LESSON PLAN. Name of Faculty: Rajiv Sharma. Discipline: Plastic Technology. Semester: V. Subject: PLASTIC PROCESSING TECHNIQUES-1I

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1 Week LESSON PLAN Name of Faculty: Rajiv Sharma Discipline: Plastic Technology Semester: V Subject: PLASTIC PROCESSING TECHNIQUES-1I THEORY PRACTICAL 1 ST 2 ND 3 RD 4 TH Lecture TOPIC DAY Unit 1: Introduction 1 Introduction to extrusion process, 2 different types of extruders:- 3 single screw extruder 4 twin screw extruder Practical TOPIC DAY 1st To produce rigid PVC pipe of 3 different diameters on extruder 5 vented barrel extruder 2 nd To study the specification and 6 general principles of operation working of extruder available in 7 Die swell the lab 8 function of various parts with details of operating conditions. 9 Barrel, 3 rd Production of component on 10 Screw, hand operated blow molding 11 Screenpack machine, using at least 3 moulds 12 Die, 13 Breaker plate, 4 th To study the specification and 14 Adaptor working of automatic Blow Moulding Machine 15 Types of screws in use for processing different plastics processing 16 Feed zone 5 TH 18 Metering zone 19 Class Test-II 17 Compression zone 5 20 Die zone 21 L/D ratio and its significance 6 TH 22 Nip rolls 23 Bubble casing 24 Winding equipment 25 Cutting devices 7 TH 26 Stretching and orientation 27 Extruder performance their curves 28 Extruder performance their curves th Production of components on semi automatic blow machine by setting the process parameters

2 8 TH 9 TH 30 Extruder performance their curves 31 Blown film extrusion 29 Extruder performance their curves 32 Extrusion of pipes, 34 Sheets and filaments 35 Coextrusion of films and sheets 33 Wires and cables 36 CLASS TEST 2 37 BLOW MOULDING : 10 TH 38 Basic principles of blow moulding Types of blow moulding :- Extrusion blow moulding 39 Injection blow moulding 40 Blow molding of irregular shapes 11 TH 42 Production of parison, 43 a). by extrusion 41 Raw Materials for blow moulding 44 b). by injection 45 Parison wall thickness control 46 Parison blowing systems 12 TH Effect of process variables on product 47 design and properties. 48 Parison programming, 13 TH 50 Newer concepts including EBM 51 Stretch blow moulding, 49 Mould venting 52 Injection stretch blow moulding, 53 Multi layer moulding etc 14 TH 54 Conversion of plastic films into laminate 55 Metal plastic laminates, 56 Paper- plastic laminates, 15 TH 58 Advantages of multi- layer packaging, 59 Disadvantages of multi layer packaging 57 Plastic-plastic laminates. 60 CLASS TEST 3

3 Week LESSON PLAN Name of Faculty: G.F. Discipline: Plastic Technology Semester: V Subject: DDM-I THEORY PRACTICAL 1 ST 2 ND 3 RD 4 TH Lecture TOPIC DAY Unit 1: Introduction 1 Introduction to Mould design 2 Concept considerations 3 Materials used for dies and moulds 4 Characteristics of dies and moulds Practical TOPIC DAY 1 st Procedure for Designing an Injection Mold: Primary positioning of inserts,. 5 Impressions Core and cavity the ejector system, the ejector 6 Types of cavity and core, grid, complete the top half of 7 Their advantages disadvantages drawing, complete the plan view, complete the cross-section, 8 Bolster plate and its types complete the drawing 9 Guide pillar 2nd To design and draw various 10 Guide bush mould parts 11 Register ring and their types 12 Mould clamping 13 Direct, indirect 3 rd To design and draw a single 14 Class test I impression two plate injection 15 Parting surface mould by taking suitable at least 16 Types of parting surface four component 5 TH 18 Relief of parting surfaces 19 Venting 17 Selection of parting surface th 4 20 Feed system 6 TH 22 Sprue 21 Runners 5 th 23 Runners and its types To design and draw a multiple impression two plate injection mould by taking suitable at least two component To design and draw a multiple impression three plate injection mould by taking suitable at least

