FEPL ENGINEERING. Oil Mist Lubrication Systems. Service Driven. Practical Innovations. FMC Series Model FMC 750

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1 FEPL ENGINEERING Oil Mist Lubrication Systems FMC Series Model FMC Raheja Arcade Sector 11, CBD Belapur, Navi Mumbai , Maharashtra, India P: F: FEPLENGINEERING.COM Service Driven. Practical Innovations. 1

2 Oil Mist Lubrication System An oil mist lubrication system is a centralized lubrication system that generates an atomized oil mist of >3 microns that is delivered directly to the equipment bearings. The system has no moving parts using forced air to deliver a lean oil mist to each bearing house. Advantages of Oil Mist Superior Performance Oil mist systems consistently deliver the precise amount of lubrication to the bearing reducing wear on the bearing, reducing the operating temperature and eliminating particulates that can damage bearings. Increased Reliability The use of oil mist lubrication systems increases the reliability of rotating equipment which increases the reliability of the plant. Oil mist systems are incredibly reliable operating at very low pressures and having no moving parts. Cost Reduction Over the past 40 years, oil mist systems have reduced maintenance and operating costs significantly. These saving not only pay for the system in a very short period, but increase uptime and ultimately plant productivity. Safe Environment Oil mist systems do not produce any hazardous vapor. Lower maintenance requirements reduce staff exposure to other toxic substances. The added bonus is it is better for the environment as well FEPL Engineering The world s energy needs and the means to supply them are constantly changing. FEPL was established in 1999 to bring innovative new technologies to the petrochemical sector in India. Led by a team of experts with over 100 years of combined experience, FEPL was the first company to provide oil mist lubrications systems to the Indian market. This was done in collaboration with leading manufactures in India and the United States. Since then, the company has installed oil mist systems in over 36% of the refineries in India including HPCL Mumbai, IOCL Bongaigaon Refinery and IOCL - Barauni Refinery. 2

3 Product Features FMC Series Features Large oil and air passages Efficient mist generation through clog free vortex mist head Almost no maintenance requirements All stainless steel construction Approved for Class 1 Group B/C/D Div 2 or Option Div 1 Monitors and controls all mist generating variables Electrical power for controls - not for production of oil mist FMC 750 Features CCOE approved explosion proof enclosure for micro controller/plc Main and standby mist generators with individual reservoirs of 33 litres Oil mist density sensor Automatic/remote operated air pressure regulator 300 litre bulk tank Internal bulk tank receives oil mist in-order to prevent oil oxidation Monitors and controls all mist generating variables Air temp control ensures precise control of mist density Operating messages in English with metric units Data logging and system control RS-422/485 output compatible with MODBUS protocol High/low mist pressure transducer and mist pressure gauge High and low oil level with auto fill High and low temperature alarm CCOE approved high-visibility LED red and green operating status lights Electrical power switch and terminal enclosure with common remote alarm Oil mist generator head can be interchanged with 40 BI, 250 BI or 1000 BI FMC 750 Applications Closed or open loop systems Pure mist and purge mist applications Lubricates 60-70pumps Can be up to 200 meters from rotating equipment 3

4 FMC 750 Specifications Legend 1. Operating Status Lights 2. Main Generator Air Supply Valve 3. Auxiliary Mist Generator Valve 4. Auxiliary Mist Generator Controller 5. Oil Supply Pump Valve 6. Auxiliary Mist Pressure Regulator 7. Auxiliary Generator Oil Inlet Valve 8. Manual Fill Port Bulk Oil Reservoir 9. Back-up Reservoir Level Gauge 10. 1/2 NPT Back-up Reservoir Drain 11. 3/4 NPT Bulk Oil Supply Drain 12. Bulk Oil Supply Level Gauge 13. 1/2 NPT Main Reservoir Drain 14. Main Reservoir Level Gauge 15. Filter 16. Toggle Valve For Oil Supply Pump 17. Oil Supply Mist Pressure Regulator 18. Main Oil Mist Pressure Regulator 19. Operator Keypad / Electronic Controls And Display 4

5 FMC 750 Specifications 5