3 GRAF OIL&GAS IS A GRAF GROUP DIVISION, TWENTY-YEARS EXPERIENCED IN OIL&GAS MARKET. Thanks to its experience, GRAF SPA is able to provide turnkey station from engineering up to planned maintenance and aftersales service. GRAF projects and offers solutions for complete CNG stations, realized with the latest technologies and in accordance with the valid regulations in order to guarantee the safety and performance of the equipment. GRAF Group is composed of more than 200 employees, m² of productive area and m² of engineering offi ces. Graf includes different business units and it is specialized in automation and control systems and gas compression systems together with measurement and distribution systems. G raf S.p. A. has a laborator y ac c redited by the It alian Ministr y of Educ ation and Researc h.
4 COMPRESSOR UNIT GRF70/115-2B GRF B Flow (Sm 3 /h) Power (kw) 0 Suction (bar) flow (sm3/h) Power (kw) GRF B Flow (Sm 3 /h) Power (kw) 0 0 Suction (bar) flow (sm3/h) Power (kw) Compressor units series GRF70/115-2B are projected and realized with latest-generation technologies in order to achieve high effi ciency and low energy consumption. This solution is good for little and medium gas station, moreover it was projected in order to reduce the ordinary and extraordinary maintenance costs and avoid unexpected machine stops. Compressor units are realized with latest-generation components and European high technology for ensuring its safe use in accordance with the valid safety rules. All the compressor units are available with a range of electric power from 15 up to 200 kwh with different inlet pressure, capacity and stages.
5 RELIABILITY MAIN TECHNICAL FEATURES Compression stages available 2 4 Inlet pressure range 0,5 60 bar Outlet pressure bar Number of connecting rod 2 Instant capacity sm³/h Motor power kwh Type of cooling AIR/GAS - WATER/GAS Type of coupling Belt or direct EQUIPPED WITH: Blow-Down system Interstage pressure and temperature sensors (optional) Instrument panel with emergency stop button Safety valves on every stage Coalescent fi lter in outlet gas line Knock-down tank Forced lubrication system (optional) Vibration sensors Interstage liquid separators OVERALL DIMENSION A B H Weight 2100 mm 2900 mm 2455 mm Kg - -
6 COMPRESSOR UNIT GRF115-4B GRF B Flow (Sm 3 /h) Power (kw) 0 0 Suction (bar) flow (sm3/h) Power (kw) GRF B Flow (Sm 3 /h) Power (kw) Suction (bar) flow (sm3/h) Power (kw) GRAF S.p.A. compressor units series GRF115-4B come out from the growing need, arose from our customers, for more capacity with low inlet pressure. These compressors are projected and realized in order to get high performances and to maintain low energy consumption, reducing the overall dimensions and then the installation of additional compressors, where high fl ow is requested (i.e. bus stations). They are designed in order to reduce the ordinary and extraordinary maintenance costs and avoid unexpected machine stops. Compressor units are realized with latest-generation components and European high technology for ensuring its safe use in accordance with the valid safety rules. All the compressor units are available with a range of electric power from 90 up to 450 kwh with different inlet pressure, capacity and stages.
7 HIGH FLOW MAIN TECHNICAL FEATURES Compression stages available 2 5 Inlet pressure range 0,5 25 bar Outlet pressure bar Number of connecting rods 4 Instant capacity sm³/h Motor power kwh Type of cooling AIR/GAS - WATER/GAS Type of couplin Direct EQUIPPED WITH: Blow-Down system Interstage pressure and temperature sensors (optional) Instrument panel with emergency stop button Safety valves on every stage Coalescent fi lter in outlet gas line Knock-down tank Forced lubrication system (optional) Vibration sensors Interstage liquid separators OVERALL DIMENSION A B H Weight 3400 mm 2350 mm 2455 mm Kg - -
8 COMPRESSOR UNIT GRF115-W GRF W Flow (Sm 3 /h) Power (kw) 0 Suction (bar) flow (sm3/h) Power (kw) GRF W Flow (Sm 3 /h) Power (kw) Suction (bar) flow (sm3/h) Power (kw) The brand new product made by GRAF S.p.A. is the compressor unit series GRF115-W: this compressor is vertical-type, with three connecting rods and it is oil-free (without oil injection in the cylinders). This model has small dimensions thanks to its closed loop water cooling circuit and its external exchanger. Thanks to this, it can be installed in every place. Compressor units GRF115-W are designed with the latest technologies and they offer medium gas fl ow. They are available with a range of electric power from 55 up to 200 kwh with different inlet pressure, capacity and stages.
