Areas of Application of Metallic Installation Systems

Transcription

1 Areas of Application of Metallic Installation Systems Information for planning and completion / 2016

2 Areas of application of metallic installation systems Conversion Bar / Pascal Sealing elements Technical data Content Pipes and press connectors Media transported Water, Antifreeze and Anti-corrosion media, Heat carriers Oils Special media Valves Media transported Water, Anti-freeze and Anti-corrosion media, Heat carriers Oils Special media Material suitability request Impressum»Areas of application of metallic installation systems«information for planning and completion Viega GmbH & Co. KG, Attendorn All rights including duplication reserved Publisher Viega GmbH & Co. KG Sanitär- und Heizungssysteme Postfach 430 / 440 DE Attendorn Address Viega Platz Attendorn Germany Tel Fax

3 Viega press connector technology with the systems Sanpress, Sanpress Inox, Prestabo and Profipress have proven themselves to be valuable in drinking water and building installations over a period of many years. Use in industrial systems with special operating conditions such as pressure, temperature and concentration of the transported media, which make a careful choice of the pipe and sealing extremely important. This informative brochure helps make the choice easier. In some cases, the»intended use«of a system has to be approved by our service centre. Please use our fax request form checklist in the attachment. Note Viega Press systems are not certified for pharmaceutical and foodstuff installations. The contents of this brochure are for information purposes only. We reserve the right to make changes, which serve new discoveries and advancements. Conversion Bar / Pascal bar mbar Pa kpa hpa MPa ,1 0, ,1 1 0,0001 0, ,001 0, ,01 Sealing elements Technical data Sealing element abbreviation Technical name Viege press system application Colour Ethylen-Propylen-Dien-Kautschuk Sanpress Inox / Sanpress / Profipress / Megapress Shiny black HNBR Acrylnitril-Butadien-Kautschuk Sanpress Inox G / Profipress G / Megapress G Yellow FKM Fluor-Kautschuk Sanpress Inox / Sanpress / Profipress Matt black 3

4 Areas of application of metallic installation systems Pipes and press connectors Media transported Water, antifreeze and anti-corrosion media, heat carriers System name Profipress Profipress S Sanpress Prestabo Prestabo Megapress Seapress Pipe Hot dipped galvanised, Water Sealing element FKM Drinking water Prepared water (not drinking water) Cooling water, closed system Requirements acc. DW Ordinace, DIN Full de-salenised, de-ionised, de-mineralised, distilled (open systems) Open system after consultation 1,6-25 3) 2) 3) 7) Steam Low pressure steam sytems 0, ) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) Well water Pumps - hot water heating Requirements acc. DW Ordinance Acc. to DIN EN , ) Exchange the sealing element for FKM 7) Corrosion protection for the pipes in acc. with AGI Q 151, 2) Without additives due to the, the Megapress connectors do not require any corrosion protection 3) Anti-corrosion to AGI Q151 Antifreeze and anti-corrosion media, heat carriers Product/manufacturer Antifrogen N / Clariant 3) 7) Antifrogen L / Clariant 3) 7) Antifreeze, Cooling sole Concentration 50 % Antifrogen Sol (Solar systems) / Clariant Ethylene glycole (Ethan-1,2-diol) Propylene glycole (1,2-Propandiol) 1,6-25 to 110 3) 7) 3) 7) 3) 7) Tyfoxit / Tyforop-Chemie 3) 7) Tyfocor / Tyforop-Chemie 3) 7) 3) Anti-corrosion to AGI Q151 7) Corrosion protection for the pipes in acc. with AGI Q 151, due to the, the Megapress connectors do not require any corrosion protection 4

5 Pipes and press connectors Media transported Oils System name Pipe Profipress Sanpress Profipress G Sanpress Inox G Prestabo Megapress, Megapress G, Seapress Oils Sealing element HNBR HNBR HNBR Mineral oil SAE mm 1,6 70 4) Heating oil acc. DIN Diesel acc. DIN EN 590 In acc. with TRbF mm 0,5 40 Palm oil 4) 8) Rape seed oil DIN W ) 8) Soya oil 70 4) 8) 1,0 Sunflower oil 4) 8) Biodiesel EN ) 1) Palm oil heating 90 1) 1) 4) 1) Exchange the sealing element for FKM In combintion with Sanpress pipe and 8) After consultation with the factory in Attendorn 5

