 2005 Expected operation unit 1 - July Unit 2 - July 2007 ESBWR Overview
11 Optimized Parameters for ESBWR Parameter BWR/4-Mk I (Browns Ferry 3) BWR/6-Mk III (Grand Gulf) ABWR ESBWR Power (MWt/GrossMWe) 3293/ / / /1580 Vessel height/dia. (m) 21.9/ / / /7.1 Fuel Bundles (number) Active Fuel Height (m) Power density (kw/l) Recirculation pumps 2(large) 2(large) 10 zero Number of CRDs/type 185/LP 193/LP 205/FM 269/FM Safety system pumps zero Safety diesel generator zero Core damage freq./yr 1E-5 1E-6 1E-7 3E-8 Safety Bldg Vol (m 3 /MWe) ~ GE Energy / Nuclear September 27, 2005
12 What s different about ESBWR ABWR ESBWR Recirculation System + support systems HPCF System (2 each) LPFL (3 each) Residual Heat Removal (3 each) Safety Grade Diesel Generators (3 each) RCIC SLC 2 pumps Reactor Building Service Water (Safety Grade) And Plant Service Water (Safety Grade) Eliminated Eliminated need for ECCS pumps Utilize passive and stored energy Non-safety, combined with cleanup system Eliminated only 2 non-safety grade diesels Replaced with IC heat exchangers Replaced pumps with accumulators Made non-safety grade 17 GE Energy / Nuclear September 27, 2005
13 BWR Containment Comparison Characteristic Dry Mark I Mark II Mark III ABWR SBWR ESBWR Pressure Suppression No Yes Yes Yes Yes Yes Yes Drywell and wetwell volume (ft 3 X 10 6 ) Design Pressure (psig) LOCA Pressure (psig)
14 ESBWR Plant Licensing Status ESBWR Overview 7
15 ESBWR Design Certification Accepted for docketing by the NRC in December Final Design Approval (FDA) is expected in December Design Certification expected in December Utility Activities The consortium, NuStart, is expected to apply for a construction/operating license (COL) for an ESBWR for Entergy Nuclear at its Grand Gulf Site in late 2007 or early Dominion will be ready to apply for a COL for an ESBWR at its North Anna Site in September Entergy Nuclear will apply for a COL for an ESBWR at its River Bend Site in the first half of ESBWR Overview 7
16 ESBWR Plant Overview ESBWR Overview 8
17
18 Safety Systems Inside Containment Envelope Decay Heat HX s Above Drywell High Elevation Gravity Drain Pools All Pipes/Valves Inside Containment Raised Suppression Pool ar02-19
19 ESBWR Core and Vessel Design ESBWR Overview 9
20 19 GE Energy / Nuclear September 27, 2005
21 ESBWR Fuel Assembly Same cross-sectional dimensions as ABWR Active Fuel Length: ABWR = 144 inches ESBWR = 120 inches Interactive Channel Upper Tie Plate Water Rods Part Length Fuel Rods Zircaloy Ferrule Spacers Lower Tie Plate Debris Filter -9-
22 ESBWR Normal Operation No recirculation pumps total reliance on natural circulation Significant natural circulation flow exists in all BWR s For a given core power, there is a corresponding natural circulation flow ESBWR uses enhanced design features to increase the flow compared to standard BWR s Performance PS Page 3
23 ESBWR Important Systems ESBWR Overview 10
24 ESBWR Control Rod Drive System (CRDS) ESBWR Overview 11
25 Control Rod Drive System New features added FW RWCU/SDC REACTOR VESSEL FROM CONDENSATE AND FEEDWATER CONDENSATE STORAGE TANK SUCTION FILTERS MIN FLOW LINE TEST LINE Valves open: Low water level 2 FE INJECTION VALVES FE DRYWELL ACCUMULATOR CORE CRDs Bypass valves open: Low water level 2 Second pump starts: Low header press. Low water level 2 CHARGING HEADER * * HCUs RO CRD PUMPS DRIVE WATER FILTERS FE PURGE HEADER RWCU/SDC PUMPS PURGE WATER CONTROL VALVES *Valves close: Low water level 2-18-
26 ESBWR Isolation Condenser System (ICS) ESBWR Overview 12
27 ESBWR Isolation Condenser System - Schematic Diagram ISOLATION CONDENSER DRYER ATMOSPHERIC VENT IC/PCC POOL 300A 20A 20A 200A MO MO MO RO MO 350A NMO MO RO RO DRYWELL 25A DPV STUB LINE MAIN STEAM LINE NO 200A LOOPS A, B, C ONLY NMO TRAIN A SHOWN 200A 200A REACTOR VESSEL MO LOOPS B, C, D ONLY CORE SUPPRESSION POOL FOUR TRAINS OF 30 MWt HEAT CAPACITY EACH -32-
28 Isolation Condenser Simplified -30-
29 ESBWR Standby Liquid Control System (SLCS) ESBWR Overview 13
30 Standby Liquid Control System 25 / GE / April 5, 2005
31 ESBWR Reactor Water Cleanup (RWCU) / Shutdown Cooling (SDC) System ESBWR Overview 14
32 Reactor Water Cleanup (RWCU) 6/ GE / April 5, 2005
33 ESBWR Safety Systems ESBWR Overview 15
34 ESBWR Gravity-Driven Cooling System (GDCS) ESBWR Overview 16
35 ESBWR Gravity-Driven Cooling System - Schematic Diagram WW/GDCS POOL VENTPIPE GDCS POOL TM = TORQUE MOTOR (MAGNETIC-COUPLED) WW = WETWELL AIRSPACE TEMP STRAINER 200A DELUGE LINE REACTOR VESSEL WETWELL AIRSPACE TM INJECTION LINE BIASED-OPEN SWING-CHECK VALVE TM WETWELL AIRSPACE (OMITTED FROM DIV. D) A 150A 150A TM A SUPPRESSION POOL INJECTION SQUIB-VALVE CORE 150A EQUALIZING LINE SUPPRESSION POOL GDCS SUMP (UPPER DRYWELL ANNULUS) DRYWELL DIVISION A SHOWN TYP DIV B, C, D -37-