9 WATER COOLING MAIN TECHNICAL FEATURES Compression stages available 2 4 Inlet pressure range 1 60 bar Outlet pressure bar Number of connecting rods 3 Instant capacity sm³/h Motor power kwh Type of cooling WATER/GAS Type of coupling Direct EQUIPPED WITH: Blow-down system Interstage pressure and temperature sensors (optional) Instrument panel with emergency stop button Safety valves on every stage Coalescent fi lter in outlet gas line OVERALL DIMENSION A B H Weight 2100 mm 2300 mm 1800 mm Kg - -
10 COMPRESSOR UNIT GRF70-BOOSTER Compressor units series GRF70-BOOSTER meet the demand for trailers fi lling and car fi lling from trailers. They can be installed on trailer board (mobile stations) or on the ground (daughter stations). This solution allows to make a real gas station where there is not a gas supply line. The main characteristic of these compressors is its versatility: they have an inlet pressure range from 20 bar up to 200 bar and all the operations are automatic, without any external operation. These compressor units are activated by an oil pump which moves vertical cylinders and fulfi ls the gas compression without having any rotative parts. They are available in the following versions: - One-stage or two-stages - Electric power from 15 up to 75 kw - Air cooling or liquid cooling with closed loop circuit
11 MOBILE OR DAUGHTER STATIONS MAIN TECHNICAL FEATURES Compression stages available 1 2 Inlet pressure range bar Outlet pressure range bar Instant power sm³/h Motor power Electric kwh / Gas engine Type of cooling AIR/GAS - WATER/GAS EQUIPPED WITH: Interstage pressure and temperature sensors (optional) Instrument panel with emergency stop button Safety valves on every stage Coalescent fi lter in outlet gas line OVERALL DIMENSIONS A B H Weight 1780 mm 1320 mm 1850 mm 1600 Kg - -
12 DISPENSER SERIES DNG DNG42 DNG22 The DNG dispensers are run by a latest-generation electronic processor and supplied with a LCD backlight display or a red LED display. These dispensers are built and tested in accordance with the valid European standards and with ATEX directive. DNG dispensers are the highest expression of GRAF know-how and experience gained in these years in CNG sector and electronic process. Processor and software are realized internally and are constantly updated; in this way DNG dispensers are able to work with every protocol, upon customer s request. DNG dispensers: all our quality in a MADE IN GRAF product.
13 HIGH FLEXIBILITY MAIN TECHNICAL FEATURES Number of fi lling posts Type of gas Working temperature Working fi lling pressure Max fi lling pressure CNG with a density of 0,65...0,87 Kg/m³ C 220 bar 250 bar Accuracy ± 1% Voltage Flow light vehicles version Flow heavy vehicles version 230 Vac +/- 15% Hz Up to 60 Kg/min Up to 100 kg/min Structure Painted steel or AISI 304 Colour Standard or custom OVERALL DIMENSION Dispenser DNG22 Dispenser DNG42 A 1030 mm A 1560 mm B 468 mm B 552 mm H 1935 mm H 2400 mm Weight 200 Kg Weight 420 Kg - -
14 DISPENSER SERIES DNG-T Dispenser series DNG model T is GRAF S.p.A. solution for gas distribution from trailer. It can be installed on trailer board for filling vehicles where the gas supply line lacks. Thanks to its small overall dimensions and specifi c design, dispenser DNG mod. T can be easily carried and installed on trailer board. It may include up to two fi lling posts totally independent and it can be customized.
15 DISPENSER FOR TRAILERS MAIN TECHNICAL FEATURES Number of fi lling posts 1-2 Type of gas Working temperature Working pressure Max. working pressure CNG with density of 0,65...0,87 Kg/m³ C ( C by request) 220 bar 250 bar Accuracy ± 1% Voltage Flow light vehicles version Flow heavy vehicles version 230 Vac +/- 15% Hz Up to 25 Kg/min Up to 60 kg/min Structure Painted steel or AISI 304 OVERALL DIMENSION A B H Weight 730 mm 340 mm 1100 mm 105 Kg - -
16 HIGH PRESSURE STORAGE Graf S.p.A. designs and offers modular high pressure storage systems composed of metal cylinders manufactured in Europe. Storage systems can be realized with single or double port cylinders, installed in vertical position in order to make the condensate drainage easier. The storage rack is composed of 7 cylinders with a capacity of 80 lt. for each. It is modular, in accordance with the customer s demands. They are made with piping and fi ttings suitable for the capacity requested. They are also equipped with manifold groups, including certifi ed safety valves.
