Quality, Innovation, & Dependable Service Since 1933.
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- Ambrose Wilkinson
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1 Quality, Innovation, & Dependable Service Since 1933.
2 HISTORY. Dixie Iron Works, a privately held business, began as a small oilfield machine shop in Longview, Texas in Mr. Frank W. Ussery, the original owner, moved the company to South Texas in 1939 and Dixie has been at the same location for over 60 years. The company rapidly grew into the very best oilfield repair machine shop in South Texas and by 1974 its capabilities and skilled craftsmen were known and respected all over the Southwest. In 1974 the ownership of the company changed hands for the first time. With a new owner, Joseph C. Merritt, Dixie began a period of change and rapid growth. In 1987, after several years of manufacturing high pressure flow control products for a small start-up company known as Manifold Systems Incorporated (MSI), Mr. Merritt bought 100 percent of MSI and added it to Dixie s repair & machining services. During the early 90 s, Dixie received ISO 9001 certification, demonstrating a level of commitment to systematic quality that few in its industry can match. During the late 90 s, Dixie eliminated paperwork on the shop floor by installing a tailored computer system. The advantages to Dixie of this move are many, but the most important is the continuous improvement of customer service levels. In 2000, after witnessing unprecedented growth in its product lines, Dixie terminated the oilfield repair operations of the company, bringing a tight focus on its high pressure plug valves, fittings, chokes, manifolds, and well service pumps for the oil & gas industry. Gerard Danos came to Dixie in 1991 after graduating from Rice University. In 2001, Gerard became President of Dixie/MSI and his leadership has helped take the company from a general repair shop to a company known around the globe for producing quality oilfield equipment. In 2003, Dixie changed hands for its second time when Mr. Danos became the owner of Dixie Iron Works, Ltd. and today Dixie continues to grow and preserve its strong tradition of quality, service, and respect for its customers and employees. SERVICE. Since its beginning as a general oilfield machine shop in 1933, Dixie Iron Works, Ltd. has established a well-known reputation in the oilfield for prompt and reliable service. Today, MSI fully understands the value of the same service and customer satisfaction that has been our tradition for over 70 years. MSI has made service the keystone of our company to ensure that our customers get the answers and solutions they need, when they need them. We make sure that service issues are dealt with immediately and that replacement equipment and spare parts are delivered with as little delay as possible. When necessary, MSI will provide an on-site technical expert to address issues in the field.
3 ENGINEERING. Dixie s Engineering Department has the most technologically advanced tools available for design and product simulations. The engineering department has the ability to run Finite Element Analysis, Dynamic Motion Analysis, and Computational Fluid Dynamics. Product designing at Dixie encompasses part models, assembles, drawing details and simulations of working conditions on equipment. All of this is done in the 3-D environment before production is ever started. Additionally, the same models used in the design process are the same ones used by manufacturing to write the CNC code for the machining centers. The Engineering Department is also linked to the company intranet so that all processes are handled in a paperless format. This paperless system allows the Engineering Department to process designs and drawings at a rate that is over two times faster than with paper processes. QUALITY MANAGEMENT SYSTEM. Certified Quality ISO 9001/2000 & API Q1 Dixie Iron Works, Ltd. maintains two of the most comprehensive world-wide recognized Quality Management Systems, which are ISO 9001 and API Q1. In conjunction with the API Q1 Quality System, Dixie is a licensed API 6A manufacturer of high pressure Wellhead Equipment. With these levels of certifications, customers are assured of reliable and safe quality products which are manufactured, inspected, tested and verified to the most stringent industry standards. Dixie s commitment to its Quality Policies and Quality Management System are the basis for assuring customer satisfaction and for its continuous improvement as a world class manufacturer. DIXIE/BUREAU VERITAS MANUFACTURERS AGREEMENT Dixie Iron Works, Ltd. also maintains a Manufacturing Agreement with Bureau Veritas for the Execution of Certification Of Equipment on Behalf of the United Kingdom UK HSE DCR Regulations (Ref: ). For customers requesting third party verifications of manufacturing, inspection, testing and traceability, including review of all manufacturing records, Dixie offers Bureau Veritas Independent Review Certification (IRC) and Certificates of Product Conformity. This arrangement allows an accredited third party such as Bureau Veritas to conduct product design assessments against the stress levels in accordance with the provisions of the design references. Design References Include: Bureau Veritas Rules for the Classification of Offshore Units, 1998 API 6A, 17th Edition, 1999 Specification for Wellhead & Christmas Tree Equipment API 6D, 21st Edition, 1994 Specification for Pipeline Valves NACE MR NORSOK D-SR-01 SI-913 (1996) Offshore Installations and Wells, (Design & Construction) Regulations SI-2932 (1998) Provisions and Use of Work Equipment Regulations (PUWER) Norwegian Petroleum Directorate, Regulations for Drilling and Well Activities, etc. 1992