4 7 TH 24 Balancing of runners two component 26 Gates 27 Types of gates 25 Size of runners th 6 28 Size of gates 8 TH 30 Ejector grid 29 Ejection system th 7 9 TH 31 Ejector plate assembly 32 Ejection techniques 33 Ejection from fixed half 34 Sprue pullers 35 Cooling system 36 Cooling integer type mould plates and its types 37 Cooling insert bolster assembly and its types 10 TH 38 Cooling other mold parts 39 Water connection and its types 40 Class Test II 11 TH 42 Sliding splits and types 43 Angled lift splits and types 41 Introduction to Splits 44 Side cores and side Cavities 12 TH 13 TH 46 Types of side core and side cavities 47 Molding Internal Undercuts 45 Introduction 48 Introduction 50 Split core 51 Side core 49 Form pin 52 Stripping internal undercut 53 Mould for threaded component 14 TH 54 Introduction Moulds for internally threaded components and its types Moulds for externally threaded components and its types To design and draw a multiple impression split mould by taking suitable at least two component To design and draw a multiple impression runnerless mould by taking suitable component 15 TH 58 Three plate mould 59 Hot runner mould 57 Types of Mold : Two plate mould Viva voce and final evaluation 60 Class Test-III

5 Week LESSON PLAN Name of Faculty: Pardeep Duhan Discipline: Plastic Technology Semester: V Subject: MPPM THEORY PRACTICAL Lecture DAY TOPIC Practical DAY TOPIC Unit 1: Introduction 1 To check the line 1 ST 1 Introduction to MPPM alignment/levelling of various 2 Maintenance and its Objectives machinery like PVC pipe plant, 3 Importance of maintenance injection molding machine and blow molding machine 5 Breakdown maintenance hydraulic system in machines such as injection molding, blow 6 Predictive maintenance molding machines 4 Preventive maintenance 2 Repair and maintenance of Schedule maintenance and maintenance 3 Study of repair and maintenance 3 RD 7 planning of hydraulic motors 8 Factors to be considered by

6 4 TH 5 TH Installation/erection and commissioning of plastic processing machinery 9 Vibrations and foundation 10 General method of alignment/levelling 4 Study of lubrication system, 11 Class Test - I central lubrication system, o- rings, oil seals 12 Repair maintenance of following electrical equipments Electrical induction motors (slipping 13 motors and squirrel cage motors variable speed motors squirrel cage motors variable speed motors) 14 Their characteristics speed control Starters, circuit breakers (air circuit 15 breakers, oil circuit breakers and miniature circuit breakers) 5 To carry out break down maintenance of electrical equipments like induction motors, variable speed motors, circuit breakers used in plastics processing machinery 7 TH 6 TH 17 Relays, temperature controllers heater 16 Brief introduction to limit switches timers 6 Repair and maintenance of 18 Thermocouples 20 Study of safety rules and Regulations maintenance of machines like injection molding machine, 21 Class Test-II 19 Heaters (ordinary and ceramic type) 7 To carry out the preventive 8 TH 22 Repair and maintenance of following components used in plastics processing machinery 23 Barrel 24 Screw blow molding machine, PVC pipe plant, CNC injection molding machine 9 TH 26 Calender roll, mill roll various pumps and valves 25 Thrust unit, primary gearboxes 8 Repair and maintenance of 27 Pumps- gear pump 10 TH 29 Radial/axial pump and screw pump 28 Piston pump 30 Valves 11 TH 32 Valve counted balance 31 Valve sequences 33 Break valve 12 TH 35 Throttle valve 34 Pressure reducing valve 36 Different control valves 13 TH 38 Hydraulic motors 37 Solenoid valves 39 Hydraulic actuators 14 TH 41 Oil seals, O-rings 40 Filters, compressors 42 Lubrication system-central lubrication

7 Week system 15 TH 44 V-belts, chains 43 Transmission system i.e. gears Viva voce and final evaluation 45 Class Test-III Name of Faculty: Aditya Bhatnagar Discipline: Plastic Technology Semester: V Subject: EE LESSON PLAN THEORY Lecture 1 ST DAY 1 Unit 1: Introduction Introduction to EE TOPIC

