Plants. Drum Mix Plants Wet Mix Macadam Plants. DM series t/h WM series t/h

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1 Plants Drum Mix Plants Wet Mix Macadam Plants DM series t/h WM series t/h

2 Productivity Partnership for a Lifetime a member of Ammann Group Apollo has been the market leader for asphalt mixing plants and asphalt pavers in India for more than 30 years. A total of employees at three plants in the Gujarat province produce plant and machinery for Apollo s main market India and other emerging markets. Additionally, Apollo also has a broad network of sales and service points throughout India. Joint Venture Ammann Apollo With the joint venture with Apollo, Ammann is expanding its market position in the field of asphalt mixing plants, asphalt pavers and compaction machines in India and its neighbouring markets. The joint enterprise is responsible for the sale of the Ammann product range in the region whilst the Ammann Group continues to operate on a global basis. The partnership with Apollo therefore represents a significant contribution towards strengthening Ammann s global market position. 2

3 Nové Město CZ Alfeld DE Hennef DE Ettlingen DE Langenthal CH Headquarters Verona IT Shanghai CN Ahmedabad IN Factories Subsidiaries Regions with sales partner Gravataí BR Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners An innovative family firm Ammann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable. True to our motto Productivity Partnership for a Lifetime we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer. Member of Ammann G Asphalt mixing plants Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself. Ammann: One brand grown over years Member of Ammann G roup roup WIBAU 3

4 Drum Mix Plants DM series t/h With years of experience in asphalt mixing, and an installed base of over 2200 plants, Ammann Apollo has mastered the continuous Asphalt Mixing Technology. The world over, Drum Mix Plants from Ammann Apollo have produced millions of tons of quality asphalt. Ammann Apollo plants are known for quality of mix, lower operating costs, productivity, efficiency and high uptime. Benefits at a glance Best in class technology and performance Lowest fuel consumption Fully integrated control panel High uptime and low maintenance costs Pan India Sales and Service Offices Thermodrum Unit The drying and mixing unit of the asphalt plant demands complex flight design and heat transfer technology. The Apollo thermodrum unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, convective and radiation techniques. The unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation. Pollution control unit CV series. 4

5 Above: DM 50 Below: DM 60 Over 2200 Drum Mix plants in operation.

6 Drum Mechanics The high pressure atomized, fully automatic remotely controlled burner unit has a very good reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process control with systems interlocks ensure conformance to high safety standards. Burner The high pressure atomized fully automatic burner unit is reputed for fuel efficiency, ease of operation and high uptime. Completely automatic process controls with system interlocks ensure high safety standards. Models of over 90 Tph are supplied with Proportionate Integral Derivative (PID) burners. Cold Aggregate Bin Feeders Controls Fully computerized control cabin (AC optional) with on board electrical power control console, distribution Switch- board, fully automatic process and sequence controls are a standard on all Apollo DM series plants. A user- friendly software gives you total reliability and high performance. Fail proof power interlocks and auto process controls Online fault detection (Optional) Online printing facility Provisions to print, store and edit production details, mix proportions, etc. Display of all process control parameters Auto / manual operation The control is equipped with function keys and numeric keys and does not require special skills for operation. The bins are all-welded and modular in construction permitting easy addition of bins for future needs. Steep bin walls and valley angles allow free flow of aggregates. The bins are supplied with adjustable calibrated gate openings and variable speed drives for total proportionate control, flexibility and accuracy. Integrated control panel. Bitumen storage tanks. 6

7 CV Series Wet dust collectors (Optional) CV Series is a venturi type high efficiency wet dust collector that maintains the required environmental standards in specified areas. The extreme turbulence type venturi design ensures a very good entrapping of the dust laden exhaust gas. Large stainless steel spray nozzles provide a clog free operation and assure minimum water make-up requirements. The adjustable venturi throat permits fine tuning to get optimum cleaning efficiency to meet specific plant operating requirements. Continuous Electronic Belt Weighing System The feedback from the load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning. Bitumen Injection A high capacity hot oil jacketed gear type pump, controlled by an AC variable speed drive feeds the metered amount of bitumen into the mixing section of the Thermodrum unit. The fully automatic PLC control ensures a precise metering of bitumen. Filler Storage Unit A wide range ( tons ) of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix. Bitumen Heating & Storage Solutions Direct and hot oil heated bitumen storage tanks with capacities ranging from 15 to 50 tons are on offer. The Direct heating tanks are supplied with automatic imported pressure burner. The indirect heating tanks are supplied with a thermic oil heater. Hot Mix Silo Ammann Apollo offers a complete range of customized solutions for asphalt storage. Details will be provided on request. Cold aggregate bin feeders. Drum mechanics. 7