4 PLUG VALVES MSI raised the bar in the oilfield using proven designs that are enhanced by superior quality and innovation. MSI plug valves are built and tested to the highest standards using advanced manufacturing techniques to ensure optimum performance and reliability. MSI plug valves are used throughout the oil and gas industry worldwide in Standard and H 2 S service environments. Applications for the MSI plug valve include: Blow-Out Preventer systems, Snubbing, Cementing, Well Stimulation, Sand separator systems, Gravel Pack applications, Coiled Tubing systems, Production Testing, Flow Back operations and many other applications. LT Plug Valve The MSI LT plug valve is a lubricated, tapered seal, quarter-turn plug valve for rapid full open or close operation. The valve cavity is tapered to ensure uniform seating of the sealing inserts, providing a reliable seal at the full range of pressures. The MSI LT plug valve and replacement parts are engineered to provide low operating torque and resistance to the toughest abrasive and corrosive conditions. TE Plug Valve The MSI TE plug valve is a lubricated, straight pocket, quarter-turn plug valve for rapid full open or close operation. Its ease of assembly and repair make this design a favorite among well service companies. The MSI TE plug valve and replacement parts are engineered to provide low operating torque and resistance to the toughest abrasive and corrosive conditions. MSI offers both valve styles with more end connection choices than any other plug valve manufacturer in the industry. Connection types such as Hammer Unions, Line Pipe, API Flanged, Tool Joint, Clamp Hub, and our own patented metal-to-metal WingSeal (WS20 and WS30) are just a few of the available choices. All sizes of MSI valves can be outfitted with your choice of end connections or combinations to suit your specific application. Custom end-to-end lengths are also available on some valves. Hammer Union (all sizes of 602, 1002, 1502, 2002, 2202) API Flange & Studded (all sizes and working pressures) WingSeal 20 (2.00 ID) & 30 (3.00 ID) *patented metal-to-metal Clamp Hub (all sizes such as B20, GR14, GR31, plus API clamp hubs) Threaded Ends (all sizes of Line Pipe, EU, NU, and premium threads) Tool Joints (all sizes of IF and ACME Unions) The complete range of available bore sizes assures that there is an MSI plug valve to meet your application: 3/8 1 3/4 3 1/16 7/8 1 7/8 4 1/ /16 5 1/8 1 13/16 2 9/ x x 2 1/16 Flanged 3. 3 x x Tool Joint Connection 5. 5 x 5 1/8 Stud by Flange 4 5
5 FITTINGS, ADAPTERS & FLOWLINE MSI provides the oil and gas industry a wide range of fittings, adapters and flowline for many applications. MSI s accessory iron is manufactured using only the highest grade material which meet or exceed API-6A material requirements for standard or H 2 S service. MSI also adheres to NACE MR for all H 2 S service equipment. MSI s fittings, adapters and flowline are used daily in some of the most severe applications the industry has to offer. Due to our rigid quality and material strengths standards our equipment is preferred by those who have to deal with the ever increasingly abrasive environments such as flowback, well control, tree saving, stimulation and other abusive applications. Hammer unions (all sizes): Connection Combinations 602, 1002, 1502, 2202, others for specific applications Line Pipe (1, 2, 3, 3.5, others) Custom connections API Flange (all sizes) Premium threads Clamp Hub (B20, GR14, GR31, other) WingSeal (WS20, WS30) Adapter F x 2 LP 2. Adapter M x M 3. Adapter Flange x M 4. Tee FFM 5. EL FM 6. Tee FFM 7. Cross FMMM 8. Tee FMM 9. Tee B20 Clamp Hub 10. Tee WS20 NTN 11. Flowline NPST 12. WS20 F-Line
6 MANIFOLDS From its conception, MSI has been at the forefront of choke and manifold design. With our ever growing choke and manifold line, we offer unique solutions for the flow control sector of the oil and gas industry. From 1 or 2 cement/stand pipe manifolds to 3 X 4 squeeze/gravel pack manifolds to complete hydraulically operated choke and kill manifolds for H 2 S or standard service, MSI will work with you to provide the right product for the project Choke and Kill Manifold 2. Cement Manifold 3. Squeeze/Gravel Pack Manifold 4. Frac Flowback Manifold 5. WS20 Choke and Kill Manifold 4 5 CHOKES Due the simplicity and durability of our line of hand adjustable and hydraulically operated chokes, they are widely accepted as the choke of choice in many applications. MSI chokes gets the job done effectively and efficiently. 1. 2" 1502 Choke Bonnet 2. 2" Hydraulic Choke 3. 3" 1502 Adjustable Choke 4. 2" 1502 Adjustable Choke 5. 2" 1502 Positive Choke
