30,668 MWe POWER PLANT (7 x TBG 632 V 16 DEUTZ + 1 x TCG 2032 V16 MWM ENGINES) ON SALE. From OWNER

Transcription

1 30,668 MWe POWER PLANT (7 x TBG 632 V 16 DEUTZ + 1 x TCG 2032 V16 MWM ENGINES) ON SALE From OWNER

2 DESCRIPTION OF THE INSTALLATION The plant consists of seven DEUTZ (MWM) engines, model TBG 632 V 16; one MWM engine model TCG 2032 operating by natural gas. Before the connection to the gas regulator group of each motor, the natural gas passes through a newly installed Measurement and Regulation System that filters and reduces the pressure to adapt it to the motor requirements. The data of the Otto cycle gas engine, with lean mixture combustion, turbo charger, are shown in the following table: 5 x 3,916 MWe engines; Brand DEUTZ TBG 632 V 16 Unit Power Gas Consumption Cylinders and Configuration Rotational Speed kwe kw at 100 % loading tolerance 5 % 16 V rpm Electrical Efficiency 41,4% Thermal Efficiency 44% Air Flow Inlet appr. Exhaust Gas Flow appr kg/h kg/h Gas Temperature 467 ºC Each engine operates a generator of kva electrical output. The current of each generator is sent to apart 11 kv set-up transformer. Current situation of the engines : The installation has running time of the engines of , , , , hours respectively.

3 2 x 3,544 MWe engines; Brand DEUTZ TBG 632 V 16 Unit Power Gas Consumption Cylinders and Configuration Rotational Speed kwe kw at 100 % loading tolerance 5 % 16 V rpm Electrical Efficiency 40,9% Thermal Efficiency 50,6% Air Flow Inlet appr. Exhaust Gas Flow appr kg/h kg/h Gas Temperature 525 ºC Each engine operates a generator of 4.700, kva electrical output. The current of each generator is sent to apart 6,6 kv set-up transformer. Current situation of the engines : The installation has running time of the engines of , hours respectively. 1x 4,000 MWe engine; Brand DEUTZ TCG 2032 V 16 Unit Power Gas Consumption Cylinders and Configuration Rotational Speed kwe kw at 100 % loading tolerance 5 % 16 V rpm Electrical Efficiency 42,8 % Thermal Efficiency 44,5 % Air Flow Inlet appr. Exhaust Gas Flow appr kg/h kg/h Gas Temperature 459 ºC Each engine operates a generator of kva electrical output. The current of generator is sent to apart 6,6 kv set-up transformer.

4 THERMAL UTILIZATION STEAM GENERATION 5 x 3,916 MWe engines; The exhaust gas from engines were directed to heat recovery steam generators (boilers) that produce 3 t/h saturated steam at 7,5 bar using the heat produced by the exhaust gas. Steam Conditions per engine Maximum Steam Flow with Exhaust Gases from the Engine Registered Pressure Normal Operating Pressure Steam Quality Exhaust Gas Recovery Flow 3,1 t/h 10 bar 7,5 bar kg/h kg/h Gas Temperature of Engines 467 ºC Feed Water Temperature 95 ºC Eco-Outlet Temp.with Exhaust Gases 163,8 ºC Hot Water The thermal energy from the HT and LT coolant circuits of the engine were also used to produce kwh/engine. The total heat balance of the cogeneration plant is as follows: - Steam Production from exhaust gases at 7,5 bar 3,1 t/h per engine - Hot Water Production Therefore the recovered heat during the cogeneration process is : Recovered Heat Exhaust Gases kwth/engine Recovered Heat Cooling Water kwh/engine Total Heat Used kwh/engine Total Annual Energy Balance: (for only one engine) Running Hours per Engine Power Electricity generation Fuel Consumption Steam Produced Used Heat * Each engine has same balance value h 1 x = kwh kwh 1 x x 8000 = kwh 1 x 3 x = t/year kwh

5 2 x 3,544 MWe engines; The exhaust gas from engines were directed to heat recovery steam generator (boiler) that produce 7 t/h saturated steam at 7,5 bar using the heat produced by the exhaust gas. In addition the heat recovery steam generator used the duct burner produced 10 t/h totally. Steam Conditions per engine Maximum Steam Flow with Exhaust Gases from the Engine Steam Flow with Exhaust Gases from the engine and Burned addition natural gases with duct burner Registered Pressure Normal Operating Pressure Steam Quality Exhaust Gas Recovery Flow 7 t/h 10 t/h 10 bar 7,5 bar kg/h kg/h Gas Temperature of Engines 525 ºC Feed Water Temperature 95 ºC Eco-Outlet Temp.with Exhaust Gases 163,8 ºC Hot Water The thermal energy from the HT and LT coolant circuits of the engine were also used to produce kwh/engine. The total heat balance of the cogeneration plant is as follows: - Steam Production from exhaust gases at 7,5 bar 3,5 t/h per engine - Hot Water Production Therefore the recovered heat during the cogeneration process is : Recovered Heat Exhaust Gases kwth/engine Recovered Heat Cooling Water kwh/engine Total Heat Used kwh/engine Total Annual Energy Balance: (for only one engine) Running Hours per Engine Power Electricity generation Fuel Consumption Steam Produced Used Heat * Each engine has same balance value h 1 x = kwh kw 1 x x 8000 = kw 1 x 3,5 x = t/year kw

