Systems. ContiMix I + II Stationary, mobile and wheel - mounted mobile. With capacity of t / h
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1 Systems ContiMix I + II Stationary, mobile and wheel - mounted mobile With capacity of t / h
2 ContiMix t/h The next - generation continuous asphalt mixing plant Batch and continuous combination The ContiMix combines the advantages of both worlds : batch and continuous. Winning features include high production output and flexibility in its choice of recipe with the added benefit of lower investment cost. Thanks to the twinshaft continuous mixer, the ContiMix produces a high homogeneity, constant quality, mixed material. The heat - sensitive bitumen, in particular, may be added to the mixed material outside of the dryer. Benefits at a glance Investment and operating costs are cut to the minimum Excellent mixing performance and asphalt mix quality Heating and mixing processes are clearly separated No loss of material during start - up and shut down Continuous mixing process The clear separation of the material heating and mixing processes reduces emissions and allows all the ingredients to be fed easily and accurately directly into the mixer. The mixer also serves as a buffer and allows recipe-changes on the fly, which considerably reduces the stop /start losses thereby keeping production costs low. Ammann quality standard As with all Ammann mixing plants the ContiMix is equipped with the tried and tested core components, such as the dryer, mixer, and control system. The ContiMix is available in the wheel - mounted design with an output up to 180 t/h and in the mobile/stationary design with an output of t/. Wheeled mobile version up to 180 t/h In its wheeled mobile version, the ContiMix is installed on four trailers set up in the factory ready for immediate operation. The ContiMix I is outstanding due to the superb mixture quality and the advantages of a simple and economical plant concept. This design is available with a number of options such as a separate hot mix storage silo. ContiMix I, trailer ready to transport 2
3 Photo above : Functional principle of the ContiMix II Photo under : ContiMix I with seperate hot mix storage silo ( option )
4 Stationary version up to 320 t/h The ContiMix II fullfills any requirement The stationary version of the ContiMix is extremely compact and thus requires minimal space. Due to its low installation height the plant can also be enclosed with ease. It has also been prepared for the integration of all recycling methods. Furthermore, due to the low number of mechanical conveying elements no scraper chain conveyor is required. The encapsulation of dust and bitumen fumes is also incorporated into the concept. Flow diagram for stationary ContiMix II with options t DV 20t 65t 75t 75t Standard Cold feeder with weighing system 2. Drying drum 3. Baghouse 4. Amix mixer 5. Batcher 6. Skip 7. Hot mix storage silo 8. Bitumen supply 9. Control cabin Options 10. Recycling addition with RA - feeder 11. Reclaimed filler silo 12. Imported filler silo 13. Fibrous granulate addition 14. Bypass silo 15. Addition foamed bitumen
5 Photo above : ContiMix II with housed mixing tower Photo overleaf : ContiMix II fully housed ( internal view )
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8 Production of special pavings possible With ContiMix, special pavings such as SMA, low temperature and coloured asphalt or asphalt with recycling additive may easily be produced. With this design, the widest variety of special material additives, such as fibrous materials and cold or hot recycled additive, can be used. By means of the load - dependent outlet valve on the mixer, the mixing times for each individual recipe can be set easily and accurately. Addition of additives ( granulate ) Coldfeeder with indicator light and laser level control Operator in command room, control as1 8
9 Mixing with foamed bitumen As an option, the ContiMix capabilities can also be expanded with a foamed bitumen installation. This system permits the foaming of various densities of road bitumens or polymer bitumens. It can be used to manufacture, for example, cold sub - bases from 100 % recycled material. The use of foamed bitumen ideally compliments a recycling additive for the mixer. Technical Specifications : Contimix I + II ContiMix s advantages are obvious. Whether fixed or stationary, mobile or on wheels the units are compact, highly productive and offer a multitude of expansion options with consistently low production cost. Capacity Mixer Hot mix storage silo Options wheel - mounted : 180 t/h mobile / stationary : t/h wheel - mounted : Amix 1_1.75 mobile / stationary : Amix 2_4 wheel - mounted : optional mobile / stationary: 25 t, 50 t, 100 t, 200 t, 300 t fibre pellet metering, Mixing with foamed bitumen, Recycling Precise dosing of the bitumen with the aid of the coriolis meter Single - track hot mix storage silo in throughput direction 9
10 Technical Specification ContiMix I + II (continuous) Wheel-m. ContiMix I Stationary / mobile asphalt mixing plants (continuous) ContiMix II Plant type Cold aggregate feed Number of feeders ADL 4 as desired Content 7,5 m³ 10 m³, 12 m³ or 14 m³ Drying drum Drying drum, Type T 2280 T 2070 T 2280 T 2290 T 2590 T Length 8 m 7 m 8 m 9 m 9 m 10 m Diameter 2,2 m 2 m 2,2 m 2,2 m 2,5 m 2,7 m Burner power output 13,9 MW 9,7 MW 13.9 MW 15,5 MW 20 MW 24 MW Fuels Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD) Drum drive 4 x 11 kw 4 x 9,5 kw 4 x 11 kw 4 x 15 kw 4 x 15 kw 4 x 18.5 kw Capacity at 3% moisture 180 t/h 135 t/h 180 t/h 180 t/h 270 t/h 320 t/h Capacity at 5% moisture 161 t/h 113 t/h 161 t/h 176 t/h 226 t/h 275 t/h Filter dedusting Exhaust capacity Nm³/h Nm³/h Nm³/h Nm³/h Nm³/h Nm³/h Filter surface 663 m² 442 m² 737 m² 884 m² 884 m² 1179 m² Mineral weighing system filler weighing system Weighing system in collection- or conveying belt conveyor differencial weighing system bitume weighing system Coriolis massflow system Mixer tye twin-shaft paddle mixer with mix dwell time control for filling level Mixer capacity at 3% moisture 200 t/h 150 t/h 200 t/h 200 t/h 300 t/h 320 t/h Mixer capacity at 5% moisture 180 t/h 120 t/h 180 t/h 200 t/h 250 t/h 300 t/h Binding agent supply optional E-Bit, horizontal or vertical configuration Filler supply optional According to customers wishes: reclaimed and imported filler silos Hot mix storage silo / Compartments hot mix storage with scraper conveyor 25 t in1 Compartments, 50 t in 2 Compartments or 100 t in 2 Compartments or 200 t or 300 t in 4 Compartments Cold recycling to 30% optional: directly into the mixer Recommendation: directy into the mixer, Alternative: via ring into dryer drum Hot recycling to 60 % via recycling drum system Hot recycling over 60 % via recycling drum system Options Mixing with foamed bitumen with Single-phase foaming device, Fibrous granulate addition
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12 Australia Ammann Australia Pty. Ltd. 10/25 Depot Street 4014 Banyo, Queensland Tel info.aau@ammann-group.com Russia OOO Ammann Russland 1st Volkonsky per, 13, bld Moscow Tel: Fax: info.aru@ammann-group.com France Ammann France SAS Rue de Valenton ZI Les Petites Haies Créteil Cedex Phone: Fax: contact.afr@ammann-group.com Malaysia Ammann Asia Pacific Suite , 32nd Floor Menara Keck Seng, 203 Jalan Bukit Bintang Kuala Lumpur Phone: Fax: peowaik.tee@ammann-group.com Switzerland Ammann Schweiz AG Eisenbahnstrasse Langenthal Tel Fax info.aag@ammann-group.com United Arab Emirates Ammann NME FZE Light Industrial Unit # J05 Dubai Airport Freezone ( DAFZA ) P.O. Box Dubai U.A.E. Tel /- 47 Fax info.nme@ammann-group.com RK
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