7 PUMPS MSI s well service pump line provides solid performance in the field. Our pump line consists of several models that offer a wide range of capabilities. From our MSI TI-600 to our MSI QI-1000 or our MSI TI-2500, we have a pump that will meet your needs. Our innovative approach to pump design comes from our employees who have over 100 years experience working with pumps and our Engineering department who can model and test new design ideas using the very latest 3D imaging and stress analysis software available. Combine the latest computer information with real world experience and you find yourself producing a pump that will out perform the competition every time. Another advantage to using a MSI pump is our service after the sale. We understand that keeping your pump in the field is the only way you can produce revenue. Our service after the sale is second to none. Since 1933 Dixie Iron Works, Ltd has proven that service is the key to success; our success and, more importantly, your success. TI-600 MSI Products is proud to introduce the TI-600 Well Service Pump. The TI-600 is a 600 horsepower triplex pump that comes with many standard features, but its most important feature is the MSI Products commitment to Quality. The TI-600 is suited for acidizing, cementing, gravel packing, coil tubing and well stimulation service. MSI QI-600 GENERAL SPECIFICATIONS Rated Brake Horse Power: 600 Plunger Sizes: 2-3/4 to 4-1/2 Gear Ratio: 4.6:1 Maximum Rod Load (lbs): 100,000 Dry Weight: 4500 Stroke Length: 6 Fluid Ends MSI TI-600 Replacement Fluid Ends MSI fluid ends are designed to be interchangeable with other similar style triplex pumps. They are offered in two design configurations to accommodate various applications. The larger fluid end is designed to achieve maximum volume output with larger plunger sizes of 3 1 2, 4, and To achieve the maximum working pressures of today s well service needs, the smaller fluid end is designed with smaller plunger sizes of and 3. QI-1000 MSI Products is proud to introduce the newest and largest compact style plunger pump, the QI-1000 well service compact pump. Our 1000 horsepower quintaplex plunger pump is suited for acidizing, cementing, gravel packing, coil tubing, frac and well stimulation services. The QI-1000 is currently the highest horsepower rated pump capable of being mounted in a back to back configuration and staying within standard DOT regulation widths. Yet, at less than 7000 pounds, it is the lightest 1000 horsepower pump on the market. MSI QI-1000 GENERAL SPECIFICATIONS Rated Brake Horse Power: 1000 Plunger Sizes: 2-3/4 to 4-1/2 Gear Ratio: 4.6:1 Maximum Rod Load (lbs): 100,000 Dry Weight: 6950 Stroke Length: 6 TI-2500 MSI Products is proud to introduce the TI-2500 Well Stimulation Pump. We designed this pump for the well stimulation (Frac) industry. The TI-2500 has higher rod load capability than other Frac pumps in the industry. The higher rod load capability was accomplished by designing larger journal bearings and using higher load carrying roller bearings. We designed this pump with a single side gear box for a specific reason. Since the bull gear is fully supported by the gearbox, we eliminated a 38,000 foot pound bending force from the crankshaft that is inherent in a dual bull gear arrangement. We also eliminated stay bolts from the design. The fluid end is fully supported by the power end, which results in better alignment between the crosshead bores and the plunger packing. The bolts used to attach the fluid end to the power frame are high strength bolts with bolt load indicators manufactured into the bolts. This allows for in-service monitoring of bolt torque condition. It also allows proper tightening without relying on torque wrenches. All components of the pump were designed using Finite Element Analysis to assure long pump life. The result is a very rugged, heavy duty frac pump with a weight the same or lower than competitors 2000 horsepower range pumps! The TI-2500, as with all our pumps, comes from the factory fully run in, and tested, ready to mount on your truck and go to work. This pump, again like all our pumps, comes with all the tools required for normal maintenance, as well as your choice of suction manifolds, discharge flanges and with or without a gage connection. MSI TI-2500 GENERAL SPECIFICATIONS Rated Brake Horse Power: 2500 Plunger Sizes: 4-1/2 to 6-1/2 Gear Ratio: 6.35:1 Maximum Rod Load (lbs): 250,000 Dry Weight: 12,500 Stroke Length: 8
8 300 West Main St. Alice, Texas p: f: w w w. d i w m s i. c o m Customers Include: Baker Oil Tools BJ Coiltech Representation/Stocking Locations: BJ Services Alice, Texas (Corporate Office) BP Exploration (Alaska) Anchorage, Alaska Cal Frac Well Services, Ltd. Bakersfield, California ChevronTexaco Rock Springs, Wyoming ConocoPhillips Odessa, Texas Cudd Pressure Control Kilgore, Texas Cudd Pumping Services Oklahoma City, Oklahoma El Paso Energy Corporation New Iberia, Louisiana Halliburton Energy Services Houma, Louisiana Kuwait Oil Company (KOC) Hobbs, New Mexico Pemex Wooster, Ohio Petrobras Frametown, West Virginia Pride International Knox, Pennsylvania Sanjel Edmonton, Alberta, Canada Saudi Aramco Aberdeen, Scotland, UK Schlumberger Mexico City, Mexico Shell Singapore Stewart & Stevenson United Arab Emirates Stinger Wellhead Protection South America Weatherford MSI is a division of Dixie Iron Works, Ltd
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