INTELLIGENTE DRUCKLUFT MADE IN GERMANY

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1 INTELLIGENTE DRUCKLUFT MADE IN GERMANY In line with the customer s needs With our innovative system concepts we offer customised solutions for almost all applications. Our endeavour lies not only in supplying compressors, we offer ourselves as a competent system provider capable of offering solutions to all users of compressed air. That does not only apply to the consultation and installation phase of your new compressor(s), but naturally continues in all areas of service, maintenance and visualisation. Challenge us! Screw compressors Piston compressors Turbocompressors Blower Complete accessories Control, regulate, monitor constant speed kw/5 13 bars variable speed-controlled and direct drive kw/5 13 bars oil-free, with water injection kw/5 13 bars oil-free, up to 10 bars kw for normal pressure up to 10 bars kw for medium pressure up to 15 bars kw for high pressure up to 400 bars kw as a booster for an input pressure up to 10 bars and an pressure up to 40 bars kw for oil-free compressed air kw two-stage up to 9 bars three-stage up to 10 bars at constant speed kw mbars with speed control and direct drive 3 55 kw mbars refrigerant dryers m 3 /min desiccant dryers m 3 /min activated carbon adsorbers m 3 /min fi lters, all particle sizes m 3 /min complete condensate management up to 120 m 3 /min base load changeover controls consumption-related controls visualisation (we bring your compressed air to the PC) tele-monitoring (the hotline of your compressed air station) Leaflet_Pistons_GB_08/10 Your expert advisor

2 PISTON COMPRESSORS Volume is: l/min PISTON up to 400 bars

3 2 THE IDEAL WAY TO GET STARTED... TOPAS 1,5/50 S TOPAS 4 F T Type code, e.g. RUBIN -O 7,5 500 F S D ID Model O = oil-free Drive [kw] Receiver volume [L] F = without wheels (stationary, all other models (without F) are mobile on wheels S = 230 V T = 400 V SD = 400 V star/ delta start-up D = dual system ID = incl. Load / no-load regulation Type Receiver volume Max. final pressure Intake rate Speed Length Width Height Weight Compressed air connection L bars L/min kw 1/min mm mm mm kg G TOPAS 1,5/50 S fast TOPAS-O 1,8/90 S fast TOPAS 4 F T /4 The scope of applications for modern piston compressors covers a very varied range from the trades to industry. The ALMiG piston compressors were developed specifi cally for commercial use and meet all requirements arising in the heavy-duty routine work in this sector. Furthermore, they provide a fl exible, mobile and reliable supply of compressed air. And they do so extremely economically to boot. The TOPAS series comprises: Grey cast iron cylinder TOPAS 1.5/50 S = single-stage compression, 1 cylinder TOPAS 1.8/90 S = single-stage compression, 2 cylinders TOPAS 4 FT = 2-stage compression, 2 cylinders Modern plastic housing Termostat-controlled fan Electronic pressure switch Instrument panel with all the important control elements, TOPAS 4 F T incl. electronic controls Drive motor incl. overload protection

4 3... FOR THE CRAFTS AND TRADES GRANAT-O 1.1/6 F S ACHAT 1.5/24 S OPAL 1.5/100 S Type Receiver volume Max. final pressure Intake rate Speed Length Width Height Weight Compressed air connection L bars L/min kw 1/min mm mm mm kg G GRANAT-O 1.1/6 F S fast ACHAT 1.5/24 S fast ACHAT 1.5/50 S fast OPAL 1.5/25 S fast OPAL 1.5/25 S ID fast OPAL 1.5/50 S fast OPAL 1.5/100 S x fast OPAL 2.2/25 S ID fast OPAL 2.2/100 T x fast OPAL 2.2/100 S x fast OPAL 2.2/270 F T Ball valve 3/4 The GRANAT series comprises: 1-stage compression, 2 cylinders Electromechanical pressure switch Pressure manometer The ACHAT series comprises: Grey cast iron cylinder 1-stage compression, 1 cylinder Electromechanical pressure switch Pressure reducing valve with double manometer Drive motor incl. overload protection Rubber wheels for safe transportation The OPAL series comprises: Grey cast iron cylinder 1-stage compression, 2 cylinders Electromechanical pressure switch Pressure reducing valve with manometer Drive motor incl. overload protection 2 large wheels incl. 2 feet for maximum stability during operation (except OPAL 2.2/270 F T)