17 HIGH MODULARITY DIMENSION STANDARD A B H Weight 1120 Lt. storage 2063 mm 666 mm 2200 mm 1900 Kg A B H Weight 2240 Lt. storage 2063 mm 1665 mm 2200 mm 3800 Kg A B H Weight 3360 Lt. storage 2063 mm 2330 mm 2200 mm 5600 Kg - -
18 GAS PANEL AND PRIORITY PANEL Gas panels are suitable for pressure regulation, storage protection, liquid drainage and security systems. Gas panels are also designed and built with certifi ed components in compliance with the international safety standards. Other configurations and functionality by request. PRESSURE CONTROL LINE GROUP Panel for excess fl ow pressure control in order to protect the gas distribution line from storage to dispensers. The panel is composed of pressure sensor and shut-off valve.
19 SAFETY PRIORITY PANEL Priority panel has the purpose to direct the gas fl ow to storage through gas pressure lines or directly to dispenser. It is composed of pneumatic automatic valves and pressure sensor which opens the valves. It is available in 2 versions: 2-line or 3-line (direct line by request). PRESSURE REGULATION SYSTEM Pressure regulation system helps to regulate the fi lling pressure to the set value. Thanks to it, storage may contain a higher quantity of gas since it is possible to compress the gas to a higher pressure. MANIFOLD Manifold is a safety device installed on storage frame and it help to keep the cylinders pressure under control. Manifold is composed of: safety valve, pressure transducer, pressure gauge and hand valve. Whenever the cylinders pressure is over the pressure set point, manifold automatically switches on and carries all gas contained in the cylinders on the vent line
20 CONTROL BOARD GRAF S.p.A. has its own division which is able to design and manufacture compressor control boards. All GRAF control boards are made with high quality components which guarantee the utmost safety and reliability. GRAF control boards are equipped with programamble controllers and latest-generation operator s panels; moreover, they are compliant with valid european directives and completely customized in accordance with customer s demands.
21 MADE IN GRAF MAIN TECHNICAL FEATURES (standard versions) Protection class IP 54 Colour RAL 7035 Voltage 400 V ±10% Control system Man-machine dialogue (HMI) Motor start-up Working temperature Reference Remote control PLC Siemens S7-300/S1500 (others by request) Colour display Soft Start / Inverter / Delta Star 0 45 (others by request) CEI EN (others by request) Ethernet or GSM OVERALL DIMENSION Control board kw A 1200 mm B 300 mm H 800 mm Weight 90 Kg Control board kw A 1000 mm B 500 mm H 2100 mm Weight 255 Kg Control board kw A 1600 mm B 500 mm H 2100 mm Weight 430 Kg - -
22 DRYER SERIES GRGDR GRAF regenerative type dryer series GRGDR is composed of two columns fi lled with molecular sieve and is completed with an automatic closed loop circuit regenerative system with no gas emission. It is totally automatic and it is able to switch its work status without any intervention. The absorption phase is fulfi lled with high-quality material that helps the gas to reach a dew point up to 80 C.
23 TECHNOLOGICALLY ADVANCED MAIN TECHNICAL FEATURES GRGDR VERSION Inlet pressure Capacity Number of columns Quantity of absorbing material 2 6 bar / 6 12 bar / bar 1500/2500 sm³/h 2 columns (1 on work phase and 1 on regeneration phase) 150 kg for each column Grade of gas fi ltration Inlet fi lter 40 µ / Outlet fi lter 3 µ Regeneration type Voltage Consumed power Length of regeneration phase Closed loop circuit completely automatic 400 V 50 Hz kw depending on model 7 9 hours Working temperature C OVERALL DIMENSION A B H Weight 3300 mm 2040 mm 2200 mm 2450 Kg - -
24 DRYER SERIES GRGDD Non regenerative dryer series GRGDD is composed of two separate columns, fi lled with non regenerative material. When a column is in absorbing phase, the other one is in stand-by: in this way, it is possible to replace the absorbing material with total safety. Work status change is made manually by the operator. Material used for absorption is of high-quality and helps the gas to reach a dew point up to 80 C.
