AE-PLASZTIK ZRT. H-8400 Ajka, Gyár u. 35. Tel.: , Fax:
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1 AE-PLASZTIK ZRT. H-8400 Ajka, Gyár u. 35. Tel.: , Fax:
2 LOCATION Prague 5 hours Warsaw 9 hours Moscow 22 hours Munich 6.5 hours Ljubljana 4 hours Graz 2.5 hours Vienna 2.5 hours Zagreb 3 hours Bratislava 2 hours 100 km Budapest 2 hours Budapest Ajka Veszprém (0.5 hours) Székesfehérvár (1 hour) Mór (1.5 hours) Belgrade 5.5 hours Kiev 12 hours Bucharest 12 hours Airports: Budapest 170 km Vienna 190 km
3 HISTORY The company was founded by VIDEOTON in 1962 for the production of parts for radios and TVs. From the end of the years 70th the production of military radios was determinative. After the changing of the regime, the company was privatized, which worked from 1992 to 1995 as KVATTRO Rt. From 1996 the name of the company, which is 100% Hungarian property, became Ajkai Elektronikai Gyártó és Szolgáltató Kft. From 1th October 2008 AE-Plasztik Kft. was divided from the Ajkai Elektronikai Kft. as a legal successor, where the main profile remained the production of plastic parts, electromechanical and mechanical assemblies. Since June 2016 our company is operating as AE-Plasztik Zrt, a closely held company owned by shares and managed by a board of directors. The change was initiated by owners decision and based on the company s continuous development and increase.
4 PROGRESSION, TECHNOLOGY Machine purchasing in 1.2 million EUR value within the last 2 years t Krauss t Engel t Engel t Krauss t Fanuc t Fanuc t Fanuc t Fanuc t Fanuc t Fanuc t Fanuc (used) t Engel (used) t Fanuc Number of machines in 2010: 26 Number of machines in 2018 Q2: 48 Dedicated tool warehouse
5 PROGRESSION, EXPANSION Greatly improved warehouse capacity during the last 2 years, further plans to gain additional areas Total area in 2018: 2000m 2 Central warehouse from 2017 Q ~1500 m ~500 m Q4 ~1000 m2 ASSEMBLY SHOP MOULDING SHOP
6 PROGRESSION, BUILDING Both production shops were renovated and modernized including their heating, windows replacement during the last 2 years. Main building was modernized last year with all windows and entrances replaced. Received new insulation and painting as well. Reception was modernized as well with gate and id system.
7 THE PAST State owned company Privatization New establishment Reorganization Entity form change Military radios Consumer electronics Suzuki parts Electro-mechanical assembly Műszertechnika Rt. Műszertechnika Zrt. - Plastic parts - Assembling VIDEOTON KVATTRO Rt. Ajkai Elektronikai Gyártó és Szolgáltató Kft. AE-Plasztik Kft. AE-Plasztik Zrt
8 COMPANY NUMBERS Turnover (M. EUR) 17,6 400 Number of employees PLAN PLAN
9 CLIENT STRUCTURE Sews 22% AEP CILENT STRUCTURE Suzuki+T 15% Otter 6% Sews 20% AEP CLIENT STRUCTURE Suzuki+T 16% Bourns 5% Borgwarner 3% Borgwarner 4% AE-Koyo 1% AEKoyo 1% Adient 23% Bourns 5% Adient 25% Other 4% Valeo 25% Valeo 25% PLAN
10 AUTOMOTIVE RATIO (2017) Non-automotive 5% Bourns Automotive 95% Adient Valeo Suzuki, Toyo-Seat SEWS BorgWarner AE-Koyo
11 QUALITY CERTIFICATES First certificate ISO 9002 in 1996 Current certificates ISO 9001:2009, since 2001 ISO 14001:2004, since 2002 ISO/TS 16949:2009, since 2002 BEAB, since 2001
12 ORGANIZATION CHART
13 OUR TECHNOLOGIES 1. Injection moulding 2. Assembly 3. Fast pressing 4. Tampon printing 5. Laser marking
14 INJECTION MOULDING o 48 modern machines on 1600 m 2 o Hydraulic and Electric machines o Clamping force between 40t and 420t o Removing robots o Production of decorative parts
15 ASSEMBLY o Assembly on semi-automatic and manual lines on 1600m 2 o o o o Complete production of inner door handles and door stoppers for automotive Assembly of hundreds of different potentiometers Electronic spot and plastic welding Poka-Yoke system development if necessary