6 1 x 4,000 MWe engine; The exhaust gas from engine were directed to heat recovery steam generator (boiler) that produce 3 t/h saturated steam at 7,5 bar using the heat produced by the exhaust gas. Steam Conditions per engine Maximum Steam Flow with Exhaust Gases from the Engine Registered Pressure Normal Operating Pressure Steam Quality Exhaust Gas Recovery Flow 3 t/h 9 bar 7,5 bar kg/h kg/h Gas Temperature of Engines 471 ºC Feed Water Temperature 95 ºC Eco-Outlet Temp.with Exhaust Gases 163,8 ºC Hot Water The thermal energy from the HT and LT coolant circuits of the engine were also used to produce kwh/engine. The total heat balance of the cogeneration plant is as follows: - Steam Production from exhaust gases at 7,5 bar 3 t/h per engine - Hot Water Production Therefore the recovered heat during the cogeneration process is : Recovered Heat Exhaust Gases kwth/engine Recovered Heat Cooling Water kwh/engine Total Heat Used kwh/engine Total Annual Energy Balance: (for only one engine) Running Hours per Engine Power Electricity generation Fuel Consumption Steam Produced Used Heat * Each engine has same balance value h 1 x = kwh kwh 1 x x 8000 = kw 1 x 3 x = t/year kw

7 Total Annual Energy Balance: (for all engines) Running Hours per Engine Power Electricity generation Fuel Consumption Steam Produced Used Heat * Each engine has same balance value h kwh kw kw t/year kw

8 ELECTRICAL INSTALLATIONS The cogeneration electrical system entails; - 5 x kva alternators, both at 11 kv 50 Hz. - 1 x kva and 1 x kva alternators, both at 6,6 kv 50 Hz. - 1 x kva alternator both at 6,6 kv 50 Hz. Engines are connected to the grid by means of a step-up transformers. For the electrical power supply of the equipment within the cogeneration plant, there is an auxiliary switchboard. This distribution board to auxiliary service supplies the following equipment: Boiler Control Panels Pumps and ventilators Process Control Panel Control Panel of the Engines Crane Bridge Air Coolers Ventilation Fans Lighting Etc.

9 SCOPE OF SUPPLYS Engines (x5) - DEUTZ AG (MWM) TBG 632 /TCG 2032 V kwe / Model Year = 2003 Engines (x2) DEUTZ AG (MWM) TBG 632 V kwe / Model Year = 1999 Engines (x1) DEUTZ AG (MWM) TBG 2032 V kwe / Model Year = 2010 Generators (x5) - AVK DIG 156 I/ kva 255 A / Model Year 2003 Generators (x2) - AVK DIG 150 M/ kva 452 A / Model Year kva 402 A / Model Year 1998 Generators (x1) - AVK DIG 156 L / kva 442 A / Model Year 2009 Air Inlet Pumps (x5) Allweiler AG / NB m³/h, h = 11 mt, 1,1 kw, d/d, Model Year 2004 Air Inlet Pumps (x2) KSB B Bloc m³/h, h = 12 mss, d/d, Model Year 2009 Air Inlet Pumps (x1) KSB B Bloc m³/h, h = 12 mss, d/d, Model Year 2009 Plate heat exchangers (x3) - GEA VT 40 CDS-10 Plate heat exchangers (x2) - GEA UT 40 CDL-10 Plate heat exchangers (x2) ALFA LAVAL M 15 BFM8 Plate heat exchanger (x1) GEA ARASTA NT 100X.HV.EPDM

10 Oil heat exchangers (x3) - GEA Type VT 40 CDS-10 Oil heat exchangers (x2) - GEA Type NT 150 L CD-10 Oil heat exchangers (x2) - SWEP GX-042 P Oil heat exchanger (x1) - MWM TL250ECGL Heat exchanger (x1) (dearator) TRANTER GX-26 Heat exchanger (x1) (dearator) ALFA LAVAL M10-BFM Heat exchanger (x1) (auxiliary) ALFA LAVAL M10-BFM Intercooler Pumps (x5) - Allweiler AG / NB m³/h, h = 30 mt, 11 kw, 2900 d/d, Model year 2004 Intercooler Pumps (x2) - ITUR IN-65/315 B 60 m³/h, h = 25 mt, 7,5 kw, d/d, Model year 1999 Intercooler Pumps (x1) - KSB B Bloc ,8 m³/h, h = 25,5 mss, 11 kw, d/d, Model year 2011 Jacket Water Pumps (x3) - Allweiler AG / NB ,4 m³/h, h = 36 mt, 18,5 kw, 2900 d/d, Model year 2004 Jacket Water Pumps (x2) - Allweiler AG / NB /2 113,7 m³/h, h = 38 mt, 11 kw, 2900 d/d, Model year 2004 Jacket Water Pumps (x2) ITUR IN-80/315 B 120 m³/h, h = 35 mt, 22 kw, d/d Jacket Water Pumps (x1) KSB B Bloc m³/h, h = 35,4 mss, 22 kw, d/d, Model year 2011 Hot Water of Customer Side (Seconder Side) Jacket Water Pumps (x3) - Allweiler AG / NB m³/h, h = 17 mt, 5,5 kw, 2900 d/d, Model year 2004