25 EASE OF USE MAIN TECHNICAL FEATURES GRGDD VERSION Working pressure Capacity Number of columns Quantity of absorbing material 2 6 bar / 6 12 bar / bar 1500/2500 sm³/h 1 or 2 columns 120 kg for each column Filtration grade Inlet fi lter 40 µ / Outlet fi lter 3 µ Working temperature C OVERALL DIMENSION A B H Weight 3000 mm 2300 mm 2470 mm 2350 Kg - -
26 SMART BOX GRAF S.p.A. is able to supply steel-made prefabricated solutions. These solutions allow to make complete stations composed of compressor and storage system under customer s request. SMART BOX is a turnkey solution and allows the customer to install and put into service the equipment with money saving. All versions may be supplied with preassembled hydraulic and electric equipment. STATION SAMPLE STORAGE COMPRESSED AIR ELECTRIC BOARD
27 ALL-IN-ONE MAIN TECHNICAL FEATURES Single or double compressor room Separate room for electric board Additional room for storage Lighting system and emergency lighting system Cold kit for ambient temperature up to -40 C Additional gas chilling circuit Soundproof version with sound pressure level up to 70 db Customized colour and fi nishes Condensate liquid drainage collector Drainage collector STANDARD CONFIGURATION (by request) 2,5m (A) Mobile station 6m (A) 7m (A) 8m (A) 10m (A) Compressor series W Compressor series 2B Compressor series 4B Compressor series 70-BOOSTER Storage (up to 2240Lt.) Electric board (safe area) Dryer OVERALL DIMENSION A B H 2,5 / 6 / 7 / 8 / 10 m 2430 mm 2780 mm * Weight depends on station confi guration
28 EASYFILL CNG EasyFill CNG is a compression and dispenser unit, suitable for every fast fi lling need. It is the best solution for private and/or corporate fl eet. This compact unit is designed for multiple sequential fi lling, thanks to its integrated high pressure storage, that allows to fulfi l an easy, fast and autonomous fi ll by the driver. The installation is plug-and-play and requires very little space!
29 PRIVATE FLEETS MAIN TECHNICAL FEATURES Type of gas EasyFill CNG 17/8 EasyFill CNG 50/8 CNG EasyFill CNG 100/8 EasyFill CNG 150/8 Inlet pressure 0,02 0,3 bar 0,3 0,9 bar Rotation speed rpm Working temperature -10 C a + 50 C Filling pressure 220 bar Compressor capacity 17 sm³/h 50 sm³/h 100 sm³/h 150 sm³/h Electric power 5.5 kw 15 kw 30 kw 37 kw Voltage Storage integrated capacity 30 x 400 V 50 Hz 560 lt. OPTIONAL High pressure dryer Filling nozzle Mass fl ow meter External display for visualization of fi lled quantity Control system with private cards OVERALL DIMENSION EasyFill CNG 17/8 and 50/8 A 2500 mm B 1400 mm H 2258 mm Weight 2300 Kg EasyFill CNG 100/8 and 150/8 A 2800 mm B 1800 mm H 2258 mm Weight 2400 Kg - -
30 FUEL HOST SYSTEM Fuel Host system allows to keep a CNG station under control. The system includes a PC, completed with keyboard, LCD monitor and a latest-generation OS which is able to show, through screen pages, the compressor and dispensers work status. With this system, the operator can get a detailed report of all the fi lling and transactions made. Moreover, Fuel Host system can preset the fi lling amount and change the unit price. By request, a ticket print can be installed. This print, under operator s request, can print the fi lling operation details. In addition, Fuel host system can be linked to compressor electric boards in order to check compressor units working conditions. Available in different languages. Customized by request.
31 CONSTANT CONTROL MAIN TECHNICAL FEATURES Voltage 230 V - 50 Hz Working temperature C Number of dispensers Max. 10 Number of dryer Max. 2 series GRGDR Number of compressor Max. 4 Remote control Via Ethernet / Wi-Fi Available languages Italian / English / Russian - -
32 SAMPLE STATION WITH 2 DISPENSERS
33 SUGGESTED DESIGN CNG STATION WITH INLET PRESSURE 1,5 3 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 160 kw/h; capacity 930 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 2 CNG STATION WITH INLET PRESSURE 3 6 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 160 kw/h; capacity 1000 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 2 CNG STATION WITH INLET PRESSURE 9 12 bar POSIZIONE DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 132 kw/h; capacity 1000 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 2
34 SAMPLE STATION WITH 3 DISPENSERS
35 SUGGESTED DESIGN CNG STATION WITH INLET PRESSURE 1,5 3 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 200 kw/h; capacity 1180 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 3 CNG STATION WITH INLET PRESSURE 3 6 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 200 kw/h; capacity 1200 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 3 CNG STATION WITH INLET PRESSURE 9 12 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 160 kw/h; capacity 1200 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 1 5 Dispenser DNG22CDN 3
36 SAMPLE STATION WITH 4 DISPENSERS
37 SUGGESTED DESIGN CNG STATION WITH INLET PRESSURE 1,5 3 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 250 kw/h; capacity 1500 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 2 5 Dispenser DNG22CDN 4 CNG STATION WITH INLET PRESSURE 3 6 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 250 kw/h; capacity 1600 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 2 5 Dispenser DNG22CDN 4 CNG STATION WITH INLET PRESSURE 9 12 bar ITEM DESCRIPTION QUANTITY 1 Dryer series GRGDR Compressor GRF B installed power 200 kw/h; capacity 1580 sm³/h 1 3 Priority panel 1 4 Storage 2240 Lt. 2 5 Dispenser DNG22CDN 4
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