16 FAST PRESSING & TAMPO PRINTING o o o o 6 fast pressing machines Clamping force between 25 t and 50 t 6 tampon printing machines PP, ABS, PA plastic part and metal pad printing
17 DELIVERY LOCATIONS Adient -> Mezőlak (HU) -> Mór (HU) -> Mandling (AU) -> Bochum (DE) -> Solingen (DE) -> Rockenhausen (DE) -> Jimbolia (RO) -> Slovenj Gradec (SL) -> Strasbourg (FR) -> Liverpool (UK) -> Burton-on-Trent (UK) -> Lucenec (SK) -> Zilina (SK) -> Zory (PL) -> Skarbimierz (PL) -> Swiebodzin (PL) -> Calatorao (ES) -> Esmoriz (PO) -> Delhi (IN) -> Shanghai (CH) -> Rio de Janeiro (BR) Toyo-Seat -> Nyergesújfalu (HU) Bourns -> Ajka (HU) BorgWarner -> Oroszlány (HU) SEWS -> Budapest (HU) Valeo -> Veszprém (HU) Suzuki -> Esztergom (HU)
18 SUZUKI o One of the first and most determinant customers of our company o Different plastic parts and assemblies Swift ( ) Wagon R+ ( ) Ignis ( ) Swift ( ) SX4 ( ) Splash ( ) Swift (2010-) S-Cross (2013-) Vitara (2015-)
19 SUZUKI (DOOR STOPPERS) Stamping Stamping Injection moulding Overmoulding Stamping Stamping Final assembly
20 SUZUKI (INNER DOOR HANDLES) Injection moulding Galvanizing by AE Injection moulding Final assembly Injection moulding
21 BOURNS (POTENTIOMETERS) o Assembly of couple hundreds different potentiometers from in-house manufactured and purchased parts Water resistant potentiometer: Stamping Injection moulding Injection moulding Tampon printing Stamping Stamping Assembly
22 BOURNS (POTENTIOMETERS) Hundereds of different elements:
23 VALEO (MAIN PRODUCT) o Indicator arms for lorries and machines for building industry (57 different types) Galvanizing Stamping Assembly Blech push in Bending, machining Stift press in Final assembly Shrink tube
24 VALEO (AFTERSALES) o different components per assembly Major OEM partners through Valeo:
25 VALEO (VOLVO SPA switches) Injection molding (8 cavities) Annual 1-3 million parts WIPER Assy Weekly assemblies using 19 components LIGHTNING Assy Weekly assemblies using 16 components
26 OTTER CONTROLS (ELECTRIC KETTLE COMPONENTS) Assembly Assembly Assembly
27 ADIENT (JOHNSON CONTROLS INC) (PLASTICS, ASSEMBLY, TAMPO PRINTING) Major OEM partners through JCI: High volume Injection moulding Tampon printing Assembly
28 BORGWARNER (FILTER OVERMOULDING, PLASTICS) Overmoulding with filter TPE part moulding Assembly Plastic welding Major OEM partners through BorgWarner:
29 SEWS (FUSEBOX COMPONENTS, PLASTICS) Major OEM partners through SEWS: Tampon printing Injection moulding Assembly Injection moulding Injection moulding Assembly Laser engraving
30 STRATEGIC PLANS Expanding the supplying and subcontracting activities, take over the logistic activities on a higher level, increase the complexity of services Increase the complexity of production, take over the production of complete parts, increase the engineering activity Continuous improvement of our quality and environmental management systems. Stable customers having higher turnover but standing on several legs Improve the basic profiles: parts, components and assemblies for automotive industry and consumer s utility goods Improvement of technologies - improvement of efficiency - improvement of profitability
31 THANK YOU FOR YOUR ATTENTION!
JASPLASTIK GROUP GALANTA NITRA JASZBERENY MADARAS. production: m2 warehouse: m2. production: 9.000m2 warehouse: 16.
ABOUT US Established in 2001 (part of hungarian Jász-Plasztik group) Family owned company Entry into automotive segment in 2007 ISO 9001, ISO 14001, IATF 16949 JASPLASTIK GROUP NITRA production: 9.000m2
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