11 Hot Water of Customer Side (Seconder Side) Jacket Water Pumps (x2) - Allweiler AG / NB ,2 m³/h, h = 16 mt, 7,5 kw, 2900 d/d, Model year 2004 Hot Water of Customer Side (Seconder Side) Jacket Water Pumps (x2) - KSB BBloc ,4 m³/h, h = 20,2 mss, 7,5 kw, 2900 d/d, Model year 2009 Hot Water of Customer Side (Seconder Side) Jacket Water Pumps (x1) - KSB BBloc ,4 m³/h, h = 20,2 mss, 7,5 kw, 2900 d/d, Model year 2009 Compressors (x4) - Hatlapa L35/ 31,5 m³/h / 30 bar / 6,6 kw /Model Year 2004 Compressors (x2) ABC VA70, 650 rpm, Atms 30-25, 5.5 kw Air Tanks (x5) - Romer GmbH / 30 bar, lt, Model Year =2004 Air Tanks (x3) Termoset S.A., 2m³, 30 bar, Model Year 1999 BOILERS and EQUIPMENTS Boilers (x5) Capacity = kw/h Operation pressure = 7,5 bar Project pressure = 10 bar Model Year = 2004 Boilers (x1) Capacity = kw/h Operation pressure = 8 bar Project pressure = 11 bar Model Year = 1999 Boilers (x1) Capacity = kw/h Operation pressure = 8 bar Project pressure = 9 bar Model Year = 2009 Feeding Pumps (x10) - KSB WKL-32-5 / 3,6 m³/h, h=100 mt, d/d, 3 kw, Model Year = 2004

12 Feeding Pumps (x2) - GRUNDFOS TYP-CR m³/h, h=120 mt, d/d, 11 kw Feeding Pumps (x2) - LOWARA SV414F30T/P 8 m³/h, h=119 mt, d/d, 3 kw 1 x Heat Exchanger of Dearator GC6, Model year x Heat Exchanger of Dearator GC16, Model year x Heat Exchanger of Dearator GC16, Model year x Economizers 8 x By-pass Valves (Dampers) 9 x Stacks MECHANICAL EQUIPMENTS: Storage tank for hot water (100 m3) Storage tank for hot water (40 m3) 8 x Silencers Table Coolers for HT circuits (x3) - HT kw (2 kw x 10 fans), Model Year = 2004 Table Coolers for HT circuits (x2) - HT kw (2 kw x 12 fans), Model Year = 2004 Table Coolers for HT circuits (x2) - 2 kw x 12 fans, Model Year = 1999 Table Coolers for HT circuits (x1) kw (2 kw x 10 fans), Model Year = 2009 Table Coolers for LT circuits (x3) - LT 674,3 kw (2 kw x 12 fans), Model Year = 2012 Table Coolers for LT circuits (x2) - LT 330 kw (2 kw x 6 fans), Model Year = 2004 Table Coolers for LT circuits (x2) kw, (2 kw x 8 fans), Model Year = 2009 Table Coolers for LT circuits (x1) kw, (2 kw x 8 fans), Model Year = 2009

13 Ventilation Fans (x10) AKS 1902 ASP type, m³/h, 18,5 kw, Model Year = 2004 Ventilation Fans (x12) 4 kw x 12 axial fans Engine s Room Ventilation Pre-Heatings 8 x Cranes Platforms Ventilation Canal s ELECTRICAL Control and LV Low Voltage Panel : MCC Deutz Engine Control Panels (TEM) Local Deutz Engine Control Panels Auxiliary Systems Control Panels (KUHSE) Fire-fighting and gas detection panel Boiler Control Panels Lighting panels Medium Voltage (36kV) 21 x SM 6 36 Merlin Gerin TRANSFORMER Step-up transformers (x 5) - AREVA, conn.group YNd11, 5 MVA, 11/36 Kv Aux. transformers (x 1) - AREVA, conn.group YNd11, 1,25 MVA, 0,4/36 kv Aux. transformers (x 1) 630 kva, 33/0,4 kv Step-up transformers (x 1) - ALKARGO, conn.group YNd11, 4,4 MVA, 6/36 kv Step-up transformers (x 1) - BEST, conn.group YNd11, 4,4 MVA, 6,6/36 kv Step-up transformers (x 1) - BEST, conn.group YNd11, 5 MVA, 6,6/36 kv

14 COMMERCIAL CONDITIONS The price for the options Payment conditions : To be negotiated : To be negotiated. LOCATION TERMS OF DELIVERY : Turkey : as is where is basis PHOTOS

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