6 Areas of application of metallic installation systems Pipes and press connectors Media transported Purity requirements acc. to DIN EN 437 on request System name Pipe Sealing element Profipress Profipress S Sanpress Profipress G Sanpress Inox G Prestabo Megapress Megapress G Hot dipped galvanised,, Seapress FKM HNBR HNBR HNBR Oil concentration 25 mg/m 3 6) 6) Pressureised air mm Oil concentration 25 mg/m mm mm 1,6 1) 4) 1) 6) 1) 1) Natural gas Acc. to G 260 0,5 Liquid gas, propane, Acc. to G 260 5) butane, methan Acetylene Testing pressure 2,4 MPa mm 0,15 7) Argon Carbogen CO 2 + O 2 dry 60 5) Keep oil and fat-free Oxygen O mm 1,0 7) After the evaporator Nitrogen N 2 Hydrogen H mm 0,5 Dry Carbon dioxide CO 2 Carbon monoxide CO No stainless components permitted 1, mm 1) Exchange the sealing element for FKM 6) Almost condensate free 4) In combination with Sanpress pipe and 7) BAM certificated 5) With HTR requirements (Higher Thermal Resistance) max. permitted operating temperature P max = 0,1 MPa 6

7 Pipes and press connectors Media transported System name Pipe Purity requirements acc. to DIN EN 437 on request Sealing element Low vacuum P abs = 1 hpa 70 Forming gas, dry / Welding inert gas Nitrous oxide (Laughing gas) Ethane Ethene (Ethylene) Helium Krypton Neon Propen (Propylene) Xenon Synthetic air Ar + CO 2 (Example Corgon) 1) Exchange the sealing element for FKM 60 Profipress Profipress S Sanpress Profipress G Sanpress Inox G Prestabo Megapress Hot dipped galvanised, Megapress G, Seapress FKM HNBR HNBR HNBR 1) 7

8 Areas of application of metallic installation systems Pipes and press connectors Special media Special media System name Pipe Profipress Sanpress Profipress G Sanpress Inox G Prestabo Megapress Megapress G,, Seapress Purity requirements acc. to DIN EN 437 on request Sealing element HNBR HNBR HNBR Carbamide solution Maximum concentration 40 % 1,0 40 Ethanol 1,6 25 Methanol Caution: Poisonous! 1,6 25 Condensate From gas condenser boiler, not from oil condenser boilers! Condensate From steam 6) 6) 6) 8) Glycerine triacetate 0,1 20 Sodium hydroxide solution Sodium hydroxide solution 30 % acqueous solution 1, % acqueous solution 1,0 60 Acetone Liquid 0,5 Ammoniac Biogas before Biogas upgrading Biogas after Biogas upgrading Fermenter heating -10 to 40 Medium free of CO 2 + H 2 O Caution: Poisonous! 0, % CH 4 / % 0,5 70 CO 2 Acc. to G 260 und G 262 0,5 70 5) Substrate temperature 65 C 5) With HTR requirements (Higher Thermal Resistance) max. permitted operating temperature P max = 0,1 MPa 6) Without contamination 8) After consultation with the factory in Attendorn 1,

9 Valves Media transported Valves Media transported Water, anti-freeze and anti-corrosion media, heat carriers Product name Free flow valve Easytop Inox- Profipress G- Model No. 2270, and and and , , 2671 und G 2101 Brass Water Seal HNBR Drinking water Prepared water (not drinking water) Cooling water, closed system Well water Pumps - hot water heating Requirements acc. DW Ordinace, DIN Full de-salenised, de-ionised, de-mineralised, distilled (open systems) Open system after consultation 1,6-25 Requirements acc. DW Ordinance Acc. to DIN EN ,6 105 Anti-freeze and anti-corrosion media,heat carriers Produkt / Hersteller Antifrogen N / Clariant Antifrogen L / Clariant Antifreeze, cooling sole concentration 50 % Antifrogen Sol (Solaranlagen) / Clariant Ethylenglykol (Ethan-1,2-diol) 1,6-25 to 110 Propylenglykol (1,2-Propandiol) Tyfoxit / Tyforop-Chemie Tyfocor / Tyforop-Chemie 9