5 4... FOR THE CRAFTS AND TRADES RUBIN 3/200 F T JADE 7.5/500 F T Type Receiver volume Max. final pressure Intake rate Speed Length Width Height Weight Compressed air connection L bars L/min kw 1/min mm mm mm kg G RUBIN 3/200 F T Ball valve 3/4 RUBIN 3/270 F T Ball valve 3/4 RUBIN 4/270 F T Ball valve 3/4 RUBIN 5.5/500 F T Ball valve 3/4 RUBIN 5.5/500 F SD Ball valve 3/4 RUBIN 7.5/500 F SD Ball valve 3/4 JADE 5.5/500 F T Ball valve 3/4 JADE 7.5/500 F T Ball valve 3/4 JADE 15/900 F T D Ball valve 3/4 The RUBIN & JADE series comprise: JADE: Grey cast iron cylinder RUBIN: Grey cast iron cylinder and pistons 2-stage compression, 2 cylinders RUBIN: 2-cylinder arranged in rows JADE: 2 cylinders V arrangement Electromechanical pressure switch Pressure manometer Drive motor incl. overload protection

6 5... FOR INDUSTRIAL APPLICATIONS: DIRECT DRIVE; MOBILE Type Receiver volume Max. final pressure Intake rate Volumetric flow rate 1 No. cylinders No. stages Length Width Height Weight Sound level 2 L bars L/min L/min kw mm mm mm kg db(a) AP 5000 D AP 5000 W AP 6000 D AP 6000 W AP 6002 D AP 6002 W AP 7002 D AP 7004 D AP 8004 D AT 5000 W AT 6000 W AT 6002 D AT 6002 W AT 7002 D AT 5000 AT 6000 AT 6002 AT Volumetric fl ow rate in relation to operating pressure at 7 bars 2 Sound pressure level in compliance with DIN T13, 4 m distance W = alternating current 230 V ~ 1/50 Hz, D = 3-phase alternating current 230/400 V ~ 3/50 Hz, Protection class IP 54 ISO F The speed is 1450 L/min AP 5000 AP 6000 AP 6002 AP 7002 AP 7004 AP 8004 Industrial quality mobile piston compressors. Technical details of the series: High quality air intake fi lter, generously dimensioned, with easy-to-change fi lter inserts Valve plates made from top grade steel with stroke limiter and a long service life Steel quick-action coupling with an ULTRA FLOW valve for a high fl ow rate Stable chassis with large, broad rubber wheels for convenient transport and safety Pressure lines with fi nned surface for the best cooling action and a long service life Three-phase plug with phase rotation; simply choose the right motor rotation direction 2 manometers for receiver pressure and working pressure Generously dimensioned cast iron fan ensure the best possible cooling Brand pressure switch with relief valve and operating hours counter for optimal monitoring Robust class Eff 1 high quality energy-saving motor for low operating costs Control unit with fi lter regulator, oiler, manometer and 3 quick-action couplings (AT 6002, 7002)

7 6... OIL-FREE/OIL-LUBRICATED AS A UNIT... oil-lubricated Unit Max. Final pressure Intake rate Volumetric flow rate No. stages Speed Compressed air connection Sound level 2 w/o or with box bars L/min L/min kw 1/min mm db(a) A x /65 A x /66 A x /67 A x 2 79/68 A-N x /61 A-N x 2 79/67 A-N x 2 79/67 A-H x /66 A-H x /61 A-H x 2 79/67 A-H , x 2 79/67 A-O x /62 A-O x /61 A-O x 2 79/67 A-O x 2 79/ eff. delivery volume measured in continuous operation in compliance with VDMA-4362 at 8-bar operating pressure for 10-bar plants at 12-bar operating pressure for 15-bar plants 2 Sound pressure level in compliance with DIN T13, 1 m distance A-tower version: Volumetric fl ow rate: according to type of unit x number of units Dimensions L x W x H 1600 x 790 x 1800 mm Sound pressure level db(a) depending on the type and number of the units Industrial quality in a new design These air-cooled, 1- or 2-stage compressors with direct drive are tough and economical. They are available in an oil-lubricated version oil-free version. In terms of quality, operating reliability and service life they offer the standard of industrial plants and guarantee maximum reliability and high economy Technical details: Extensively ribbed cylinder made from high quality grey cast iron Cylinder heads made from die-cast aluminium High performance cast-iron axial fan Needle bearings in both connecting-rod eyes Brand pressure switch with operating hours counter as standard (for the on-receiver version) Highly effective and largedimensioned intake fi lter Energy-saving motor (Eff 1), protection type IP 54, protection class F

8 7... OR AS A MODULAR KIT FOR INDUSTRIAL APPLICATIONS Unit on base frame Unit on horizontal receiver Unit on vertical receiver also with refrigerant dryer A-tower, can be configured individually with up to 3 units Two units on horizontal receiver Well-conceived modular system, proven layout Thanks to the compact design and a well-conceived modular system, these compressors can be used for a wide variety of applications and can be adapted individually and reliably to all operating conditions. The modular system comprises: Compressor units for installation purposes Units on base frame for free-standing installation Compressed air plant with diverse horizontal or vertical receivers (also with docked-on refrigerant dryers) Compressed air plants with or without sound insulation box Compressed air plants as A-towers, can be confi gured individually with up to 3 units of the same type This modular system and the graded s facilitate economical use of the compressors in line with the respective requirements around the clock. Even for sensitive applications such as: Medicine/hospital Food Drinking water supply these compressors are extremely suitable.