8 8

9 Technical Specifications Plant Model DM-45 DM-50 DM-60 DM-65 Rated Output at 3% Moisture Content t/h UNITS Cold Feed Bins No. of Bins* / Capacity nos/m³ 4 / 20 4 / 25 4 / 28 4 / 32 Charging Width mtrs Auxillary Conveyor Drive Motor kw Gathering Conveyor Belt (W L) mm Gathering Conveyor Drive Motor kw Bin Vibrator (1 No.) kw Feeding Capacity tph Over Size Removal Screen Wire Mesh Size mm Drive Motor kw Slinger Conveyor Conveyor Belt (W L) mm Conveyor Drive Motor kw Thermo Drum Unit Dryer (L D) mtrs Drive Type Cradle Type Chain Drive 4W Friction Drive Drive Motor kw Burner Capacity lph/mw 250 / / / / 10 Blower Connected Load kw Fuel* Diesel Exhauster cfm/kw / / 18.5 with CV unit with CV unit Load Out Conveyor with Belt (W L) mm Gob Hopper Drive Motor kw Gob Hopper Capacity kg Hydraulic Power Pack kw Mineral Filler Unit Capacity m³ Drive Motor KW Air Compressor Connected Load kw Bitumen Tank Capacity m³ Heating System* Direct Heating Indirect Heating Bitumen Pump Capacity lpm Bitumen Motor kw Hot Oil Pump Capacity lpm Hot Oil Motor kw Fuel Tank Capacity m³ Fuel Feeding Pump Capacity lpm Fuel Motor kw Furnace Oil Kit (Optional) Outflow Heater kw In-line Heater kw POLLUTION CONTROL UNIT Primary Multicone Nos. of Cone Dry Dust Collector Dust Screw Drive kw SECONDARY UNITS (OPTIONAL) Wet Dust Collector- Type Ventury Type CV Series Water Pump kw Exhauster cfm/kw / / / / 55 Total Connected Load kw Recommended Genset Capacity KVA Open Land Requirement mtrs * Options available ACCESSORIES Filler Silo Capacity Range # m³ 1.5 / 7 Bitumen Tanks Capacity Range m³ 15 / 20 / 25 / 30 / 50 Heating System Direct heating / Thermic oil heating Thermic Oil Heater Hot Oil Heater Capacity kcal/hr / / Hot Mix Storage Silo Capacity Range # m³ 14 / 2x14 / 2x16.5 # Special size on request. 9

10 Wet Mix Macadam Plants WM series t/h Cold Aggregate Bin Feeders Over 40 years of experience and an installed base of over 2500 units, mean design expertise for top performance even under the toughest of operating conditions. The bins are all-welded and modular in construction permitting easy addition of bins for future needs. Steep bin walls and valley angles allow free flow of aggregates. The bins are supplied with adjustable calibrated gate openings. The belt feeders can have either fixed or variable speed drives (optional). The optional variable speed drive coupled with total and proportional controls, offers greater flexibility and accuracy. Benefits at a glance Lowest capital & operation costs Rugged construction and standard bought outs Uniform mixing and delivery of mix material without segregation Fully integrated control panel Pan India Sales and Service Offices Pug Mill Unit The twin shaft pug mill design provides fast, continuous and homogeneous mixing of aggregate and additives. The shafts are mounted on extra heavy duty anti-friction bearings for smooth function and extended life. The wear resistant alloy steel selection for addle arms and tips ensures a long life. The reversible paddle arm tips lower the maintenance costs. The liner plates are corrosion and abrasion resistant. Storage silo. CTAB attachment. 10

11 Above : Cold bin feeders. Below : WMM plant with optional CTAB attachment. Over 670 Wet Mix plants in operation.

12 Water Tank and Metering The water tank has adequate surge capacity, a self-priming pump, control valve and spray bar with water flow meter for accurate metering. A cleaning arrangement with flexible piping is a thoughtful add on. Anti Segregation Surge Hopper The surge hopper arrangement allows discharge into trucks without shut down and spillage. Fast acting hydraulically operated clamshell gates open across the entire width of the hopper preventing segregation of the mix. Controls and Automation The weather protected cabin houses the user-friendly controls that are specifically designed for industrial installations. The logically laid out control panel ensures sequential operation of the various drives and precise process control. Storage silo The 25 T storage silo (optional in WM 100) is rigid, easy to erect and transfer. Fast opening hydraulically operated clamshell gates facilitate quick discharge of mix material into the trucks without segregation. Fines feeding systems for cement treated aggregates base (CTAB) Optional A filler silo unit of 40 Metric Tons capacity with a bucket elevator arrangement for receiving fines (cement/lime). A metering valve coupled with a high efficiency screw conveyor delivers the specified quantity of fines to the pug mill unit. Integrated control panel. 12