10 Areas of application of metallic installation systems Oils Product name Free flow valve Easytop Inox- Profipress G- Model No. 2270, and and and , , 2671 und G 2101 Brass Oils Seal HNBR Mineral oil SAE 1,6 Palm oil Rape seed oil DIN W Soya oil 1,0 Sunflower oil Palm oil heating Fittings not in palm oil 90 10

11 Valves Media transported Valves Media transported Product name Purity requirements acc. to DIN EN 437 on request Free flow valve Easytop Inox- Profipress G- Model No. 2270, and and and , , 2671 und G 2101 Brass Seal HNBR Oil concentration 25 mg/m 3 Pressureised air mm Oil concentration 25 mg/m mm Natural gas Acc. to G 260 0,5 5) 5) Liquid gas, propane, butane, methan Argon Carbogen Acc. to G 260 0,5 5) 5) CO 2 + O 2 Dry 60 After the evaporator Nitrogen N 2 Hydrogen H mm 0,5 Carbon dioxide CO 2 Dry No stainless components permitted 1,6 Carbon monoxide CO mm 5) With HTR requirements (Higher Thermal Resistance) max. permitted operating temperature P max = 0,1 MPa 11

12 Areas of application of metallic installation systems Product name Purity requirements acc. to DIN EN 437 on request Free flow valve Easytop Inox- Profipress G- Model No. 2270, and and and , , 2671 und G 2101 Brass Seal HNBR Low vacuum P abs = 1 hpa 70 Forming gas, dry / Welding inert gas Nitrous oxide (Laughing gas) Ethane Ethene (Ethylene) Helium Krypton Neon Xenon Synthetic air Ar + CO 2 (Example Corgon) 60 12

13 Valves Valves Special media Product name Free flow valve Easytop Inox- Profipress G- Model No. 2270, and and and , , 2671 und G 2101 Special media Purity requirements acc. to DIN EN 437 on request Brass Seal HNBR Carbamide solution Maximum concentration 40 % 1,0 40 Ethanol 1,6 25 Methanol Caution: Poisonous! 1,6 25 Condensate From gas condenser boiler, not from oil condenser boilers! Condensate From steam 6) 6) 6) Sodium hydroxide solution 50 % acqueous solution 1,0 60 Acetone Liquid 0,5 Biogas after Biogas upgrading Fermenter heating -10 bis 40 Acc. to G 260 und G 262 0,5 70 5) 5) Substrate temperature 65 C outside of the fermenter 5) With HTR requirements (Higher Thermal Resistance) max. permitted operating temperature P max = 0,1 MPa 6) Without contamination 1,

14 Material suitability request Recommendation Contact Service Center Technische Beratung Date: (for Viega use only) Viega process-no. Date Customer-No. Viega project-no. Author Customer/Company End consumer Contact person 1 Street Postcode/Town 2 Telephone Project size Telephone Running metre Contact person s Dimension: (mark the Vieaga-System in question with a cross) 3 System/ Profipress Profipress S Sanpress-Pipe Sanpress-Pipe Sanpress-Pipe Sanpress-Pipe Profipress G Sanpress Inox G Prestabo Galvanized Prestabo sendzimir Galvanized Megapress Megapress G / sealing / / FKM / HNBR HNBR Galvanized Function of the whole system? 4 HNBR What function do the Viega components have in the system? Which media will the to be tested be exposed to? (Please enclose safety data sheets and specification sheets) Are other substances expected in the medium? Example: Additives, cleaning s, etc. When yes which substances and which concentracion. What quantity of the medium is to be transported? Please include relationship of the components when more than one. Operating conditions Pressure surges yes no 9 T min Stagnation yes no System open closed p min Location of the unit outdoors indoors ph max ph min What is the planned lifespan of the system? Our recommendation are based on the information given reading use and operating conditions. The existing guarantee, especially the statutory guarantee, is not extended by this recommendation. 14