8 4 TH 2 Definition of EE 3 Scope and Importance of Environmental Education 2 ND 5 Biodiversity 4 Unit-II : Basics of ecology 6 Eco system and sustainable development 3 RD 8 Sources of pollution manmade 7 Unit-III : Sources of pollution natural 9 Causes of pollution 11 Control measures of pollution (02 10 Effects of pollution 12 Air pollution, 5 TH 14 Noise pollution, 13 Water pollution, 15 Soil pollution, 6 TH 17 Class Test-I 16 Radioactive and nuclear their units of measurement 18 Unit 3. IV -,, : and Solid () and waste management 19 Causes Effects 7 TH 20 Control measures of urban and industrial waste 21 Unit V :Mining and deforestation 8 TH 23 Control measures 22 Causes effects 24 Unit VI : Environmental Legislation 9 TH 26 Air (Prevention and Control of Pollution) Act Water (prevention and control of pollution) Act Environmental Protection, Act Role and Function of State Pollution Control Board 29 Environmental Impact Assessment (EIA) 30 Class Test-II 10 TH 31 Unit VII : Role of Non-conventional Energy Resources 32 Solar Energy 33 Wind Energy 12 TH 35 Hydro Energy 34 Bio Energy 36 Unit VIII: Current Issues in Environmental Pollution 13 TH 38 Green House Effect 37 Global Warming 39 Depletion of Ozone Layer 14 TH 41 Environmental Ethics 40 Recycling of Material 42 Rain Water Harvesting 15 TH 43 Maintenance of Groundwater 44 Acid Rain, Carbon Credits

9 45 Class Test-III

10 Week LESSON PLAN Name of Faculty: G.F. Discipline: Plastic Technology Semester: V Subject: ES-I PRACTICAL 1 ST Lecture DAY 1 Unit 1: Introduction Introduction to ES TOPIC 2 Writing skills 2 ND 3 Official correspondence 4 Business correspondence 3 RD 5 Job application 6 Covering letter 4 TH 7 Resume 8 Resume preparation 5 TH 9 Resume preparation 10 Resume preparation 11 Report writing 6 TH 12 Report writing on various current issues 13 Report writing on various current issues 7 TH 14 Key features and kinds 15 Unit-II : Oral Communication Skills 8 TH 16 Giving advice 9 TH 17 Making comparisons 18 Agreeing 10 TH 20 Taking turns in conversation 19 disagreeing 21 Fixing appointments 11 TH 22 Cancelling appointments 23 Unit-III : Introduction to Generic Skills 12 TH 24 Stress management 13 TH 25 Time management 26 Negotiations 14 TH 27 Conflict resolution 28 Team work 15 TH 29 Leadership qualities 30 Viva voce and final evaluation

11 LESSON PLAN Name of the faculty : Dr. Keshak Babu Discipline/Department : Plastics Technology Semester : 5 th Subject : Compounding and Formulation of Plastics (CFP) Lesson plan duration : 16 Week (July 2018 to December 2018) Work load (Lecture/Practical) per week (in hours) : Lectures- 04 Practicals-02 Week Theory Practical Lecture Topic (Including assignment/test) Practical day Topic day Ist 1 Introduction about compounding of 1 Extraction of inorganic plastic materials 2 Brief discussion about formulation of plastics additives from PVC i.e. fillers, pigments etc. by dissolving PVC compound in solvents such as THF, EDC and Cyclohexanone and removing PVC and soluble organic materials 3 Principles of compounding for 2 Extraction of inorganic modifying additives from PVC i.e.