13 Technical Specifications Plant Model WM 100 WM 200 WM 250 Rated Output t/h FOUR BIN FEEDER No. of Bins*/Total Capacity nos / m³ 4 / 25 4 / 28 5 / 35 Charging Width mtrs Auxillary Drive Motor kw Gathering Conveyor Belt (W L) mm Gathering Drive Motor kw Bin Vibrator (1 No.) kw Feeding Capacity tph OVER SIZE REMOVAL SCREEN Mesh Size mm Drive Motor kw CHARGING CONVEYOR Conveyor Belt (W L) mm Conveyor Drive Motor kw PUG MILL No. of Paddle Arms Drive Motor kw Capacity m³ WATER TANK Capacity m³ Drive Motor kw LOAD OUT CONVEYOR WITH GOB HOPPER (OPTIONAL WITH WM 200) Belt (W L) mm Drive Motor kw Gob Hopper Capacity MT Hydraulic Power Pack kw LOAD OUT CONVEYOR WITH STORAGE SILO (OPTIONAL WITH WM 100) Belt (W L) mm Drive Motor kw Storage Silo Capacity MT Hydraulic Power Pack kw FILLER SILO (OPTIONAL) Capacity m³ Connected Load kw Total Connected Load kw Recommended Genset Capacity KVA Open Land Requirement mtrs Offer for capacities over 250 tph on request. 13

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16 Sales, service and spares offices across India: Ammann Apollo House Near Mithakhali Circle Navrangpura Ahmedabad Phone: / Fax: info.ain@ammann-group.com Ammann Apollo House C-795, Vikaspuri, New Delhi Phone: / Fax: ga_del@gapollo.net , Shrikant Chambers, Near R.K. Studio, Sion Trombay Road, Chembur, Mumbai Phone: / Fax: ga_bom@gapollo.net Plot No. M -27, Ground Floor, Near Fire Station, Baramunda Housing Board Colony Bhubaneswar Phone: Fax: ga_bbsr@gapollo.net H.No: / 19/2(Part) Ground Floor, D.V.Colony, Minister Road, Secunderabad Phone: / 7559 Fax: ga_hyd@gapollo.net No. 116 / 2, Ground Floor, 11th Cross, Behind Union Bank of India Malleswaram, Bengaluru Phone: Fax: ga_blr@gapollo.net 17/36, Dakshindari Road Near VIP over bridge PO: sreebhumi Kolkata Phone: ga_kol@gapollo.net House No. M-39, Road No. 26, Shri Krishna Nagar Patna - Bihar Phone/Fax: ga_patna@gapollo.net Plot No.47,Defence Officers Colony, Ekkattuthangal Chennai Phone: / Fax: / ga_chn@gapollo.net House no. 3341, Sector 46 C, Chandigarh Phone: gail_chg@gapollo.net 05, Nandanpur Path Opp. Bhabendra Alay, Basistha Road Betola, Guwahati Phone: Fax: ga_ghy@gapollo.net Plot No. 46 / 4B, Opp. Sesa Goa Plant, Konir Wada, Amona Bicholim Taluka, Goa Phone: ga_goa@gapollo.net House No: HIG 1A, Near Bharat Mata School Tatibandh, Raipur Phone: anil_belorkar@gapollo.net Switzerland Ammann Schweiz AG Eisenbahnstrasse Langenthal Phone: Fax info.aag@ammann-group.com Manufacturing plants: Survey No. 2, 3, 9-P, 10, 11P, 139P, 141P, 142, 143P, 144P AT Ditasan, Post, Jagudan, State Highway, District Mehsana, Gujarat Phone: /45/46 Fax: info.ain@ammann-group.com Plot # 53 P-54, 55, Nr. Khatraj Kalol Dist. Gandhinagar, Gujarat Phone: info.ain@ammann-group.com EN Specifications are subject to change.

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