36 ESBWR Passive Containment Cooling System (PCCS) ESBWR Overview 17
37 Passive Containment Cooling System 6/ GE / April 5, 2005
38 Passive Containment Cooling Simplified -40-
39 ESBWR Depressurization ESBWR Overview 18
40 MSIV, SRV and DPV Arrangement 15 / GE / April 5, 2005
41 ESBWR Containment Design ESBWR Overview 19
42 ESBWR Containment System - Schematic Diagram WW/GDCS Pool (Typ of 3) PCCS Hx s (Typ of 4) WW/GDCS Pool Ventpipe (Typ of 3) Bolted Access Hatch DW/WW LOCA Vertical Ventpipes (Typ of 10) Vacuum Breaker (Typ of 3) Upper Drywell LEAK DETECTION VB Equipment Hatch GDCS Pool Sump (Typ of 4) GDCS Injection Line Suction End Wetwell Airspace Suppression Pool Reactor Vessel Core Spill Overflow Lines (TYP OF 10) Burst Diaphragm Primary COPS (opens at severe accident pressure) Containment Boundary Design Basis Accident Additional Volume Available For Primary COPS Corium splash Shield Personnel Hatch Undervessel Work Platform Equipment Hatch -60-
43 ESBWR Additional Systems ESBWR Overview 20
44 ESBWR Power Conversion System (PCS) ESBWR Overview 21
45 Page 5 September 27, 2005
46 ESBWR Instrumentation and Control (I&C) ESBWR Overview 22
47 Summary of ESBWR I&C Characteristics ESBWR's digital I&C design is based on the same digital I&C framework, design, and hardware/software platforms of ABWR. The ABWR digital I&C design has been in operation and in construction (with hardware/software in fabrication/testing). proven system and hardware/software designs. Automation implemented same as ABWR Minimized hardwired cables same as ABWR Digital Remote Shutdown System capable of full plant control and enhances EOP utilization Enhanced diverse protection and actuation capability in compliance to BTP HICB - 19 Fixed in-core gamma thermometer AFIP to replace the TIP system simplified operation and reduced personnel radiation dosage. - eliminated TIP containment penetrations The ESBWR I&C design will comply with updated or newly developed regulatory requirements such as BTP-14, BTP-19, as well as RG / GE / October 3, 2005
48 ESBWR Electrical Distribution ESBWR Overview 23
49 Standby On-site AC Power Supply Consists of two 15 MVA independent diesels coupled to 6.9 kv AC generators, the DG auxiliary systems, fuel storage and transfer systems and associated local instruments and controls. Each DG supplies non-safety AC power to it s associated PIP busses on loss of voltage for plant investment protection. On PIP bus undervoltage the DG starts, accelerates with in 1 minute. Major loads are tripped from the 6.9 kv PIP busses. DG will connect to the PIP busses when incoming preferred and alternate preferred source breakers have been tripped. Large motor loads are then reapplied sequentially and automatically after DG power source breaker closes. The DG is capable of being fully loaded within 600 seconds. DG operation is not required to ensure nuclear safety only investment protection Page 19 September 27, 2005
50 ESBWR Accident Analysis ESBWR Overview 24
51 ESBWR Probabilistic Risk Assessment (PRA) ESBWR Overview 25
52 Document Relationships ESBWR PRA NEDC-33201P ESBWR DCD Scope Methods Chapter 19 Goals Design Requirements SAMDA 3 GE Energy / Nuclear September 29, 2005
53 Breakdown By Initiating Event Medium Liquid LOCA 0.9% Transient 0.4% IORV 0.4% Loss of Condenser 0.1% Feedwater Line Break 0.1% Large Steam LOCA 3.2% RWCU Line Break 0.1% Loss of Feedwater 38.0% Loss of Power 56.8% 36 GE Energy / Nuclear September 29, 2005
54 Breakdown By Accident Class High Pressure Core Damage Containment 1% Overpressure 8% ATWS 1% Containment Bypass << 1% Low Pressure Core Damage 90% 37 GE Energy / Nuclear September 29, 2005
55 ESBWR Design Control Document (DCD) Accident Analyses ESBWR Overview 26
56 ESBWR Severe Accident Treatment Work Structure CDF-Dominant Sequences (DS) Analysis of CDF-DS parameters MAAP-ESBWR Calculations of Accident Progression Source Terms Level 3 PSA Level 1 Containment Event Trees (CET) Conditional Containment Failure Probability (CCFP) SAT CRSS Risk- Significant Core Melt Scenarios Applications of Risk-Oriented Accident Analysis Methodology (ROAAM) (DCH, FCI, CCI, H 2, Bypass, etc ) Plant Design Containment and Safety Systems Threats to Containment Integrity Characterization of Safety Systems Plant Damage State Containment 50 GE Energy / Nuclear Strength September 29, 2005
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