12 fillers, pigments etc. by dissolving PVC compound in solvents such as THF, EDC and Cyclohexanone and removing PVC and soluble organic materials 4 Principles of compounding for modifying 2nd 5 Principles of compounding for 3 Practical written work enhancing processing 6 Principles of compounding for enhancing processing 7 compounding for modifying and 4 Practical copy Checking enhancing processing and Their application 8 Compounding properties 3rd 9 Service life of plastics 5 Making a PVC compound having following ingredients (100 parts) Stabilizer (2 3 parts), Lubricant ( parts); plasticizers (20 50

13 parts); Pigment (0.5 1 part) and Filler (10 40 parts) on a two roll mill and compression moulding of a sheet 10 Service life of plastics 11 Definition and classification of additives 6 Practical written work 12 Definition and classification of additives and their functions 4 th 13 Properties Modifiers - Plasticizers, 7 Practical copy Checking 14 Properties Modifiers -Fillers, 15 Properties Modifiers -Impact Properties 8 Cutting dunbell shaped test Modifiers -modifiers pieces for tensile strength from compression moulded sheet as prepared in (2) and finding tensile strength and elongation with or without plasticizer. Calculation of percent increase in elongation 16 Properties Modifiers -extenders 5 th 17 Processing aids - Heat stabilizers 9 Practical written work 18 Processing aids -Lubricants,

14 19 Processing aids- solvents 10 Analysis of the effects of fillers on mechanical properties of PVC compound 20 Processing aids -diluents 6th 21 Surface property modifiers -antistatic 11 Compounding of agents polyethylene with various additives, fillers, stabilizers, blowing agent and rubber 22 Surface property modifiers- antislip agent 23 Surface property modifiers - antiblock/slip 12 Practical copy Checking additives 24 Colourants : Pigments and dyes 7 th 25 Antiageing additives: - antioxidants, anti- 13 Mechanical property ozonants, measurement of compounded polyethylene and evaluation of the effect of compounding variables. 26 Antiageing additives: stablisers and

15 Ultraviolet 27 Antiageing additives: fungicides and 14 Practical written work bactericide additives 28 Antiageing additives- antitermites, 8 th 29 Miscellaneous additives: - blowing agent, 16 To synthesize the UF resin flame with suitable additives 30 Retardants and mould release agents, 31 Defoamers, smoke, suppressants 17 Practical written work 32 Formulation and role of various ingredients in the compounding for thermoplastics materials 9th 33 Formulation and role of various 18 To synthesize the UF resin ingredients in the compounding for thermoplastics materials with suitable additives 34 Formulation and role of various ingredients in the compounding for Thermoset materials 35 Formulation and role of various 19 Practical copy Checking ingredients in the compounding for Thermoset materials

16 36 Compounding equipments - Ribbon blender 10th 37 working of 20 Practical copy Checking Compounding equipments -High speed mixer 38 working of Compounding equipments-banbury mixer 39 working of 21 To synthesize the nylon 6,6 Compounding equipments- Two roll mill with suitable additives 40 working of Compounding equipments -Mixer extruder 11 th 41 working of 22 Compounding equipments -Ultra turax mixers

17 42 working of Compounding equipments- High sheer mixers 43 working of 23 Compounding equipments- High sheer mixers 44 working of Compounding equipments- Two roll mill 12 th 45 working of 24 Practical written work Compounding equipments- Two roll mill 46 working of Compounding equipments -Intensive dry mixer 47 working of 25 Practical copy Checking Compounding equipments -Intensive dry mixer 48 working of Compounding equipments, Compounder

18 13th 49 working of 26 Compounding equipments, Compounder 50 working of Compounding equipments -Twin screw extruders 51 working of 27 Compounding equipments -Twin screw extruders 52 working of Compounding equipments -Kneaders, 14th 53 working of 28 Compounding equipments -Kneaders, 54 working of Compounding equipments- Dispersors 55 working of 29 Compounding equipments- Dispersors 56 Assignment 15 th 57 Compounding of PVC for rigid, semi- 30 rigid and flexible applications.

19 58 Compounding of PVC for rigid, semi- rigid and flexible applications. 59 Compounding of PVC for rigid, semi- rigid and flexible applications. 60 Compounding of PVC for rigid, semi- rigid and flexible applications. 16 th 61 Revision of syllabus 62 Revision of syllabus 63 Revision of syllabus 64 Revision of old question papers