9 8 THE ROBUST INDUSTRIAL SOLUTION... HL on base plate HL on receiver HLD on rubber-bonded metal bearing Thanks to their well-conceived modular principle the series provide all options for use, even under this toughest industrial conditions up to 40 bars. They set standards with regard to quality, operating reliability, service life and convenient operation. These ALMiG pistons are known for their economical compressed air production, even in permanent three-shift operation. The grey cast iron cylinders with large cooling ribs, combined with the large, high performance fan V-belt pulley (HL), form a highly effective cooling system for the lowest possible plant temperatures and highest compressed air quality. Other signifi cant advantages of the HL/HLD concept are: Low rpm and piston speed Generously dimensioned intake and pressure valves Intake and pressure lines for high overall plant effi ciency. Types of drives: HL = V-belt drive HLD = Direct drive

10 9... FOR EXTENSIVE COMPRESSED AIR REQUIREMENTS UP TO 40 BARS HL on base frame HLD HL on horizontal receiver Type Receiver volume Max. final pressure Intake rate Volumetric flow rate Cylinders No. stages Speed Length Width Height Weight Compressed air connection L bars L/min L/min kw Number 1/min mm mm mm kg G /mm HL /2 HL /2 HL /4 HL /4 HL HL HL /2 HL /4 HL /4 HL /4 HL HL HL /2 HL /2 HL /2 HL /2 HL /2 HL /2 HL /2 HLD x 1.5 HLD x 1.5 HLD x 1.5 HLD x 1.5 HLD x 1.5 HLD x 1.5 HL /2 HL /2 HL /4 HL /4 HL /2 HL /4 HL /4 HL /4 HL /2 HL /4 HL /4 HL /4 HL /4 Volumetric fl ow rate in compliance with ISO 1217 at 8-bar operating pressure for 10-bar plants at 12-bar operating pressure for 15-bar plants at 30-bar operating pressure for 35-bar plants at 40-bar operating pressure for 40-bar plants

11 10 BOOSTER FOR RAISING PRESSURE UP TO 40 BARS... Booster on base plate Booster on anti-vibration mounts Booster Min. admission Max. final pressure Volumetric flow rate in compliance with ISO 1217 at final pressure Rated motor in kw at final pressure No. cylinders L x W x H Compressed air connection pressure 15 bars 20 bars 25 bars 30 bars 35 bars 40 bars 15 bars 20 bars 25 bars 30 bars 35 bars 40 bars bars bars l/min l/min l/min l/min l/min l/min kw kw kw kw kw kw mm G /mm BOOSTER /2 BOOSTER /2 BOOSTER / BOOSTER /2 x 480 BOOSTER /2 x 720 BOOSTER /4 BOOSTER /4 BOOSTER /4 BOOSTER x 1.5 BOOSTER x 1.5 BOOSTER x x 1.5 BOOSTER x x 1.5 BOOSTER , x 1.5 Boosting pressure to gain maximum pressure In the form of the Booster series in the range ALMiG offers a comprehensive product range of piston compressors mainly for further compressing the compressed air. Boosters are used in all situations where compressed air is already available up to 10 bars, or they are fed from an upstream normal pressure compressor and compress the compressed air in a downstream second compression process to the desired higher - maximum 40-bar - fi nal pressure. They do so simply, reliably and without the necessity of investing in a high pressure network of ones own. ALMiG Boosters are characterised by: Compact design A clear, service-friendly design Lon service life even in permanent three-shift operation Low speeds (600 to 1450 min -1 ) A standard design for admission pressures between 5 and 10 bars (other admission pressures on request)

12 11... HIGH PRESSURE UP TO 400 BARS HP Max. final pressure Intake volume Volumetric flow rate No. cylinders No. stages Speed Length Width Height Weight Compressed air connection bars L/min L/min kw 1/min 50 Hz mm mm mm kg mm HP HP HP x 2.5 HP HP HP HP HP HP x 2.5 HP HP HP, in standard soundproof housing HP series = High pressure up to 400 bars The HP series contains everything a modern high-pressure compressor station up to 400 bar requires: Electronic controls, simple to operate No-loss direct drive, you can t get it any more energy-effi cient Guaranteed reliable and low-maintenance operation thanks to hydraulic oil lubrication and crankshaft slide bearings Super sound insulation < 72 db(a) thanks to sound-optimised housing Intelligent design principle for small space requirements (<1m 2 ) small width signifi cantly < 800 mm Maintenance-friendly, all maintenance points are easy to access through a lateral maintenance hatches or via the front side designed as a door Lowest compressed air outlet temperatures of only 5 C above the ambient temperature Residual oil content <_ 3 mg/m 3 reduces the necessary expense for compressed air treatment and/or signifi cantly extends their service life Integrated fi lters, demisters and condensate collection tank Extremely little vibration thanks to balancing of the free inertia forces

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